Concrete dam curtain grouting construction system and construction method thereof

By setting up protective sleeve rods, heating units, material blocking plates and adjustable mixing leaves in the curtain grouting construction system, the problems of drill rod damage, slurry agglomeration and high load of mixing motors are solved, and the construction stability and life are improved, as well as the improvement of slurry uniformity and energy efficiency are achieved.

CN119531367AActive Publication Date: 2025-02-28LISHUI HONGSHENG ENG CONSTR CO LTD
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Patent Information

Application Number
CN202411816843.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-02-28
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

During the use of the existing curtain grouting construction system, the drill rod is easily damaged and the power head is easily damaged, resulting in a reduction in construction stability and life. At the same time, the slurry storage mixer has poor insulation effect in cold environments, resulting in slurry agglomeration and blocking the slurry pipe.

Method used

A concrete dam curtain grouting construction system is designed. By setting a protective sleeve rod on the outside of the drill rod, the drill rod is protected from displacement vibration damage; heating units and material blocking plates are installed in the slurry mixer to maintain the uniformity of the slurry and prevent agglomeration; at the same time, through adjustable mixing leaves and gradually increasing the speed of the mixing motor, the load of the mixing motor is reduced and the uniformity of the slurry is improved.

Benefits of technology

Effectively prevent damage to the drill pipe and power head, improve construction stability and life; maintain slurry uniformity, prevent agglomeration and blockage, and improve construction stability; reduce the load of the mixing motor, reduce energy consumption, and prevent overheating and damage from the motor.

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Abstract

The invention belongs to the technical field of grouting, and particularly relates to a concrete dam curtain grouting construction system which comprises a base, and a drilling machine is arranged on the base and provided with a power head; the hanging bracket is arranged on the ground, and a hanging wheel is arranged at the top end of the hanging bracket; the winding device is arranged on the drilling machine; the drill rod is arranged on the power head in a penetrating manner, and a slurry inlet part is arranged at the top end of the drill rod; the slurry inlet pipe is connected with the slurry inlet part; the control part is arranged on the drilling machine, and the control part comprises a plurality of operating rods and a distribution box provided with a control element; the protective sleeve rod is arranged at the bottom of the power head; compared with the prior art, the protective sleeve rod has the advantages that the working stability of a curtain grouting construction system is improved, and the working life of the curtain grouting construction system is prolonged.
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Description

Technical Field

[0001] The invention belongs to the technical field of grouting, and in particular relates to a concrete dam curtain grouting construction system and a construction method thereof. Background Art

[0002] Curtain grouting is a common waterproofing and reinforcement measure in underground projects. It is widely used in projects such as dams, tunnels, and subways. In the process of curtain grouting, the slurry usually includes conventional slurry composed of cement, chemical additives and water, as well as some special slurries, which are poured into the underground rock formation to form a watertight layer. The curtain grouting system usually consists of a drilling rig, a drill rod, a slurry inlet pipe, a grouting pump, and a slurry storage mixer. The slurry storage mixer is used to store the slurry to be injected, and usually includes a storage barrel with a heating unit and a stirring structure installed on the storage barrel to ensure that the slurry remains uniform during the grouting process to avoid sedimentation or stratification. The grouting pump is responsible for pumping the slurry from the slurry storage mixer to the slurry inlet pipe, and the slurry inlet pipe is responsible for transporting the slurry from the grouting pump to the underground grouting hole or working surface. During the use of this existing curtain grouting construction system, the slurry inlet pipe is usually connected to the drill rod, and the slurry is transported downward through the drill rod. However, there is a lack of necessary protection between the drill rod and the power head of the drilling rig. The drill rod is prone to damage itself and the power head during the process of compression, displacement and vibration, which reduces the working stability and service life of the curtain grouting construction system. At the same time, when used in cold outdoor environments, the slurry storage mixer has an unsatisfactory insulation effect on the slurry, and lumps are easily generated in the slurry, thereby clogging the slurry inlet pipe, further reducing the working stability of the curtain grouting construction system. Therefore, it is necessary to make improvements. Summary of the invention

[0003] The purpose of the present invention is to provide a concrete dam curtain grouting construction system and a construction method thereof in view of the above-mentioned technical problems, so as to improve the working stability of the curtain grouting construction system.

[0004] In view of this, the present invention provides a concrete dam curtain grouting construction system, comprising: A base, wherein a drilling rig is arranged on the base, and a power head is arranged on the drilling rig; A hanger, the hanger is arranged on the ground, and a hanger wheel is arranged on the top of the hanger; A hoisting device, wherein the hoisting device is arranged on the drilling rig; A drill rod, the drill rod is inserted into the power head, and a slurry inlet is provided at the top of the drill rod; A slurry inlet pipe, the slurry inlet pipe is connected to the slurry inlet part; A control unit, which is arranged on the drilling rig and includes a plurality of operating levers and a distribution box equipped with control elements; A protective sleeve rod, wherein the protective sleeve rod is arranged at the bottom of the power head; Wherein, the protective sleeve is sleeved on the outside of the drill rod.

[0005] In the present technical solution, the setting of the protective sleeve rod can effectively protect the drill rod, preventing the drill rod from being damaged itself and causing damage to the power head during the process of compressive displacement vibration, thereby improving the working stability and service life of the curtain grouting construction system.

[0006] In the above technical solution, further, it also includes: A slurry storage mixer, the slurry storage mixer comprising a storage bucket with a heating unit and a stirring mechanism arranged on the storage bucket; A control unit, wherein the control unit is arranged on a side wall of the storage barrel; Wherein, the grout inlet pipe is connected to the storage barrel through a grouting pump, and the heating unit is an electric heating wire arranged in the barrel wall of the storage barrel.

