Automatic fuel injection system and fuel injection method for battery case of new energy automobile
By designing a new energy vehicle battery case automatic injection system including oil storage tank, fuel injection components and temperature-controlled oil transfer structure, the problems of uneven spraying and inaccurate temperature control in the prior art are solved, and efficient and uniform fuel injection process and temperature control are achieved.
Patent Information
- Application Number
- CN202411901139.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-04
AI Technical Summary
The existing new energy vehicle battery case oil injection device is difficult to achieve uniformity and high efficiency during the spraying process, and the temperature control is not accurate enough, which affects the adhesion and uniformity of the spraying.
An automatic fuel injection system for battery case in new energy vehicles was designed, including oil storage tank, fuel injection components and temperature-controlled oil transmission structure. The oil injection assembly consists of multiple sets of atomization nozzles, booster pumps, drive motors and temperature sensors. The temperature-controlled oil transfer structure achieves precise temperature control to ensure that the temperature during the spraying process is within 40℃.
The uniform injection of the battery case is achieved, the working efficiency and quality of the injection is improved, the accuracy of temperature control during the spraying process is ensured, and the damage to the battery is avoided by excessive temperature or too low.
Smart Images

Figure CN119549310A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of oil injection processing, and in particular to an automatic oil injection system for a battery shell of a new energy vehicle and an oil injection method thereof. Background Art
[0002] The driving force of current new energy vehicles is mainly batteries, and the battery protection of new energy vehicles adopts the setting of battery shells. In order to further protect the batteries, the battery shells need to be sprayed with oil by a spray device during the production process. If the spray device cannot spray the battery shell evenly, it will affect the quality of the battery shell preparation. The structure and function of the spray device used in the factory are relatively simple, and most of them are only nozzles and pump bodies, and the spraying uniformity and efficiency are low. In addition, when spraying, the control of the spraying temperature of the battery shell is a key control. The temperature cannot be too high. If a battery is placed inside, it will directly affect the internal battery. It is generally controlled within 40°C. If the temperature is too low, it will affect the adhesion and uniformity of the spraying. Therefore, it is critical to control the temperature spraying. In order to improve the uniformity and automation efficiency and temperature control spraying, we propose a new type of new energy vehicle battery shell automatic spraying system and temperature control type spraying method to solve the above-mentioned problems. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic oil injection system and an oil injection method for a new energy vehicle battery shell to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A new energy vehicle battery shell automatic oil injection system, including a machine tool and a processing table, the processing table is arranged on the upper end surface of the machine tool, and is characterized in that the device is provided with an oil storage tank, which is arranged below the machine tool, and also includes an oil injection assembly, which is arranged on the upper end surface of the machine tool. The oil injection assembly includes multiple groups of atomizing nozzles, and the multiple groups of atomizing nozzles are arranged in a row and equidistantly. A temperature-controlled oil delivery structure is provided to connect the multiple groups of atomizing nozzles. The oil delivery structure includes a moving block, a threaded rod, a drive motor, a connecting pipe, and a booster pump. Temperature sensors are respectively provided at the nozzle of the atomizing nozzle and in the connecting pipe. A heating film is provided on the inner surface of the oil storage tank, and a controller is also provided. The controller is respectively provided with modules that are electrically connected to the booster pump, the drive motor, the temperature sensor, and the heating film, and controls their startup work.
[0006] As a further solution of the present invention: the moving block is arranged on one side above the machine tool, a first groove is arranged on one side wall of the moving block, a first fixed pipe is fixedly arranged inside the first groove, a second groove is arranged on the other side wall of the moving block, a second fixed pipe is fixedly arranged inside the second groove, a connecting pipe is arranged between the first fixed pipe and the second fixed pipe, an oil delivery pipe is arranged on one side of the first fixed pipe, an oil outlet pipe is arranged at the other end of the oil delivery pipe, the other end of the oil outlet pipe is connected to the side wall of the oil storage tank, a boosting pump is arranged on the oil outlet pipe, an oil injection pipe is arranged on the second fixed pipe, a plurality of groups of atomizing nozzles are connected to the oil injection pipe, and are connected with a solenoid valve.
[0007] As a further solution of the present invention: a threaded rod is threaded through the movable block, two groups of limit rods are arranged below the threaded rod, the two groups of limit rods are slidably passed through the interior of the movable block, a group of fixed blocks are arranged at both ends of the threaded rod and the two groups of limit rods, a driving motor is arranged on the side wall of one group of the fixed blocks, and the output end of the driving motor is connected to one end of the threaded rod.
