Compound-color dye-resistant paste for blue printed cloth and preparation method of compound-color dye-resistant paste

By using a complex anti-dyed paste composed of emulsified paraffin wax, the problems of low adhesion rate and hardness after drying of traditional anti-dyed paste are solved, and the high adhesion rate, softness, comfort and high-quality finished products of blue printed cloth are achieved.

CN119531160APending Publication Date: 2025-02-28TONGXIANG BLUEPRINT CLOTH FACTORY CO LTD
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Patent Information

Application Number
CN202411769661.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The traditional blue printed fabric has low adhesion rate and hardness after drying, resulting in long processing time of blue printed fabrics, poor quality of finished products, and low comfort.

Method used

The complex color anti-dyed paste consisting of emulsified paraffin, quicklime, tofu, calcium phosphate, locust bean gum, phenylhydrazine p-sulfonic acid, silicone, polyvinyl alcohol and penetrant are used to improve viscosity and adhesion through fermentation and mixing.

Benefits of technology

It improves the adhesion rate of the anti-dye paste and the softness and comfort of the fabric, shortens processing time, and improves the quality and comfort of the finished product.

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Abstract

The invention provides compound-color dye-resistant paste for blue printed cloth and a preparation method of the compound-color dye-resistant paste, and belongs to the technical field of blue printed cloth production. The compound dyeing-resistant paste for the blue printed cloth is prepared from the following components in parts by mass: 30 to 40 parts of emulsified paraffin, 20 to 30 parts of quick lime, 20 to 30 parts of bean curd, 5 to 8 parts of calcium phosphate, 5 to 10 parts of locust bean gum, 2 to 5 parts of phenylhydrazine p-sulfonic acid, 1 to 3 parts of organic silicon, 5 to 15 parts of polyvinyl alcohol and 1 to 3 parts of penetrant. According to the compound-color dye-resistant paste for the blue printed cloth, the locust bean gum and the polyvinyl alcohol are added, so that the viscosity of the compound-color dye-resistant paste is increased, the binding force between the dye-resistant paste and the cloth is improved, the adhesion rate of the dye-resistant paste is further improved, and the quality of the obtained cloth is improved by adding the organic silicon and the phenylhydrazine p-sulfonic acid penetrating agent; and meanwhile, the emulsified paraffin is added and forms a physical and chemical combination mode with other components, so that the technical effect of dyeing prevention is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of blue printed cloth production, in particular to a complex color anti-dyeing pulp for blue printed cloth and a preparation method thereof. Background Art

[0002] Blue printed cloth was originally called "flower-watering cloth" and was called "medicine-spotted cloth" in the Song Dynasty. It has a history of more than 1,300 years. It originated in the Qin and Han Dynasties, flourished in the Tang and Song Dynasties, and was widely popular among the people during the Ming and Qing Dynasties. As an important part of traditional Chinese folk art, blue printed cloth is unique in traditional Chinese folk art with its unique craftsmanship and simple cultural charm. Blue printed cloth is widely used in making daily clothes, quilt covers, mosquito nets, pillowcases, wrapping cloth and other daily necessities. It not only has practical value, but also has high artistic and aesthetic value. As an intangible cultural heritage, the inheritance and development of blue printed cloth has received widespread attention from all walks of life.

[0003] Traditional blue printed fabrics are blue and white, which are elegant and beautiful, and are loved by consumers. Therefore, blue and white have become the inherent characteristics of blue printed fabrics. However, with the development of the times, consumers have more demands for the colors of blue printed fabrics. They hope that blue printed fabrics can add new colors while maintaining the traditional blue and white colors, so that the patterns of blue printed fabrics can be more layered, thereby increasing its artistic expression.

[0004] Anti-dyeing paste is a special paste that prevents dyes from staining and forming patterns during the fabric printing and dyeing process. Anti-dyeing paste is made by printing a resist agent on the fabric to prevent dyes from staining, and then dyeing the fabric so that the area printed with the resist agent can prevent dye penetration, thereby forming a specific pattern. This printing process is called resist printing, which includes two types: anti-white printing and color-resist printing. Anti-white printing refers to printing white patterns with a printing paste containing a resist agent, while color-resist printing refers to adding dyes or pigments that are not affected by the resist agent to the resist printing paste to print colored patterns.

