Online ore pulp multi-element grade analysis system
The slurry is sample-prepared and non-contact detection through the online slurry multi-element grade analysis system, which solves the problems of low detection accuracy and window pollution in the prior art, and achieves the effect of high-precision, stability and multi-element detection.
Patent Information
- Application Number
- CN202411403913.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-02-28
AI Technical Summary
The automatic grader in the existing ore dressing industry directly detects the element grade in the ore slurry, resulting in low detection accuracy. When detecting multiple process pipelines in a single channel, the window flushing is not thorough, which will have some interference to the detection results.
An online slurry multi-element grade analysis system is proposed, including filter components, cake drying components, cake block crushing components and ore powder pressing components. Through these components, the ore slurry is sampled to form a solid cake, and elemental detection is carried out through contactless detection technology.
High-precision slurry element grade detection is achieved, avoiding pollution and wear of the detection window, and the detection results are not affected by the slurry concentration. The system can detect multiple element grades at the same time, with high detection accuracy, long life of key devices and convenient maintenance.
Smart Images

Figure CN119534489A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mineral processing, and in particular relates to an online slurry multi-element grade analysis system. Background Art
[0002] At present, grade is one of the most important process indicators in the production process of the mineral processing industry. It is necessary to timely understand the content of the grade of relevant elements in the slurry so that the production equipment parameters can be adjusted in time to guide production.
[0003] Conventional automatic graders on the market mainly detect the element grade in the ore slurry directly, and the window in contact with the slurry is easily worn; at the same time, when a single channel is used to detect the slurry in multiple process pipelines, the incomplete flushing of the window will cause certain interference to the detection results. Summary of the invention
[0004] Based on the technical problems existing in the prior art, the present invention proposes an online slurry multi-element grade analysis system, aiming to solve the problem that the existing grade meter detects elements in direct contact with the slurry, resulting in low detection accuracy.
[0005] The present invention proposes an online slurry multi-element grade analysis system, which comprises a filtering component, a cake drying component, a cake block crushing component and a mineral powder pressing component; the filtering component is used to filter out liquid in the slurry to form a mineral-containing filter block; the cake drying component is used to dry the mineral-containing filter block to obtain a dried filter block; the cake block crushing component is used to crush the dried filter block to obtain mineral powder; the mineral powder pressing component is used to press the mineral powder into a sample cake for detection, the cake block crushing component comprises a crushing shell, a crushing disk, a crushing drive mechanism and a feeding mechanism, the feeding mechanism is used to transport the dried filter block to the crushing disk, the crushing disk is rotatably arranged inside the crushing shell, and is used to crush the dried material block transported by the feeding mechanism, so that the dried material block is crushed to form mineral powder; the crushing drive mechanism is used to drive the crushing disk to rotate.
[0006] Furthermore, the filter assembly, the cake drying assembly and the mineral powder pressing assembly are arranged in sequence from top to bottom according to the spatial height position. Preferably, the filter assembly is arranged at the uppermost end and fixed on the first fixed machine base, and the liquid inlet of the filter assembly is located at the top to input the slurry and make the slurry flow downward to filter through the filter assembly, filter out the liquid in the slurry, and realize that the slurry initially presents a high moisture content and a layered cake state, so that the solid minerals in the slurry form a mineral-containing filter block, and obtain a mineral-containing filter block.
[0007] Preferably, the mineral powder pressing assembly is arranged at the lowest end and can be fixed on the second fixed machine base, the filter assembly and the mineral powder pressing assembly have a height difference, the cake drying assembly and the cake block crushing assembly are arranged between the filter assembly and the mineral powder pressing assembly, and the cake drying assembly and the cake block crushing assembly can be fixed on the mineral powder pressing assembly. The feeding end of the cake drying assembly extends into the interior of the filter assembly to receive the mineral-containing filter block obtained by the filter assembly, and the mineral-containing filter block is dried by the cake drying assembly to reduce the water content, so that the mineral-containing filter block forms a dried filter block.
[0008] Furthermore, the cake crushing assembly is arranged below the cake drying assembly, and the feeding port of the cake crushing assembly is connected with the discharging port of the cake drying assembly, so that the dried filter block is crushed by the cake crushing assembly to obtain mineral powder, and the cake is crushed uniformly. The mineral powder pressing assembly is arranged below the cake crushing assembly.
[0009] Furthermore, a sample ring is provided on the mineral powder pressing assembly so that the mineral powder discharged from the discharge port of the cake crushing assembly falls into the sample ring, and the mineral powder in the sample ring is pressed by the mineral powder pressing assembly. The crushing shell is located between the cake drying assembly and the mineral powder pressing assembly, and is fixed to the top of the mineral powder pressing assembly by bolts. The crushing disk and the feeding mechanism are arranged inside the crushing shell, and the feeding mechanism is located on one side of the crushing disk, and the other side of the crushing disk is connected to the power output end of the crushing drive mechanism. The crushing drive mechanism can drive the crushing disk to rotate, thereby crushing the dried filter block to obtain mineral powder.
[0010] Compared with the prior art, the online slurry multi-element grade analysis system provided by the present invention prepares the inflowing slurry through the sample preparation equipment to convert the slurry in the slurry state into a solid cake to obtain a solid cake; the solid cake is transported to the pre-detection position on the side of the element detection device of the transport column through the transport equipment, and the solid cake is detected by the element detection device. Non-contact detection can be adopted, and there is no need to perform direct contact detection through the detection window. At the same time, the solid cake elements will not pollute the detection window, avoiding the pollution and wear of the detection window, and solving the problem of low detection accuracy of the existing grade meter detection of the element detection in direct contact with the slurry. At the same time, since the direct target sample for detection is a solid cake, and the preparation of the solid cake is not affected by the concentration, it indirectly ensures that the system has high accuracy and stable solid cake, which is not affected by the slurry concentration, and improves the accuracy of the detection results. Therefore, the system can detect multiple element grades at the same time, with high detection accuracy and not affected by the slurry concentration, and the key components are not polluted or worn, with a long life and convenient maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0012] Figure 1 A schematic diagram of the structure of an online slurry multi-element grade analysis system provided by an embodiment of the present invention;
[0013] Figure 2 A schematic diagram of the structure of an online slurry solid sample cake preparation device provided in an embodiment of the present invention;
[0014] Figure 3 A front view of an online slurry solid sample cake preparation device provided in an embodiment of the present invention;
[0015] Figure 4 A right side view of a filter assembly provided by an embodiment of the present invention;
[0016] Figure 5 for Figure 4 Sectional view at AA in the middle;
[0017] Figure 6 A left side view of a filter assembly provided by an embodiment of the present invention;
[0018] Figure 7 A top view of a filter assembly provided by an embodiment of the present invention;
[0019] Figure 8 A front view of a cake drying assembly provided in an embodiment of the present invention;
[0020] Fig. 9 A cross-sectional view of a cake drying assembly provided in an embodiment of the present invention;
[0021] Fig.10 A front view of a cake crushing assembly provided by an embodiment of the present invention;
[0022] Fig.11 A top view of a cake crushing assembly provided by an embodiment of the present invention;
[0023] Fig.12 for Fig.11 Sectional view at the middle BB;
[0024] Fig.13 A schematic diagram of the structure of a mineral powder pressing assembly provided in an embodiment of the present invention;
[0025] Fig.14 A side view of a mineral powder pressing assembly provided in an embodiment of the present invention;
[0026] Fig.15 A top view of a mineral powder pressing assembly provided in an embodiment of the present invention;
[0027] Fig.16 for Fig.14 Sectional view at CC;
[0028] Fig.17 A schematic diagram of the structure of a handling device provided by an embodiment of the present invention;
[0029] Fig.18 A front view of a handling device provided by an embodiment of the present invention;
[0030] Fig.19 A side view of a handling device provided by an embodiment of the present invention;
[0031] Fig. 20 A schematic diagram of the structure of a lifting assembly provided in an embodiment of the present invention;
[0032] Fig.21 A front view of a lifting assembly provided by an embodiment of the present invention;
[0033] Fig. 22 A schematic diagram of the structure of a swing assembly provided in an embodiment of the present invention;
[0034] Fig.23 A schematic diagram of the structure of an electromagnetic automatic double-opening door provided in an embodiment of the present invention;
[0035] Fig.24 Another structural schematic diagram of the electromagnetic automatic double-opening door provided in an embodiment of the present invention;
[0036] Fig.25 A schematic diagram of the structure of a slurry sample preparation device provided in an embodiment of the present invention;
[0037] Fig.26 A cross-sectional view of a crushing assembly provided by an embodiment of the present invention;
[0038] Fig. 27 A front view of a crushing assembly provided by an embodiment of the present invention;
[0039] Fig.28 A top view of a crushing assembly provided by an embodiment of the present invention;
[0040] Fig.29 A front view of a pressing assembly provided by an embodiment of the present invention;
[0041] Fig.30 A side view of a pressing assembly provided for an embodiment of the present invention;
[0042] Fig.31 Rear view of a pressing assembly provided for an embodiment of the present invention
[0043] Fig.32 A top view of a pressing assembly provided by an embodiment of the present invention;
[0044] Fig.33 A side sectional view of a pressing assembly provided in an embodiment of the present invention.
[0045] Description of reference numerals:
[0046] 1-sample preparation equipment, 11-filter assembly, 111-filter base, 1111-filter material trough, 112-filter container, 1121-liquid inlet pipe, 1122-liquid level sensor, 1123-pressure switch, 1124-slurry inlet connector, 1125-slurry inlet seat, 1126-slurry inlet valve, 1127-residual slurry valve, 113-filter flap, 114-removal mechanism, 115-locking mechanism, 116-flip plate drive mechanism, 117-flip plate pin seat, 118-connecting ear, 119-filter drainage trough, 12-cake drying assembly, 121-drying bracket, 1211 - bottom plate, 1212- side support plate, 1213- support bearing plate, 122- drying cylinder, 123- drying mechanism, 1231- coil sleeve, 1232- heating coil, 1233- coil support plate, 124- cake primary crushing mechanism, 1241- cake feeding trough, 1242- primary crushing body, 12421- primary crushing shaft, 12422- lever, 12423- primary crushing bearing seat, 1243- conveying member, 12431- feeding conveying shaft, 12432- spiral conveying blade, 1244- feeding grid wheel, 1245- transmission member, 125- cylinder driving mechanism, 1 251-power motor, 1252-power wheel, 1253-transmission belt, 1254-motor support, 13-cake crushing assembly, 131-crushing shell, 1311-shell body, 1312-crushing inlet channel, 1313-crushing outlet channel, 1314-wheel cover, 1315-side cover, 132-crushing disk, 133-crushing drive mechanism, 1331-crushing motor, 1332-belt transmission, 13321-driving pulley, 13322-driven pulley, 13323-crushing belt, 1333-motor mounting plate, 134-crushing seat, 14-mineral powder pressing Components, 141-pressing support seat, 1411-top plate, 1412-side plate, 1413-back plate, 1414-bottom plate, 1415-support seat, 1416-front sealing plate, 1417-middle ring positioning plate, 142-clamping drive mechanism, 143-pressing drive mechanism, 144-sample ring fixture, 145-pressing head, 146-residual powder scraping mechanism, 1461-scraping material pushing member, 1462-scraping plate, 1463-pushing plate, 1464-guide shaft, 15-first fixed base, 16-second fixed base, 17-sample ring, 18-liquid collecting tank, 19-drain pipe;
[0047] 2-handling equipment, 21-linear motion assembly, 211-guide rail, 212-slide plate, 213-linear drive mechanism, 214-linear transmission mechanism, 2141-rack, 2142-X-axis gear, 215-first slider, 22-rotating assembly, 221-rotating disk, 222-rotating motor, 223-driven rotating pulley, 224-driving rotating pulley, 225-synchronous belt, 226-rotating motor seat, 227-shaft seat, 228-rotating shaft, 23-lifting assembly, 231-support seat, 232-guide, 233-lifting rod seat, 234-driving cylinder, 235-sheath, 236-ear seat, 237-guide key, 24-clamp, 25-hub, 26-cable trough pillar, 27-follower cable trough;
[0048] 3-element detection equipment, 31-horizontal plane moving assembly, 311-X axis module, 312-Y axis module, 32-detection assembly, 33-carrier plate, 34-moving plate, 35-swing assembly, 351-ring, 352-swinging plate, 353-swinging driving mechanism, 36-standard sample chamber;
[0049] 4- bottom frame, 41- large pallet, 42- small pallet;
[0050] 5-electromagnetic automatic double door, 51-door frame assembly, 511-upper door frame, 512-lower door frame, 513-left door frame, 514-right door frame, 515-side hanging plate, 516-tensioning wheel plate, 517-fixed wheel plate, 52-double door body, 53-door drive assembly, 54-reset member, 55-synchronous transmission member, 551-first door pulley, 552-second door pulley door, 553-door pulley, 56-guide structure, 561-second slider, 562-guide rod.
