Rust-proof treatment device for photovoltaic support machining

Abstract

The anti-rust treatment device for photovoltaic support machining comprises a treatment table, a top frame is arranged above the treatment table, and a linear guide rail is installed at the bottom of the top frame; a cleaning pool, a drying groove and a soaking pool are transversely and sequentially formed in the top of the treatment table, cleaning liquid is contained in the cleaning pool, anti-rust grease is contained in the soaking pool, a mounting cavity is formed in the bottom of the cleaning pool, an ultrasonic transducer is mounted in the mounting cavity, and heaters are mounted on the two side walls and the bottom of the drying groove. According to the anti-rust treatment device for photovoltaic support machining, the cleaning pool, the drying groove, the ultrasonic transducer and the heater are arranged, after a workpiece enters the cleaning pool, the ultrasonic transducer is matched with cleaning liquid in the cleaning pool to conduct the ultrasonic cleaning process on the workpiece, the cleaned workpiece enters the drying groove, and the heater is used for conducting the drying process; and the surface of a workpiece is clean enough when the workpiece is soaked with antirust grease.

Description

Technical Field

[0001] The invention relates to the technical field of rust prevention treatment, and in particular to an anti-rust treatment device for photovoltaic bracket processing. Background Art

[0002] Anti-rust treatment refers to the protective measures taken to prevent corrosion caused by chemical or electrochemical reactions on the surface of metal products under the action of environmental media. Metals are prone to rust in humid air, water, acid and alkali environments. Rust not only affects the appearance of metal products, but also shortens their service life. Photovoltaic brackets are generally used in outdoor scenes to play a manufacturing effect on photovoltaic panels. They need to withstand wind and rain. Therefore, anti-rust treatment of photovoltaic brackets is very important. Most of the existing anti-rust treatments for workpieces are surface coating methods, which spray anti-rust paint on the surface of metal parts or apply grease to prevent rust.

[0003] The utility model patent with announcement number: CN219232878U discloses an anti-rust immersion mechanism, including a box body, a fixing frame and a blowing frame, the fixing frame is fixedly connected between the front and rear sides of the top left side of the box body, the blowing frame is fixedly connected between the front and rear sides of the top right side of the box body, a support spring is welded on the left side of the bottom of the inner cavity of the box body, and is evenly distributed in a rectangular shape, a support plate is welded between the top ends of the support springs, and a filter plate is fixedly connected between the upper right sides of the inner cavity of the box body.

[0004] However, there are certain shortcomings in the above technical solution: 1. In the above technical solution, the surface of the workpiece is not cleaned before the workpiece is immersed. If there are debris attached to the surface of the workpiece, after immersion, the attachment will fall off, which will cause part of the surface of the photovoltaic bracket to be unable to be coated with anti-rust grease, thereby affecting the anti-rust effect;

[0005] 2. When the above technical solution is in use, the second drive motor drives the turntable to rotate, so that the rocker on the turntable drives the fixed plate to shake, and then the workpieces on the fixed frame and the moving belt shake up and down, thereby increasing the contact between the workpiece and the anti-rust liquid. However, such a design makes it easy for the workpiece to detach from the moving belt, and such a design is not convenient enough to take out the workpiece. Summary of the invention

[0006] The purpose of the present invention is to provide a rust-proof treatment device for photovoltaic bracket processing, so as to solve the problems raised in the above background technology that the workpiece surface is not pre-cleaned before immersion, the workpiece is easy to fall off during immersion, and the placement and removal of the workpiece are not convenient.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rust-proof treatment device for photovoltaic bracket processing, comprising a treatment table,

[0008] A top frame is provided above the processing table, and the processing table and the top frame are connected on both sides by vertical plates. A linear guide is installed at the bottom of the top frame, and a moving block is slidably installed on the linear guide. A hydraulic rod with an output shaft facing downward is installed at the bottom of the moving block, and a placement cage is rotatably installed at the bottom of the hydraulic rod through a mounting seat;

[0009] A cleaning pool, a drying tank and a soaking tank are sequentially arranged on the top of the processing table in a transverse direction. The cleaning pool is filled with cleaning liquid, the soaking tank is filled with anti-rust grease, an installation cavity is arranged at the bottom of the cleaning pool, and an ultrasonic transducer is installed in the installation cavity. Heaters are installed on both side walls and the bottom of the drying tank.