[0007] In the above technical solution, further, it also includes: A plurality of material blocking plates, the plurality of material blocking plates are arranged on the inner wall of the storage barrel, and the plurality of material blocking plates are evenly spaced and distributed along the circumference of the storage barrel; Wherein, the material blocking plate is bent and extended from the top of the storage barrel to the bottom.

[0008] In the above technical solution, further, the material blocking plate is in the shape of a mesh plate.

[0009] In the above technical solution, further, the stirring mechanism also includes: A stirring motor, wherein the stirring motor is arranged on the top of the storage bucket through a motor bracket; A stirring shaft, the stirring shaft is rotatably arranged in the storage barrel; A stirring part, which is arranged at the bottom end of the stirring shaft and includes a plurality of stirring blades with variable angles; A stirring blade control member, wherein the stirring blade control member is arranged on the top of the storage bucket; Wherein, the stirring part and the stirring blade control component are both electrically connected to the control unit, and the stirring blade control component can control the change of the stirring blade angle according to the increase of the rotation speed of the stirring shaft.

[0010] In the above technical solution, further, the stirring part also includes: A central shaft, the central shaft being arranged at the bottom end of the stirring shaft, and a rotating cavity being arranged in the central shaft; An arc-shaped slide groove, which is arranged on the side wall of the central axis and penetrates the rotating cavity. There are a plurality of arc-shaped slide grooves, which are evenly spaced and distributed along the circumference of the central axis. A slider, wherein the slider is slidably arranged on the arc-shaped slide groove; A rotating disk, the rotating disk is rotatably arranged in the rotating cavity, a plurality of limit clamps are arranged on the surface of the rotating disk, and the plurality of limit clamps are evenly spaced along the circumference of the rotating disk; A mounting shell, the mounting shell being arranged at the bottom of the central axis, and a rotating motor being arranged in the mounting shell; Among them, the root of the stirring blade is connected to the outer end of the slider, the inner end of the slider cooperates with the limiting clamp and moves along the arc-shaped slide groove driven by the rotating disk, and the driving end of the rotating motor is connected to the rotating disk.

[0011] In the above technical solution, further, the stirring blade control component also includes: A first shell, wherein the first shell is arranged on the top of the storage bucket, and a rotating shaft is rotatably arranged in the first shell; A plurality of rod groups, each of which is composed of two rods, and the plurality of rod groups are symmetrically distributed along the radial direction of the rotating axis and are evenly spaced along the axial direction of the rotating axis, an adsorption magnet is arranged at the bottom of the rod group, and a limit cover is arranged at the top of the rod group; Control buttons, there are a plurality of control buttons, and the control buttons are arranged on the surface of the rotating shaft and located at the bottom of the rod group; A button pressing block, wherein the button pressing blocks are provided in a plurality and are movably arranged on the rod group; A second shell, the second shell is arranged on the top of the storage bucket, a conductive rod is rotatably arranged in the second shell, the conductive rod is coaxially connected to the rotating rod, and a conductive disk is arranged at one end of the conductive rod away from the rotating rod; A conductive clip, the conductive clip is arranged in the second housing, and a conductive brush head is arranged at the end of the conductive clip; Among them, the rotating shaft is connected to the stirring shaft through a bevel gear set, the suction force of the adsorption magnets at the bottom of the several rod groups increases successively, the button pressing block can be adsorbed by the adsorption magnets, the edge of the conductive disk is located in the conductive clip, the end of the conductive brush head is electrically in contact with the conductive disk, and the conductive clip is electrically connected to the control unit.

[0012] In the above technical solution, further, the conductive brush head also includes: A brush head seat, wherein a connecting cavity is arranged in the brush head seat, and an end of the brush head seat is provided with a hole communicating with the connecting cavity; A brush head body, the brush head body is passed through the hole, and a connecting convex ring is provided at the bottom end of the brush head body; A conductive spring, wherein the conductive spring has a plurality of roots and is evenly distributed in the connection cavity, one end of the conductive spring is connected to the brush head body, and the other end is connected to the bottom surface of the connection cavity; A first conductive block, wherein the first conductive block is arranged on the outer wall of the connecting protruding ring; A first conductive slide groove, wherein the first conductive slide groove is arranged on the inner arm of the connecting cavity, and a V-shaped conductive spring is arranged in the first conductive slide groove; A conical cavity, wherein the conical cavity is arranged in the brush head body and forms a cavity opening at the bottom of the brush head body, and two second conductive sliding grooves are symmetrically distributed on the inner wall of the conical cavity along the radial direction of the brush head body; A second conductive block, the second conductive block is slidably disposed in a second conductive sliding groove; A pre-tensioning spring, wherein the pre-tensioning spring is arranged between the two second conductive blocks; An elastic conductive column, wherein the elastic conductive column is arranged in the connecting cavity; Among them, the outer wall of the connecting convex ring is electrically contacted with the inner wall of the connecting cavity, the first conductive block can move in the first conductive slide groove and the first conductive block is clamped in the V-shaped conductive spring sheet, one end of the elastic conductive column is connected to the second conductive block, and the other end is connected to the bottom of the connecting cavity.

[0013] In the above technical solution, further, the present invention also discloses a construction method applicable to the above concrete dam curtain grouting construction system, comprising the following steps: S1 Arrange the grouting system on the construction hole and prepare the grout; S2 drills and fills in sequence; S3 During the drilling and grouting process, control the operation of the slurry storage mixer to maintain the uniformity of the slurry.