[0051] 1340, feeding mechanism, 1341-screw conveying motor, 1342-conveying motor bearing, 1343-screw bearing seat, 1344-screw motor protection cover, 1345-conveying shaft, 1346-screw blade, 1321-crushing knife, 1334-crushing motor bearing, 1335-coupling cover, 1336-crushing motor seat, 1337-coupling, 147-residual material removal part, 1436-pressure wheel, 1437-input wheel, 149-residual powder channel. DETAILED DESCRIPTION
[0052] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to be able to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features described in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0053] See also Figure 1 , which is the preferred structure of the online slurry multi-element grade analysis system provided by the embodiment of the present invention. As shown in the figure, the system includes: sample preparation equipment 1, handling equipment 2 and element detection equipment 3;
[0054] The sample preparation equipment 1 is used to perform solid sample preparation on the inflowing slurry, so as to convert the slurry in a slurry state into a solid cake to obtain a solid cake; the transportation equipment 2 is used to transport the solid cake, so as to transport the solid cake to the pre-detection position; the element detection equipment 3 is used to perform element detection on the solid cake located at the pre-detection position, so as to obtain the element grade in the solid cake, and then obtain the element grade in the slurry.
[0055] Specifically, the element detection device 3 and the sample preparation device 1 are installed side by side on the chassis 4. When the plane of the integrated machine is controlled facing the element detection device 3, the element detection device 3 is on the left, and the sample preparation device 1 is on the right side of the element detection device 3 and is in contact with the element detection device 3. That is to say, the sample preparation device 1 and the element detection device 3 are arranged side by side on both sides of the chassis 4 (such as Figure 1 The pre-detection position is located on the side where the element detection device 3 is located (as shown in the left and right sides along the X direction). Figure 1 The transport device 2 can be arranged on the bottom frame 4, and can transport the solid cake, so as to transport the solid cake prepared by the sample preparation device 1 to the pre-detection position on the side where the element detection device 3 is located, so as to perform element detection on the solid cake by the element detection device 3. In this embodiment, the element detection device 3 can perform non-contact element detection on the solid cake by using X-ray fluorescence. Figure 1 As shown, in this embodiment, there are two sample preparation devices 1. Of course, there may be one or three sample preparation devices 1. The number of sample preparation devices 1 is not limited in this embodiment. In this embodiment, an electromagnetic automatic double-opening door 5 may be provided between the element detection device 3 and the sample preparation device 1, which is used to open when the transport device 2 transports the solid cake, so that the transport device 2 transports the solid cake from the electromagnetic automatic double-opening door 5 to the detection station, and closes and seals the element detection device 3 to prevent the radiation of the element detection device 3.
[0056] See also Figure 2 and Figure 3 , which shows the preferred structure of the sample preparation device provided by the embodiment of the present invention. As shown in the figure, the sample preparation device 1 includes a filtering component 11, a cake drying component 12, a cake crushing component 13 and a mineral powder pressing component 14;
[0057] The filtering component 11 is used to filter the inflowing ore pulp so that the solid minerals in the ore pulp form a mineral cake; the cake drying component 12 is used to dry the mineral cake obtained by filtering the filtering component to obtain a dried cake block; the cake block crushing component 13 is used to crush the dried cake block obtained by drying the cake drying component to obtain mineral powder; the mineral powder pressing component 14 is used to press the mineral powder crushed by the cake block crushing component to press the mineral powder into a solid cake.
[0058] Specifically, the filter assembly 11, the cake drying assembly 12 and the mineral powder pressing assembly 14 are arranged from top to bottom (relative to the Figure 2 The filter assembly 11 is arranged at the uppermost end and can be fixed on the first fixed base 15. The liquid inlet of the filter assembly 11 is located at the top to input the slurry and make the slurry flow downward to filter through the filter assembly 11 to filter out the liquid in the slurry, so that the slurry initially presents a high moisture content and a layered cake state, so that the solid minerals in the slurry form a ore-containing cake, and a ore-containing cake is obtained. The mineral powder pressing component 14 is arranged at the lowest end and can be fixed on the second fixed machine base 16. The filter component 11 and the mineral powder pressing component 14 have a height difference. The cake drying component 12 and the cake crushing component 13 are arranged between the filter component 11 and the mineral powder pressing component 14. The cake drying component 12 and the cake crushing component 13 can be fixed on the mineral powder pressing component 14, and the feeding end of the cake drying component 12 can extend into the interior of the filter component 11 to receive the mineral cake obtained by the filter component 11, and the mineral cake is dried by the cake drying component 12 to reduce the water content so that the mineral cake forms a dried cake. The cake crushing component 13 is arranged on one side of the cake drying component 12 (such as Figure 2The left side shown in the figure), the feeding end of the cake crushing component 13 is connected with the discharging end of the cake drying component 12, so that the dried cake is crushed by the cake crushing component 13 to obtain mineral powder, and the cake is crushed uniformly. The mineral powder pressing component 14 is arranged below the cake crushing component 13, and the mineral powder pressing component 14 can be provided with a sample ring 17, so that the mineral powder discharged from the discharging end of the cake crushing component 13 falls into the sample ring 17, and the mineral powder pressing component 14 presses the mineral powder in the sample ring 17 to obtain a solid cake, and then the element grade of the solid cake is detected. The element grade detection of the solid cake can be carried out by using existing conventional detection sensors, and the solid cake is indirectly detected by non-contact to obtain the element grade of the slurry. The first fixed machine base 15 and the second fixed machine base 16 play a supporting role, and the two can be an integrated structure or two independent fixed machine bases. There is no limitation on them in this embodiment.
[0059] In this embodiment, a liquid collecting tank 18 is further provided below the filter assembly 11, so that the liquid filtered out of the filter assembly 11 is discharged into the liquid collecting tank 18. The liquid collecting tank 18 may also be connected to a drain pipe 19 for discharging the liquid or other materials in the liquid collecting tank 18 into the slurry pool.
[0060] See also Figures 4 to 7 , which shows the preferred structure of the filter assembly provided by the embodiment of the present invention. As shown in the figure, the filter assembly 11 includes: a filter base 111, a filter container 112, an air compressor (not shown in the figure), a filter flap 113, a knock-off mechanism 114 and a locking mechanism 115;
[0061] The filter base 111 plays a supporting role; the bottom end of the filter container 112 is open, the filter container 112 is arranged on the filter base 111, and the filter container 112 is provided with a liquid inlet pipe 1121 for injecting slurry into the filter container 112; the air compressor is connected to the filter container 112, and is used to pressurize the filter container 112, so that the slurry in the filter container 112 can be filtered under the action of positive pressure; the filter flap 113 is movably arranged on the filter base 111, and the filter flap 113 has a blocked state and an open state. In the blocked state, the filter flap 113 blocks the open end of the filter container 112, and a closed closed chamber is formed in the filter container 112, so that the liquid in the slurry flows out from the hole position of the filter flap 113 to the outside of the filter container 112 under the action of positive pressure, and the solid minerals in the slurry remain on the filter flap 113 to form a mineral cake; the removal mechanism 114 is arranged on one side of the filter flap 113 (such as Figure 7 The filter flap 113 is in the open state, and is used to apply force to the cake on the filter flap 113 so that the cake is blown off the filter flap 113 and falls into the cake drying assembly 12.
[0062] Specifically, the filter base 111 plays a supporting role to support the filter container 112, the filter flap 113, the knock-off mechanism 114 and the locking mechanism 115. The top plate of the filter base 111 is provided with a flap clearance hole, the filter container 112 is arranged above the filter base 111, and the open end of the filter container 112 can extend from the flap clearance hole to the inside of the filter base 111. The top of the filter container 112 is a feed port, which is connected to a liquid inlet pipe 1121 to inject slurry into the filter container 112. The filter container 112 can also be connected to an air compressor to pressurize the inside of the filter container 112, that is, the air pressure of the air compressor is pumped into the filter container 112, and the water in the filter container 112 is discharged into the liquid collecting tank 18 by positive pressure, and discharged to the slurry pool through the drain pipe 19. The filter flap 113 is movably disposed on the filter base 111. Preferably, the filter flap 113 is rotatably disposed at the open end of the filter container 112 so as to be rotated to the position as shown in FIG. Figure 5 In the blocked state shown, the filter flap 113 blocks the open end of the filter container 112, and filter holes are provided on the filter flap 113, so that the liquid in the slurry can flow out from the filter holes and prevent the solid minerals in the slurry from flowing out, so that the liquid in the slurry flows out from the holes of the filter flap 113 to the outside of the filter container 112 under the action of positive pressure, and the solid minerals in the slurry remain on the filter flap 113 to form a mineral cake. There may be two picking mechanisms 114, which are respectively arranged on both sides of the filter flap 113. In the present embodiment, there may be two picking mechanisms 114, which are respectively arranged on both sides of the filter flap 113. The cake block air knife may be arranged tilted, and is arranged in parallel with the filter flap 113 in the open state, so that when the filter flap 113 is rotated to the open state, the mineral cake is blown off, that is, when the filter flap 113 is in the open state, the cake on the filter flap 113 is sprayed, that is, a spraying force is applied to the cake, so that the cake is blown off from the filter flap 113 and falls into the cake drying assembly 12. Of course, in other embodiments, the picking mechanism 114 may also be other picking mechanisms, such as a scraping mechanism, which is used to apply a scraping force to the cake so that the cake can fall.
[0063] In this embodiment, in order to prevent the filter flap 113 from rotating and opening during the filtering process, preferably, the filter base 111 is further provided with a locking mechanism 115, which is used to lock the filter flap 113 on the filter base 111 when the filter flap 113 is in a blocked state, so as to ensure the stability of the filter flap 113 in blocking and filtering. Specifically, there can be two locking mechanisms 115, which are respectively arranged on both sides of the filter flap 113 (relative to the filter flap 113). Figure 4The filter flap 113 is used to lock and release the filter flap 113, so that when the filter flap 113 is in a blocked state, the filter flap 113 is locked, and after filtering is completed, the filter flap 113 can be released so that the filter flap 113 can be rotated to an open state, so that the mineral cake falls along the top wall of the filter flap 113 under the action of blowing or scraping, and falls downward under the limiting action of the side plate of the filter base 111. The locking mechanism 115 can be a self-locking pneumatic clamp to clamp the filter flap 113 in a blocked state, thereby achieving pressure locking and release of the filter flap 113. Of course, the locking mechanism 115 can also be other locking structures, which are not limited in this embodiment.