[0010] By adopting the above technical scheme, when in use, the photovoltaic bracket workpiece is placed in the placement cage, and the placement cage is driven by the hydraulic rod to move down into the cleaning tank, and the ultrasonic transducer is used to perform ultrasonic cleaning in the cleaning tank. The workpiece after cleaning is raised again, and the moving block is driven to move horizontally by the linear guide rail and cooperates with the extension and retraction of the hydraulic rod to drive the placement cage into the drying tank, and the heater in the drying tank dries the workpiece. The dried workpiece is driven into the immersion tank for immersion, and the workpiece after immersion is rust-proofed.

[0011] As a further solution of the present invention: the mounting seat is in an inverted U shape, the placement cage is rotatably mounted on the inner bottom of the mounting seat, a motor 1 is mounted on the side wall of the mounting seat, and a transmission belt is connected between the output shaft of the motor 1 and the rotating shaft of the placement cage.

[0012] By adopting the above technical solution, when in use, the motor drives the placement cage to rotate through the transmission belt, so that after the workpiece is placed in the placement cage, the workpiece can be easily turned over, avoiding dead corners when the workpiece is cleaned, dried and soaked, and accelerating the processing process.

[0013] As a further solution of the present invention: a movable cover is rotatably mounted on the top of the placement cage, a locking mechanism is provided between the movable cover and the placement cage, and the locking mechanism is used to fix the movable cover on the placement cage.

[0014] By adopting the above technical solution, when in use, the movable cover is fixed by a fixing structure placed on the cage to prevent the movable cover from opening during rotation.

[0015] As a further solution of the present invention: one end of a drain pipe is connected to the bottom of the side wall of the cleaning tank, a liquid pump and a filter box are installed on the side wall of the treatment table, the other end of the drain pipe is connected to the water inlet end of the liquid pump, the water outlet end of the liquid pump is connected to the filter box through a connecting pipe, and the side wall of the filter box is connected to the top of the side wall of the cleaning tank through a return pipe.

[0016] By adopting the above technical solution, when in use, the liquid pump pumps the water in the cleaning pool into the filter box through the drain pipe, and the filter box filters the water and transports it to the cleaning pool again to filter the impurities left after cleaning.

[0017] As a further solution of the present invention: inclined grooves are provided on both side walls of the drying tank, a guide baffle is installed on the inner bottom of the drying tank, and drainage grooves are connected to both side bottoms of the drying tank.

[0018] By adopting the above technical solution, during drying, the placement cage can be driven to rotate by a motor, and the design of the grooves and guide baffles can prevent the thrown water from falling onto the heater without affecting the heat transfer. The design of the drainage groove facilitates the discharge of the thrown water.

[0019] As a further solution of the present invention: a movable groove is provided on the top of the processing table located outside the drying groove, and two movable cover plates are slidably installed in the movable groove, and two connecting notches are provided on the movable cover plates.

[0020] By adopting the above technical solution, when in use, the top of the drying tank can be conveniently sealed through the design of the movable cover plate, and then after the hydraulic rod drives the mounting seat and the placement cage into the drying tank, the mounting seat passes through the connecting groove when sealing.

[0021] As a further solution of the present invention: a driving frame is installed on the top of the processing table, and a double-threaded screw is rotatably installed in the driving frame, two sliders are threadedly connected to the double-threaded screw, and the bottoms of the two sliders are respectively fixedly connected to two movable cover plates, and a second motor is installed on the side wall of the driving frame, and the output shaft of the second motor is connected to the double-threaded screw.

[0022] By adopting the above technical solution, when in use, the double-threaded screw at the bottom of the driving frame is driven to rotate by motor 2, driving the mirror movement of the two sliders, thereby controlling the opening and closing of the two movable cover plates on the top of the drying tank.

[0023] As a further solution of the present invention: a U-shaped scraper is arranged above the immersion pool, and the shape of the scraper matches the placement cage, a moving rod is connected to the side wall of the scraper, a threaded rod is rotatably installed in the vertical plate, and the threaded rod is threadedly connected to the threaded hole on the moving rod, a motor three is installed on the side wall of the vertical plate, and the output shaft of the motor three is connected to the threaded rod.

[0024] By adopting the above technical solution, when in use, the motor three drives the threaded rod to rotate, so that the moving rod drives the scraper to move back and forth, thereby scraping the bottom and sides of the soaked placement cage, and quickly scraping off the suspended anti-rust oil.

