Automatic glue stirring machine

By designing an automatic mixing machine, using the combined structure of the drive device and the stirring part, uniform mixing and efficient stirring of LED potting rubber components A and B are achieved, which solves the high temperature problem caused by high-speed stirring, extends the operating time and prevents curing from being accelerated.

CN119549026APending Publication Date: 2025-03-04GUIZHOU LIANSHANG TECH CO LTD
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Patent Information

Application Number
CN202411967143.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The mixing of components A and B of LED potting adhesives requires uniformity and avoiding high-speed long stirring to prevent accelerated curing caused by high temperature.

Method used

An automatic mixer is designed, including a base, mounting base, driving device, rotating shaft, stirring part and driving motor. The drive device drives the mount up and down movement. The stirring part drives the stirring shafts to rotate around each other by the rotating shaft to realize effective stirring of the stirring blades in the storage tank.

Benefits of technology

It effectively improves the stirring efficiency, ensures that components A and components B are fully mixed, avoids the high temperature problems caused by long-term stirring at high speed, extends the operating time and prevents curing from being accelerated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of LED production, in particular to an automatic glue stirring machine which is specially used for mixing and stirring a component A and a component B of an LED pouring sealant. The automatic glue stirrer of the present invention comprises: a base; the mounting seat is arranged right above the base; the driving device is arranged on the base and is used for driving the mounting seat to move up and down; the rotating shaft can be rotatably and vertically arranged on the mounting seat; the stirring part comprises a connecting base, the connecting base is arranged at the lower end of the rotating shaft, the length direction of the connecting base is perpendicular to the rotating shaft, the two ends of the connecting base in the length direction are each provided with a stirring shaft extending vertically downwards, and stirring blades are arranged on the stirring shafts; and the driving motor is arranged on the mounting seat and is in transmission connection with the rotating shaft.
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Description

Technical Field

[0001] The invention relates to the technical field of LED production, in particular to an automatic glue stirring machine. Background Art

[0002] Light-emitting diode, abbreviated as LED, is a commonly used light-emitting device that can efficiently convert electrical energy into light energy. It has a wide range of uses in modern society, such as lighting, flat panel displays, medical devices, etc.

[0003] LED potting glue is used in LED production, mainly for encapsulating and protecting LED chips and extending their service life. However, LED potting glue is mixed with components A and B on site before use. It is necessary to ensure that the A and B components are evenly mixed, and high-speed and long-term stirring should be avoided to avoid high temperatures that shorten the operation time and accelerate curing.

[0004] In view of the special requirement of mixing components A and B of LED potting glue, the automatic glue stirring machine of the present invention is specially developed. Summary of the invention

[0005] The purpose of the present invention is to propose an automatic glue stirring machine in view of the background technology, which is specially used for mixing and stirring the A component and the B component of the LED potting glue.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] The automatic glue stirring machine comprises: a base; a mounting base arranged directly above the base; a driving device arranged on the base and used for driving the mounting base to move up and down; a rotating shaft arranged vertically on the mounting base so as to be rotatable; a stirring part comprising a connecting base, the connecting base being arranged at the lower end of the rotating shaft, the length direction of the connecting base being perpendicular to the rotating shaft, stirring shafts extending vertically downward are respectively arranged at both ends of the length direction of the connecting base, and stirring blades are arranged on the stirring shaft; a driving motor is arranged on the mounting base and is transmission-connected to the rotating shaft.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the driving device includes two guide columns vertically fixed on the base, the mounting seat is connected to the guide columns through linear bearings, a reciprocating driving device is arranged on the base, and the movable part of the reciprocating driving device is connected to the mounting seat.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the reciprocating drive device is a telescopic cylinder, the cylinder body of the telescopic cylinder is fixedly connected to the base, the front end of the telescopic shaft of the telescopic cylinder is the movable part, and the front end of the telescopic shaft of the telescopic cylinder is connected to the mounting seat.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the lower end of the rotating shaft is rotatably connected to the connecting seat, and a first gear is provided at the lower end of the rotating shaft; the upper end of the stirring shaft is rotatably connected to the connecting seat, and a second gear meshing with the first gear is provided at the upper end of the stirring shaft.