[0064] Continue to see Figures 4 to 7 The filter flap 113 may also be connected to a flap driving mechanism 116 for driving the filter flap 113 to rotate so that the filter flap can switch its state. Specifically, a flap pin seat 117 may be provided on the filter base 111, and a fixing seat of the flap driving mechanism 116 may also be installed on the filter base 111. Both the flap pin seat 117 and the fixing seat of the flap driving mechanism 116 may be fixed to the filter base 111 by bolts or other connecting members. The power output end of the flap driving mechanism 116 can be passed through the top plate of the filter base 111 and extend to the interior of the filter base 111, and a connecting ear 18 is provided on the power output end of the flap driving mechanism 116, and a connecting ear 18 located in the filter base 111 can also be provided on the flap pin seat 117, and the connecting ear on the flap pin seat 117 is located between the opening end of the filter container 112 and the connecting ear on the flap driving mechanism 116, and the filter flap 113 is rotatably connected to the connecting ear on the flap pin seat 117 and the connecting ear on the flap driving mechanism 116 through a pin shaft, so as to drive the filter flap 113 to rotate around the connecting ear on the flap pin seat 117 under the driving action of the power output end of the flap driving mechanism 116 to realize state switching. The flap driving mechanism 116 can be a flap cylinder structure, and its power output end is arranged downward, which is used to push the left end of the filter flap 113 to move up and down, so that the filter flap 113 can rotate around the connecting ear on the flap pin seat 117. That is to say, when filtering work is required, the flap cylinder structure, that is, the power output end of the flap driving mechanism 116, extends out, and the filter flap 113 is closed into place, that is, rotated to a blocked state; after the filtering is completed, the flap cylinder structure, that is, the power output end of the flap driving mechanism 116, retracts, and the filter flap 113 is opened into place, that is, rotated to an open state.
[0065] Continue to see Figure 5, a filter drainage trough 119 is provided below the filter flap 113 for collecting liquid flowing down from the filter flap 113. Specifically, the filter drainage trough 119 is installed below the filter flap 113 and can swing with the swing of the filter flap 113. In this embodiment, the filter drainage trough 119 can be connected to an inclined drainage pipe, and its liquid outlet can be set in the liquid collecting tank 18, so that the water in the filter container 112 can be discharged into the liquid collecting tank 18 through the guidance of the filter drainage trough 119 and the drainage pipe by positive pressure, and then discharged to the pulp pool.
[0066] Continue to see Figure 5 and Figure 6 , a filter material trough 111 is further provided on the filter base 111 below the filter flap 113, so that the material cake falls into the filter material trough 111, and under the guidance of the filter material trough 111, falls into the material cake drying assembly 12. Specifically, the filter material trough 111 is arranged in the filter base 111, and the mineral-containing material cake can fall along the top wall of the filter flap 113 under the action of spraying or scraping, and fall downward into the filter material trough 111 under the limiting action of the side plate of the filter base 111. The discharge port of the filter material trough 111 can be arranged downward, so that the mineral-containing material cake falls into the material cake drying assembly 12 under the action of gravity.
[0067] In this embodiment, the filter container 112 is further provided with a liquid level sensor 1122, which may be an electronic liquid level gauge, for detecting the slurry level in the filter container 112, so that when the slurry level in the filter container 112 reaches a preset level, the slurry input to the filter container 112 is stopped, thereby controlling the slurry input before filtering by the filter container 112. The filter container 112 may also be provided with a pressure switch 1123, for detecting the pressure in the filter container 112, and when the pressure in the filter container 112 reaches a preset pressure, i.e., greater than the preset pressure, the pressure switch 1123 is opened to connect the filter container 112 with the external atmosphere, thereby controlling the filtering effect in the filter container 112, thereby avoiding insufficient or excessive filtering of the cake.
[0068] Continue to see Figure 4 and Figure 6The liquid inlet pipe 1121 is connected to a slurry inlet connector 1124, which is provided with three communication channels, namely, a gas channel, a liquid level measurement channel and a liquid inlet channel, each of which is connected to the liquid inlet pipe 1121 and the filter container 112. The liquid level sensor 1122 is installed on the slurry inlet connector 1124, and the liquid level sensor 1122 is arranged in the liquid level measurement channel and the liquid inlet pipe 1121 to detect the slurry level in the filter container 112. The pressure switch 1123 is arranged on the side wall of the slurry inlet connector 1124, and the pressure switch 1123 is connected to the gas channel, and is used to measure the pressure of the gas channel, the liquid inlet pipe 1121, and the filter container 112, and control the connection and disconnection between the atmosphere and the gas channel. The side wall of the slurry inlet connector 1124 is also provided with an air inlet hole 11241, which is connected to the gas channel. The air inlet hole 11241 may be provided with an air inlet joint for connecting an air compressor to provide air pressure, i.e., pressurization, to the filter container 112. The liquid inlet channel of the slurry inlet connector 1124 is also connected with a slurry inlet seat 1125. The slurry inlet seat 1125 is provided with two outlets, one of which is connected to the liquid inlet channel of the slurry inlet connector 1124 through a slurry inlet valve 1126, which is used to control the connection between the slurry inlet seat 1125 and the liquid inlet channel of the slurry inlet connector 1124, and the other outlet may be connected to the liquid collecting tank 18, and a residual slurry valve 1127 is provided between the two to control the connection between the other outlet and the liquid collecting tank 18. In this embodiment, the slurry inlet valve 1126 and the residual slurry valve 1127 can be connected to the slurry inlet seat 1125 through a threaded joint, and then the slurry inlet valve 1126 is connected to the slurry inlet connector 1124. The hose is connected to the residual slurry valve 1127 through a joint and then inserted into the liquid collecting tank 18; the slurry inlet connector 1124 and the filter container 112 can be connected by a snap-fit connection. Of course, the air passage can also be connected to the atmosphere by connecting a solenoid valve at the air inlet hole to control whether to allow the atmosphere to be introduced or whether the air pressure is increased.
[0069] The working principle of the filter assembly is as follows: when work is required, the flap cylinder, i.e., the flap driving mechanism 116, extends out to close the filter flap 113 in place, i.e., the filter flap 113 rotates in place, and the self-locking pneumatic clamp, i.e., the locking mechanism 115, extends out to lock the filter flap 113; the residual slurry valve 1127 is closed, the slurry inlet valve 1126 is opened, and the pressure switch 1123 is opened to the atmosphere, or the solenoid valve at the air inlet is opened to the atmosphere; the slurry enters the filter container 112 through the slurry inlet seat 1125, the slurry inlet valve 1126, and the slurry inlet connector 1124. When the liquid level gauge detected by the liquid level sensor 1122 reaches the preset liquid level, the slurry inlet valve 1126 is closed, the residual slurry valve 125 is opened, and the slurry valve 125 is opened. The residual slurry flows out to the liquid collecting tank 18 through the residual slurry valve 125 and is discharged into the slurry pool; at the same time, the solenoid valve at the air inlet is actuated to pump the air pressure into the filter container 112 through the air compressor, and the moisture in the filter container 112 is discharged into the liquid collecting tank through the filter drainage tank 119 and discharged into the slurry pool by positive pressure; when the pressure in the filter container 112 begins to reach the preset pressure, the solenoid valve at the air inlet is actuated to connect the filter container 112 with the atmosphere, and at the same time, the self-locking pneumatic clamp and the flap cylinder are retracted in turn, and after the filter flap 113 is opened and in place, the filter flap 113 is rotated to the open state, and the cake wind knives on both sides are opened to spray the cake to remove the entire cake and drop it into the filter trough 111.
[0070] See also Figures 8 to 9 , which shows the preferred structure of the cake drying component provided by the embodiment of the present invention. As shown in the figure, the cake drying component 12 includes: a drying support 121, a drying cylinder 122, a drying mechanism 123 and a cake primary crushing mechanism 124; the drying cylinder 122 is rotatably arranged on the drying support 121, and the drying mechanism 123 is sleeved on the outer periphery of the drying cylinder 122, which is used to heat and dry the minerals in the drying cylinder 122 to obtain dried cake blocks. In order to improve the drying effect of the cake, preferably, a cake primary crushing mechanism 124 is provided at the feeding port of the drying cylinder 122, which is used to perform primary crushing on the cake before the cake enters the feeding port of the drying cylinder 122, and to feed the cake blocks obtained by the primary crushing into the drying cylinder 122 from the feeding port of the drying cylinder 122.
[0071] Specifically, the drying support 121 plays a supporting role and can support the drying drum 122 and the drying mechanism 123. The drying drum 122 can be arranged on the drying support 121 at an angle, and the height of the inlet of the drying drum 122 is higher than the height of the outlet, that is, Figure 8The right end shown is higher than the left end, so that the material in the drying drum 122 can move to the discharge port under the action of gravity, and the material is dried by the drying drum 122 during the movement. The inlet and the discharge port of the drying drum 122 can be rotatably supported on the drying support 121. In order to realize the rotation drive of the drying drum 122, preferably, the drying drum 122 can be connected with a drum driving mechanism 125, which is used to drive the drying drum 122 to rotate, so that the material in the drying drum 122 rotates in the drying drum 122, so that the material is evenly dried, the drying efficiency is improved, and the material can be transported so that the material is output to the discharge port. In this embodiment, the discharge port of the drying drum 122 can be provided with a discharge blade (not shown in the figure), which is used to control whether the dried cake is discharged. When the discharge blade rotates in a first preset direction, the dried cake can be discharged from the discharge port to the outside of the drying drum 122 to fall into the cake crushing assembly 13. When the discharge blade rotates in a second preset direction, the discharge of the dried cake is prevented. The first preset direction and the second preset direction are opposite directions, which are clockwise and counterclockwise respectively. For example, the discharge port of the drying cylinder 122 has two discharge blades distributed axially, or other numbers can be used. When the discharge port of the drying cylinder 122 rotates axially, no drying cakes are discharged if it rotates clockwise, and the drying cakes are discharged if it rotates counterclockwise, thereby controlling the drying time of the material in the drying cylinder 122, thereby controlling the temperature and drying time, and achieving the drying requirements under the influence of different mineral types and different mineral particle sizes.
[0072] In this embodiment, the drying mechanism 123 is sleeved on the outer circumference of the drying cylinder 122, and the drying mechanism 123 can be fixed on the drying bracket 121, and can heat the drying cylinder 122 to achieve heating and drying of the material in the drying cylinder 122. The material cake primary crushing mechanism 124 is arranged at the inlet of the drying cylinder 122, and a part of it can extend into the filter trough 111 to crush the material cake falling from the filter trough 111, and the crushed cake blocks can be sent from the inlet of the drying cylinder 122 into the drying cylinder 122 to be dried by the drying mechanism 123.
[0073] continue Figures 8 to 9The drying bracket 121 includes: a bottom plate 1211, two side support plates 1212 and two support bearing plates 1213; the two side support plates 1212 are arranged at intervals, the bottom plate 1211 is arranged obliquely between the two side support plates 1212, and the two side edges of the bottom plate 1211 are respectively connected to the two side support plates 1212 to form a fixed support frame. Specifically, the bottom plate 1211 is arranged obliquely, and the two side support plates 1212 are respectively vertically arranged on both sides of the bottom plate 1211 to vertically support the bottom plate 1211. The bottom ends of the two side support plates 1212 can be extended with connecting plates arranged at an angle to the side support plates 1212 for installation on the mineral powder pressing assembly 14. The top ends of the two side support plates 1212 can be fixed to the bottom plate 1211 by welding or other means. The two support bearing plates 1213 are respectively arranged on the other two sides of the bottom plate 1211 (such as Figure 8 The left and right sides shown in the figure are used to rotatably support the feed port and the discharge port of the drying drum 122, respectively. Of course, the support bearing plate 1213 can also be other numbers, such as one or three, and there is no limitation on it in this embodiment. In this embodiment, the bottom end of the support bearing plate 1213 can be fixed to the base plate 1211 by welding or other fixing methods. A bearing can be provided between the support bearing plate 1213 and the feed port or the discharge port of the drying drum 122, so that the drying drum 122 can be rotatably passed through the support bearing plate 1213, and the rotation of the drying drum 122 can be realized.
[0074] continue Figures 8 to 9 The drying mechanism 123 includes: a coil sleeve 1231 and a heating coil 1232; the coil sleeve 1231 is sleeved on the outer circumference of the drying cylinder 122, and the heating coil 1232 is provided on the coil sleeve 1231 for heating the coil sleeve 1231 so that the coil sleeve 1231 heats and dries the material in the drying cylinder 122.