[0005] Anti-dyeing slurry is a key material in the production process of blue printed cloth, and its performance directly affects the final quality of blue printed cloth. Traditional anti-dyeing slurry is mainly made of lime and soybean flour in a certain proportion. It is easily affected by air humidity, has a low adhesion rate, and becomes hard after drying. This leads to a long processing time for blue printed cloth, easy shedding of the finished product, and low comfort.

[0006] Therefore, it is of great practical significance to provide a complex color anti-dyeing paste for blue printed cloth with high adhesion rate and good finished product quality. Summary of the invention

[0007] The object of the present invention is to provide a complex anti-dyeing pulp for blue printed cloth and a preparation method thereof, aiming to solve the technical problems in the prior art such as low adhesion rate of the anti-dyeing pulp, hardening after drying, etc., as well as long processing time of blue printed cloth, poor quality of finished product and low comfort.

[0008] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:

[0009] The present invention provides a complex color resist dyeing slurry for blue printed cloth, comprising the following components in parts by weight:

[0010] 30-40 parts of emulsified paraffin, 20-30 parts of quicklime, 20-30 parts of tofu, 5-8 parts of calcium phosphate, 5-10 parts of locust bean gum, 2-5 parts of phenylhydrazine p-sulfonic acid, 1-3 parts of silicone, 5-15 parts of polyvinyl alcohol and 1-3 parts of penetrant.

[0011] Furthermore, the penetrant is sodium alkyl sulfonate and sodium alkylbenzene sulfonate.

[0012] Furthermore, the mass ratio of the sodium alkyl sulfonate to the sodium alkylbenzene sulfonate is 1:1.

[0013] The present invention also provides a method for preparing the complex color resist dyeing slurry for blue printed cloth described in the above technical solution, which is characterized by comprising the following steps:

[0014] Mixing tofu and quicklime, and mashing them to obtain a first mixture;

[0015] performing a first fermentation on the first mixture to obtain a fermented first mixture;

[0016] adding calcium phosphate, locust bean gum, phenylhydrazine p-sulfonic acid, silicone, polyvinyl alcohol and an osmotic agent to the fermented first mixture, performing a second mixing, and further pulverizing to obtain a second mixture;

[0017] The second mixture is subjected to a second fermentation, and then emulsified paraffin is added and mixed to obtain the complex color anti-dyeing pulp for blue printed cloth.

[0018] Furthermore, the particle size of the first mixture is 10 to 15 mm.

[0019] Furthermore, the conditions of the first fermentation are: temperature of 25-30° C. and time of 3-5 hours.

[0020] Furthermore, the second mixing time is 1 to 2 hours.

[0021] Furthermore, the particle size of the second mixture is 5 to 8 mm.

[0022] Furthermore, the conditions of the second fermentation are: temperature of 25-30° C. and time of 2-3 hours.

[0023] The present invention also provides the use of the complex color anti-dyeing pulp for blue printed cloth described in the above technical solution or the complex color anti-dyeing pulp obtained by the preparation method described in the above technical solution in the production of blue printed cloth.

[0024] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0025] (1) The complex color anti-dyeing slurry for blue printed cloth of the present invention uses quicklime and tofu as the main components of the anti-dyeing slurry, and the viscosity of the complex color anti-dyeing slurry is increased by adding locust bean gum and polyvinyl alcohol, thereby improving the bonding force between the anti-dyeing slurry and the cloth, thereby improving the adhesion rate of the anti-dyeing slurry and improving the use effect;

[0026] (2) The present invention also adds organic silicon as a softener, which can reduce the dynamic and static friction coefficients of the fiber, reduce the friction resistance between fibers and between fibers and the human body, make the fabric softer and more comfortable, and the resulting fabric has higher quality;

[0027] (3) The present invention further adds phenylhydrazine parasulfonic acid and a penetrant. Phenylhydrazine parasulfonic acid can avoid uneven dyeing, while the penetrant can improve the permeability of the anti-dyeing slurry, making it adhere to the fabric more evenly, thereby improving the use effect and making the resulting fabric better in quality.