[0008] As a further solution of the present invention: a group of electric push rods are arranged on the lower end surfaces of the two groups of fixed blocks, and the lower ends of the two groups of electric push rods are arranged on the upper end surface of the machine tool.
[0009] As a further solution of the present invention: multiple groups of support rings are arranged on the side wall of the fuel injection pipe, two groups of support blocks are arranged on the side walls of the multiple groups of support rings, and a heating film is arranged on the contact surface between the support ring and the fuel injection pipe.
[0010] As a further solution of the present invention: two groups of support members are arranged at the other end of the plurality of groups of support blocks, and the other ends of the two groups of support members are respectively arranged on the two side walls of the moving block.
[0011] As a further solution of the present invention: an oil inlet is arranged on one side wall of the oil storage tank, and a sealing plug is arranged on the oil inlet.
[0012] As a further solution of the present invention: a group of support rods are arranged at the four corners of the lower end surface of the machine tool, and a group of support plates are arranged on the lower end surfaces of multiple groups of support rods.
[0013] As a further solution of the present invention: the device is also provided with a controller, and the controller is provided with corresponding modules which are electrically connected to the electromagnetic valve, booster pump, drive motor, temperature sensor, electric push rod and heating film of the atomizing nozzle, and controls their startup work.
[0014] A temperature control oil injection method based on the above-mentioned new energy vehicle battery shell automatic oil injection system, characterized in that the method includes the following:
[0015] The temperature values inside the connecting pipe and the atomizing nozzle are set to certain values. The temperature inside the pipe is set to 30-35°C, and the temperature of the atomizing nozzle is set to 35-40°C. When the temperature is not within the specified value range, spraying will not be carried out. At the same time, when the temperature difference between the temperature detected by the temperature sensor in the connecting pipe and the temperature detected by the temperature sensor of the atomizing nozzle is less than 5°C, spraying will not be carried out. At the same time, the controller starts the heating film to heat up to ensure uniform temperature control and meet the set spraying temperature. When the temperature difference between the two places reaches a temperature less than or equal to 5°C and reaches the set temperature value, spraying will be carried out.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] An automatic oil spraying system for a battery shell of a new energy vehicle is realized. By setting an oil spraying component, the oil in the oil storage tank can be transported to the inside of the oil spraying pipe through a booster pump, and then the oil is sprayed onto the battery shell through multiple groups of atomizing nozzles. Subsequently, by starting a driving motor, the multiple groups of atomizing nozzles are driven to move back and forth, and the battery shell can be reciprocated for oil spraying, so that the multiple groups of atomizing nozzles can spray the battery shell evenly, thereby improving the working efficiency and working quality of the oil spraying. A temperature sensor and a heating film are provided, and the temperature can be controlled for oil spraying, and the spraying is uniform, and the temperature is controlled within 40°C. The temperature is guaranteed by dual temperature monitoring and temperature difference, and the spraying at higher temperature and temperature difference is further guaranteed. The spraying method is simple and effective, and the intelligent and automatic spraying are combined. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention.
[0019] Figure 2 It is a structural schematic diagram of the back side of the present invention.
[0020] Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure.
[0021] Figure 4 It is a schematic diagram of the structure of the atomizing nozzle in the present invention.