[0075] Specifically, the coil sleeve 1231 is fixedly supported above the drying bracket 121. In this embodiment, the coil sleeve 1231 can be fixed to the drying bracket 121 through a coil support plate 1233. The top of the coil support plate 1233 can be sleeved on the outer periphery of the coil sleeve 1231 to support the coil sleeve 1231, and the bottom end can be fixed to the bottom plate 1211 by bolts, or can be fixed by other methods.
[0076] continue Figures 8 to 9The cake primary crushing mechanism 124 comprises: a cake feeding trough 1241, a primary crushing body 1242, a conveying member 1243 and a feeding dividing wheel 1244; the cake feeding trough 1241 is arranged at the feeding port of the drying cylinder 122; the primary crushing body 1242 is arranged at the feeding port of the cake feeding trough 1241, and the power input end of the primary crushing body 1242 is connected to the drying cylinder 122 through a transmission member 1245, which is used for driving the primary crushing body 1242 to rotate when the drying cylinder 122 rotates, so as to The cake obtained by the filtering component 11 is subjected to primary crushing; the conveying member 1243 is arranged in the cake feeding trough 1241 and is located below the primary crushing body 1242, and the conveying member 1243 is also connected to the drying cylinder 122, and is used to rotate synchronously with the drying cylinder 122, so as to convey the material blocks that fall after the primary crushing of the primary crushing body 1242 from the feeding port of the drying cylinder 122 to the drying cylinder 122; the feeding dividing wheel 1244 is arranged at the feeding port of the drying cylinder 122, and is used to divide the feeding port of the drying cylinder 122 into grids.
[0077] Specifically, the cake feeding trough 1241 is used to collect the slag crushed by the primary crushing body 1242 to prevent the slag from falling and affecting the work of other parts. The primary crushing body 1242 is rotatably arranged above the feeding port of the cake feeding trough 1241, and the primary crushing body 1242 can extend into the filter trough 111 to crush the cake in the filter trough 111 in the filter trough 111. The cake feeding trough 1241 is located directly below the discharge port of the filter trough 111, and the crushed cake pieces fall downward from the discharge port of the filter trough 111 into the cake feeding trough 1241. In this embodiment, the power input end of the primary crushing body 1242 is connected to the drying drum 122, so that when the drying drum 122 rotates, the transmission member 1245 drives the primary crushing body 1242 to rotate, thereby realizing the primary crushing of the material cake; preferably, the power input end of the primary crushing body 1242 and the drying drum 122 can be connected through the transmission member 1245. The conveying member 1243 is arranged in the material cake feeding trough 1241 and is located directly below the primary crushing body 1242. The conveying member 1243 is also connected to the drying drum 122 and rotates synchronously with the drying drum 122 to convey the material blocks that fall after the primary crushing of the primary crushing body 1242 from the feeding port of the drying drum 122. Of course, the conveying member 1243 can also be rotatably arranged in the material cake feeding trough 1241 in other ways to realize the conveying of the material blocks in other ways. In order to further improve the effect of conveying the material blocks to the drying drum 122 for drying, preferably, the feeding port of the drying drum 122 is provided with a feeding dividing wheel 1244, which can be fixed at the feeding port of the drying drum 122 to divide the feeding port of the drying drum 122 into a plurality of feeding grids, so that the material blocks can enter the interior of the drying drum 122 from the feeding grids. When the material blocks are large, the material blocks can be further squeezed and crushed.
[0078] continue Figures 8 to 9 The primary crushing body 1242 includes: a primary crushing shaft 12421 and a lever 12422 arranged on the primary crushing shaft 12421. Specifically, the primary crushing shaft 12421 can be connected to the power output end of the transmission member 1245, and is used to rotate under the action of the transmission member 1245, so as to drive the lever 12422 to rotate around the axis of the primary crushing shaft 12421 above the material cake feeding trough 1241, thereby performing primary crushing on the material block. In this embodiment, a primary crushing bearing seat 12423 is provided on the drying cylinder 122, which is used to rotatably support the primary crushing shaft 12421, that is, the primary crushing shaft 12421 can be rotatably penetrated in the primary crushing bearing seat 12423, and a bearing can be further provided between the two. There are multiple levers 12422, and they are scatteredly distributed along the circumference of the primary crushing shaft 12421.
[0079] continue Fig. 9 The conveying member 1243 may be a spiral conveying member, including a feed conveying shaft 12431 and a spiral conveying blade 12432 disposed on the feed conveying shaft 12431. Specifically, the feed conveying shaft 12431 may be coaxially arranged with the feed dividing wheel 1244, and the left end of the feed conveying shaft 12431 may be fixedly connected to the feed dividing wheel 1244, so as to rotate synchronously with the feed dividing wheel 1244 and the drying drum 122, thereby realizing the input of materials through the spiral conveying blade 12432. In this embodiment, the feed conveying shaft 2431, the feed dividing wheel 1244 and the drying drum 122 may be an integrated structure.
[0080] In this embodiment, the transmission member 1245 can be a belt transmission structure to drive the rotation of the feed conveying shaft 12431 through the rotation of the drying cylinder 122, or a gear transmission structure, that is, including meshing rotating gears and cake block primary crushing gears; the rotating gear can be sleeved on the outer periphery of the drying cylinder 122, and is used to rotate synchronously with the drying cylinder 122; the cake block primary crushing gear is arranged on the feed conveying shaft 12431 and meshes with the rotating gear, so as to rotate under the action of the rotating gear, thereby driving the feed conveying shaft 12431 to rotate. Specifically, the rotating gear is axially connected to the drying cylinder 122 and rotates with the drying cylinder 122, and meshes with the cake block primary crushing gear, so as to initially crush the filtered material cake into cake blocks through the conveying member 1243.
[0081] continue Figures 8 to 9 The drum driving mechanism 125 includes: a power motor 1251, a power wheel 1252 and a transmission belt 1253; the power wheel 1252 is arranged on the output shaft of the power motor 1251, and the power wheel 1252 is connected to the drying drum 122 through the transmission belt 1253 to realize the rotation input. Specifically, the power motor 1251 can be fixed on the bottom plate 1211 through the motor support 1254.
[0082] See also Figures 10 to 12 , which shows the preferred structure of the cake crushing assembly provided by the embodiment of the present invention. As shown in the figure, the cake crushing assembly 13 includes: a crushing shell 131, a crushing disk 132 and a crushing drive mechanism 133; the crushing disk 132 is rotatably arranged inside the crushing shell 131, and is used to crush the dried material blocks falling from the crushing shell 131, so that the dried material blocks are crushed to form mineral powder; the power output end of the crushing drive mechanism 133 is connected to the power input end of the crushing disk 132, and is used to drive the crushing disk 132 to rotate.
[0083] Specifically, a crushing seat 134 may be provided on the crushing shell 131, and the crushing seat 134 may be arranged on one side of the crushing shell 131 to be fixed to the mineral powder pressing assembly 14 by bolts. The crushing disk 132 is inserted into the crushing shell 131 from the cavity of the crushing shell 131, and the crushing disk 132 may be connected to the crushing shell 131 through a bearing. A crushing driving mechanism 133 may be installed outside the crushing shell 131, and its power output end is connected to the part of the crushing disk 132 extending outside the crushing shell 131, and the crushing disk 132 may be driven to rotate, so as to crush the dried cakes and obtain mineral powder.
[0084] Continue to see Figures 10 to 12 The crushing shell 131 includes: a shell body 1311, a crushing feed channel 1312, a crushing discharge channel 1313, a wheel cover 1314 and a side cover 1315; the shell body 1311 can be a shell structure with openings at both ends, and the crushing feed channel 1312 and the crushing discharge channel 1313 are respectively arranged at the top open end and the bottom open end of the shell body 1311. In this embodiment, the crushing feed channel 1312 and the crushing discharge channel 1313 can be arranged in different directions to guide the mineral powder to the mineral powder pressing assembly 14 through the crushing discharge channel 1313. The crushing discharge channel 1313 can extend to the interior of the mineral powder pressing assembly 14 to guide the mineral powder to the sample ring 17 supported on the mineral powder pressing assembly 14. The wheel cover 1314 can be arranged on the right side of the shell body 1311 (relative to Fig.10 As shown in the figure), the side cover 1315 is arranged at the right opening end of the wheel cover 1314 to seal the wheel cover 1314 and protect the crushing drive mechanism 133.
[0085] Continue to see Fig.10 and Fig.12The crushing drive mechanism 133 includes: a crushing motor 331 and a belt transmission member 332; the power input end of the belt transmission member 332 is connected to the power output end of the crushing motor 331, and the power output end of the belt transmission member 332 is connected to the crushing disk 132, so as to drive the crushing disk 132 to rotate and realize transmission under the driving action of the crushing motor 331. Specifically, a motor mounting plate 333 may be provided on the housing body 1311, and the crushing motor 331 may be fixedly mounted on the motor mounting plate 333. The power output shaft of the crushing motor 331 may be provided with a driving pulley 3321. The shaft of the crushing disk 132 extends to the wheel cover 1314 and is provided with a driven pulley 3322. The driving pulley 3321 and the driven pulley 3322 are connected through a crushing belt 3323. When the dried material blocks discharged from the material cake drying component 12 enter the crushing inlet channel 1312 and are crushed by the crushing disk 132, mineral powder is obtained. The mineral powder is discharged from the crushing outlet channel 1313 and enters the mineral powder pressing component 14 to complete the crushing process.
[0086] See also Figures 13 to 16 , which shows the preferred structure of the mineral powder pressing assembly provided by the embodiment of the present invention. As shown in the figure, the mineral powder pressing assembly 14 comprises: a pressing support seat 141, a clamping drive mechanism 142 and a pressing drive mechanism 143; the clamping drive mechanism 142 is arranged on the pressing support seat 141, and a sample ring fixture 144 is arranged on the power output end of the clamping drive mechanism 142, which is used to clamp or clamp the sample ring 17 that can contain the mineral powder. Under the driving action of the clamping drive mechanism 142, the sample ring fixture 144 and the sample ring 17 are lifted and lowered so that the sample ring 17 can move to the loading position to receive the mineral powder falling from the cake crushing assembly 13; the pressing drive mechanism 143 is arranged above the clamping drive mechanism 142, and a pressure head 145 is arranged on the power output end of the pressing drive mechanism 143, which is used to move toward the sample ring 17 under the driving action of the pressing drive mechanism 143 to press the mineral powder in the sample ring 17 to obtain a solid cake.
[0087] Specifically, the pressing support seat 141 plays a supporting role and can support the clamping drive mechanism 142 and the pressing drive mechanism 143 as well as the material cake drying component 12 and the cake crushing component 13. The clamping drive mechanism 142 and the pressing drive mechanism 143 are arranged along the same vertical line in the vertical direction, and the clamping drive mechanism 142 and the pressing drive mechanism 143 can be arranged relatively, so that the sample ring fixture 144 can move upward, that is, move toward the pressing head 145, and then drive the sample ring 17 to move upward to the loading position, so that the mineral powder falling from the cake crushing component 13 can fall into the sample ring 17, and the pressing head 145 can move downward, that is, move close to the sample ring fixture 144, to press the mineral powder in the sample ring 17. The pressing drive mechanism 143 may be a cylinder structure, which is used to drive the sample ring fixture 144 and the sample ring 17 to move up and down in the vertical direction; the clamping drive mechanism 142 may also be a cylinder structure, which is arranged downward, and is used to drive the pressure head 145 at the bottom to move up and down in the vertical direction to press the mineral powder in the sample ring 17. In this embodiment, in order to control the pressing density of the solid cake, preferably, the pressing support seat 141 may also be provided with a residual powder scraping mechanism 146, which is used to scrape off the excess cake powder on the sample ring 17, so that the sample ring 17 contains crushed mineral powder of the same size and height as the inner diameter of the sample ring 17, thereby controlling the volume of the crushed mineral powder before each pressing, thereby controlling the obtained solid cake. The thickness of the solid cake can be controlled by controlling the pressing drive mechanism 143.
