Electrolytic tank applied to separation of oxide inclusions in steel

By designing an electrolytic cell with a closed space, using acid-resistant and high-temperature resistant materials and acidity regulation functions, the problems of air pollution and acidity changes during the electrolysis process are solved, and the efficiency, stability of the electrolytic reaction and the accuracy of the analysis results are achieved.

CN119534574APending Publication Date: 2025-02-28BENGANG STEEL PLATES CO LTD +1
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Patent Information

Application Number
CN202411656598.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

During the electrolysis process, the sample is polluted by air due to the long electrolysis reaction time, which affects the accuracy of the analysis results. At the same time, the change in acidity will also affect the rate and direction of the electrolytic reaction.

Method used

An electrolytic cell with a closed space is designed, using acid-resistant and high-temperature-resistant composite glass and elastic sealing material, which has the function of acidity regulation, prevents air pollution, and accelerates the flow of the electrolyte through magnetic stirring.

Benefits of technology

Effectively isolate air, prevent sample contamination, ensure the accuracy of analysis results, and accelerate the efficiency and stability of the electrolytic reaction through acidity regulation and stirring.

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Abstract

The invention provides an electrolytic tank applied to separation of oxide inclusions in steel, which comprises an electrolytic tank main body, an electrolytic tank cover, a copper ring, an impurity bearing capsule and a table type heating magnetic stirring towing bracket, adopts a closed design, is made of acid-resistant and high-temperature-resistant composite glass, and is good in connection and sealing; the cathode is a hollow thick copper ring of which the surface area is 10-50 times of that of the sample and is provided with a flowing hole; the bearing tank is divided into three sections and is stair-shaped; a magnetic stirrer is arranged in a bottom groove to accelerate electrolyte flowing; an electrolyte outlet and a discharge outlet are formed for updating; a matched table type heating magnetic stirring towing bracket is internally provided with a magnetic stirrer which can drive a stirrer in an electrolytic tank to rotate, and a bearing table is in a planar circular ring shape and is provided with related control buttons and a display. The electrolytic tank can effectively prevent sample pollution, adjust acidity, improve electrolytic efficiency and realize efficient separation of oxide inclusions in steel.
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Description

Technical Field

[0001] The invention relates to the technical field of electrolytic cells, and in particular to an electrolytic cell used for separating oxide inclusions in steel. Background Art

[0002] In the broad field of chemical analysis, especially in the sub-direction of metallurgical chemical analysis, electrolysis occupies a vital position. It is one of the key means to separate samples and purify the effective components in samples. In the quantitative chemical analysis process involved in electrochemical reactions, there are many issues that need to be paid attention to. Among them, the contamination of samples by air due to the long electrolytic reaction time is a hidden danger that cannot be ignored. Air pollution may introduce impurities and interfere with the accuracy of the analysis results. At the same time, the effect of acidity on the electrolytic reaction is also very significant. As the electrolytic reaction proceeds, the acidity of the solution may change, and this change may affect the rate and direction of the reaction. Therefore, in order to ensure that the electrolytic reaction can proceed smoothly, the acidity must be adjusted at any time according to the degree of the reaction. This electrolytic cell needs to have two key functions. One is to be able to effectively isolate the air and prevent the sample from being contaminated during the electrolysis process, thereby ensuring the accuracy of the analysis results; the second is to have an acidity adjustment function so that the acidity can be flexibly adjusted according to the actual situation of the reaction, creating a suitable environment for the electrolytic reaction, and then ensuring that the electrolytic reaction can proceed efficiently and stably. For these reasons, it is urgent to design a special electrolytic cell. Summary of the invention

[0003] In view of the technical problem of air entering the electrolytic cell during the electrolysis process, an electrolytic cell for separating oxidized inclusions in steel is provided. The present invention designs an electrolytic cell for separating oxidized inclusions in steel with a closed space design, mainly to prevent the electrolytic sample and the electrolyte from being contaminated by air and dust in the air, the electrolytic cell adopts a composite glass with acid and high temperature resistance, and all connection and sealing parts adopt acid and high temperature resistant elastic sealing materials.

[0004] The technical means adopted by the present invention are as follows:

[0005] An electrolytic cell used for separating oxide inclusions in steel, comprising: an electrolytic cell body, an electrolytic cell cover, a copper ring, a debris carrying capsule, and a desktop heating magnetic stirring rack;

[0006] The electrolytic cell adopts a closed space design and is made of composite glass with acid and high temperature resistance. All connection and sealing parts are made of acid and high temperature resistant elastic sealing materials.

