Control method and device of material transportation system, material transportation system and medium
By using multi-layer hoists and conveying line groups in the material transportation system, the problems of low transportation efficiency and high energy consumption caused by frequent round trips of single-layer hoists are solved, efficient material transportation and layer replacement transportation are achieved, and system installation costs are reduced.
Patent Information
- Application Number
- CN202411891125.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-20
AI Technical Summary
In the prior art, single-layer elevators frequently travel between different conveying lines, resulting in low transportation efficiency and high energy consumption costs.
Using a multi-layer hoist and a conveying line group, through a multi-layer hoist moving up and down in the lifting channel, the height difference between the two adjacent cargo platforms is consistent with the height difference between the two adjacent conveying lines, so as to meet the feeding needs of multiple conveying lines during one-time pick-up process.
It improves the efficiency of material transportation, reduces energy consumption, and realizes the layer replacement transportation of materials, without installing a layer cutting mechanism, and reduces the system installation cost.
Smart Images

Figure CN119551339A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of logistics management, and in particular to a control method and device for a material transportation system, a material transportation system and a medium. Background Art
[0002] With the rapid development of the economy and the continuous changes in consumption patterns, the logistics and warehousing industries are facing increasing challenges. In order to meet consumers' demand for fast, accurate and efficient logistics services, companies need to improve the automation and intelligence level of logistics and warehousing. As a key link in the logistics and warehousing process, the performance and efficiency of the sorting system directly affect the operation of the entire logistics chain. Therefore, improving logistics efficiency is particularly important.
[0003] The existing technology often uses a single-layer elevator to transport materials. The single-layer elevator is fed from the conveyor line that issues the request and transports the materials to the specified location. However, there are many conveyor lines in logistics and warehousing. The above method requires the elevator to frequently travel between different conveyor lines, which has low transportation efficiency and high energy consumption. Summary of the invention
[0004] In view of this, the present invention provides a control method, device, material transportation system and medium for a material transportation system to solve the problem that the prior art requires a single-layer elevator to frequently travel back and forth between different conveyor lines, resulting in low transportation efficiency and high energy consumption costs.
[0005] In a first aspect, the present invention provides a control method for a material transportation system, the system comprising a multi-layer elevator, a conveyor line group, and a lifting channel running through the conveyor line group up and down, wherein the conveyor line group comprises a plurality of conveyor lines spaced apart in the up and down directions, the multi-layer elevator comprises at least a first cargo platform and a second cargo platform spaced apart in the up and down directions; the multi-layer elevator moves up and down in the lifting channel, the height difference between two adjacent cargo platforms is consistent with the height difference between two adjacent conveyor lines, and the method applied to the multi-layer elevator comprises:
[0006] When a signal indicating that there is cargo and a request for feeding are detected on the first conveying line, the multi-storey elevator is controlled to move to a position where the first cargo platform is aligned with the height of the first conveying line, and the cargo is received by using the first cargo platform;
[0007] Determine a second conveyor line that is aligned with the second cargo platform in height, and if it is detected that the second conveyor line sends a cargo signal and a feed request, use the second cargo platform to receive the cargo;
[0008] Determine the destination conveying lines corresponding to the goods on the first cargo platform and the goods on the second cargo platform respectively, and control the multi-layer elevator to transport the goods on the first cargo platform and the goods on the second cargo platform to the destination conveying lines.
[0009] Beneficial effects: When the present invention detects the cargo signal and feed request of the first conveyor line, it controls the first loading platform of the multi-layer elevator to dock at the first conveyor line to load and receive the cargo. The height difference between two adjacent loading platforms of the multi-layer elevator is set to be consistent with the height difference between two adjacent conveyor lines, so that the second loading platform is highly aligned with the second conveyor line, which is convenient for receiving the cargo of the second conveyor line using the second loading platform. In this way, the multi-layer elevator can meet the feeding needs of multiple conveyor lines in one receiving process, load as much cargo as possible, thereby improving transportation efficiency and reducing energy consumption, and finally transporting the cargo to the corresponding destination conveyor line to realize the transportation of material layer change. In addition, material layer change transportation can be realized without installing a layer cutting mechanism, reducing the system installation cost.
[0010] In some optional embodiments, after determining the second conveyor line aligned with the height of the second cargo platform, the method further includes:
[0011] If it is detected that the second conveyor line has not issued a signal of goods and a request for feeding, the multi-storey elevator is controlled to move to a position where the second cargo platform is aligned with the height of the third conveyor line;
[0012] If it is detected that the third conveyor line sends a signal of goods being present and a request for feeding, the second loading platform is used to receive the goods from the third conveyor line.
[0013] Beneficial effect: When the present invention controls the multi-storey elevator to move to a position where the first cargo platform is highly aligned with the first conveyor line, if the second conveyor line currently aligned with the second cargo platform has no demand for goods, the elevator will continue to be controlled to move so that the second cargo platform will be docked on the conveyor line with demand for goods, thereby realizing the loading of goods on the multi-storey elevator and improving transportation efficiency.