[0088] Continue to see Figures 13 to 16 The pressing support seat 141 includes: a top plate 1411, two side plates 1412, a back plate 1413, a bottom plate 1414, a bracket 1415 and a front sealing plate 1416; the bottom plate 1414, the side plates 1412, the back plate 1413 and the top plate 1411 are assembled in sequence from bottom to top according to the space, the back plate 1413 is arranged vertically, and the two side plates 1412 are respectively arranged on the two vertical sides of the back plate 1413; the top plate 1411 and the bottom plate 1414 are respectively arranged horizontally at the top and bottom ends of the back plate 1413 and the two side plates 1412, and the top of the two side plates 1412 is also provided with a front sealing plate 1416 arranged parallel to the back plate 1413, so that the top plate 1411, the two side plates 1412 and the front sealing plate 1416 can form a top working area, so as to load and press in the top working area. The bracket 1415 is disposed on one side of the back plate 1413 facing away from the two side plates 1412 (eg Fig.13 The cake drying assembly 12 can be supported by the right side of the top plate 1411. The cake drying assembly 12 is fixedly mounted on the bracket 1415 through two side support plates 1212. The clamping drive mechanism 142 can be fixed on the top plate 1411, and the pressing drive mechanism 143 can be fixed on the bottom plate 1414.
[0089] Continue to see Fig.16A middle ring positioning plate 1417 may be provided on the pressing support seat 141, and a sample ring positioning hole (not shown in the figure) is provided on the middle ring positioning plate 1417 for positioning the sample ring 17 so that the sample ring 17 moves to the sample ring positioning hole under the action of the clamping drive mechanism 142 to receive the mineral powder flowing out of the cake crushing assembly 13. Specifically, a middle ring positioning plate 1417 is provided at the middle height position of the pressing support seat 141, that is, at the position between the clamping drive mechanism 142 and the pressing drive mechanism 143. The middle ring positioning plate 1417 can be installed at the bottom end of the top working area and can be fixed to the side plate by bolts, so as to receive the mineral powder flowing out of the cake crushing assembly 13; and, the middle ring positioning plate 1417 is provided with a sample ring positioning hole just above the clamping drive mechanism 142. The sample ring positioning hole can be a circular hole, so that the sample ring 17 can move upward to the sample ring positioning hole under the driving action of the clamping drive mechanism 142, that is, it is in the loading position, and the loading position can be positioned through the sample ring positioning hole to ensure that the sample ring 17 is positioned at the loading position, thereby ensuring the stability of receiving the mineral powder and ensuring that the mineral powder can be received. The middle ring positioning plate 1417 is also provided with a residual powder hole, which is connected to the residual powder channel 149, so that the excess powder on the sample ring 17 can be scraped into the residual powder hole and the residual powder channel 149 by the residual powder scraping mechanism 146. In this embodiment, the pressure head 145, the sample ring positioning hole of the middle ring positioning plate 1417 and the sample ring fixture 144 are coaxially arranged, and the axis is arranged vertically.
[0090] Continue to see Fig.15 and Fig.16 The residual powder scraping mechanism 146 includes: a scraping pusher 1461 and a scraper 1462; the scraper 1462 is arranged at the power output end of the scraping pusher 1461, and is used to perform reciprocating linear motion under the driving action of the scraping pusher 1461 to scrape off the excess cake powder in the sample ring 17. Specifically, the scraping pusher 1461 can be a scraping cylinder, and one end of the rod of the scraping cylinder (such as Fig.15 The push plate 1463 is provided at the right end of the back plate 1413 (as shown in FIG. Fig.15 The push plate 1463 has guide shafts 1464 on both sides, and a linear bearing is installed on the back plate 1413. The front ends of the two guide shafts 1464 on the other side of the back plate 1413 (such as Fig.16 The guide shaft 1464, the scraper 1462 and the push plate 1463 move along the axial direction of the scraper cylinder as the scraper cylinder extends and retracts.
[0091] The working principle of the mineral powder pressing assembly is as follows: when the sample ring 17 is placed in the sample ring fixture 144, the pressing drive mechanism 143, i.e., the lower ring clamping cylinder, lifts the sample ring 17 and clamps it in the sample ring positioning hole of the middle ring positioning plate 1417, and the upper end surface of the sample ring 17 is flush with the upper plane of the middle ring positioning plate 1417; the above-mentioned crushed mineral powder flows into the sample ring 17, and when the crushing is completed, the scraping cylinder is activated, and the scraper 1462 scrapes the excess powder above the sample ring 17 to the residual powder channel 149, at this time, the sample ring 17 contains mineral powder that is as large as the inner diameter of the sample ring 17 and as high as the sample ring 17; after the mineral powder is at the same height as the sample ring 17, the pressing drive mechanism 143, that is, the upper pressing cylinder, descends, and after the mineral powder is compacted by the pressing head 145, the pressing drive mechanism 143 drives the pressing head 145 to retract to its original position; thereafter, the lower ring clamping cylinder retracts, and at the same time the scraping cylinder retracts, and the scraper 1462 returns to its initial position; at this time, the sample ring 17 is removed, and the interior of the ring has a dense, integrated solid cake.
[0092] Continue to see Figure 1 , Figures 17 to 19 The handling device 2 includes: a linear motion component 21, a rotating component 22, a lifting component 23 and a clamp 24; the rotating component 22 is arranged on the linear motion component 21, and is used to perform reciprocating linear motion with the linear motion component 21 to realize linear transport of the solid cake in the X direction; the lifting component 23 is arranged on the rotating component 22, and a clamp 24 is provided at the power output end of the lifting component 23, which is used to clamp the solid cake, adjust the vertical height position with the lifting component 23, and adjust the horizontal angle synchronously with the lifting component 23 under the action of the rotating component 22, so as to grab the sample ring 17 in different orientations or lower the sample ring 17 in different orientations, and under the action of the linear motion component 21, the lifting component 23 and the rotating component 22 synchronously perform horizontal linear motion to realize height position adjustment, rotation angle adjustment and linear transport of the solid cake in the X direction, so as to transport the solid cake to the pre-detection position.
[0093] Specifically, if Figure 1As shown, the linear motion component 21 can be arranged along the X direction, and its power output end can perform reciprocating linear motion along the X direction; the rotating component 22 can be arranged on the power output end of the linear motion component 21, and can perform reciprocating linear motion in the X direction along with the power output end of the linear motion component 21; the lifting component 23 can be arranged on the rotating component 22, and can rotate in the horizontal plane under the action of the rotating component 22 to adjust the direction of the clamp 24 set at the power output end of the lifting component 23, that is, adjust the angle, so that the clamp 24 can be set toward the sample ring 17 to clamp the sample ring 17, and under the action of the linear motion component 21, the whole is transported in the X direction, so as to transport the sample ring 17 containing the solid cake from the side where the sample preparation device 1 is located to the side where the element detection device 3 is located, and the height position is adjusted by the lifting component 23 to place the sample ring 17 containing the solid cake at the pre-detection position, so as to realize the transportation of the sample ring 17 containing the solid cake. The clamp 24 can be a pneumatic clamp, and its power output end is provided with an arc-shaped claw structure. The pneumatic finger can be suspended below the rotating assembly 23, and the front section of the pneumatic finger is equipped with an arc-shaped claw placed oppositely. When the pneumatic clamp is opened or closed, the arc-shaped claw structure is opened or closed to achieve the clamping or release of the sample ring 17, that is, when the pneumatic finger is opened or closed, the arc-shaped claw is opened or closed; of course, the clamp 24 can also be other clamping structures, which are not limited in this embodiment. The handling device 2 can also include a hub 25, a wire slot support 26, and a follower wire slot 27.
[0094] Continue to see Figure 1 , Figures 17 to 19 The linear motion assembly 21 includes: a guide rail 211, a slide plate 212, a linear drive mechanism 213 and a linear transmission mechanism 214; the guide rail 211 is arranged along the X direction to play a guiding role; the slide plate 212 is arranged on the guide rail 211 in a sliding manner along the length direction of the guide rail 211, and is used to support the rotating assembly 22 and the lifting assembly 23, so as to drive the rotating assembly 22 and the lifting assembly 23 to perform reciprocating linear motion synchronously; the linear drive mechanism 213 is arranged on the slide plate 212, and a linear transmission mechanism 214 is provided between the power output end of the linear drive mechanism 213 and the guide rail 211, which is used to convert the rotation of the linear drive mechanism 213 into a linear motion of the slide plate 212 along the length direction of the guide rail 211, so as to realize the linear transportation of the solid cake on the slide plate 212 along the X direction.
[0095] Specifically, two first sliders 215 are provided on the bottom wall of the slide plate 212, and a large pallet 41 is provided on the bottom frame 4. The large pallet 41 serves as the bearing foundation of the sample preparation device 1. The sample preparation device 1 can be installed in two parts, upper and lower. A small pallet 42 can be provided above the large pallet 41, the upper part is installed on the small pallet 42, and the lower part is installed on the large pallet 41; the two ends of the small pallet 42 are indirectly fixed to the large pallet 41 through the pallet bracket, so that the small pallet 42 and the large pallet 41 present a fixed frame at a certain height; at the same time, multiple sample preparation devices 1 can be placed as needed. Two guide rails 211 are provided on the large pallet 41, and the two first sliders 215 are respectively adapted to the two guide rails 211 and slidably connected to guide the sliding of the slide plate 212 along the length direction of the guide rails 211; of course, the number of the first sliders 215 and the guide rails 211 can also be other numbers, and there is no limitation on them in this embodiment. The linear drive mechanism 213 may be a motor, i.e., an X-axis motor, which may be fixed to the top wall of the slide plate 212 via an X-axis motor seat. The output shaft of the linear drive mechanism 213 may be rotatably disposed in the slide plate 212, and the linear transmission mechanism 214 may be disposed below the slide plate 212. The linear transmission mechanism 214 may be connected to the linear drive mechanism 213, the guide rail 211, or the large support plate 41, respectively, to convert the rotation of the linear drive mechanism 213 into a linear motion of the slide plate 212 along the length direction of the guide rail 211.
[0096] Continue to see Figure 1 , Figures 17 to 19 The linear transmission mechanism 214 includes: a rack 2141 and an X-axis gear 2142; the rack 2141 is arranged on the guide rail 211 or the large pallet 41 along the length direction of the guide rail 211; the X-axis gear 2142 is rotatably arranged on the slide 212, and the X-axis gear 2142 is meshed with the rack 2141, and the power input end of the X-axis gear 2142 is connected to the power output end of the linear drive mechanism 213, which is used for rotating and performing linear motion along the length direction of the rack 2141 under the drive of the linear drive mechanism 213, so as to drive the slide 212 to perform reciprocating sliding in the X direction.
[0097] Specifically, if Figure 1 As shown, two guide rails 211 and a rack 2141 are provided on the large support plate 41, and the two guide rails 211 and the rack 2141 are arranged in a direction parallel to the X-axis. The X-axis gear 2142 is provided on the output shaft of the X-axis motor, and the X-axis gear 2142 is meshed with the rack 2141. When the X-axis motor rotates, the X-axis gear 2142 is meshed with the rack 2141, and the slide plate 212 is driven to slide back and forth along the X-axis.
[0098] Continue to see Figures 17 to 19The rotating assembly 22 includes: a rotating disk 221 and a rotating motor 222; the rotating disk 221 is rotatably arranged above the linear motion assembly 21 around the axis of the rotating disk 221, and a driven rotating pulley 223 coaxially arranged therewith is provided on the rotating disk 221; the rotating motor 222 is arranged on the linear motion assembly 21, and a driving rotating pulley 224 is provided at its power output end, and the driving rotating pulley 224 is connected to the driven rotating pulley 223 by a synchronous belt 225, which is used to drive the rotating disk 221 to rotate under the action of the rotating motor 222, thereby driving the lifting assembly 23 and the clamp 24 to rotate.