[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the stirring blade is in a flat teardrop shape, and the top end of the stirring blade is fixedly connected to the bottom end of the stirring shaft.

[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: three L-shaped positioning blocks are arranged on the base, one end of the positioning block is connected to the base, and the other end extends vertically upward, and the end of the positioning block extending vertically upward is distributed in a semicircle around the rotating axis.

[0013] On the basis of the above scheme and as a preferred scheme of the above scheme: the end of the positioning block connected to the base extends in the direction away from the rotating axis, and the end of the positioning block connected to the base is provided with a long hole extending along the length direction, and the base is provided with a threaded hole opposite to the long hole, and a screw is provided in the threaded hole to pass through the long hole and then threadedly cooperate with the threaded hole to fix the positioning block.

[0014] The present invention has the following advantages:

[0015] When the automatic glue stirring machine of the present invention is used for mixing and stirring the A component and the B component of the LED potting glue, first, the mounting seat is moved upward so that the stirring part is in a state of being away from the base; then, the A component and the B component of the LED potting glue can be loaded into a containing tank in proportion; then the containing tank is placed on the base so that the containing tank is directly below the stirring part; then the driving device can drive the mounting seat to move downward so that the stirring blades extend into the containing tank; then the driving motor drives the rotating shaft to rotate, and the connecting seat will rotate with the rotation of the rotating shaft, and the rotating connecting seat will drive the stirring shafts at both ends of the connecting seat to rotate around each other in the containing tube, and then the LED potting glue in the containing tank starts to be stirred by the stirring blades moving with the stirring shaft.

[0016] It is worth noting that, since there are two stirring shafts rotating around each other during the stirring process to drive the stirring blades to stir, the stirring working part used for stirring during the stirring process can move in a large range in the holding tank and stir the LED potting glue, thereby effectively improving the stirring efficiency and better allowing component A and component B to be fully mixed.

[0017] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the automatic glue stirring machine of the present invention;

[0019] Figure 2 It is a schematic diagram of the stirring part of the present invention;

[0020] Figure 3 It is a partial schematic diagram of the stirring part after the connecting seat of the present invention is partially cut away;

[0021] Figure 4 This is a schematic diagram of the assembly and decomposition of the positioning block arrangement of the present invention;

[0022] Figure 5 It is a schematic diagram of the application of the automatic glue stirring machine of the present invention. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention are described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] See also Figure 1-5 The invention discloses an automatic glue stirring machine, which is specially used for mixing and stirring component A and component B of LED potting glue.

[0025] In the embodiments of the present disclosure, Figure 1 and Figure 2 As shown, the automatic glue stirring machine includes a base 100, a mounting seat 200, a driving device 300, a rotating shaft 400, a stirring part 500 and a driving motor 600. Among them, the base 100 is used for support; the mounting seat 200 is arranged directly above the base 100; the driving device 300 is arranged on the base 100, and is used to drive the mounting seat 200 to move up and down; the rotating shaft 400 is rotatably arranged vertically on the mounting seat 200; the stirring part 500 includes a connecting seat 501, which is arranged at the lower end of the rotating shaft 400, and the length direction of the connecting seat 501 is perpendicular to the rotating shaft 400, and the two ends of the length direction of the connecting seat 501 are respectively provided with stirring shafts 502 extending vertically downward, and stirring blades 503 are arranged on the stirring shaft 502; the driving motor 600 is arranged on the mounting seat 200 and is transmission-connected with the rotating shaft 400.

[0026] When the automatic glue stirring machine is used for mixing and stirring the A component and the B component of the LED potting glue, first, the mounting seat 200 is moved upward so that the stirring part 500 is in a state away from the base 100; then, the A component and the B component of the LED potting glue can be loaded into a containing tank 800 in proportion; then the containing tank 800 is placed on the base 100 so that the containing tank 800 is directly below the stirring part 500; then the driving device 300 can drive the mounting seat 200 to move downward so that the stirring blade 503 extends into the containing tank 800; then the driving motor 600 drives the rotating shaft 400 to rotate, and the connecting seat 501 will rotate with the rotation of the rotating shaft 400, and the rotating connecting seat 501 will drive the stirring shafts 502 at both ends of the connecting seat 501 to rotate around each other in the containing tube, and then the stirring blades 503 start to move with the stirring shaft 502 to stir the LED potting glue in the containing tank 800.

