Grinding equipment for hardware product production
By designing a grinding equipment for the production of hardware products with curved plates and gear worm gear mechanisms, the problem of low grinding efficiency of existing hardware metal pipe fittings is solved, automatic positioning and rotary grinding are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202411716029.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing hardware and metal pipe fitting grinding devices are inefficient and require manual positioning and manual guidance of the grinding belt, resulting in repetitive labor and low efficiency.
Design a grinding equipment for the production of hardware products, including base structure, shaft structure, metal pipe, sand belt and arc plate. The gear and worm gear mechanism are driven by the motor, so that the arc plate is unfolded and fixed in the metal pipe, so as to achieve automatic positioning and rotary grinding.
It greatly improves the grinding efficiency of hardware and metal pipe fittings, reduces manual operation, and improves productivity and efficiency.
Smart Images

Figure CN119550186A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hardware production, in particular to a grinding device for producing hardware products. Background Art
[0002] The existing hardware metal pipe grinding mainly uses a grinding belt to grind the end face and outer circle of the hardware metal pipe manually, which has high labor intensity and low grinding efficiency. In order to reduce the manual grinding intensity, the existing hardware metal pipe grinding device usually limits the hardware metal pipe by a limit clamp during grinding to ensure that the hardware metal pipe does not slide, and then grinds the end face and outer circle of the hardware metal pipe in turn by the grinding belt. However, when grinding with this hardware metal pipe grinding device, it is first necessary to manually place the hardware metal pipe, and then fix the hardware metal pipe to ensure that the hardware metal pipe does not slide, and then it is necessary to manually guide the grinding belt to approach the hardware metal pipe to make the grinding belt and the hardware metal pipe friction, so as to grind the hardware metal pipe. When grinding multiple hardware metal pipes, it is necessary to manually repeat this process, resulting in the inability to improve the efficiency of the hardware metal pipe, thereby reducing the productivity and benefits of the enterprise. Summary of the invention
[0003] The purpose of the present invention is to provide a grinding device for hardware product production to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, a grinding device for hardware product production is provided, including a base structure, a shaft rod structure is arranged above the base structure, a metal tube is sleeved on the shaft rod structure, and an abrasive belt is arranged below the metal tube. The base structure drives the shaft rod structure to slide inside the metal tube. When the shaft rod structure and the base structure squeeze each other inside the metal tube, the base structure pushes the shaft rod structure to expand inside the metal tube, so that the shaft rod structure squeezes and fixes the inner wall of the metal tube; the base structure rotates to drive the shaft rod structure to rotate. When the shaft rod structure expands inside the metal tube, the base structure drives the shaft rod structure and the metal tube to rotate, and the abrasive belt grinds the rotating metal tube.
[0005] As a further improvement of the technical solution, the base structure includes a bottom plate, a polishing disc is fixedly mounted on one side of the bottom plate, the sanding belt is fixedly mounted on the upper side of the polishing disc, and the metal tube is placed above the polishing disc.
[0006] As a further improvement of the present technical solution, a motor is fixedly installed above the base plate, and the side of the motor close to the polishing disk is connected to the first gear through a rotating shaft, the side of the first gear close to the polishing disk is fixedly connected to the first bevel gear, an intermediate bevel gear is meshed below the first gear, a second bevel gear is meshed on one side of the intermediate bevel gear, and a rotating rod is fixedly connected to the side of the second bevel gear away from the intermediate bevel gear, the motor shaft drives the first gear to rotate, the rotation of the first gear drives the intermediate bevel gear to rotate through the first bevel gear, and the rotation of the intermediate bevel gear drives the rotating rod to rotate through the second bevel gear.
[0007] As a further improvement of the present technical solution, a connecting sleeve is sleeved on the rotating rod, and a plurality of spline teeth are installed on the side of the rotating rod. The rotation of the rotating rod drives the connecting sleeve to rotate through the spline teeth. A plurality of connecting double rods are hinged on the side of the connecting sleeve. An arc plate is hinged on the end of the connecting double rod away from the connecting sleeve. A plurality of arc plates are arranged in a circular array around the connecting sleeve. The metal tube sleeve is arranged on a plurality of arc plates. The arc plate swings on the side of the connecting sleeve through the connecting double rod. When the arc plate is parallel to the connecting sleeve and the connecting double rod is perpendicular to the connecting sleeve, the arc plate squeezes the inner wall of the metal tube to fix the metal tube.