[0099] Specifically, the rotating disk 221 and the driven rotating pulley 223 are connected by a rotating shaft 228, and the three are coaxially fixedly connected. In addition, the slide plate 212 may be provided with an axle seat 227 so that the rotating shaft 228 is rotatably arranged above the slide plate 212, and a bearing may be provided between the axle seat 227 and the rotating shaft 228 to reduce rotational friction. The rotating motor 222 may be fixed to the top wall of the slide plate 212 by a rotating motor seat 226, and the active rotating pulley 224 may be installed on the output shaft of the rotating motor 222. The active rotating pulley 224 and the driven rotating pulley 223 are connected by a synchronous belt 225 to transmit power and realize the angle adjustment of the rotating disk 221. The lifting assembly 23 is installed on the rotating disk 221 and rotates with the rotating disk 221 to adjust the angle of the arc claw.
[0100] See also Figure 20 to Figure 21 , which shows the preferred structure of the lifting assembly provided by the embodiment of the present invention. As shown in the figure, the lifting assembly 23 includes: a support seat 231, a guide member 232, a lifting rod seat 233 and a drive cylinder 234; the support seat 231 plays a supporting role; the guide member 232 is arranged above the support seat 231; the lifting rod seat 233 is penetrated by the support seat 231, and one end of the lifting rod seat 233 (such as Fig.21 The bottom end shown in FIG. 2 is slidably disposed inside the guide member 232, and performs lifting movement along the guide direction of the guide member 232. The other end of the lifting rod seat 233 (as shown in FIG. 2 ) is slidably disposed inside the guide member 232. Fig.21 The top end shown in the figure is connected to the clamp 24 to drive the clamp 24 to perform lifting movement; the driving cylinder 234 is arranged on the supporting seat 231, and the power output end of the driving cylinder 234 is connected to the lifting rod seat 233 to drive the lifting rod seat 233 to perform lifting movement along the guiding direction of the guide member 232.
[0101] Specifically, the support seat 231 can be a multi-seat structure, and the guide member 232 can be a guide sleeve structure, which is fixed on the top wall of the support seat 231. A sheath 235 can also be provided above the guide member 232, and the follower line groove 27 can be connected to the top of the sheath 235. The upper end of the lifting rod seat 233 can be an axial structure, and the lower end is a flat plate structure. The lower part of one end of the flat plate structure has an ear seat 236. The axial structure is sequentially passed through the top plate of the support seat 231 and the guide member 232, and the top of the axial structure can be provided with a guide key 237. The inside of the sheath 235 is provided with a keyway, which is adapted to the guide key 237 and is used to guide the movement of the lifting rod seat 233, so that the lifting rod seat 233 can only perform lifting and lowering movements. The drive cylinder 234 can be arranged above the support seat 231 and on one side of the guide member 232 (such as Fig.21 The driving cylinder 234 may be an electric cylinder, and the electric cylinder extends a push-pull rod to be pinned to the ear seat 236 of the lifting rod seat 233. The height of the lifting rod seat 233 is adjusted by controlling the extension and retraction of the electric cylinder rod, thereby adjusting the height of the clamp 24 installed on the lifting rod seat 233. Of course, in other embodiments, the lifting assembly 23 may also be supported only by the support seat 231 and the driving cylinder 234 may drive the clamp 24 to adjust its height position.
[0102] Continue to see Figure 1 , the element detection device 3 includes: a horizontal plane moving component 31 and a detection component 32; the detection component 32 is arranged on the power output end of the horizontal plane moving component 31, and is used to move in the horizontal plane under the action of the horizontal plane moving component 31, so as to move the position of the solid cake to perform element detection on the solid cake. Specifically, the horizontal plane moving component 31 can be arranged on a carrier plate 33, which plays a supporting role and is placed on the base frame 4 as an installation platform for the equipment. The horizontal plane moving component 31 drives the detection component 32 to move in the X direction and the Y direction on the horizontal plane to adjust the horizontal plane position of the detection component 32, so that the detection component 32 can move to the position of the solid cake to perform element detection on the solid cake. A moving plate 34 can be provided at the power output end of the horizontal plane moving component 31, and the detection component 32 is arranged on the moving plate 34, which can move and drive the detection component 32 to perform element detection. The detection component 32 can use X-ray fluorescence to detect element grade. Of course, other detection methods can also be used to detect element grade. Of course, other detection sensors can also be used to detect element grade. The detection method is not limited in this embodiment.
[0103] In this embodiment, a swing assembly 35 may be further provided on the carrier plate 33. The swing assembly 35 is rotatably disposed on the carrier plate 33, and is used to support the solid cake and drive the solid cake to swing, so that the solid cake swings from the pre-detection position to the detection position, and the detection assembly 34 is driven to move to the detection position through the horizontal plane moving assembly 31 to detect the solid cake. A ring 351 may be provided on the swing assembly 35, and is used to support the ring 351, so that the sample ring 17 can be supported through the ring 351, and then the sample ring 17 carrying the solid cake can be driven to rotate to the detection position for detection.
[0104] Continue to see Figure 1 The carrier plate 33 may also be provided with a standard sample chamber 36 for containing a standard sample cake. The detection component 32 is also used to move to the standard sample chamber under the action of the horizontal plane moving component 31 to detect the element sample of the standard sample cake, obtain standard test data, and then compare the standard test data with the standard storage data to calibrate the detection component 32. Specifically, the detection component 32 can regularly detect the standard sample cake to verify whether the detection data of the detection component 32 is accurate based on the detection results, thereby realizing the calibration of the detection component 32 to ensure the accuracy of the detection.
[0105] Continue to see Figure 1 , the horizontal plane moving component 31 includes: an X-axis module 311 and a Y-axis module 312; the Y-axis module 312 is arranged on the X-axis slider of the X-linear moving module 311, and is used to move along the X-axis with the X-axis slider, so as to drive the detection component 32 to move along the X-axis, and drive the detection component 32 to move along the Y-axis, so as to realize the horizontal plane movement of the detection component 32. Specifically, the X-axis module 311 is connected to the carrier plate 33 through the frame spacing, and the slider of the X-axis module 311 can move along the X-axis; the Y-axis module 312 is installed on the slider of the X-axis module 311, and the slider of the Y-axis module 312 can move along the Y-axis relative to the slider of the X-axis module 311, and the moving plate 34 is installed on the slider of the Y-axis module 312, and the detection component 32 on the moving plate 34 is indirectly driven to move in the plane by controlling the movement of the sliders in the two directions of the X-axis module 311 and the Y-axis module 312.
[0106] In this embodiment, the detection component 32 includes: a detection light source and a detection sensor, and can use X-ray fluorescence technology to perform element detection.
[0107] See also Fig. 22, which is a schematic diagram of the structure of the swing assembly provided by an embodiment of the present invention. As shown in the figure, the swing assembly 35 includes: a swing plate 352 and a swing driving mechanism 353; the swing plate 352 is rotatably arranged on the carrier plate 33, and a collar 351 is provided at the end of the swing plate 352 for supporting the sample ring; the power output end of the swing driving mechanism 353 is connected to the swing plate 352 for driving the swing plate 352 to swing. Specifically, the swing driving mechanism 353 may include a swing motor and a belt, so as to drive the rotating shaft provided on the swing plate 352 to swing through the belt, that is, to drive the swing plate 352 to swing. The swing plate 352 may be a double-hole swing plate, and collars 351 are provided at both ends of the swing plate, so that the two collars 351 are respectively located at the pre-detection position and the detection position, so that the swing motor can drive the swing plate 352 to rotate, so that the two collars 351 switch between two positions at the same time, thereby improving the detection switching efficiency. The collar 351 is detachably arranged on the swing plate 352 so as to replace the collar 351. The sample ring 17 that can be transported by the transport device 2 reaches above the sleeve ring 351 located at the pre-detection position, and the sample ring 17 is placed in the sleeve ring 351, completing the entry of the sample for detection by the element detection device 3; when the transport device 2 exits the housing, the electromagnetic automatic double door 5 is closed, and the swing plate 352 rotates an angle, and the sample ring 17 is rotated to the detection position for detection by the detection light source and the detection sensor.
[0108] See also Figure 23 to Figure 24 , which shows the preferred structure of the electromagnetic automatic double-opening door provided by the embodiment of the present invention. As shown in the figure, the electromagnetic automatic double-opening door 5 includes: a door frame assembly 51, two double-opening door bodies 52, a door drive assembly 53, a reset member 54 and a synchronous transmission member 55; the two double-opening door bodies 52 are arranged inside the door frame assembly 51 in a manner that they can move toward each other or move away from each other; the door drive assembly 53 is arranged on the door frame assembly 51, and is used to apply an opening driving force to one of the double-opening door bodies 52, so that one of the double-opening door bodies 52 moves away from the other double-opening door body 52, so as to realize the opening of the double-opening door body 52; the reset member 54 is arranged on the door frame assembly 51, and ... the double-opening door body 52 moves away from the other double-opening door body 52, so as to realize the opening of the double-opening door body 52; the reset member 54 is arranged on the door frame assembly 51, and the door drive assembly 53 is arranged on the door frame assembly 51, and is used to apply an opening driving force to one of the double-opening door bodies 52, so that the double-opening door body 52 moves away from the other double-opening door body 52, so as to realize The member 54 is disposed between the door frame assembly 51 and one of the split door bodies 52, and is used to apply a reset force to one of the split door bodies 52, so that one of the split door bodies 52 can be reset when in a free state, so as to close the split door body 52; the synchronous transmission member 55 is respectively connected to the two split door bodies 52, and is used to realize the synchronous movement between the two split door bodies 52, so as to realize the synchronous opposite movement or synchronous opposite movement between the two split door bodies 52, and then realize the opening or closing of the split door 52. Specifically, the door frame assembly 51 may be provided with a guide structure 56, which is used to guide the reciprocating linear motion of the two split door bodies 52.
[0109] In this embodiment, the door frame assembly 51 may include: an upper door frame 511, a lower door frame 512, a left door frame 513, a right door frame 514 and a side hanging plate 515 connected to each other. The door drive assembly 53 may be arranged on the side hanging plate 515, and the door drive assembly 53 may be connected to one of the split door bodies 52 (such as Fig.23 The left door shown in the figure is pinned to each other, and a guide rod 562 with a second slider 561 can be clamped between the left door frame 513 and the right door frame 514, with a pair of second sliders 561 on each side, and the second sliders 561 on both sides are respectively connected to the two split door bodies 52, so as to complete the reciprocating movement of the two split door bodies 52 on the guide rod 562, and realize the movement and guidance of the two split door bodies 52. The door driving assembly 53 can be an electromagnet structure, which can pull the split door body close to the door driving assembly 53 when the electromagnet is energized. The reset member 54 can be a tension spring structure, which is arranged between the left door and the lower door frame, and is used to be stretched after the left door is opened, and to apply a tensile force to the left door, so that when the electromagnet structure is powered off, the left door can be reset to the closed position under the action of the tension spring. The synchronous transmission member 55 includes a first door pulley 551, a second door pulley 552, and a door pulley 553 arranged on the first door pulley 551 and the second door pulley 552. The door frame assembly 51, for example, the upper door frame 511 is equipped with a tensioning wheel plate 516 and a fixed wheel plate 517 on both sides. The first door pulley 551 and the second door pulley 552 are pinned to the tensioning wheel plate 516 and the fixed wheel plate 517 respectively, and the two wheels are connected by a door pulley 553 to make the two wheels rotate synchronously; the left door uses the door pressure plate and the upper door pulley 553 to press tightly, and the right door uses the door pressure plate and the lower door pulley 553 to press tightly; when the electromagnet is energized and pulls the left door to move left, it drives the first door pulley 551 to rotate counterclockwise, and at the same time, the lower door pulley moves right and drives the right door to move right, and the double doors are opened; when the electromagnet is powered off, since a tension spring is arranged between the left door and the lower door frame, the tension spring tensions the left door to move right, indirectly driving the right door to move left, and the double doors are closed.