[0007] The cathode of the electrolytic cell adopts a hollow thick copper ring.

[0008] Furthermore, the electrolytic cell is provided with an electrolyte discharge port and a drain port for releasing and adding electrolyte, and has a pH value detection function.

[0009] Furthermore, a magnetic stirrer is installed in the groove at the bottom of the electrolytic cell to stir the electrolyte, accelerate the flow of the electrolyte, and promote the electrolytic reaction speed.

[0010] Furthermore, the cathode of the electrolytic cell adopts a hollow thick copper ring, the surface area of ​​the copper ring is 10-50 times the surface area of ​​the sample, and the cathode electrode of the copper ring is provided with an electrolyte flow hole.

[0011] Furthermore, the impurity-carrying capsule is made of collodion, and has the characteristics of being permeable to ions and water in the electrolyte but impermeable to oxidized impurity precipitation.

[0012] Furthermore, the debris carrying capsule is equipped with a bracket made of polytetrafluoroethylene, which is integrally cast and has a stable structure and is corrosion-resistant.

[0013] Furthermore, the electrolytic cell cover carries an electrolysis sample rack, an electrolyte replenisher, a reverse exhaust valve, and a pH value regulator.

[0014] Furthermore, the main body of the desktop heating magnetic stirring rack is made of high temperature resistant material, a magnetic stirrer is arranged inside it, and the electrolytic cell supporting platform is a flat circular ring, with a speed and temperature display, a power switch, a temperature adjustment button, and a speed adjustment button.

[0015] Due to the adoption of the above technical solution, compared with the prior art, the present invention has the following advantages:

[0016] 1. The present invention provides an electrolytic cell for separating oxide inclusions in steel, isolating pollution and adjusting acidity. The electrolytic cell adopts a closed space design and has an acidity adjustment function, which can isolate the air to prevent the sample from being contaminated during the electrolysis process. At the same time, the acidity can be adjusted at any time according to the progress of the reaction to ensure the smooth progress of the electrolysis reaction.

[0017] 2. The present invention provides an electrolytic cell for separating oxide inclusions in steel, which improves electrolysis efficiency. The electrolytic cell uses a hollow thick copper ring as a cathode, and its surface area is 10-50 times the surface area of ​​the sample. The copper ring cathode electrode is provided with an electrolyte flow hole, and a magnetic stirrer is installed in the bottom groove to accelerate the flow of the electrolyte, promote the electrolysis reaction speed, and improve the electrolysis efficiency.

[0018] 3. The present invention provides an electrolytic cell for separating oxide inclusions in steel, which is convenient for electrolyte management. The electrolytic cell is provided with an electrolyte discharge port and a drain port for updating the electrolyte. It also has a pH value detection function to ensure the effectiveness of the electrolyte. The electrolytic cell cover is provided with an electrolyte adder and an electrolyte replenisher to facilitate the addition and replenishment of the electrolyte.

[0019] 4. The present invention provides an electrolytic cell for separating oxide inclusions in steel, which effectively separates inclusions: after the electrolysis of the sample, the oxide inclusion carrier capsule is made of collodion, which allows ions and water in the electrolyte to pass through but retains the oxide inclusion precipitation, which is convenient for subsequent detection and analysis. At the same time, it is equipped with a stable bracket to ensure good fluidity of the electrolyte, which is beneficial to the separation of inclusions.

[0020] Based on the above reasons, the present invention can be promoted in the field of electrolytic cell technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1 This is an overall effect diagram of an electrolytic cell used for separating oxide inclusions in steel according to the present invention;

[0023] Figure 2 This is a structural diagram of an oxidation inclusion carrying capsule and a bracket after electrolysis of an electrolytic cell sample used for separation of oxidation inclusions in steel according to the present invention;

[0024] Figure 3 The invention discloses a table-top heating magnetic stirring drag rack for an electrolytic cell used for separating oxide inclusions in steel.