[0014] In the above technical solution, further, step S3 also includes: S30: In the first stirring stage, the control unit controls the stirring motor to start. At this time, the stirring blade is in the initial state, and the angle between the stirring blade and the horizontal plane is 10-30°. When the stirring motor drives the stirring shaft to rotate, the rotating shaft rotates together under the action of the bevel gear set, and the slurry is stirred under the action of the stirring blade; S31 In the second stirring stage, as the speed of the stirring shaft increases, the one with the smallest adsorption force in the button pressing block overcomes the suction force of the adsorption magnet under the action of centrifugal force and is thrown to the outer end of the rod group. At this time, the corresponding control button is released, and the electrical signal is transmitted to the control unit through the second shell, the conductive brush head and the conductive clamp. The control unit controls the rotation of the motor to drive the rotating disk to rotate. When the rotating disk rotates, the slider is driven to move along the arc-shaped slide groove through the limit clamp, and finally the stirring blade is adjusted. After the stirring blade is adjusted, it is in the second state, and the angle between the stirring blade and the horizontal plane is 30-50°; S32: In the third stirring stage, as the stirring shaft speed further increases, one of the button pressing blocks further overcomes the adsorption of the adsorption magnet with greater adsorption force, thereby releasing a corresponding control button, and the stirring blade is adjusted again and enters the third state, and the angle between the stirring blade and the horizontal plane is 50-70°; S33 Final stirring stage, after the stirring shaft speed reaches the highest, the last button block overcomes the suction force of the adsorption magnet with the largest adsorption force, thereby releasing the last control button, and the stirring blade is adjusted to the final state, and the angle between the stirring blade and the horizontal plane is 70-90°.

[0015] In the present technical solution, during the grouting operation, the slurry storage mixer can effectively maintain the uniformity of the slurry, thereby improving the working stability of the curtain grouting construction system. At the same time, during the slurry stirring process, by gradually increasing the motor speed and adjusting the angle of the stirring blades, the stirring motor load can be effectively reduced while ensuring the slurry stirring effect, thereby reducing energy consumption and preventing the motor from overheating and damage, thereby further improving the working stability of the curtain grouting construction system.

[0016] The beneficial effects of the present invention are: 1. The setting of the protective sleeve rod can effectively prevent the drill rod from being damaged during the process of pressure displacement vibration and the damage to the power head, thereby improving the working stability and service life of the curtain grouting construction system; 2. The blocking plate can intercept the agglomerated slurry, increase the contact time between the slurry and the inner wall of the storage barrel, thereby increasing the heating time of the slurry, effectively preventing the slurry from agglomerating in the cold outdoor environment, improving the uniformity of the slurry, and preventing the slurry from clogging the slurry inlet pipe; 3. The setting of the stirring mechanism can effectively reduce the load of the stirring motor while ensuring the slurry stirring effect, reduce energy consumption, and prevent the motor from overheating and damage, further improving the working stability of the curtain grouting construction system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a schematic structural diagram of a specific implementation method of the present invention.

[0019] Figure 2 It is a schematic diagram of the structure of the slurry storage mixer of the present invention.

[0020] Figure 3 It is a schematic diagram of the storage barrel structure of the present invention.

[0021] Figure 4 It is a schematic diagram of the stirring shaft structure of the present invention.

[0022] Figure 5 It is a schematic diagram of the structure of the stirring part of the present invention.

[0023] Figure 6 This is a schematic diagram of the structure of the stirring blade control component of the present invention.

[0024] Figure 7 It is a schematic diagram of the structure of the conductive brush head of the present invention.

[0025] Figure 8 It is a schematic diagram of the structure of the second conductive block of the present invention.

[0026] Fig. 9 It is a schematic diagram of the V-shaped conductive spring structure of the present invention.

[0027] The symbols in the figure are: 1. Base; 2. Drilling machine; 200. Power head; 3. Hanger; 300. Hanging wheel; 4. Winch; 5. Drill rod; 500. Slurry inlet; 6. Slurry inlet pipe; 7. Control unit; 8. Protective sleeve rod; 9. Storage bucket; 10. Stirring mechanism; 100. Stirring motor; 101. Stirring shaft; 102. Stirring unit; 1020. Stirring blade; 1021. Central axis; 1022. Rotating cavity; 1023. Arc chute; 1024. Sliding block; 1025. Rotating disk; 1026. Limiting clamp; 1027. Mounting shell; 1028. Rotating motor; 11. Control unit; 12. Blocking plate; 13. Stirring blade control member; 130. First shell; 13 1. Rotating shaft; 132. Rod group; 133. Adsorption magnet; 134. Limiting cover; 135. Control button; 136. Button pressing block; 137. Second shell; 138. Conductive rod; 139. Conductive disk; 1310. Conductive clip; 1311. Bevel gear group; 14. Conductive brush head; 140. Brush head seat; 141. Connecting cavity; 142. Brush head body; 143. Connecting convex ring; 145. Conductive spring; 146. First conductive block; 147. First conductive slide groove; 148. V-shaped conductive spring leaf; 149. Conical cavity; 1410. Second conductive slide groove; 1411. Second conductive block; 1412. Pre-tightening spring leaf; 1413. Elastic conductive column. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0030] The embodiment of the present application provides a concrete dam curtain grouting construction system, including: a base 1, a drilling rig 2 is arranged on the base 1, and a power head 200 is arranged on the drilling rig 2; a hanger 3, the hanger 3 is arranged on the ground, and a hanging wheel 300 is arranged on the top of the hanger 3; a hoisting device 4, the hoisting device 4 is arranged on the drilling rig 2; a drill rod 5, the drill rod 5 is passed through the power head 200, and a slurry inlet part 500 is arranged on the top of the drill rod 5; a slurry inlet pipe 6, the slurry inlet pipe 6 is connected to the slurry inlet part 500; a control part 7, the control part 7 is arranged on the drilling rig 2, and the control part 7 includes a plurality of operating rods and a distribution box equipped with control elements; a protective sleeve rod 8, the protective sleeve rod 8 is arranged at the bottom of the power head 200; The protective sleeve rod 8 is sleeved on the outer side of the drill rod 5 .