[0110] The working principle of the online slurry multi-element grade analysis system is as follows: when in use, when a process point in the plant needs to perform slurry grade detection, the slurry can be controlled to flow into the sample preparation device 1 for sample preparation; after sample preparation is completed, the handling device 2 reaches the position of the sample ring 17, and the arc claw is raised to a height higher than the sample ring 17 through the lifting component 23, and is rotated to enter above the sample ring 17 through the rotating component 22, and the arc claw is lowered into place through the lifting component 23 to grab the sample ring 17; after grabbing, the handling device 2 rotates the arc claw toward the element detection device 3, the X-axis motor is started, and the sample ring 17 is placed on the ring 351 of the swing plate 352, and then the handling device 2 withdraws, and the element detection device 3 initiates a detection cycle.
[0111] See also Fig.25 , Figure 26 to Figure 28As shown, the preferred structure of the sample preparation device provided by the embodiment of the present invention. As shown in the figure, the device includes: a filter component 11, a cake drying component 12, a cake block crushing component 13 and a mineral powder pressing component 14; the filter component 11 is used to filter the liquid in the slurry to form a mineral-containing filter block; the cake drying component 12 is used to dry the mineral-containing filter block to obtain a dried filter block; the cake block crushing component 13 is used to crush the dried filter block to obtain mineral powder; the mineral powder pressing component 14 is used to press the mineral powder into a sample cake for detection. The cake block crushing component 13 includes a crushing shell 131, a crushing disk 132, a crushing drive mechanism 133 and a feeding mechanism 1340. The feeding mechanism 1340 is used to transport the dried filter block to the crushing disk 132. The crushing disk 132 is rotatably arranged inside the crushing shell 131, and is used to crush the dried material block transported by the feeding mechanism 1340, so that the dried material block is crushed to form mineral powder; the crushing drive mechanism 133 is used to drive the crushing disk 132 to rotate.
[0112] Specifically, the filter assembly 11, the cake drying assembly 12 and the mineral powder pressing assembly 14 are arranged from top to bottom (relative to the Fig.25The filter assembly 11 is arranged at the uppermost end and can be fixed on the first fixed base 15. The liquid inlet of the filter assembly 11 is located at the top to input the slurry and make the slurry flow downward to filter through the filter assembly 11 to filter the liquid in the slurry, so that the slurry initially presents a high moisture content and a layered cake state, so that the solid minerals in the slurry form a mineral-containing filter block to obtain a mineral-containing filter block. The mineral powder pressing component 14 is arranged at the lowest end and can be fixed on the second fixed machine base 16. The filter component 11 and the mineral powder pressing component 14 have a height difference. The cake drying component 12 and the cake crushing component 13 are arranged between the filter component 11 and the mineral powder pressing component 14. The cake drying component 12 and the cake crushing component 13 can be fixed on the mineral powder pressing component 14, and the feeding end of the cake drying component 12 can extend into the interior of the filter component 11 to receive the mineral-containing filter block obtained by the filter component 11, and the mineral-containing filter block is dried by the cake drying component 12 to reduce the water content so that the mineral-containing filter block forms a dried filter block. The cake crushing component 13 is arranged below the cake drying component 12, and the feeding port of the cake crushing component 13 is connected to the discharge port of the cake drying component 12, so that the dried filter block is crushed by the cake crushing component 13 to obtain mineral powder and achieve a uniform cake crushing state. The mineral powder pressing component 14 is arranged below the cake crushing component 13, and a sample ring 17 may be provided on the mineral powder pressing component 14, so that the mineral powder discharged from the discharge port of the cake crushing component 13 falls into the sample ring 17, and the mineral powder pressing component 14 presses the mineral powder in the sample ring 17 to obtain a sample cake, and then the element grade of the sample cake is detected. The element grade detection of the sample cake can be carried out by using existing conventional detection sensors, and the sample cake is indirectly detected by non-contact to obtain the element grade of the slurry. Fig.25 As shown, the crushing shell 131 is located between the cake drying assembly 12 and the mineral powder pressing assembly 14, and can be fixed to the top of the mineral powder pressing assembly 14 by bolts. The crushing disk 132 and the feeding mechanism 1340 are arranged inside the crushing shell 131, and the feeding mechanism 1340 is located on one side of the crushing disk 132, and the other side of the crushing disk 132 is connected to the power output end of the crushing drive mechanism 133. The crushing drive mechanism 133 can drive the crushing disk 132 to rotate, so as to crush the dried filter block and obtain mineral powder. The dried filter block enters the feeding mechanism 1340 through the feed port of the cake crushing assembly 13, and the feeding mechanism 1340 conveys the dried filter block to the crushing disk 132. The feeding mechanism 1340 does not need to rely on the gravity of the mineral powder itself, so as to ensure the conveying capacity of low-density mineral powder, and avoid the low-density mineral powder from falling into the crushing disk 132 by gravity, causing the occurrence of material stacking and blocking in the feeding channel.
[0113] In this embodiment, the first fixed machine base 15 and the second fixed machine base 16 play a supporting role. The two can be an integral structure or two independent fixed machine bases, which are not limited in this embodiment. A liquid collecting tank 18 is also provided below the filter assembly 11, so that the liquid filtered out of the filter assembly 11 is discharged into the liquid collecting tank 18. The liquid collecting tank 18 can also be connected to a drain pipe 19 for discharging the liquid or other materials in the liquid collecting tank 18 into the pulp pool.
[0114] By applying the above technical scheme of the present invention, the inflowing ore pulp is sampled by the sample preparation device 1 to convert the ore pulp in a slurry state into a sample cake to obtain a sample cake; the sample cake is transported to the pre-detection position on the side of the element detection device by the transport device 2, and the element detection is performed on the sample cake by the element detection device 3. The cake crushing component 13 in the sample preparation device 1 crushes the dried filter block to obtain mineral powder, and the mineral powder is pressed into a sample cake for detection by the mineral powder pressing component 14. The cake crushing component 13 conveys the dried filter block to the crushing disk 132 for crushing through the feeding mechanism 1340, without relying on gravity, so as to ensure the conveying capacity of low-density mineral powder, avoid the low-density mineral powder from falling into the crushing disk 132 by gravity, and cause the occurrence of material stacking and blocking in the feeding channel, which not only ensures the normal operation of the equipment, but also helps to improve the detection efficiency.
[0115] See also Fig.26 , 10 As shown in Figure 11, in this embodiment, the feeding mechanism 1340 includes a spiral feeder and a feeding drive assembly. The crushing shell 131 is provided with a feed port and a discharge port at intervals along its length direction. The spiral feeder and the crushing disk 132 are arranged in the crushing shell 131. The spiral feeder is located below the feed port of the crushing shell 131, and the crushing disk 132 is located above the discharge port of the crushing shell 131. The feeding drive assembly can drive the spiral feeder to rotate to transport the dried filter blocks entering through the feed port of the crushing shell 131 to the crushing disk 132. The crushing shell 131 is a horizontally arranged shell structure, and the feed port and the discharge port of the crushing shell 131 are arranged horizontally at both ends of the crushing shell 131, so that the feed port and the discharge port of the crushing shell 131 are separated by a certain distance, and the spiral feeder and the crushing disk 132 are arranged in sequence along the direction from the feed port to the discharge port; the feeding drive assembly includes a spiral conveying motor 1341, and the driving shaft of the spiral conveying motor 1341 is connected to the spiral feeder through the conveying motor bearing 1342, driving the spiral feeder to rotate to squeeze the dried filter block into the crushing disk 132, thereby effectively preventing the accumulation of materials at the feed port and the occurrence of material stacking and blocking. In this embodiment, the conveying motor bearing 1342 is installed on one side of the crushing shell 131 through the spiral bearing seat 1343, and the outer cover of the spiral conveying motor 1341 is provided with a spiral motor protective cover 1344 to protect the spiral conveying motor 1341.
[0116] See also Fig.26 As shown, in this embodiment, the screw feeder includes a conveying shaft 1345 and a spiral blade 1346 installed on the conveying shaft 1345, and the spiral blade 1346 is arranged along the axial direction of the conveying shaft 1345; a plurality of crushing knives 1321 are provided on the side of the crushing disk 132 close to the spiral feeder, and each crushing knife is located above the discharge port of the crushing shell 131; the crushing drive mechanism 133 includes a crushing motor 1331, a crushing motor seat 1336, a coupling 1337, a crushing motor bearing 1334 and a coupling cover 1335, the crushing motor 1331 is installed on the outside of the crushing shell 131 through the crushing motor seat 1336, the output shaft of the crushing motor 1331 is connected with the coupling 1337, the coupling 1337 is connected to the crushing disk 132 through the crushing motor bearing 1334, and the outer cover of the coupling 1337 is provided with a coupling cover 1335 to protect the coupling 1337. Specifically, when the dried filter blocks discharged from the cake drying component 12 enter the feed port of the crushing shell 131, they are squeezed by the spiral blades 1346 and transported to the crushing disk 132. The crushing disk 132 rotates to drive the crushing knife 1321 to rotate and break up the dried filter blocks to obtain mineral powder. The mineral powder is discharged from the discharge port of the crushing shell 131 below the crushing knife 1321 and enters the mineral powder pressing component 14 to complete the crushing process.
[0117] See also Figure 29 to Figure 33As shown, in this embodiment, the mineral powder pressing assembly 14 includes a pressing support seat 141, a clamping drive mechanism 142, a pressing drive mechanism 143, a residual powder scraping mechanism 146 and a residual material removing member 147; the clamping drive mechanism 142 is arranged on the pressing support seat 141, and a sample ring fixture 144 is arranged on the power output end of the clamping drive mechanism 142. The sample ring fixture 144 is used to clamp a sample ring 17 that can hold mineral powder. Under the driving action of the clamping drive mechanism 142, the sample ring fixture 144 and the sample ring 17 perform a lifting movement so that the sample ring 17 can move to the loading position to receive the mineral powder falling from the cake crushing assembly 13. The sample ring fixture 144 is provided with a sample ring detection switch 148 for detecting the sample ring 17; the pressing drive mechanism 143 is arranged on Above the clamping drive mechanism 142, a pressure head 145 is provided at the power output end of the pressing drive mechanism 143, which is used to move toward the sample ring 17 under the driving action of the pressing drive mechanism 143 to press the mineral powder in the sample ring 17 to obtain a sample cake; a residual powder scraping mechanism 146 is provided on the pressing support seat 141, which is used to scrape the excess mineral powder on the sample ring 17, so that the sample ring 17 contains mineral powder that is equal to the inner diameter of the sample ring 17 and equal to the height of the sample ring 17; a residual material removal member 147 is provided on the pressing support seat, and the residual material removal member 147 is provided with a plurality of air holes, and the residual material removal member 147 sprays toward the sample cake through the plurality of air holes to blow away the excess mineral powder, ensure the surface cleanliness of the sample cake and the sample ring 17, and reduce the dust of the sample ring 17 in each link of transportation. Specifically, the pressing support seat 141 plays a supporting role, and can support the clamping drive mechanism 142 and the pressing drive mechanism 143 as well as the material cake drying component 12 and the cake block crushing component 13. The clamping drive mechanism 142 and the pressing drive mechanism 143 are arranged along the same vertical line in the vertical direction, and the clamping drive mechanism 142 and the pressing drive mechanism 143 can be arranged relative to each other, so that the sample ring fixture 144 can move upward, that is, move toward the pressure head 145, and then drive the sample ring 17 to move upward to the loading position, so that the mineral powder falling from the cake crushing assembly 13 can fall into the sample ring 17, and the pressure head 145 can move downward, that is, move close to the sample ring fixture 144, to press the mineral powder in the sample ring 17. In order to control the pressing density of the sample cake, preferably, a residual powder scraping mechanism 146 is provided on the pressing support seat 141, which is used to scrape off the excess cake powder on the sample ring 17, so that there is mineral powder in the sample ring 17 that is equal to the inner diameter of the sample ring 17 and the same height as the sample ring 17, thereby controlling the volume of the mineral powder before each pressing, thereby controlling the obtained sample cake. The thickness of the sample cake can be controlled by controlling the pressing drive mechanism 143. In this embodiment, a residual material removing member 147 is provided to spray the pressed sample cake to remove the excess mineral powder and ensure the quality of the sample cake.The sample ring detection switch 148 is used to detect whether the sample ring 17 is placed on the sample ring fixture 144. When it is detected that the sample ring 17 is located on the sample ring fixture 144, the clamping drive mechanism 142 drives the sample ring fixture 144 and the sample ring 17 to perform lifting movements so that the sample ring 17 can move to the loading position to receive the mineral powder falling from the cake crushing assembly 13.