[0025] Compared with the prior art, the invention has the following beneficial effects: the rust-proof treatment device for photovoltaic bracket processing is

[0026] (1) A cleaning tank, a drying tank, an ultrasonic transducer and a heater are provided. After the workpiece enters the cleaning tank, the ultrasonic transducer cooperates with the cleaning liquid in the cleaning tank to perform ultrasonic cleaning on the workpiece. After cleaning, the workpiece enters the drying tank and is dried by the heater, so that the surface of the workpiece is sufficiently clean when soaked in anti-rust grease;

[0027] (2) A hydraulic rod, a mounting seat, a placement cage, a motor and a transmission belt are provided. The workpiece is placed in the placement cage and driven up and down by the hydraulic rod to enter each workpiece. The placement cage at the bottom of the mounting seat can be driven to rotate by the motor and the transmission belt, so that the workpiece can rotate during cleaning, drying and soaking, so that the treatment effect is better;

[0028] (3) A moving rod, a scraper, a threaded rod and a motor are provided. The motor drives the threaded rod to rotate so that the moving rod and the scraper can move forward and backward to scrape the outer surface of the soaked placement cage, so that the grease attached to the outer side of the placement cage can be cleaned quickly and conveniently, thereby reducing the draining time. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the cross-sectional structure of the present invention;

[0030] Figure 2 For the present invention Figure 1 The enlarged structural diagram at A in the middle;

[0031] Figure 3 This is a schematic diagram of the three-dimensional structure of the processing station of the present invention;

[0032] Figure 4 It is a side view structural diagram of the hydraulic rod, the mounting seat and the placement cage of the present invention;

[0033] Figure 5 It is a front view structural schematic diagram of the present invention.

[0034] In the figure: 1. treatment table; 101. cleaning tank; 102. drying tank; 1021. slotting; 1022. guide baffle; 1023. drainage tank; 103. soaking tank; 104. installation cavity; 105. moving tank; 2. vertical plate; 3. top frame; 4. linear guide; 5. moving block; 6. hydraulic rod; 7. mounting seat; 8. placement cage; 801. movable cover; 9. motor one; 10. transmission belt; 11. ultrasonic transducer; 12. drainage pipe; 13. liquid pump; 14. filter box; 15. return pipe; 16. connecting pipe; 17. driving frame; 18. double threaded screw; 19. slider; 20. motor two; 21. moving cover; 2101. connecting notch; 22. heater; 23. moving rod; 24. scraper; 25. threaded rod; 26. motor three; 27. control panel. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-5 The present invention provides a technical solution: a rust-proof treatment device for photovoltaic bracket processing, comprising a treatment table 1,

[0037] A top frame 3 is provided above the processing table 1, and the processing table 1 and the top frame 3 are connected on both sides by vertical plates 2. A linear guide rail 4 is installed at the bottom of the top frame 3, and a moving block 5 is slidably installed on the linear guide rail 4. A hydraulic rod 6 with an output shaft facing downward is installed at the bottom of the moving block 5. A placement cage 8 is rotatably installed at the bottom of the hydraulic rod 6 through a mounting seat 7;

[0038] A cleaning tank 101, a drying tank 102 and a soaking tank 103 are sequentially disposed on the top of the processing station 1 in a horizontal direction. The cleaning tank 101 is filled with cleaning liquid, and the soaking tank 103 is filled with anti-rust grease. An installation cavity 104 is disposed at the bottom of the cleaning tank 101, and an ultrasonic transducer 11 is installed in the installation cavity 104. Heaters 22 are installed on both side walls and the bottom of the drying tank 102.

[0039] Specifically, a control panel 27 is installed on the side wall of the processing station 1 for controlling the start and stop of each component in the device.

[0040] See also Figure 4In one embodiment of the present invention, the mounting seat 7 is in an inverted U shape, the placement cage 8 is rotatably mounted on the inner bottom of the mounting seat 7, a motor 9 is mounted on the side wall of the mounting seat 7, and a transmission belt 10 is connected between the output shaft of the motor 9 and the rotating shaft of the placement cage 8.