[0028] (4) The present invention also adds emulsified paraffin, which can separate the dyeing material from the fabric fibers after the anti-dyeing slurry is applied to the fabric, thereby achieving the anti-dyeing technical effect in a physical and chemical combination with other ingredients. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 The present invention is a flow chart of a method for preparing a complex color anti-dyeing pulp for blue printed cloth. DETAILED DESCRIPTION

[0030] The present invention provides a complex color resist dyeing slurry for blue printed cloth, comprising the following components in parts by weight:

[0031] 30-40 parts of emulsified paraffin, 20-30 parts of quicklime, 20-30 parts of tofu, 5-8 parts of calcium phosphate, 5-10 parts of locust bean gum, 2-5 parts of phenylhydrazine p-sulfonic acid, 1-3 parts of silicone, 5-15 parts of polyvinyl alcohol and 1-3 parts of penetrant.

[0032] The complex color resist dyeing slurry for blue printed cloth of the present invention preferably comprises the following components in parts by weight: 30-40 parts of emulsified paraffin, 20-30 parts of quicklime, 20-30 parts of tofu, 5-8 parts of calcium phosphate, 5-10 parts of locust bean gum, 2-5 parts of phenylhydrazine p-sulfonic acid, 1-3 parts of organosilicon, 5-15 parts of polyvinyl alcohol and 1-3 parts of penetrant; further preferably, 30-35 parts of emulsified paraffin, 20-25 parts of quicklime, 20-25 parts of tofu, 5-6 parts of calcium phosphate, 5-7 parts of locust bean gum, 2-3 parts of phenylhydrazine p-sulfonic acid, 1-2 parts of organosilicon, 5-10 parts of polyvinyl alcohol and 1-2 parts of penetrant.

[0033] The complex color anti-dyeing slurry for blue printed cloth of the present invention uses quicklime and bean curd as the main components of the anti-dyeing slurry, and uses silicone as a softener, which can reduce the dynamic and static friction coefficients of fibers, weaken the friction resistance between fibers and between fibers and human body, make the cloth softer and more comfortable, and the obtained cloth has higher quality; and phenylhydrazine sulfonic acid and penetrant, phenylhydrazine sulfonic acid can avoid uneven dyeing, and the penetrant can improve the permeability of the anti-dyeing slurry, so that it can be more evenly attached to the cloth, thereby improving the use effect, and making the obtained cloth have better quality; the present invention also adds emulsified paraffin, and the emulsified paraffin can separate the dyeing material from the cloth fiber after the anti-dyeing slurry is applied to the cloth, and forms a physical and chemical combination with other components to achieve the technical effect of anti-dyeing.

[0034] In the present invention, the penetrant is preferably sodium alkyl sulfonate and sodium alkylbenzene sulfonate.

[0035] In the present invention, the mass ratio of the sodium alkyl sulfonate to the sodium alkylbenzene sulfonate is preferably 1:1.

[0036] The present invention also provides a method for preparing the complex color resist dyeing slurry for blue printed cloth described in the above technical solution, which is characterized by comprising the following steps:

[0037] Mixing tofu and quicklime, and mashing them to obtain a first mixture;

[0038] performing a first fermentation on the first mixture to obtain a fermented first mixture;

[0039] adding calcium phosphate, locust bean gum, phenylhydrazine p-sulfonic acid, silicone, polyvinyl alcohol and an osmotic agent to the fermented first mixture, performing a second mixing, and further pulverizing to obtain a second mixture;

[0040] The second mixture is subjected to a second fermentation, and then emulsified paraffin is added and mixed to obtain the complex color anti-dyeing pulp for blue printed cloth.

[0041] Mixing tofu and quicklime, and mashing them to obtain a first mixture;

[0042] The present invention preferably uses fresh bean curd and quicklime as the main components of the anti-staining slurry, which are mixed in a stirring manner. During the stirring process, the bean curd and quicklime are crushed to a certain particle size so that the bean curd and quicklime are mixed evenly and facilitate the subsequent fermentation effect.