[0022] Among them: 1. machine tool; 2. processing table; 3. battery housing; 4. oil storage tank; 5. moving block; 6. first groove; 7. first fixed pipe; 8. second groove; 9. second fixed pipe; 10. connecting pipe; 11. oil pipeline; 12. oil outlet pipe; 13. booster pump; 14. oil injection pipe; 15. atomizing nozzle; 16. threaded rod; 17. limit rod; 18. fixed block; 19. drive motor; 20. electric push rod; 21. support ring; 22. support block; 23. support member; 24. oil inlet; 25. sealing plug; 26. support rod; 27. support plate. DETAILED DESCRIPTION
[0023] In one embodiment, Figure 1-Figure 4 As shown, an automatic oil injection system for a battery shell of a new energy vehicle comprises: a machine tool 1; a processing table 2, which is arranged on the upper end surface of the machine tool 1; a battery shell 3, which is arranged on the upper end surface of the processing table 2;
[0024] An oil storage tank 4 is arranged below the machine tool 1; an oil spray assembly is used to spray oil on the battery housing 3 and is arranged on the upper end surface of the machine tool 1; the oil spray assembly includes a plurality of groups of atomizing nozzles 15, the plurality of groups of atomizing nozzles 15 are arranged in a row and are arranged at equal distances, and a temperature-controlled oil delivery structure is provided on the plurality of groups of atomizing nozzles 15;
[0025] The oil delivery structure includes a moving block 5, which is arranged on one side above the machine tool 1. A first groove 6 is arranged on one side wall of the moving block 5, and a first fixed pipe 7 is fixedly arranged inside the first groove 6. A second groove 8 is arranged on the other side wall of the moving block 5, and a second fixed pipe 9 is fixedly arranged inside the second groove 8. A connecting pipe 10 is arranged between the first fixed pipe 7 and the second fixed pipe 9. An oil delivery pipe 11 is arranged on one side of the first fixed pipe 7, and an oil outlet pipe 12 is arranged at the other end of the oil delivery pipe 11. The other end of the oil outlet pipe 12 is connected to the side wall of the oil storage tank 4, and a booster pump 13 is arranged on the oil outlet pipe 12. The fixed pipe 9 is provided with an oil injection pipe 14; multiple groups of atomizing nozzles 15 are connected to the oil injection pipe 14, and the multiple groups of atomizing nozzles 15 are also provided with magnetic valve control, and temperature sensors are respectively provided at the nozzles of the atomizing nozzles 15 and in the connecting pipe 10, and a threaded rod 16 is threadedly penetrated on the moving block 5, and two groups of limit rods 17 are provided below the threaded rod 16, and the two groups of limit rods 17 are slidably penetrated inside the moving block 5; a group of fixed blocks 18 are provided at both ends of the threaded rod 16 and the two groups of limit rods 17, and a driving motor 19 is provided on the side wall of one group of fixed blocks 18, and the output end of the driving motor 19 is connected to one end of the threaded rod 16;
[0026] Specifically, during operation, the battery housing 3 that needs to be sprayed with oil is placed on the processing table 2, and then the booster pump 13 is started. The booster pump 13 delivers the oil in the oil storage tank 4 to the inside of the oil delivery pipe 11 through the oil outlet pipe 12, and then delivers the oil to the inside of the oil injection pipe 14 through the second fixed pipe 9, the connecting pipe 10, and the first fixed pipe 7, and then sprays it onto the battery housing 3 through multiple groups of atomizing nozzles 15. At the same time, the drive motor 19 is started, and the drive motor 19 drives the threaded rod 16 to rotate. The threaded rod 16 drives the moving block 5 to reciprocate in cooperation with the limit rod 17, so as to And it can drive multiple groups of atomizing nozzles 15 to move back and forth, so that the battery housing 3 can be evenly sprayed with oil; by setting up the oil spray assembly, the oil inside the oil storage tank 4 can be transported to the inside of the oil spray pipe 14 through the booster pump 13, and then the oil is sprayed onto the battery housing 3 through the multiple groups of atomizing nozzles 15, and then by starting the drive motor 19, the multiple groups of atomizing nozzles 15 are driven to move back and forth, and the battery housing 3 can be reciprocated for oil spraying, so that the multiple groups of atomizing nozzles 15 can evenly spray oil on the battery housing 3, thereby improving the working efficiency and work quality of the oil spraying of the battery housing 3.
[0027] like Figure 1-Figure 4 As shown, a group of electric push rods 20 are arranged on the lower end surface of the two groups of fixed blocks 18, and the lower ends of the two groups of electric push rods 20 are arranged on the upper end surface of the machine tool 1; by setting the electric push rods 20, the height of multiple groups of fixed blocks 18 can be adjusted, so that the height of multiple groups of atomizing nozzles 15 can be adjusted. Multiple groups of support rings 21 are arranged on the side wall of the fuel injection pipe 14, and the contact surface of the support ring 21 and the fuel injection pipe 14 is provided with a heating film, and the inner surface of the fuel storage tank is also provided with a heating film, so as to heat the oil in the pipe and the box at any time, and the heating is uniform, so as to meet different fuel injection requirements, and two groups of support blocks 22 are arranged on the side walls of the multiple groups of support rings 21; two groups of support members 23 are arranged at the other end of the multiple groups of support blocks 22, and the other ends of the two groups of support members 23 are respectively arranged on the two side walls of the moving block 5; by setting the support ring 21, the support block 22 and the support member 23, the fuel injection pipe 14 can be supported, thereby helping to improve the working quality and working efficiency of the fuel injection of the battery housing 3. An oil inlet 24 is provided on one side wall of the oil storage tank 4, and a sealing plug 25 is provided on the oil inlet 24; the oil inlet 24 can be conveniently added to the oil storage tank 4 by providing the oil inlet 24, and the oil inlet 24 can be sealed by providing the sealing plug 25. A group of support rods 26 are provided at the four corners of the lower end surface of the machine tool 1, and a group of support plates 27 are provided on the lower end surfaces of the multiple groups of support rods 26; the support rods 26 and the support plates 27 can support the machine tool 1.