[0031] Moreover, the protective sleeve rod is in the shape of a hollow rod, and the protective sleeve rod vertically extends downward from the bottom of the power head, and the inner diameter of the protective sleeve rod is less than or equal to the diameter of the drill pipe.

[0032] In this embodiment, the drill rod 5 can be effectively protected by the provision of the protective sleeve rod 8. When the drill rod is compressed, displaced and vibrated during operation, the drill rod swings in the radial direction. At this time, the protective sleeve rod can effectively limit the displacement of the drill rod and reduce the force arm of the drill rod when the displacement and vibration of the drill rod produce a bending tendency, thereby preventing the drill rod 5 from being damaged during the process of compression, displacement and vibration and causing damage to the power head 200, thereby improving the working stability and service life of the curtain grouting construction system.

[0033] This embodiment provides a concrete dam curtain grouting construction system, which, in addition to the technical solutions of the above embodiments, also has the following technical features, and further includes: a slurry storage mixer, the slurry storage mixer includes a storage bucket 9 with a heating unit and a stirring mechanism 10 arranged on the storage bucket 9; a control unit 11, the control unit 11 is arranged on the side wall of the storage bucket 9; The grout inlet pipe 6 is connected to the storage barrel 9 through a grouting pump, and the heating unit is an electric heating wire arranged in the barrel wall of the storage barrel 9.

[0034] It also includes: a plurality of material blocking plates 12, which are arranged on the inner wall of the storage barrel 9, and the plurality of material blocking plates 12 are evenly spaced and distributed along the circumference of the storage barrel 9; The material blocking plate 12 is bent and extends from the top of the storage barrel 9 to the bottom.

[0035] The material blocking plate is in the shape of a mesh plate.

[0036] Moreover, the heating unit is a conventional electric heating wire structure, which is controlled by the control unit 11.

[0037] In the present embodiment, the slurry in the storage barrel 9 is stirred by the stirring mechanism 10 to maintain the uniformity of the slurry. When it is in a cold outdoor environment, the heating unit is started to heat the slurry in the storage barrel 9 to prevent the slurry from agglomerating. At the same time, while the slurry is being stirred by the stirring mechanism 10, the agglomerated slurry will move toward the barrel wall of the storage barrel 9 under the action of centrifugal force. When the agglomerated slurry moves to the barrel wall, the blocking plate 12 can intercept the agglomerated slurry. After being intercepted, the agglomerated slurry stays on the blocking plate 12, thereby contacting the barrel wall for a long time and finally being fully heated and dissolved. After the agglomerated slurry is dissolved, it is fully integrated into the liquid slurry. Compared with the prior art, the present invention can effectively improve the heating effect of the agglomerated slurry, thereby further improving the uniformity of the slurry, preventing the agglomerated slurry from clogging the slurry inlet pipe 6, and improving the working stability of the curtain grouting construction system.

[0038] The present embodiment provides a concrete dam curtain grouting construction system, which, in addition to the technical solutions of the above embodiments, also has the following technical features: the stirring mechanism 10 also includes: a stirring motor 100, which is arranged at the top of the storage bucket 9 through a motor bracket; a stirring shaft 101, which is rotatably arranged in the storage bucket 9; a stirring part 102, which is arranged at the bottom of the stirring shaft 101, and the stirring part 102 includes a plurality of stirring blades 1020 with variable angles; a stirring blade control member 13, which is arranged at the top of the storage bucket 9; The stirring portion 102 and the stirring blade control component 13 are both electrically connected to the control unit 11 , and the stirring blade control component 13 can control the angle of the stirring blade 1020 to change according to the increase in the rotation speed of the stirring shaft 101 .

[0039] The stirring part 102 also includes: a central shaft 1021, which is arranged at the bottom end of the stirring shaft 101, and a rotating cavity 1022 is arranged in the central shaft 1021; an arc-shaped slide groove 1023, which is arranged on the side wall of the central shaft 1021 and penetrates into the rotating cavity 1022, and there are a plurality of arc-shaped slide grooves 1023, and the plurality of arc-shaped slide grooves 1023 are evenly spaced along the circumference of the central shaft 1021; a slider 1024, and the slider 1024 is slidably arranged on the arc-shaped slide groove 1023; a rotating disk 1025, which is rotatably arranged in the rotating cavity 1022, and a plurality of limiting clamps 1026 are arranged on the surface of the rotating disk 1025, and the plurality of limiting clamps 1026 are evenly spaced along the circumference of the rotating disk 1025; a mounting shell 1027, which is arranged at the bottom of the central shaft 1021, and a rotating motor 1028 is arranged in the mounting shell 1027; Among them, the root of the stirring blade 1020 is connected to the outer end of the slider 1024, the inner end of the slider 1024 cooperates with the limiting clamp 1026 and moves along the arc-shaped slide groove 1023 driven by the rotating disk 1025, and the driving end of the rotating motor 1028 is connected to the rotating disk 1025.

[0040] Moreover, the bottom of the mounting shell 1027 also has a conventional motion power supply structure, such as a brush and a conductive ring, and the power supply structure is electrically connected to the control unit 11.