[0043] In the present invention, the particle size of the first mixture is preferably 10 to 15 mm, and more preferably 10 to 12 mm.

[0044] performing a first fermentation on the first mixture to obtain a fermented first mixture;

[0045] The present invention places the first mixture under set conditions for fermentation.

[0046] In the present invention, the conditions for the first fermentation are preferably: a temperature of 25-30° C., and a time of 3-5 h, and more preferably: a temperature of 25-28° C., and a time of 3-4 h.

[0047] adding calcium phosphate, locust bean gum, phenylhydrazine p-sulfonic acid, silicone, polyvinyl alcohol and an osmotic agent to the fermented first mixture, performing a second mixing, and further pulverizing to obtain a second mixture;

[0048] According to the present invention, after calcium phosphate, locust bean gum, phenylhydrazine-p-sulfonic acid, silicone, polyvinyl alcohol and a penetrant are mixed with the first mixture, stirring is continued to further reduce the particle size, thereby making all the raw material components evenly mixed, and the subsequent use of the technical effect is uniform.

[0049] In the present invention, the second mixing time is preferably 1 to 2 hours, and more preferably 1 to 1.5 hours.

[0050] In the present invention, the particle size of the second mixture is preferably 5 to 8 mm, more preferably 5 to 6 mm.

[0051] In the present invention, the conditions for the second fermentation are preferably: a temperature of 25-30° C., and a time of 2-3 h, and more preferably: a temperature of 25-27° C., and a time of 2-2.5 h.

[0052] The second mixture is subjected to a second fermentation, and then emulsified paraffin is added and mixed to obtain the complex color anti-dyeing pulp for blue printed cloth.

[0053] The present invention also provides the use of the complex color anti-dyeing pulp for blue printed cloth described in the above technical solution or the complex color anti-dyeing pulp obtained by the preparation method described in the above technical solution in the production of blue printed cloth.

[0054] In the present invention, unless otherwise specified, the required raw materials for preparation are all commercially available products well known to those skilled in the art.

[0055] The technical solutions provided by the present invention are described in detail below in conjunction with the embodiments, but they should not be construed as limiting the protection scope of the present invention.

[0056] Example 1

[0057] (1) Select fresh tofu, mix 20 parts of tofu with 20 parts of quicklime, stir in one direction after mixing, crush the tofu and quicklime during the stirring process, and stop stirring after the mixture is crushed to a particle size of 10 to 15 mm;

[0058] (2) placing the mixed product at a temperature of 25° C. for 3 hours for fermentation to obtain a fermented mixture;

[0059] (3) adding 5 parts of calcium phosphate, 5 parts of locust bean gum, 2 parts of phenylhydrazine p-sulfonic acid, 1 part of silicone, 5 parts of polyvinyl alcohol, 0.5 parts of sodium alkyl sulfonate and 0.5 parts of sodium alkylbenzene sulfonate to the fermented mixture, stirring and mixing after adding, further crushing during the stirring process, and stopping stirring after the particle size of the mixture is 5 to 8 mm;

[0060] (4) placing the mixture at 25° C. for 2 hours for secondary fermentation;

[0061] (5) Add 30 parts of emulsified paraffin to the secondary fermented mixture, stir evenly, and obtain the complex color resist dyeing slurry for blue printed cloth.

[0062] Example 2

[0063] (1) Select fresh tofu, mix 25 parts of tofu with 25 parts of quicklime, stir in one direction after mixing, crush the tofu and quicklime during the stirring process, and stop stirring after the mixture is crushed to a particle size of 10 to 15 mm;

[0064] (2) placing the mixed product at a temperature of 28° C. for 4 hours for fermentation to obtain a fermented mixture;

[0065] (3) adding 6 parts of calcium phosphate, 7 parts of locust bean gum, 3 parts of phenylhydrazine p-sulfonic acid, 2 parts of silicone, 10 parts of polyvinyl alcohol, 1 part of sodium alkyl sulfonate and 1 part of sodium alkylbenzene sulfonate to the fermented mixture, stirring and mixing after adding, further crushing during the stirring process, and stopping stirring after the particle size of the mixture is 5 to 8 mm;

[0066] (4) placing the mixture at 27° C. for 2.5 hours for secondary fermentation;

[0067] (5) Add 35 parts of emulsified paraffin to the secondary fermented mixture, stir evenly, and obtain the complex color resist dyeing slurry for blue printed cloth.