[0028] The device is also provided with a controller, which is provided with corresponding modules and electrically connected to the electromagnetic valve, booster pump 13, drive motor 19, temperature sensor, electric push rod 20 and heating film of the atomizing nozzle 15, and controls the startup of the atomizing nozzle 15. The control circuit connection belongs to the prior art and is not described in more detail or shown in drawings here.
[0029] The above embodiment discloses an automatic oil injection system for a battery shell of a new energy vehicle. During operation, a battery shell 3 that needs to be injected with oil is placed on a processing table 2, and then the boost pump 13 is started. The boost pump 13 delivers the oil in the oil storage tank 4 to the inside of the oil delivery pipe 11 through the oil outlet pipe 12, and then delivers the oil to the inside of the oil injection pipe 14 through the second fixed pipe 9, the connecting pipe 10, and the first fixed pipe 7, and then sprays it onto the battery shell 3 through multiple groups of atomizing nozzles 15. At the same time, the drive motor 19 is started, and the drive motor 19 drives the threaded rod 16 to rotate. The threaded rod 16 drives the moving block 5 to move back and forth with the cooperation of the limit rod 17, thereby driving the multiple groups of atomizing nozzles 15 to move back and forth, so that the battery shell 3 can be evenly sprayed with oil, thereby improving the working efficiency of the battery shell 3.
[0030] A temperature-controlled battery shell uniform oil spraying method, based on a device, includes the following: the oil in the connecting pipe and the atomizing nozzle temperature values are set to certain values, the oil temperature in the pipe is set to 30-35°C, and the atomizing nozzle temperature is set to 35-40°C. When the temperature is not within the specified value range, spraying is not performed. At the same time, when the temperature difference between the temperature detected by the temperature sensor in the connecting pipe and the temperature detected by the temperature sensor of the atomizing nozzle is less than 5°C, the valve is closed and spraying is not performed. At the same time, the controller starts the heating film to heat up to ensure uniform temperature control and meet the spraying temperature. When the temperature difference between the two places reaches When the uniform temperature is less than or equal to 5°C and reaches the set temperature value, spraying is carried out, and then it is transported to the inside of the oil injection pipe 14 through the second fixed pipe 9, the connecting pipe 10, and the first fixed pipe 7, and then sprayed onto the battery housing 3 through multiple groups of atomizing nozzles 15. At the same time, the drive motor 19 is started, and the drive motor 19 drives the threaded rod 16 to rotate. The threaded rod 16 drives the moving block 5 to reciprocate with the cooperation of the limit rod 17, thereby driving the multiple groups of atomizing nozzles 15 to reciprocate, so that the battery housing 3 can be evenly sprayed with oil to complete the spraying.
[0031] It is equipped with a temperature sensor and a heating film, which can control the temperature for oil spraying. The spraying is uniform and the temperature is controlled within 40°C. The temperature is guaranteed by dual temperature monitoring and temperature difference, which further ensures spraying at higher temperatures and temperature differences. The spraying method is simple and effective, which improves the work efficiency and quality of oil spraying.
[0032] The above-mentioned temperature-controlled spraying can adjust the temperature setting at any time according to different spraying products, and then perform temperature control and uniform spraying. It is very practical and fully intelligent and automated.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic oil injection system for a battery shell of a new energy vehicle, comprising a machine tool (1) and a processing table (2), wherein the processing table (2) is arranged on the upper end surface of the machine tool (1), and is characterized in that: The device is provided with an oil storage tank (4), which is arranged below the machine tool (1), and also includes an oil injection assembly, which is arranged on the upper end surface of the machine tool (1). The oil injection assembly includes multiple groups of atomizing nozzles (15), which are arranged in a row and are arranged at equal distances. A temperature-controlled oil delivery structure is provided to connect the multiple groups of atomizing nozzles (15). The oil delivery structure includes a moving block (5), a threaded rod (16), a driving motor (19), a connecting pipe (10), and a booster pump (13). Temperature sensors are respectively provided at the nozzles of the atomizing nozzles (15) and in the connecting pipe (10). A heating film is provided on the inner surface of the oil storage tank, and a controller is also provided. The controller is respectively provided with modules that are electrically connected to the booster pump (13), the driving motor (19), the temperature sensor, and the heating film, and controls their driving operation.