[0041] In this embodiment, when the stirring mechanism 10 stirs the slurry, the stirring motor 100 starts to drive the stirring shaft 101 to rotate. At this time, the angle between the stirring blade 1020 and the horizontal plane is small, and the resistance encountered by the stirring blade 1020 when driving the slurry to rotate is also small. Therefore, the resistance encountered by the stirring motor 100 when driving the stirring shaft 101 to rotate is small, which effectively reduces the load of the stirring motor 100 during the starting process. As the stirring motor 100 increases the speed, the slurry is stirred and rotates in the storage bucket 9. At this time, the stirring blade control component 13 controls the rotating motor 1028 to rotate, and the rotating disk 1025 drives the limiting clamp 1026 to rotate with the rotation of the rotating motor 1028. During the rotation of the limiting clamp 1026, the slider 1024 is driven to move along the arc-shaped slide groove 1023. Due to the curvature of the arc-shaped slide groove 1023, the slider 1024 will drive the connected The stirring blade 1020 moves, thereby changing the angle between the stirring blade 1020 and the horizontal plane. The increased angle of the stirring blade 1020 improves the stirring effect on the slurry, thereby further increasing the rotation speed of the slurry. Since the slurry is already in a rotating state, the state change of the stirring blade 1020 at this time will not further increase the load of the stirring motor 100. As the stirring motor 100 continuously increases the rotation speed of the stirring shaft 101, the stirring blade 1020 continuously adjusts its state under the control of the stirring control component, and after adjusting to the final state, it stably stirs the slurry to maintain the uniformity of the slurry. Compared with the prior art, the present invention can effectively reduce the load of the stirring motor 100 while ensuring the slurry stirring effect, reduce energy consumption, prevent the stirring motor 100 from overheating and damage, and further improve the working stability of the curtain grouting construction system.

[0042] The present embodiment provides a concrete dam curtain grouting construction system, which, in addition to the technical solutions of the above embodiments, also has the following technical features: the stirring blade control member 13 also includes: a first shell 130, the first shell 130 is arranged on the top of the storage bucket 9, and a rotating shaft 131 is rotatably arranged in the first shell 130; a plurality of rod groups 132, the rod group 132 is composed of two rod groups 132, the plurality of rod groups 132 are radially symmetrically distributed along the rotating shaft 131 and are evenly spaced along the axial direction of the rotating shaft 131, an adsorption magnet 133 is arranged at the bottom of the rod group 132, and a limit cover 134 is arranged at the top of the rod group 132; a control button 135, a control There are a plurality of buttons 135, and the control buttons 135 are arranged on the surface of the rotating shaft 131 and at the bottom of the rod group 132; there are a plurality of button pressing blocks 136, and the button pressing blocks 136 are movably arranged on the rod group 132; a second shell 137, and the second shell 137 is arranged on the top of the storage bucket 9, and a conductive rod 138 is rotatably arranged in the second shell 137, and the conductive rod 138 is coaxially connected with the rotating rod, and a conductive plate 139 is arranged at one end of the conductive rod 138 away from the rotating rod; a conductive clip 1310, and the conductive clip 1310 is arranged in the second shell 137, and a conductive brush head 14 is arranged at the end of the conductive clip 1310; Among them, the rotating shaft 131 is connected to the stirring shaft 101 through a bevel gear group 1311, the suction force of the adsorption magnet 133 at the bottom of the plurality of rod groups 132 increases successively, the button pressing block 136 can be adsorbed by the adsorption magnet 133, the edge of the conductive disk 139 is located in the conductive clip 1310, the end of the conductive brush head 14 is electrically contacted with the conductive disk 139, and the conductive clip 1310 is electrically connected to the control unit 11.

[0043] Moreover, the rotating rod has a cavity inside, in which conventional wires can be distributed, and the wires are respectively connected to the button and the conductive sheet. The bottom of the rod is fixedly connected to the rotating rod, and the length direction of the rod extends radially along the rotating rod.

[0044] In this embodiment, the control unit 11 controls the stirring motor 100 to start. At this time, the stirring blade 1020 is in the initial state. When the stirring motor 100 drives the stirring shaft 101 to rotate, the rotating shaft 131 rotates together under the action of the bevel gear group 1311. As the speed of the stirring shaft 101 increases, the one with the smallest adsorption force in the button pressing block 136 overcomes the suction force of the adsorption magnet 133 under the action of centrifugal force and is thrown to the outer end of the rod group 132. At this time, the corresponding control button 135 is released, and the electrical signal is transmitted to the control unit 11 through the second shell 137, the conductive brush head 14 and the conductive clip 1310. The control unit 11 controls the rotating motor 1028 to rotate, thereby driving the rotating disk 1025 to rotate. When the rotating disk 1025 rotates, the slider 1024 is driven to move along the arc-shaped slide groove 1023 through the limiting clamp 1026, and finally the stirring blade 1020 is adjusted. As the speed of the stirring shaft 101 further increases, one of the button pressing blocks 136 further overcomes the adsorption of the adsorption magnet 133 with larger adsorption force, thereby releasing a corresponding The control button 135 is pressed again, and the stirring blade 1020 is adjusted again. After the speed of the stirring shaft 101 reaches the highest, the last button pressing block 136 overcomes the suction force of the adsorption magnet 133 with the largest adsorption force, thereby releasing the last control button 135, and the stirring blade 1020 is adjusted to the final state. After the stirring stops, as the speed of the stirring shaft 101 decreases, the centrifugal force exerted on each button pressing block 136 gradually decreases, so that it falls back to the bottom of the rod group 132 and is re-adsorbed by the adsorption magnet 133, and each control button 135 is pressed again to make the stirring blade 1020 return to the initial state. Compared with the prior art, the present invention can effectively adjust the state of the stirring blade 1020 according to the speed of the stirring motor 100 and the stirring shaft 101, and the use of the rod group 132, the button pressing block 136 and the control button 135 for control can effectively improve the reliability and adaptability of the stirring blade control component 13, which is less affected by external factors and is simple to maintain. It does not require high-precision sensors and complex electronic components, and effectively reduces the construction cost.