[0068] Example 3

[0069] (1) Select fresh tofu, mix 30 parts of tofu with 30 parts of quicklime, stir in one direction after mixing, crush the tofu and quicklime during the stirring process, and stop stirring after the mixture is crushed to a particle size of 10 to 15 mm;

[0070] (2) placing the mixed product at a temperature of 30° C. for 5 hours for fermentation to obtain a fermented mixture;

[0071] (3) adding 8 parts of calcium phosphate, 10 parts of locust bean gum, 5 parts of phenylhydrazine p-sulfonic acid, 3 parts of silicone, 15 parts of polyvinyl alcohol, 1.5 parts of sodium alkyl sulfonate and 1.5 parts of sodium alkylbenzene sulfonate to the fermented mixture, stirring and mixing after adding, further crushing during the stirring process, and stopping stirring after the particle size of the mixture is 5 to 8 mm;

[0072] (4) placing the mixture at 30° C. for 3 hours for secondary fermentation;

[0073] (5) Add 40 parts of emulsified paraffin to the secondary fermented mixture and stir evenly to obtain the complex color resist dyeing slurry for blue printed cloth.

[0074] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A complex color resist dyeing paste for blue printed cloth, characterized in that: The composition includes the following components in parts by weight: 30-40 parts of emulsified paraffin, 20-30 parts of quicklime, 20-30 parts of tofu, 5-8 parts of calcium phosphate, 5-10 parts of locust bean gum, 2-5 parts of phenylhydrazine p-sulfonic acid, 1-3 parts of silicone, 5-15 parts of polyvinyl alcohol and 1-3 parts of penetrant.

2. The complex color resist dyeing slurry for blue printed cloth according to claim 1, characterized in that: The penetrants are sodium alkyl sulfonate and sodium alkylbenzene sulfonate.

3. The complex color resist dyeing paste for blue printed cloth according to claim 2, characterized in that: The mass ratio of the sodium alkyl sulfonate to the sodium alkylbenzene sulfonate is 1:

1.

4. The method for preparing the complex color resist dyeing paste for blue printed cloth according to any one of claims 1 to 3, characterized in that: The following steps are involved: Mixing tofu and quicklime, and mashing them to obtain a first mixture; performing a first fermentation on the first mixture to obtain a fermented first mixture; adding calcium phosphate, locust bean gum, phenylhydrazine p-sulfonic acid, silicone, polyvinyl alcohol and an osmotic agent to the fermented first mixture, performing a second mixing, and further pulverizing to obtain a second mixture; The second mixture is subjected to a second fermentation, and then emulsified paraffin is added and mixed to obtain the complex color anti-dyeing pulp for blue printed cloth.

5. The method for preparing the complex color resist dyeing paste for blue printed cloth according to claim 4, characterized in that: The particle size of the first mixture is 10-15 mm.

6. The method for preparing the complex color resist dyeing paste for blue printed cloth according to claim 4, characterized in that: The conditions of the first fermentation are: temperature of 25-30° C. and time of 3-5 hours.

7. The method for preparing the complex color resist dyeing paste for blue printed cloth according to claim 4, characterized in that: The second mixing time is 1 to 2 hours.

8. The method for preparing the complex color resist dyeing paste for blue printed cloth according to claim 4, characterized in that: The particle size of the second mixture is 5 to 8 mm.

9. The method for preparing the complex color resist dyeing paste for blue printed cloth according to claim 4, characterized in that: The conditions of the second fermentation are: temperature of 25-30° C. and time of 2-3 hours.

10. Use of the complex color anti-dyeing paste for blue printed cloth according to claims 1 to 3 or the complex color anti-dyeing paste obtained by the preparation method according to claims 4 to 9 in the production of blue printed cloth.