[0008] As a further improvement of the present technical solution, a connecting rod is provided on one side of the first gear, a second gear is fixedly sleeved on one end of the connecting rod and meshed with the first gear through the second gear, a worm is fixedly sleeved on one end of the connecting rod away from the first gear, a worm is meshed with a worm wheel on one side of the worm, and the worm wheel is provided between the rotating rod and the connecting rod, the rotation of the motor shaft drives the second gear to rotate through the first gear, and the rotation of the second gear drives the worm wheel to rotate through the worm.
[0009] As a further improvement of the technical solution, a sliding sleeve on the rotating rod is provided with a gear rod, which is arranged between the second bevel gear and the connecting sleeve and fixedly connected to the connecting sleeve. The rotation of the worm drives the gear rod and the connecting sleeve to slide above the bottom plate through the worm wheel.
[0010] As a further improvement of the present technical solution, a top tube is provided at the end of the connecting sleeve away from the motor, and a pin hole is opened at the end of the top tube close to the motor. The connecting sleeve is inserted into the pin hole, and the gear rod drives the connecting sleeve to slide and insert into the pin hole of the top tube. The end of the top tube pushes the connecting double rods to swing, and the arc plate is expanded inside the metal tube and squeezes the inner wall of the metal tube through the connecting double rods.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. In the grinding equipment for hardware production, the gear rod is pushed by the worm gear to slide into the inside of the metal tube, so that the connecting sleeve fixedly connected to the gear rod squeezes the top cylinder inside the metal tube, and the top cylinder squeezes the connecting double rod in the opposite direction, so that the connecting double rod swings inside the metal tube and drives the arc plate to approach until the arc plate squeezes the inner wall of the metal tube, thereby fixing the metal tube, eliminating the process of manually positioning the metal tube, and greatly improving the efficiency of grinding the metal tube; when the arc plate is unfolded inside the metal tube, the rotating rod drives the connecting sleeve and the arc plate to rotate, so that the metal tube sleeved on the arc plate can continuously rotate and rub against the sand belt on the polishing disk, thereby improving the grinding efficiency of the metal tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is one of the overall structural schematic diagrams of the present invention;
[0014] Figure 2 This is the second schematic diagram of the overall structure of the present invention;
[0015] Figure 3 It is a schematic diagram of the base structure of the present invention;
[0016] Figure 4 It is a schematic diagram of the shaft structure of the present invention;
[0017] Figure 5 It is a schematic diagram of the curved plate structure of the present invention;
[0018] Figure 6 It is a schematic cross-sectional view of the gear rod structure of the present invention;
[0019] Figure 7 It is a schematic diagram of the folded state of the arc-shaped plate structure of the present invention.
[0020] The meaning of each number in the figure is:
[0021] 1. Base structure; 11. Bottom plate; 12. Motor; 13. Polishing disc; 14. Top cylinder; 15. First gear; 16. Intermediate bevel gear; 17. Connecting rod; 171. Second gear; 172. Worm; 18. Worm wheel;
[0022] 2. Shaft structure; 21. Rotating rod; 211. Spline teeth; 22. Second helical gear; 23. Gear rod; 24. Connecting sleeve; 25. Connecting double rod; 26. Arc plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] Example 1
[0026] See also Figure 1-Figure 7 As shown, the purpose of this embodiment is to provide a grinding device for hardware product production, including a base structure 1, a shaft structure 2 is arranged above the base structure 1, a metal tube is sleeved on the shaft structure 2, and an abrasive belt is arranged below the metal tube. The shaft structure 2 is driven to rotate by the base structure 1, and the metal tube is rotated so that the metal surface can be quickly processed in a high-speed rotating manner during grinding, which greatly shortens the processing time and improves the production efficiency. At the same time, the shaft structure 2 is driven by the base structure 1 to slide above the base structure 1, so that the shaft structure 2 slides to the metal tube. The shaft structure 2 is arranged inside the metal tube, thereby improving the positioning speed of the metal tube and further improving the production efficiency. When the shaft structure 2 is unfolded inside the metal tube, the base structure 1 drives the shaft structure 2 and the metal tube to rotate. The shaft structure 2 and the base structure 1 squeeze each other inside the metal tube so that the shaft structure 2 is unfolded inside the metal tube. The unfolded shaft structure 2 squeezes the inner side wall of the metal tube and fixes the metal tube. When the shaft structure 2 rotates, it drives the metal tube to rotate, so that the shaft structure 2 drives the metal tube to rotate after fixing the metal tube, and the rotating metal tube is polished by the sanding belt.