[0045] The present embodiment provides a concrete dam curtain grouting construction system, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features: the conductive brush head 14 also includes: a brush head seat 140, a connecting cavity 141 is arranged in the brush head seat 140, and a hole connected to the connecting cavity 141 is arranged at the end of the brush head seat 140; a brush head body 142, the brush head body 142 is penetrated in the hole, and a connecting convex ring 143 is arranged at the bottom end of the brush head body 142; a conductive spring 145, the conductive spring 145 has a plurality of roots and is evenly distributed in the connecting cavity 141, one end of the conductive spring 145 is connected to the brush head body 142, and the other end is connected to the bottom surface of the connecting cavity 141; a first conductive block 146, the first conductive block 146 is arranged on the outer surface of the connecting convex ring 143 On the wall; a first conductive slide groove 147, the first conductive slide groove 147 is arranged on the inner arm of the connecting cavity 141, and a V-shaped conductive spring piece 148 is arranged in the first conductive slide groove 147; a conical cavity 149, the conical cavity 149 is arranged in the brush head body 142 and forms a cavity opening at the bottom of the brush head body 142, and two second conductive slide grooves 1410 are symmetrically distributed along the radial direction of the brush head body 142 on the inner wall of the conical cavity 149; a second conductive block 1411, the second conductive block 1411 is slidably arranged in the second conductive slide groove 1410; a pre-tightening spring piece 1412, the pre-tightening spring piece 1412 is arranged between the two second conductive blocks 1411; an elastic conductive column 1413, the elastic conductive column 1413 is arranged in the connecting cavity 141; Among them, the outer wall of the connecting protruding ring 143 is electrically contacted with the inner wall of the connecting cavity 141, the first conductive block 146 can move in the first conductive slide groove 147 and the first conductive block 146 is clamped in the V-shaped conductive spring sheet 148, one end of the elastic conductive column 1413 is connected to the second conductive block 1411, and the other end is connected to the bottom of the connecting cavity 141.

[0046] In this embodiment, after the conductive brush head 14 contacts the conductive disk 139, the brush head body 142 is pressed into the connecting cavity 141 of the brush head seat 140. The elastic force of the conductive spring 145 can keep the brush head body 142 always stably electrically connected to the conductive disk 139. At the same time, the conductive spring 145 cooperates with the brush head body 142 to form an electrical path. The connecting convex ring 143 on the brush head body 142 and the brush head seat 140 can form a second electrical path. When the brush head body 142 is pressed, the first conductive block 146 moves with the brush head body 142 and enters the first conductive slide groove 147. At the same time, the first conductive block 146 is sandwiched in the middle by the V-shaped conductive spring leaf 148. The V-shaped conductive spring leaf 14 8 can always be in stable contact with the first conductive groove 147 to form a third electrical path, and the second conductive block 1411 can move along the second conductive groove 1410 and be connected to the brush head holder 140 through the elastic conductive column 1413 to form a fourth electrical path. At the same time, the pre-tightening spring 1412 and the elastic conductive column 1413 can further maintain the stable electrical connection between the brush head body 142 and the conductive disk 139 through elastic force. Compared with the prior art, the present invention effectively improves the electrical connection stability of the stirring blade control part 13, effectively prevents power failure by forming multiple electrical paths, and improves the electrical contact stability between the conductive brush head 14 and the conductive disk 139 to prevent power failure due to wear.

[0047] This embodiment provides a construction method of a concrete dam curtain grouting construction system, which, in addition to the technical solution of the above embodiment, includes the following steps: S1 Arrange the grouting system on the construction hole and prepare the grout; S2 drills and fills in sequence; S3 During the drilling and grouting process, control the operation of the slurry storage mixer to maintain the uniformity of the slurry.

[0048] Step S3 also includes: S30 In the first stirring stage, the control unit 11 controls the stirring motor 100 to start. At this time, the stirring blade 1020 is in an initial state, and the angle between the stirring blade 1020 and the horizontal plane is 10-30 degrees. When the stirring motor 100 drives the stirring shaft 101 to rotate, the rotating shaft 131 rotates together under the action of the bevel gear set 1311, and the slurry is stirred under the action of the stirring blade 1020; S31 In the second stirring stage, as the rotation speed of the stirring shaft 101 increases, the one with the smallest adsorption force in the button pressing block 136 overcomes the suction force of the adsorption magnet 133 under the action of centrifugal force and is thrown to the outer end of the rod group 132. At this time, the corresponding control button 135 is released, and the electrical signal is transmitted to the control unit 11 through the second shell 137, the conductive brush head 14 and the conductive clamp 1310. The control unit 11 controls the rotation motor 1028 to rotate, thereby driving the rotating disk 1025 to rotate. When the rotating disk 1025 rotates, the slider 1024 is driven to move along the arc-shaped slide groove 1023 through the limit clamp 1026, and finally the stirring blade 1020 is adjusted. After the adjustment, the stirring blade 1020 is in the second state, and the angle between the stirring blade 1020 and the horizontal plane is 30-50°; S32: In the third stirring stage, as the rotation speed of the stirring shaft 101 further increases, one of the button pressing blocks 136 further overcomes the adsorption of the adsorption magnet 133 with greater adsorption force, thereby releasing a corresponding control button 135, and the stirring blade 1020 is adjusted again and enters the third state, and the angle between the stirring blade 1020 and the horizontal plane is 50-70°; S33 Final stirring stage: after the stirring shaft 101 reaches the highest speed, the last button pressing block 136 overcomes the suction force of the adsorption magnet 133 with the largest adsorption force, thereby releasing the last control button 135, and the stirring blade 1020 is adjusted to the final state, and the angle between the stirring blade 1020 and the horizontal plane is 70-90°.