[0041] See also Figure 4 In one embodiment of the present invention, a movable cover plate 801 is rotatably mounted on the top of the placement cage 8, a locking mechanism is provided between the movable cover plate 801 and the placement cage 8, and the locking mechanism is used to fix the movable cover plate 801 on the placement cage 8;

[0042] Specifically, the locking mechanism can fix the movable cover 801 through the cooperation of a clamping block, a spring and a clamping slot.

[0043] See also Figure 1 In one embodiment of the present invention, one end of a drain pipe 12 is connected to the bottom of the side wall of the cleaning tank 101, a liquid pump 13 and a filter box 14 are installed on the side wall of the processing table 1, the other end of the drain pipe 12 is connected to the water inlet end of the liquid pump 13, the water outlet end of the liquid pump 13 is connected to the filter box 14 through a connecting pipe 16, and the side wall of the filter box 14 is connected to the top of the side wall of the cleaning tank 101 through a return pipe 15.

[0044] See also Figure 2 In one embodiment of the present invention, inclined grooves 1021 are provided on the two side walls of the drying tank 102, a guide baffle 1022 is installed on the inner bottom of the drying tank 102, and drainage grooves 1023 are connected to the bottoms of both sides of the drying tank 102;

[0045] Specifically, the guide baffle 1022 is composed of a plurality of oblique plates, and there is a gap between the upper and lower plates, which can prevent water from contacting the heater 22 and guide the water to both sides.

[0046] See also Figure 3 In one embodiment of the present invention, a movable groove 105 is provided on the top of the processing table 1 outside the drying groove 102, and two movable cover plates 21 are slidably installed in the movable groove 105, and two connecting notches 2101 are provided on the movable cover plates 21.

[0047] See also Figure 3 In one embodiment of the present invention, a driving frame 17 is installed on the top of the processing table 1, and a double-threaded screw 18 is rotatably installed in the driving frame 17, two sliders 19 are threadedly connected to the double-threaded screw 18, and the bottoms of the two sliders 19 are respectively fixedly connected to two movable cover plates 21, and a motor 20 is installed on the side wall of the driving frame 17, and the output shaft of the motor 20 is connected to the double-threaded screw 18;

[0048] Specifically, the driving frame 17, the double-threaded screw rod 18, the slider 19 and the second motor 20 are staggered with the drying tank 102 to avoid affecting the downward movement of the mounting seat 7 and the placement cage 8.

[0049] See also Figure 1 and Figure 5 In one embodiment of the present invention, a U-shaped scraper 24 is arranged above the immersion pool 103, and the shape of the scraper 24 matches the placement cage 8, a moving rod 23 is connected to the side wall of the scraper 24, a threaded rod 25 is rotatably installed in the vertical plate 2, and the threaded rod 25 is threadedly connected to the threaded hole on the moving rod 23, a motor three 26 is installed on the side wall of the vertical plate 2, and the output shaft of the motor three 26 is connected to the threaded rod 25.

[0050] Working principle: When using the rust-proof treatment device for photovoltaic support processing, the photovoltaic support workpiece is placed in the placement cage 8, and then the movable cover 801 is closed and locked, and then the hydraulic rod 6 is used to drive the placement cage 8 to move down into the cleaning tank 101, and the ultrasonic transducer 11 is used to perform ultrasonic cleaning in the cleaning tank 101. The cleaned water is pumped out into the filter box 14 through the liquid pump 13, and the water is filtered by the filter box 14 and transported to the cleaning tank 101 again;

[0051] After cleaning, the workpiece is raised again, and the linear guide 4 is used to drive the moving block 5 to move horizontally and cooperate with the extension and contraction of the hydraulic rod 6 to drive the placement cage 8 to enter the drying tank 102. The heater 22 in the drying tank 102 dries the workpiece. After the placement cage 8 enters the drying tank 102, the motor 20 can drive the double-threaded screw 18 to rotate, so that the slider 19 drives the two moving cover plates 21 to cover the top of the drying tank 102, which can not only prevent the temperature from escaping, but also prevent the water from being thrown out when drying;