[0027] The base structure 1 includes a base plate 11, a polishing disc 13 is fixedly installed on one side of the base plate 11, and a sanding belt is fixedly installed on the upper side of the polishing disc 13. By placing a metal pipe above the polishing disc 13, friction is generated between the metal pipe and the sanding belt when the metal pipe rotates, and the rough sanding belt grinds off the burrs or rust on the surface of the metal pipe, thereby achieving rapid grinding of the metal pipe.
[0028] A motor 12 is fixedly installed above the base plate 11, and the rotating shaft of the motor 12 provides power for rotation and sliding, so as to fix the metal tube and drive the metal tube to rotate. The side of the motor 12 close to the polishing plate 13 is connected to the first gear 15 through the rotating shaft, and the side of the first gear 15 close to the polishing plate 13 is fixedly connected to the first bevel gear. When the rotating shaft of the motor 12 rotates, it drives the first bevel gear to rotate. An intermediate bevel gear 16 is meshed below the first gear 15, and the power is transmitted to the intermediate bevel gear 16 through the meshing between the gears. A second bevel gear 22 is meshed on one side of the intermediate bevel gear 16, and a rotating rod 21 is fixedly connected to the side of the second bevel gear 22 away from the intermediate bevel gear 16. The rotating shaft of the motor 12 drives the first gear 15 to rotate, and the rotation of the first gear 15 drives the intermediate bevel gear 16 to rotate through the first bevel gear, and the rotation of the intermediate bevel gear 16 drives the rotating rod 21 to rotate through the second bevel gear 22.
[0029] A connecting sleeve 24 is sleeved on the rotating rod 21, and a plurality of spline teeth 211 are installed on the side of the rotating rod 21. The spline teeth 211 can realize axial sliding while the rotating rod 21 transmits torque. The rotating rod 21 rotates and drives the connecting sleeve 24 to rotate through the spline teeth 211. When the rotating rod 21 rotates, the inclined surface on the spline teeth 211 will apply a lateral force to the rotating rod 21. This force enables the rotating rod 21 to transmit force to the spline teeth 211. As the rotating rod 21 continues to rotate, the spline teeth 211 are affected by this lateral force and move along the axial direction of the rotating rod 21. A plurality of connecting double rods 25 are hinged on the side of the connecting sleeve 24. An arc plate 26 is hinged on one end of the connecting double rod 25 away from the connecting sleeve 24. A plurality of arc plates 26 are arranged in a circular array around the connecting sleeve 24, and a metal pipe sleeve is arranged on the plurality of arc plates 26. 6, the metal tube is fixed by the friction between the arc plate 26 and the inner wall of the metal tube, so as to avoid slipping when the arc plate 26 drives the metal tube to rotate, which affects the grinding effect and causes production accidents. The arc plate 26 swings on the side of the connecting sleeve 24 through the connecting double rods 25. When the arc plate 26 is parallel to the connecting sleeve 24 and the connecting double rods 25 are perpendicular to the connecting sleeve 24, the arc plate 26 squeezes the inner wall of the metal tube to fix the metal tube. When the arc plate 26, the connecting double rods 25 and the connecting sleeve 24 are all parallel, several arc plates 26 are folded on the surface of the connecting sleeve 24. At this time, the metal tube is placed on the polishing disc 13, and slides into the inside of the metal tube through the connecting sleeve 24 to quickly position the metal tube, eliminating the process of manual metal tube positioning, thereby improving the efficiency of grinding the metal tube.