[0049] In this embodiment, during the grouting operation, the slurry storage mixer can effectively maintain the uniformity of the slurry, thereby improving the working stability of the curtain grouting construction system. At the same time, during the slurry stirring process, by gradually increasing the motor speed and coordinating the angle adjustment of the stirring blades 1020, the load of the stirring motor 100 can be effectively reduced while ensuring the slurry stirring effect, thereby reducing energy consumption and preventing the motor from overheating and damage, thereby further improving the working stability of the curtain grouting construction system.

[0050] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A concrete dam curtain grouting construction system, characterized in that: include: A base (1), wherein a drilling machine (2) is arranged on the base (1), and a power head (200) is arranged on the drilling machine (2); A hanger (3), the hanger (3) being arranged on the ground, and a hanger wheel (300) being arranged at the top end of the hanger (3); A hoisting device (4), wherein the hoisting device (4) is arranged on the drilling rig (2); A drill rod (5), the drill rod (5) being inserted into the power head (200), and a slurry inlet (500) being provided at the top end of the drill rod (5); A slurry inlet pipe (6), wherein the slurry inlet pipe (6) is connected to the slurry inlet portion (500); A control unit (7), the control unit (7) being arranged on the drilling rig (2), the control unit (7) comprising a plurality of operating levers and a distribution box on which control elements are installed; A protective sleeve rod (8), wherein the protective sleeve rod (8) is arranged at the bottom of the power head (200); A slurry storage mixer, the slurry storage mixer comprising a storage bucket (9) having a heating unit and a material blocking plate (12), and a mixing mechanism (10) arranged on the storage bucket (9); A control unit (11), wherein the control unit (11) is arranged on a side wall of the storage barrel (9); The protective sleeve rod (8) is sleeved on the outside of the drill rod (5), the grouting pipe (6) is connected to the storage barrel (9) via a grouting pump, and the heating unit is an electric heating wire arranged in the barrel wall of the storage barrel (9).

2. A concrete dam curtain grouting construction system according to claim 1, characterized in that: Also includes: A plurality of material blocking plates (12), the plurality of material blocking plates (12) being arranged on the inner wall of the storage barrel (9), and the plurality of material blocking plates (12) being evenly spaced and distributed along the circumference of the storage barrel (9); The material blocking plate (12) is bent and extends from the top to the bottom of the storage barrel (9).

3. A concrete dam curtain grouting construction system according to claim 2, characterized in that: The material blocking plate is in the shape of a mesh plate.

4. A concrete dam curtain grouting construction system according to claim 3, characterized in that: The stirring mechanism (10) further comprises: A stirring motor (100), wherein the stirring motor (100) is arranged at the top of the storage bucket (9) via a motor bracket; A stirring shaft (101), wherein the stirring shaft (101) is rotatably disposed in the storage barrel (9); A stirring portion (102), the stirring portion (102) being arranged at the bottom end of the stirring shaft (101), the stirring portion (102) comprising a plurality of stirring blades (1020) with variable angles; A stirring blade control member (13), wherein the stirring blade control member (13) is arranged on the top of the storage bucket (9); The stirring portion (102) and the stirring blade control component (13) are both electrically connected to the control unit (11), and the stirring blade control component (13) can control the angle of the stirring blade (1020) to change according to the increase in the rotation speed of the stirring shaft (101).

5. A concrete dam curtain grouting construction system according to claim 4, characterized in that: The stirring part (102) further includes: A central shaft (1021), wherein the central shaft (1021) is arranged at the bottom end of the stirring shaft (101), and a rotating chamber (1022) is arranged inside the central shaft (1021); An arc-shaped slide groove (1023), wherein the arc-shaped slide groove (1023) is arranged on the side wall of the central axis (1021) and penetrates the rotating cavity (1022), and there are a plurality of the arc-shaped slide grooves (1023), and the plurality of arc-shaped slide grooves (1023) are evenly spaced and distributed along the circumference of the central axis (1021); A sliding block (1024), wherein the sliding block (1024) is slidably disposed on the arc-shaped sliding groove (1023); A rotating disk (1025), the rotating disk (1025) being rotatably disposed in the rotating cavity (1022), a plurality of position limiting clamping plates (1026) being disposed on the surface of the rotating disk (1025), and the plurality of position limiting clamping plates (1026) being evenly spaced and distributed along the circumference of the rotating disk (1025); A mounting shell (1027), the mounting shell (1027) being arranged at the bottom of the central shaft (1021), and a rotating motor (1028) being arranged in the mounting shell (1027); The root of the stirring blade (1020) is connected to the outer end of the slider (1024), the inner end of the slider (1024) cooperates with the limit clamp (1026) and moves along the arc-shaped slide groove (1023) driven by the rotating disk (1025), and the driving end of the rotating motor (1028) is connected to the rotating disk (1025).