[0025] In the figure: 1. Electrolytic cell body; 2. Acid-resistant and high-temperature-resistant composite glass supporting cell of the electrolytic cell; 3. Electrolyte discharge port; 4. Groove at the bottom of the electrolytic cell; 5. Magnetic stirring bar; 6. Debris carrying capsule; 7. Copper ring; 8. Electrolyte flow hole; 9. Capacity scale; 10. Frosted contact port; 11. Electrolytic cell cover; 12. Electrolytic cell cover handle; 13. pH value adjuster; 14. Electrolyte replenisher; 15. Electrolytic sample hanger; 16. Sample wire inlet; 17. Copper ring cathode electrode wire inlet; 18 , reverse exhaust valve; 19. Support capsule for oxidation inclusions after sample electrolysis; 20. Cross structure at the bottom of the support; 21. Circle structure at the bottom of the support; 22. Side support column of the support; 23. Circle structure at the top of the support; 24. Desktop heating magnetic stirring rack; 25. Electrolytic cell support platform; 26. Speed ​​and temperature display; 27. Power switch; 28. Temperature adjustment knob; 29. ​​Speed ​​adjustment knob; 30. Heating ring; 31. Inner groove of desktop heating magnetic stirring rack; 32. Magnetic stirrer. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0029] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values ​​do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0030] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0031] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0032] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0033] like Figures 1 to 3As shown, the present invention provides an electrolytic cell for separating oxide inclusions in steel, comprising: an electrolytic cell body 1, an electrolytic cell cover 11, a copper ring 7, an impurity carrying capsule 6, and a desktop heating magnetic stirring rack;

[0034] The electrolytic cell adopts a closed space design and is made of composite glass with acid and high temperature resistance. All connection and sealing parts are made of acid and high temperature resistant elastic sealing materials.

[0035] The cathode of the electrolytic cell adopts a hollow thick copper ring 7.

[0036] Furthermore, the electrolytic cell body 1 is divided into three sections, which are stair-shaped from top to bottom. This structural design helps to control the volume of the electrolyte, reduce the amount of electrolyte used and reduce pollution while meeting the conditions for the electrolytic reaction. The bottom of the electrolytic cell is grooved.

[0037] Furthermore, the connection between the electrolytic cell and the electrolytic cell cover is a frosted contact port 10, and an electrolytic cell cover handle 12 is provided above the electrolytic cell.

[0038] Furthermore, in the electrolysis reaction, the sample serves as an anode.

[0039] Furthermore, the electrolytic cell is provided with an electrolyte discharge port 3 and a drain port for releasing and adding electrolyte, and has a pH value detection function.

[0040] Furthermore, when the electrolyte gradually becomes ineffective, the ineffective electrolyte can be discharged through the discharge port, and then new electrolyte can be added through the electrolyte discharge port 3 to achieve the renewal of the electrolyte. The electrolytic cell has a pH value detection function, which can understand the acidity and alkalinity of the electrolyte in real time.

[0041] Furthermore, a magnetic stirrer 5 is installed in the groove 4 at the bottom of the electrolytic cell to stir the electrolyte, accelerate the flow of the electrolyte, and promote the electrolytic reaction speed.

[0042] Furthermore, when the magnetic stirrer 5 rotates, the flow of the electrolyte can be accelerated, the speed of the electrolytic reaction can be promoted, and the completeness of the electrolytic reaction can be ensured.

[0043] Furthermore, a capacity scale 9 is provided on the acid-resistant and high-temperature-resistant composite glass supporting cell 2 of the electrolytic cell, which is used to obtain the volume of the electrolyte and is helpful for obtaining experimental data.

[0044] Furthermore, the cathode of the electrolytic cell adopts a hollow thick copper ring 7, the surface area of ​​the copper ring 7 is 10-50 times the surface area of ​​the sample, and an electrolyte flow hole 8 is provided on the cathode electrode of the copper ring.

[0045] Furthermore, the debris-carrying capsule 6 is made of collodion, which has the property of being permeable to ions and water in the electrolyte but impermeable to oxidized inclusion precipitation, and can completely retain the oxidized inclusions in the capsule for subsequent detection and analysis.

[0046] Furthermore, the impurity-carrying capsule 6 is equipped with a bracket made of polytetrafluoroethylene. The bracket 19 for the impurity-carrying capsule oxidized after sample electrolysis is integrally cast, has a stable and corrosion-resistant structure, and is empty except for the supporting structure, thus ensuring good fluidity of the electrolyte.

[0047] Furthermore, the electrolytic cell cover 11 carries an electrolysis sample rack 15 , an electrolyte replenisher 14 , a reverse exhaust valve 18 , and a pH value regulator 13 .