[0030] A connecting rod 17 is provided on one side of the first gear 15. A second gear 171 is fixedly sleeved on one end of the connecting rod 17 and meshed with the first gear 15 through the second gear 171. When the rotating shaft of the motor 12 rotates, the first gear 15 is driven to rotate, and the second gear 171 is driven to rotate through the first gear 15, thereby driving the connecting rod 17 to rotate. A worm 172 is fixedly sleeved on one end of the connecting rod 17 away from the first gear 15, and a worm wheel 18 is meshed on one side of the worm 172. The worm wheel 18 is arranged between the rotating rod 21 and the connecting rod 17. The rotation of the rotating shaft of the motor 12 drives the second gear 171 to rotate through the first gear 15. The rotation of the second gear 171 drives the worm wheel 18 to rotate through the worm 172. The connecting sleeve 24 is pushed to slide into the inside of the metal pipe through the worm wheel 18, and then the metal pipe is fixed through the expanded arc plate 26, so that the equipment can quickly position the metal pipe when grinding it, and drive the metal pipe to rotate, thereby effectively improving the processing efficiency of the metal pipe.
[0031] A top cylinder 14 is provided at one end of the connecting sleeve 24 away from the motor 12. When the connecting sleeve 24 slides inside the metal tube, the top cylinder 14 is squeezed, and the connecting double rod 25 is pushed by the top cylinder 14 to unfold the arc plate 26 from the inside of the metal tube. A pin hole is provided at one end of the top cylinder 14 close to the motor 12, and the connecting sleeve 24 is inserted into the pin hole. The worm gear 18 rotates to push the gear rod 23, so that the gear rod 23 drives the connecting sleeve 24 to slide into the pin hole inserted into the top cylinder 14, and the connecting double rod 25 is pushed by the end of the top cylinder 14 to swing close to the connecting sleeve 24. The arc plate 26 is unfolded inside the metal tube and squeezes the inner wall of the metal tube through the connecting double rod 25, thereby fixing the metal tube from the inside of the metal tube.
[0032] The present invention drives the first gear 15 to rotate through the rotating shaft of the motor 12, and transmits power to the rotating rod 21 through the second bevel gear 22 through the meshing of the intermediate bevel gear 16 and the first bevel gear, and drives the connecting sleeve 24 to rotate through the rotating rod 21, and then drives the metal pipe to rotate on the polishing disc 13 through the arc plate 26. Through the continuous friction between the sand belt on the polishing disc 13 and the rotating metal pipe, the device can quickly grind the rust or burrs on the surface of the metal pipe, effectively improving the grinding efficiency of the metal pipe. At the same time, through the meshing between the second gear 171 and the first gear 15, the rotating shaft of the motor 12 can drive the second gear 171 through the first gear 15 when rotating. The gear 171 rotates, and then drives the worm 172 and the worm wheel 18 to rotate through the connecting rod 17, and pushes the gear rod 23 to slide through the worm wheel 18, so that the connecting sleeve 24 slides to the inside of the metal tube placed on the polishing disk 13, until the connecting sleeve 24 is inserted into the pin hole of the top cylinder 14. At this time, the end of the top cylinder 14 squeezes the connecting double rod 25, so that the connecting double rod 25 swings inside the metal tube, and drives the arc plate 26 to approach the inner wall of the metal tube, and then squeezes the inner wall of the metal tube through a plurality of arc plates 26 so that the connecting sleeve 24 can firmly fix the metal tube when rotating, and at the same time, it also improves the positioning speed of the metal tube, further improving the production efficiency.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A grinding device for hardware production, comprising a base structure (1), a shaft structure (2) is arranged above the base structure (1), a metal tube is sleeved on the shaft structure (2), and an abrasive belt is arranged below the metal tube, characterized in that: The base structure (1) drives the shaft structure (2) to slide inside the metal tube. When the shaft structure (2) and the base structure (1) are pressed against each other inside the metal tube, the base structure (1) pushes the shaft structure (2) to expand inside the metal tube, so that the shaft structure (2) presses and fixes the inner wall of the metal tube. The base structure (1) rotates to drive the shaft structure (2) to rotate. When the shaft structure (2) is expanded inside the metal tube, the base structure (1) drives the shaft structure (2) and the metal tube to rotate, and the sanding belt grinds the rotating metal tube.