6. A concrete dam curtain grouting construction system according to claim 5, characterized in that: The stirring blade control member (13) further comprises: A first shell (130), the first shell (130) being arranged on the top of the storage bucket (9), and a rotating shaft (131) being rotatably arranged inside the first shell (130); A plurality of rod groups (132), the rod group (132) being composed of two rod groups (132), the plurality of rod groups (132) being symmetrically distributed radially along the rotation axis (131) and evenly spaced along the axial direction of the rotation axis (131), an adsorption magnet (133) being provided at the bottom of the rod group (132), and a limit cover (134) being provided at the top of the rod group (132); Control buttons (135), there are a plurality of control buttons (135), and the control buttons (135) are arranged on the surface of the rotating shaft (131) and located at the bottom of the rod group (132); A button pressing block (136), wherein the button pressing blocks (136) are in plurality and the button pressing blocks (136) are movably arranged on the rod group (132); A second shell (137), the second shell (137) being arranged on the top of the storage bucket (9), a conductive rod (138) being rotatably arranged in the second shell (137), the conductive rod (138) being coaxially connected to the rotating rod, and a conductive disk (139) being arranged at one end of the conductive rod (138) away from the rotating rod; A conductive clip (1310), the conductive clip (1310) being arranged in the second housing (137), and a conductive brush head (14) being arranged at an end of the conductive clip (1310); The rotating shaft (131) is connected to the stirring shaft (101) through a bevel gear set (1311), the suction force of the adsorption magnets (133) at the bottom of the plurality of rod sets (132) increases sequentially, the button pressing block (136) can be adsorbed by the adsorption magnets (133), the edge of the conductive disk (139) is located in the conductive clamp (1310), the end of the conductive brush head (14) is in electrical contact with the conductive disk (139), and the conductive clamp (1310) is electrically connected to the control unit (11).

7. A concrete dam curtain grouting construction system according to claim 6, characterized in that: The conductive brush head (14) further comprises: A brush head seat (140), wherein a connecting cavity (141) is provided in the brush head seat (140), and an end portion of the brush head seat (140) is provided with a hole communicating with the connecting cavity (141); A brush head body (142), the brush head body (142) being inserted into the hole, and a connecting convex ring (143) being provided at the bottom end of the brush head body (142); A conductive spring (145), wherein the conductive spring (145) has a plurality of springs and is evenly distributed in the connection cavity (141), one end of the conductive spring (145) is connected to the brush head body (142), and the other end is connected to the bottom surface of the connection cavity (141); A first conductive block (146), the first conductive block (146) being arranged on the outer wall of the connecting protruding ring (143); A first conductive slide groove (147), wherein the first conductive slide groove (147) is arranged on an inner arm of the connecting cavity (141), and a V-shaped conductive spring leaf (148) is arranged in the first conductive slide groove (147); A conical cavity (149), the conical cavity (149) being arranged in the brush head body (142) and forming a cavity opening at the bottom of the brush head body (142), and two second conductive sliding grooves (1410) being symmetrically distributed on the inner wall of the conical cavity (149) along the radial direction of the brush head body (142); A second conductive block (1411), the second conductive block (1411) being slidably disposed in the second conductive sliding groove (1410); A pre-tensioning spring (1412), wherein the pre-tensioning spring (1412) is arranged between two second conductive blocks (1411); An elastic conductive column (1413), wherein the elastic conductive column (1413) is arranged in the connecting cavity (141); The outer wall of the connecting protruding ring (143) is in electrical contact with the inner wall of the connecting cavity (141), the first conductive block (146) can move in the first conductive sliding groove (147) and the first conductive block (146) is clamped in the V-shaped conductive spring sheet (148), and one end of the elastic conductive column (1413) is connected to the second conductive block (1411), and the other end is connected to the bottom of the connecting cavity (141).

8. A construction method applicable to the concrete dam curtain grouting construction system according to claim 7, characterized in that: The following steps are involved: S1 Arrange the grouting system on the construction hole and prepare the grout; S2 drills and fills in sequence; S3 During the drilling and grouting process, control the operation of the slurry storage mixer to maintain the uniformity of the slurry.

9. The construction method of a concrete dam curtain grouting construction system according to claim 8, characterized in that: The step S3 further comprises: S30 In the first stirring stage, the control unit (11) controls the stirring motor (100) to start, at which time the stirring blade (1020) is in an initial state, and the angle between the stirring blade (1020) and the horizontal plane is 10-30 degrees. When the stirring motor (100) drives the stirring shaft (101) to rotate, the rotating shaft (131) rotates together with the bevel gear set (1311), and the slurry is stirred under the action of the stirring blade (1020); S31 In the second stirring stage, as the rotation speed of the stirring shaft (101) increases, the one of the button pressing blocks (136) with the smallest adsorption force overcomes the suction force of the adsorption magnet (133) under the action of centrifugal force and is thrown to the outer end of the rod group (132). At this time, the corresponding control button (135) is released, and the electrical signal is transmitted to the control unit (11) through the second shell (137), the conductive brush head (14) and the conductive clamp (1310). The control unit (11) controls the rotation motor (1028) to rotate, thereby driving the rotating disk (1025) to rotate. When the rotating disk (1025) rotates, it drives the slider (1024) to move along the arc-shaped slide groove (1023) through the limit clamp (1026), and finally adjusts the stirring blade (1020). After the stirring blade (1020) is adjusted, it is in the second state, and the angle between the stirring blade (1020) and the horizontal plane is 30-50°; S32: In the third stirring stage, as the rotation speed of the stirring shaft (101) further increases, one of the button pressing blocks (136) further overcomes the adsorption of the adsorption magnet (133) with greater adsorption force, thereby releasing a corresponding control button (135), and the stirring blade (1020) is adjusted again and enters the third state, and the angle between the stirring blade (1020) and the horizontal plane is 50-70°; S33 In the final stirring stage, after the stirring shaft (101) reaches the highest speed, the last button pressing block (136) overcomes the suction force of the adsorption magnet (133) with the greatest adsorption force, thereby releasing the last control button (135), and the stirring blade (1020) is adjusted to the final state, and the angle between the stirring blade (1020) and the horizontal plane is 70-90°.

Citation Information

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