2. According to claim 1, a new energy vehicle battery shell automatic oil injection system is characterized in that: The moving block (5) is arranged on one side above the machine tool (1); a first groove (6) is arranged on one side wall of the moving block (5); a first fixed pipe (7) is fixedly arranged inside the first groove (6); a second groove (8) is arranged on the other side wall of the moving block (5); a second fixed pipe (9) is fixedly arranged inside the second groove (8); a connecting pipe (10) is arranged between the first fixed pipe (7) and the second fixed pipe (9); an oil delivery pipe (11) is arranged on one side of the first fixed pipe (7); an oil outlet pipe (12) is arranged at the other end of the oil delivery pipe (11); the other end of the oil outlet pipe (12) is connected to the side wall of the oil storage tank (4); a booster pump (13) is arranged on the oil outlet pipe (12); and an oil injection pipe (14) is arranged on the second fixed pipe (9).
3. The automatic oil injection system for battery shell of new energy vehicle according to claim 1 is characterized in that: A threaded rod (16) is threadedly inserted into the moving block (5), and two groups of limiting rods (17) are arranged below the threaded rod (16). The two groups of limiting rods (17) are slidably inserted into the interior of the moving block (5).
4. The automatic oil injection system for battery shell of new energy vehicle according to claim 3 is characterized in that: A set of fixing blocks (18) are provided at both ends of the threaded rod (16) and the two sets of limiting rods (17); a driving motor (19) is provided on the side wall of one set of the fixing blocks (18); and an output end of the driving motor (19) is connected to one end of the threaded rod (16).
5. The automatic oil injection system for battery shell of new energy vehicle according to claim 4 is characterized in that: A group of electric push rods (20) are arranged on the lower end surfaces of the two groups of fixed blocks (18), and the lower ends of the two groups of electric push rods (20) are arranged on the upper end surface of the machine tool (1).
6. The automatic oil injection system for battery shell of new energy vehicle according to claim 5 is characterized in that: A plurality of groups of support rings (21) are arranged on the side wall of the fuel injection pipe (14), two groups of support blocks (22) are arranged on the side walls of the plurality of groups of support rings (21), and a heating film is arranged on the contact surface between the support ring (21) and the fuel injection pipe (14).
7. The automatic oil injection system for battery shell of new energy vehicle according to claim 6 is characterized in that: Two groups of support members (23) are arranged at the other end of the plurality of groups of support blocks (22), and the other ends of the two groups of support members (23) are respectively arranged on the two side walls of the moving block (5).
8. The automatic oil injection system for battery shell of new energy vehicle according to claim 1 is characterized in that: An oil inlet (24) is provided on one side wall of the oil storage tank (4), and a sealing plug (25) is provided on the oil inlet (24).
9. The automatic oil injection system for battery shell of new energy vehicle according to claim 7, characterized in that: The controller is provided with corresponding modules respectively, which are electrically connected with the electromagnetic valve, booster pump (13), drive motor (19), temperature sensor, electric push rod (20) and heating film of the atomizing nozzle (15), and control the driving operation thereof.
10. A temperature-controlled oil injection method based on the automatic oil injection system for a new energy vehicle battery shell according to any one of claims 1 to 9, characterized in that: The method comprises the following: The temperature values inside the connecting pipe and the atomizing nozzle are set to certain values. The temperature inside the pipe is set to 30-35°C, and the temperature of the atomizing nozzle is set to 35-40°C. When the temperature is not within the specified value range, spraying will not be carried out. At the same time, when the temperature difference between the temperature detected by the temperature sensor in the connecting pipe and the temperature detected by the temperature sensor of the atomizing nozzle is less than 5°C, spraying will not be carried out. At the same time, the controller starts the heating film to heat up to ensure uniform temperature control and meet the set spraying temperature. When the temperature difference between the two places reaches a temperature less than or equal to 5°C and reaches the set temperature value, spraying will be carried out.