[0027] like Figure 5 As shown, during the stirring process, two stirring shafts 502 will rotate around each other to drive the stirring blades 503 to stir. During the stirring process, the stirring working part used for stirring can move in a large range in the containing tank 800 and stir the LED potting glue, thereby effectively improving the stirring efficiency and better allowing component A and component B to be fully mixed.

[0028] In the disclosed embodiment, the driving device 300 includes two guide posts 301 vertically fixedly arranged on the base 100, the mounting seat 200 is connected to the guide posts 301 through a linear bearing 302, and a reciprocating driving device 303 is arranged on the base 100, and the movable part of the reciprocating driving device 303 is connected to the mounting seat 200. Among them, the reciprocating driving device 303 is a telescopic cylinder, the cylinder body of the telescopic cylinder is fixedly connected to the base 100, the front end of the telescopic shaft of the telescopic cylinder is the movable part, and the front end of the telescopic shaft of the telescopic cylinder is connected to the mounting seat 200. Then, the mounting seat 200 can be driven to move up and down by the telescopic cylinder.

[0029] In some embodiments, to facilitate control, a controller 700 may be provided to connect the control device of the telescopic cylinder telescopic control and the drive motor 600, and then the lifting and lowering of the mounting seat 200, the start and stop and the speed of the drive motor 600 may be controlled through the controller 700.

[0030] In the embodiment of the present disclosure, in order to more efficiently complete the mixing and stirring of the A component and the B component of the LED potting glue, the mounting seat 200 is provided with an upper mounting plate 201 connected to the driving device 300, and a lower mounting plate 202 fixedly connected to the upper mounting plate 201 is provided at the lower side of the upper mounting plate 201. The upper end of the rotating shaft 400 can be rotatably arranged on the lower mounting plate 202, and the driving motor 600 is fixedly arranged on the upper mounting plate 201. The output shaft of the driving motor 600 is connected to the upper end of the rotating shaft 400 through the coupling 401. Figure 3 As shown, the lower end of the rotating shaft 400 is rotatably connected to the connecting seat 501, and a first gear 504 is provided at the lower end of the rotating shaft 400. The upper end of the stirring shaft 502 is rotatably connected to the connecting seat 501, and a second gear 505 is provided at the upper end of the stirring shaft 502 for transmission meshing with the first gear 504.

[0031] During the rotation of the rotating shaft 400, due to the obstruction of the LED potting glue on the stirring blade 503 rotating around the rotating shaft 400, the rotation of the rotating shaft 400 can drive the stirring blade 503 and the stirring shaft 502 to rotate, and the rotating stirring blade 503 forms a stirring area alone; at the same time, the self-rotation of the stirring shaft 502 will also be obstructed by the LED potting glue, and the obstruction effect will be transmitted to the connecting seat 501 through the cooperation of the first gear 504 and the second gear 505, so that the connecting seat 501 can be driven to rotate relative to the containing tank 800 under the rotation of the rotating shaft 400. Therefore, during the stirring process, the self-rotation stirring of the stirring blade 503 and the stirring of the stirring blade 503 and the stirring shaft 502 rotating around the rotating shaft 400 exist simultaneously, thereby increasing the stirring range during stirring, enhancing the stirring effect during stirring, ensuring that the A component and the B component of the LED potting glue are fully mixed, and can also effectively reduce the stirring time, avoid high-speed and long-term stirring, and thus avoid the high temperature generated during the stirring process, resulting in shortened operation time and accelerated curing.