2. The grinding equipment for hardware production according to claim 1 is characterized in that: The base structure (1) comprises a bottom plate (11), a polishing disc (13) is fixedly mounted on one side of the bottom plate (11), the sanding belt is fixedly mounted on the upper side of the polishing disc (13), and the metal pipe is placed above the polishing disc (13).
3. The grinding equipment for hardware production according to claim 2 is characterized in that: A motor (12) is fixedly mounted above the bottom plate (11); a side of the motor (12) close to the polishing disc (13) is connected to a first gear (15) via a rotating shaft; a side of the first gear (15) close to the polishing disc (13) is fixedly connected to a first bevel gear; an intermediate bevel gear (16) is meshed below the first gear (15); a side of the intermediate bevel gear (16) is meshed with a second bevel gear (22); a side of the second bevel gear (22) away from the intermediate bevel gear (16) is fixedly connected to a rotating rod (21); the rotating shaft of the motor (12) drives the first gear (15) to rotate; the first gear (15) rotates to drive the intermediate bevel gear (16) to rotate via the first bevel gear; the intermediate bevel gear (16) rotates to drive the rotating rod (21) to rotate via the second bevel gear (22).
4. The grinding equipment for hardware production according to claim 3 is characterized in that: A connecting sleeve (24) is sleeved on the rotating rod (21), and a plurality of spline teeth (211) are installed on the side of the rotating rod (21). The rotating rod (21) rotates to drive the connecting sleeve (24) to rotate through the spline teeth (211). A plurality of connecting double rods (25) are hinged on the side of the connecting sleeve (24). An end of the connecting double rod (25) away from the connecting sleeve (24) is hinged with an arc plate (26). A plurality of the arc plates (26) are arranged in a circular array around the connecting sleeve (24). The metal pipe is sleeved on the plurality of the arc plates (26). The arc plate (26) swings on the side of the connecting sleeve (24) through the connecting double rods (25). When the arc plate (26) is parallel to the connecting sleeve (24) and the connecting double rod (25) is perpendicular to the connecting sleeve (24), the arc plate (26) squeezes the inner wall of the metal pipe to fix the metal pipe.
5. The grinding equipment for hardware production according to claim 4 is characterized in that: A connecting rod (17) is provided on one side of the first gear (15); a second gear (171) is fixedly sleeved on one end of the connecting rod (17) and meshed with the first gear (15) through the second gear (171); a worm (172) is fixedly sleeved on one end of the connecting rod (17) away from the first gear (15); a worm wheel (18) is meshed on one side of the worm wheel (172); the worm wheel (18) is arranged between the rotating rod (21) and the connecting rod (17); the rotation shaft of the motor (12) drives the second gear (171) to rotate through the first gear (15); the rotation of the second gear (171) drives the worm wheel (18) to rotate through the worm wheel (172).
6. The grinding equipment for hardware production according to claim 5 is characterized in that: The sliding sleeve on the rotating rod (21) is provided with a gear rod (23), the gear rod (23) is arranged between the second bevel gear (22) and the connecting sleeve (24) and is fixedly connected to the connecting sleeve (24), and the worm (172) rotates through the worm wheel (18) to drive the gear rod (23) and the connecting sleeve (24) to slide above the bottom plate (11).
7. The grinding equipment for hardware production according to claim 6 is characterized in that: A top cylinder (14) is arranged at one end of the connecting sleeve (24) away from the motor (12), and a pin hole is opened at one end of the top cylinder (14) close to the motor (12). The connecting sleeve (24) is inserted into the pin hole, and the gear rod (23) drives the connecting sleeve (24) to slide and insert into the pin hole of the top cylinder (14). The end of the top cylinder (14) pushes the connecting double rod (25) to swing, and the arc plate (26) is expanded inside the metal tube and squeezes the inner wall of the metal tube through the connecting double rod (25).