[0052] The dried workpiece is driven into the soaking tank 103 for soaking, and the soaked workpiece is subjected to rust prevention treatment. During the cleaning, drying and soaking processes, the motor 1 9 and the transmission belt 10 can drive the placement cage 8 to rotate, so as to avoid dead corners in cleaning, quickly throw out the water droplets on the periphery during drying, and avoid the workpiece from sticking to the inner wall of the placement cage 8 during soaking, which may cause incomplete soaking. After the soaking, the workpiece is driven to rise, and the motor 3 26 drives the threaded rod 25 to rotate, so that the moving rod 23 and the scraper 24 move back and forth to scrape off the rust prevention oil on the outside of the placement cage 8. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0053] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0054] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rust prevention treatment device for photovoltaic support processing, comprising a treatment table (1), characterized in that: A top frame (3) is provided above the processing table (1), and the processing table (1) and the top frame (3) are connected on both sides by vertical plates (2). A linear guide rail (4) is installed at the bottom of the top frame (3), and a moving block (5) is slidably installed on the linear guide rail (4). A hydraulic rod (6) with an output shaft facing downward is installed at the bottom of the moving block (5), and a placement cage (8) is rotatably installed at the bottom of the hydraulic rod (6) through a mounting seat (7); The top of the processing table (1) is provided with a cleaning pool (101), a drying tank (102) and a soaking tank (103) in sequence in a transverse direction. The cleaning pool (101) is filled with cleaning liquid, and the soaking tank (103) is filled with anti-rust grease. The bottom of the cleaning pool (101) is provided with an installation cavity (104), and an ultrasonic transducer (11) is installed in the installation cavity (104). Heaters (22) are installed on both side walls and the bottom of the drying tank (102).

2. The rust-proof treatment device for photovoltaic bracket processing according to claim 1 is characterized in that: The mounting seat (7) is in an inverted U shape, the placement cage (8) is rotatably mounted on the inner bottom of the mounting seat (7), a motor (9) is mounted on the side wall of the mounting seat (7), and a transmission belt (10) is connected between the output shaft of the motor (9) and the rotating shaft of the placement cage (8).

3. The rust-proof treatment device for photovoltaic bracket processing according to claim 1 is characterized in that: A movable cover plate (801) is rotatably mounted on the top of the placement cage (8), and a locking mechanism is provided between the movable cover plate (801) and the placement cage (8), and the locking mechanism is used to fix the movable cover plate (801) on the placement cage (8).

4. The rust-proof treatment device for photovoltaic bracket processing according to claim 1, characterized in that: One end of a drainage pipe (12) is connected to the bottom of the side wall of the cleaning pool (101); a liquid pump (13) and a filter box (14) are installed on the side wall of the treatment table (1); the other end of the drainage pipe (12) is connected to the water inlet end of the liquid pump (13); the water outlet end of the liquid pump (13) is connected to the filter box (14) via a connecting pipe (16); and the side wall of the filter box (14) is connected to the top of the side wall of the cleaning pool (101) via a return pipe (15).

5. The rust-proof treatment device for photovoltaic bracket processing according to claim 1, characterized in that: Inclined slots (1021) are provided on both side walls of the drying tank (102), a guide baffle (1022) is installed on the inner bottom of the drying tank (102), and drainage slots (1023) are connected to both side bottoms of the drying tank (102).

6. The rust-proof treatment device for photovoltaic bracket processing according to claim 1, characterized in that: The top of the processing table (1) is located outside the drying tank (102) and is provided with a movable groove (105), and two movable cover plates (21) are slidably installed in the movable groove (105), and two connecting notches (2101) are provided on the movable cover plates (21).

7. The rust-proof treatment device for photovoltaic support processing according to claim 6, characterized in that: A driving frame (17) is installed on the top of the processing table (1), and a double-threaded screw (18) is rotatably installed in the driving frame (17). Two sliders (19) are threadedly connected to the double-threaded screw (18), and the bottoms of the two sliders (19) are respectively fixedly connected to two movable cover plates (21). A second motor (20) is installed on the side wall of the driving frame (17), and the output shaft of the second motor (20) is connected to the double-threaded screw (18).

8. The rust-proof treatment device for photovoltaic bracket processing according to claim 1, characterized in that: A U-shaped scraper (24) is arranged above the soaking pool (103), and the shape of the scraper (24) matches the placement cage (8). A moving rod (23) is connected to the side wall of the scraper (24). A threaded rod (25) is rotatably installed in the vertical plate (2), and the threaded rod (25) is threadedly connected to the threaded hole on the moving rod (23). A motor three (26) is installed on the side wall of the vertical plate (2), and the output shaft of the motor three (26) is connected to the threaded rod (25).

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