[0032] In the disclosed embodiment, considering the viscosity of the LED potting glue and the large resistance during stirring, in order to improve the stirring effect, the stirring blade 503 is flat and teardrop-shaped (not round), and the top end of the stirring blade 503 is fixedly connected to the bottom end of the stirring shaft 502.

[0033] In the embodiment of the present disclosure, three L-shaped positioning blocks 102 are provided on the base 100, one end of the positioning block 102 is connected to the base 100, and the other end extends vertically upward. The end of the positioning block 102 extending vertically upward is distributed in a semicircular range around the rotating shaft 400, and thus the vertical end of the positioning block 102 can be used to quickly position the containing tank 800, so that the containing tank 800 can be quickly and accurately placed in the correct position directly below the stirring part 500.

[0034] Furthermore, to facilitate installation and debugging, one end of the positioning block 102 connected to the base 100 extends in a direction away from the rotation axis 400, such as Figure 4 As shown, one end of the positioning block 102 connected to the base 100 is provided with a long hole 103 extending along the length direction, and the base 100 is provided with a threaded hole 101 opposite to the long hole 103. A screw 104 is provided in the threaded hole 101 and passes through the long hole 103 and then threadedly cooperates with the threaded hole 101 to fix the positioning block 102.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Automatic glue stirring machine, characterized in that: include: Base (100); A mounting seat (200) is arranged directly above the base (100); A driving device (300) is arranged on the base (100) and is used to drive the mounting seat (200) to move up and down; A rotating shaft (400) is rotatably disposed vertically on the mounting seat (200); The stirring portion (500) comprises a connecting seat (501), wherein the connecting seat (501) is arranged at the lower end of the rotating shaft (400), the length direction of the connecting seat (501) is perpendicular to the rotating shaft (400), and stirring shafts (502) extending vertically downward are respectively arranged at both ends of the length direction of the connecting seat (501), and the stirring shaft (502) is provided with stirring blades (503); A driving motor (600) is arranged on the mounting seat (200) and is drivingly connected to the rotating shaft (400).

2. The automatic glue stirring machine according to claim 1, characterized in that: The driving device (300) comprises two guide pillars (301) vertically fixedly arranged on the base (100); the mounting seat (200) is connected to the guide pillars (301) via a linear bearing (302); a reciprocating driving device (303) is arranged on the base (100); and a movable part of the reciprocating driving device (303) is connected to the mounting seat (200).

3. The automatic glue stirring machine according to claim 2, characterized in that: The reciprocating drive device (303) is a telescopic cylinder, the cylinder body of the telescopic cylinder is fixedly connected to the base (100), the front end of the telescopic shaft of the telescopic cylinder is the movable part, and the front end of the telescopic shaft of the telescopic cylinder is connected to the mounting seat (200).

4. The automatic glue stirring machine according to claim 1, characterized in that: The lower end of the rotating shaft (400) is rotatably connected to the connecting seat (501), and a first gear (504) is provided at the lower end of the rotating shaft (400). The upper end of the stirring shaft (502) is rotatably connected to the connecting seat (501), and a second gear (505) is provided at the upper end of the stirring shaft (502) for transmission meshing with the first gear (504).

5. The automatic glue stirring machine according to claim 1, characterized in that: The stirring blade (503) is in a flat teardrop shape, and the top end of the stirring blade (503) is fixedly connected to the bottom end of the stirring shaft (502).

6. The automatic glue stirring machine according to claim 1, characterized in that: Three L-shaped positioning blocks (102) are arranged on the base (100), one end of the positioning block (102) is connected to the base (100), and the other end extends vertically upwards, and the end of the positioning block (102) extending vertically upwards is distributed in a semicircular range around the rotating shaft (400).

7. The automatic glue stirring machine according to claim 6, characterized in that: One end of the positioning block (102) connected to the base (100) extends in a direction away from the rotating shaft (400); one end of the positioning block (102) connected to the base (100) is provided with a long hole (103) extending along the length direction; the base (100) is provided with a threaded hole (101) opposite to the long hole (103); a screw (104) is provided in the threaded hole (101) and passes through the long hole (103) and then threadedly cooperates with the threaded hole (101) to fix the positioning block (102).