[0118] See also Figure 29 to Figure 33 As shown, the pressing support seat 141 includes a top plate 1411, two side plates 1412, a back plate 1413, a bottom plate 1414, a bracket 1415 and a front sealing plate 1416; the bottom plate 1414, the side plates 1412, the back plate 1413 and the top plate 1411 are assembled in sequence from bottom to top in space, the back plate 1413 is arranged vertically, and the two side plates 1412 are respectively arranged on the two vertical sides of the back plate 1413; the top plate 1411 and the bottom plate 1414 are respectively arranged horizontally at the top and bottom ends of the back plate 1413 and the two side plates 1412, and the top of the two side plates 1412 is also provided with a front sealing plate 1416 arranged parallel to the back plate 1413, so that the top plate 1411, the two side plates 1412 and the front sealing plate 1416 can form a top working area to carry out loading and pressing in the top working area. The bracket 1415 is disposed on one side of the back plate 1413 facing away from the two side plates 1412 (eg Fig.30 The cake drying assembly 12 can be supported by the right side of the top plate 1411. The cake drying assembly 12 is fixedly mounted on the bracket 1415 through two side support plates 1212. The clamping drive mechanism 142 can be fixed on the top plate 1411, and the pressing drive mechanism 143 can be fixed on the bottom plate 1414.
[0119] See also Fig.33As shown, a middle ring positioning plate 1417 may be provided on the pressing support seat 141, and a sample ring positioning hole 1418 is provided on the middle ring positioning plate 1417 for positioning the sample ring 17 so that the sample ring 17 moves to the sample ring positioning hole 1418 under the action of the clamping drive mechanism 142 to receive the mineral powder flowing out of the cake crushing assembly 13. Specifically, a middle ring positioning plate 1417 is provided at the middle height position of the pressing support seat 141, that is, at the position between the clamping drive mechanism 142 and the pressing drive mechanism 143. The middle ring positioning plate 1417 can be installed at the bottom end of the top working area and can be fixed to the side plate by bolts, so as to receive the mineral powder flowing out of the cake crushing assembly 13; and, the middle ring positioning plate 1417 is provided with a sample ring positioning hole 1418 just above the clamping drive mechanism 142. The sample ring positioning hole 1418 can be a circular hole, so that the sample ring 17 can move upward to the sample ring positioning hole 1418 under the driving action of the clamping drive mechanism 142, that is, it is in the loading position, and the loading position can be positioned through the sample ring positioning hole 1418 to ensure that the sample ring 17 is positioned at the loading position, thereby ensuring the stability of receiving the mineral powder and ensuring that the mineral powder can be received. The middle ring positioning plate 1417 is also provided with a residual powder hole, which is connected to the residual powder channel 149, so that the excess powder on the sample ring 17 can be scraped into the residual powder hole and the residual powder channel 149 by the residual powder scraping mechanism 146. In this embodiment, the pressure head 145, the sample ring positioning hole 1418 of the middle ring positioning plate 1417 and the sample ring fixture 144 are arranged coaxially, and the axis is arranged vertically.
[0120] See also Fig.31 and Fig.33 As shown, the residual powder scraping mechanism 146 includes a scraping pusher 1461 and a scraper 1462; the scraper 1462 is arranged at the power output end of the scraping pusher 1461, and is used to perform reciprocating linear motion under the driving action of the scraping pusher 1461 to scrape off the excess cake powder in the sample ring 17. Specifically, the scraping pusher 1461 can be a scraping cylinder, and one end of the rod of the scraping cylinder (such as Fig.32 The push plate 1463 is provided at the right end of the back plate 1413 (as shown in FIG. Fig.32 The push plate 1463 has guide shafts 1464 on both sides, and a linear bearing is installed on the back plate 1413. The front ends of the two guide shafts 1464 on the other side of the back plate 1413 (such as Fig.33 The guide shaft 1464, the scraper 1462 and the push plate 1463 move along the axial direction of the scraper cylinder as the scraper cylinder extends and retracts.
[0121] See also Fig.33 and Fig.17As shown, in this embodiment, the residual material removing member 147 is a scraper wind knife for scraping residual material, and the scraper wind knife for scraping residual material includes a long groove plate 1471 and a perforated plate 1472. The long groove plate 1471 is provided with a ventilation groove, and the perforated plate 1472 is covered above the groove. The perforated plate 1472 is provided with a plurality of air holes, and the air holes are connected to the ventilation groove.
[0122] See also Fig.32 As shown, in this embodiment, the pressing drive mechanism 143 includes a shell 1431, a clamping screw 1432, a clamping slider 1433, a pressing rod 1434 and a clamping power assembly. The shell 1431 is arranged on the top of the pressing support seat 141, the clamping screw 1432 and the clamping slider 1433 are threadedly connected, the clamping screw 1432 and the clamping slider 1433 are arranged in the shell 1431, one end of the pressing rod 1434 is located in the shell 1431 and connected to the clamping slider 1433, and the other end of the pressing rod 1434 extends into the interior of the pressing support seat 141 and is connected to the pressing head 145. The clamping power assembly is used to drive the clamping screw 1432 to rotate. The power output end of the compacting power assembly is connected to the compacting screw 1432, driving the compacting screw 1432 to rotate, so that the compacting slider 1433 moves up and down along the compacting screw 1432, thereby causing the compacting slider 1433 to drive the pressing rod 1434 and the pressing head 145 to move up and down, thereby achieving compression of the mineral powder in the sample ring 17.
[0123] See also Fig.32 As shown, in this embodiment, the clamping power assembly includes a clamping motor 1435, a clamping wheel 1436, an input wheel 1437 and a synchronous belt 225. The clamping motor 1435 is arranged on one side of the housing 1431. The output shaft of the clamping motor 1435 is connected to the input wheel 1437. The input wheel 1437 is connected to the clamping wheel 1436 through the synchronous belt 225. The clamping wheel 1436 is connected to the clamping screw 1432. Specifically, a motor connecting plate 1439 is arranged on one side of the housing 1431. The clamping motor 1435 is installed on the motor connecting plate 1439 through a connecting plate seat 14310. A guide sleeve 14311 for the clamping rod 1434 to pass through is installed at one end of the housing 1431 close to the top plate 1411. A bearing seat 14312 for supporting the rotation of the clamping screw 1432 is installed at one end of the housing 1431 away from the top plate 1411. The rotation of the clamping motor 1435 drives the input wheel 1437 to rotate, and the input wheel 1437 drives the clamping wheel 1436 to rotate through the synchronous belt 225. The clamping wheel 1436 drives the clamping screw 1432 to rotate, and the clamping screw 1432 drives the clamping slider 1433 to move up and down, so that the dynamic pressure rod 1434 and the pressure head 145 move up and down, thereby pressing the mineral powder in the sample ring 17.
[0124] In summary, the online slurry multi-element grade analysis system provided in this embodiment prepares the incoming slurry through the sample preparation device 1 to convert the slurry in a slurry state into a solid cake to obtain a solid cake; the solid cake is transported to the pre-detection position on the side of the element detection device 3 by the transport device 2, and the solid cake is detected by the element detection device 3. Non-contact detection can be adopted, and there is no need to perform direct contact detection through the detection window. At the same time, the solid cake elements will not pollute the detection window, avoiding the pollution and wear of the detection window, and solving the problem of low detection accuracy of the existing grade meter detection of the element detection in direct contact with the slurry. At the same time, since the direct target sample for detection is a solid cake, and the preparation of the solid cake is not affected by the concentration, it indirectly ensures that the system has high accuracy and stable solid cake, which is not affected by the slurry concentration, and improves the accuracy of the detection results. Therefore, the system can detect multiple element grades at the same time, with high detection accuracy and not affected by the slurry concentration, and the key components are not polluted or worn, with a long life and convenient maintenance.
[0125] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0126] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0127] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An online slurry multi-element grade analysis system, characterized in that: It includes a filtering component, a cake drying component, a cake block crushing component and a mineral powder pressing component; the filtering component is used to filter out the liquid in the ore slurry to form a mineral-containing filter block; the cake drying component is used to dry the mineral-containing filter block to obtain a dried filter block; the cake block crushing component is used to crush the dried filter block to obtain mineral powder; the mineral powder pressing component is used to press the mineral powder into a sample cake for detection, the cake block crushing component includes a crushing shell, a crushing disk, a crushing drive mechanism and a feeding mechanism, the feeding mechanism is used to transport the dried filter block to the crushing disk, the crushing disk is rotatably arranged inside the crushing shell, and is used to crush the dried material block transported by the feeding mechanism, so that the dried material block is crushed to form mineral powder; the crushing drive mechanism is used to drive the crushing disk to rotate.
2. The online slurry multi-element grade analysis system according to claim 2 is characterized in that: The filtering component, the cake drying component and the mineral powder pressing component are arranged in sequence from top to bottom according to the spatial height position.
3. The online pulp multi-element grade analysis system according to claim 2 is characterized in that: The filter assembly is arranged at the uppermost end and fixed on the first fixed base. The liquid inlet of the filter assembly is located at the top to input the slurry and make the slurry flow downward to achieve filtration through the filter assembly, filter out the liquid in the slurry, and make the slurry initially present a high moisture content and a layered cake-like state, so that the solid minerals in the slurry form a mineral-containing filter block to obtain a mineral-containing filter block.
4. The online slurry multi-element grade analysis system according to claim 2 is characterized in that: The mineral powder pressing assembly is arranged at the lower end and can be fixed on the second fixed machine base. The filtering assembly and the mineral powder pressing assembly have a height difference. The cake drying assembly and the cake block crushing assembly are arranged between the filtering assembly and the mineral powder pressing assembly. The cake drying assembly and the cake block crushing assembly can both be fixed on the mineral powder pressing assembly.
5. The online pulp multi-element grade analysis system according to claim 4 is characterized in that: The feeding end of the cake drying component extends into the interior of the filter component to receive the mineral-containing filter block obtained by the filter component, and the cake drying component dries the mineral-containing filter block to reduce the water content so that the mineral-containing filter block forms a dried filter block.
6. The online pulp multi-element grade analysis system according to claim 5, characterized in that: The cake crushing assembly is arranged below the cake drying assembly, and the feeding port of the cake crushing assembly is connected with the discharging port of the cake drying assembly, so that the drying filter block can be crushed by the cake crushing assembly to obtain mineral powder, thereby achieving a uniform cake crushing state.
7. The online pulp multi-element grade analysis system according to claim 6, characterized in that: The mineral powder pressing assembly is arranged below the cake crushing assembly.
8. The online pulp multi-element grade analysis system according to claim 7, characterized in that: A sample ring is provided on the mineral powder pressing component, so that the mineral powder discharged from the discharge port of the cake crushing component falls into the sample ring, and the mineral powder in the sample ring is pressed by the mineral powder pressing component.
9. The online pulp multi-element grade analysis system according to claim 8, characterized in that: The crushing shell is located between the cake drying component and the mineral powder pressing component, and is screwed to the top of the mineral powder pressing component.
10. The online pulp multi-element grade analysis system according to any one of claims 1 to 5, characterized in that: The crushing disc and the feeding mechanism are arranged inside the crushing shell, and the feeding mechanism is located on one side of the crushing disc, and the other side of the crushing disc is connected to the power output end of the crushing drive mechanism. The crushing drive mechanism can drive the crushing disc to rotate to achieve the crushing of the dried filter block to obtain mineral powder.