[0048] Furthermore, an acid solution can be added through the pH regulator 13 to control the pH value and ensure the activity of the electrolyte. When the pH regulator 13 cannot meet the electrolysis reaction, the electrolyte can be replenished through the electrolyte replenisher 14. The electrolytic sample is fixedly suspended above the oxidized inclusions carrying capsule 6 after the sample is electrolyzed through the electrolytic sample hanger 15. The electrolytic sample is connected to the wire through the sample wire inlet 16. The sample inlet is sealed with acid-resistant, high-temperature-resistant and elastic rubber, and only the wire connected to the electrolytic sample is allowed to pass.

[0049] Furthermore, the copper ring cathode electrode lead inlet 17 connects the cathode of the copper ring 7 with the lead, and the copper ring cathode electrode lead inlet 17 is also sealed with acid-resistant, high-temperature-resistant, elastic rubber, allowing only the lead connected to the electrolytic sample to pass through.

[0050] Furthermore, the main body of the desktop heating magnetic stirring bracket 24 is made of high temperature resistant material, the interior is concave, the bottom of the bracket includes a bracket bottom cross structure 20 and a bracket bottom circle structure 21, the bottom of the bracket is welded with a bracket side support column 22, the upper part of the bracket is a bracket upper circle structure 23, a magnetic stirrer 32 is arranged inside it, and the electrolytic cell support platform 25 is a flat circular ring, with a speed and temperature display 26, a power switch 27, a temperature adjustment button 28, and a speed adjustment button 29.

[0051] Furthermore, the speed and temperature display 26 provides the status of the instrument, the power switch 27, the temperature adjustment button 28, and the speed adjustment button 29 are functional buttons for controlling the turntable of the desktop heating magnetic stirring carriage 24. A heating coil 30 and a magnetic stirrer 32 are provided in the groove 31 inside the desktop heating magnetic stirring carriage. When power is turned on, the magnetic stirring bar 5 in the electrolytic cell is driven to rotate, further promoting the flow of the electrolyte and the progress of the electrolytic reaction.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An electrolytic cell for separating oxide inclusions in steel, characterized in that: include: Electrolytic cell body, electrolytic cell cover, copper ring, debris carrying capsule, desktop heating magnetic stirring drag rack; The electrolytic cell adopts a closed space design and is made of composite glass with acid and high temperature resistance. All connection and sealing parts are made of acid and high temperature resistant elastic sealing materials. The cathode of the electrolytic cell adopts a hollow thick copper ring.

2. The electrolytic cell for separating oxide inclusions in steel according to claim 1, characterized in that: The electrolytic cell is provided with an electrolyte discharge port and a drain port for releasing and adding electrolyte, and has a pH value detection function.

3. The electrolytic cell for separating oxide inclusions in steel according to claim 1, characterized in that: A magnetic stirrer is installed in the groove at the bottom of the electrolytic cell to stir the electrolyte, accelerate the flow of the electrolyte, and promote the speed of the electrolytic reaction.

4. The electrolytic cell for separating oxide inclusions in steel according to claim 1, characterized in that: The cathode of the electrolytic cell adopts a hollow thick copper ring, the surface area of ​​the copper ring is 10-50 times the surface area of ​​the sample, and the cathode electrode of the copper ring is provided with an electrolyte flow hole.

5. The electrolytic cell for separating oxide inclusions in steel according to claim 1, characterized in that: The impurity-carrying capsule is made of collodion and has the characteristics of being permeable to ions and water in the electrolyte but impermeable to oxidized impurity precipitation.

6. The electrolytic cell for separating oxide inclusions in steel according to claim 1, characterized in that: The debris carrying capsule is equipped with a bracket made of polytetrafluoroethylene, which is integrally cast and has a stable structure and is corrosion-resistant.

7. The electrolytic cell for separating oxide inclusions in steel according to claim 1, characterized in that: The electrolytic cell cover carries an electrolysis sample rack, an electrolyte replenisher, a reverse exhaust valve, and a pH value regulator.

8. The electrolytic cell for separating oxide inclusions in steel according to claim 1, characterized in that: The main body of the desktop heating magnetic stirring rack is made of high temperature resistant material, and a magnetic stirrer is arranged inside the rack. The electrolytic cell supporting platform is in a flat circular ring shape and is provided with a speed and temperature display, a power switch, a temperature adjustment button, and a speed adjustment button.