[0014] In some optional embodiments, controlling the multi-layer elevator to transport the first cargo platform cargo and the second cargo platform cargo to the destination conveying line includes:
[0015] When it is detected that the multi-storey elevator moves to a position where the first cargo platform or the second cargo platform is aligned with the height of any conveyor line, a fourth conveyor line aligned with the height of the first cargo platform and a fifth conveyor line aligned with the height of the second cargo platform are determined;
[0016] If it is detected that the fourth conveyor line is the destination conveyor line for the goods on the first cargo platform, the goods on the first cargo platform are transported to the fourth conveyor line;
[0017] And / or, if it is detected that the fifth conveyor line is the destination conveyor line for the goods on the second cargo platform, the goods on the second cargo platform are transported to the fifth conveyor line.
[0018] Beneficial effect: When the embodiment of the present invention detects that the multi-layer elevator moves to a position where the first cargo platform or the second cargo platform is highly aligned with any conveyor line, it will detect whether there is a destination conveyor line for the cargo platform's goods in the conveyor line currently aligned with the cargo platform. If so, the goods will be directly transported to the corresponding destination conveyor line to avoid the elevator moving to other conveyor lines and then returning to the current conveyor line to unload the goods, thereby saving the elevator's moving time and improving material transportation efficiency.
[0019] In some optional embodiments, when it is detected that the multi-storey elevator moves to a position where the first cargo platform is aligned with the first conveyor line in height, determining a fourth conveyor line aligned with the first cargo platform in height and a fifth conveyor line aligned with the second cargo platform in height includes:
[0020] Determine a conveyor line other than the first conveyor line that is aligned with the height of the first cargo platform as the fourth conveyor line; wherein the first conveyor line and the fourth conveyor line are respectively located on both sides of the same height of the lifting pipeline;
[0021] The conveying line other than the second conveying line that is aligned with the height of the second cargo platform is determined as the fifth conveying line; wherein the second conveying line and the fifth conveying line are respectively located on both sides of the same height of the lifting pipeline.
[0022] Beneficial effect: When the present invention detects that the multi-story elevator has moved to the position where the first cargo platform is aligned in height with the first conveyor line, it determines whether there is a destination conveyor line among the fourth conveyor line aligned in height with the first cargo platform and the fifth conveyor line aligned in height with the second cargo platform. When it is detected that the fourth conveyor line and / or the fifth conveyor line are the destination of the goods, the corresponding goods are directly transported to the fourth conveyor line and / or the fifth conveyor line, avoiding the elevator moving to other conveyor lines and then returning to the current conveyor line to unload the goods, thereby reducing the number of times the elevator moves and improving material transportation efficiency.
[0023] In some optional embodiments, each conveyor line is provided with a goods-in-place photoelectric indicator and a material-in-place photoelectric indicator; the method further comprises:
[0024] When it is detected that the cargo photoelectric signal of any conveyor line sends out the cargo signal and the material-in-place photoelectric signal sends out the material-feeding request, the destination of the cargo of the corresponding conveyor line is obtained according to the cargo signal and the material-feeding request.
[0025] Beneficial effect: After receiving the cargo signal and feed request, the multi-storey elevator of the present invention analyzes them to obtain the destination of the cargo in the feed request, which is convenient for guiding the movement process and path planning of the multi-storey elevator, so as to transport the cargo to the target conveyor line and ensure smooth material supply in production, warehousing and other links.
[0026] In some optional implementations, the determined destination conveying lines corresponding to the first cargo platform cargo and the second cargo platform cargo respectively include:
[0027] According to the destination of the goods on the first conveyor line, the destination conveyor line corresponding to the goods on the first cargo platform is obtained;
[0028] According to the destination of the goods on the second conveyor line, the destination conveyor line corresponding to the goods on the second cargo platform is obtained.
[0029] Beneficial effect: The present invention determines the final destination of the multi-layer elevator in a material transportation process according to the destination of the goods on the corresponding conveying line obtained by analysis, thereby transporting the goods on the loading platform to the target conveying line, realizing the layer-changing transportation of materials and improving the transportation efficiency.
[0030] In some optional embodiments, the lifting channel is provided with a plurality of groups of deceleration photoelectric and in-position photoelectric, and the position of each group of deceleration photoelectric and in-position photoelectric corresponds to the height of the corresponding conveyor line; controlling the multi-layer elevator to move to a position where the first cargo platform is aligned with the height of the first conveyor line includes:
[0031] In the process of controlling the multi-storey elevator to move up and down, if a deceleration signal is detected from the deceleration photoelectric corresponding to the first conveying line, the multi-storey elevator is controlled to decelerate;
[0032] When the arrival signal emitted by the arrival photoelectric device corresponding to the first conveying line is detected, the multi-layer elevator is controlled to stop moving.
[0033] Beneficial effect: The present invention sets deceleration photoelectric and arrival photoelectric at the corresponding height of each conveyor line, and controls the multi-layer elevator to decelerate after receiving the deceleration signal of the photoelectric, so that the multi-layer elevator can be smoothly and accurately moved when reaching the height position of the conveyor line, thereby avoiding collision due to excessive speed, preventing damage to the elevator and goods, and ensuring the transportation quality of goods.
[0034] In a second aspect, the present invention provides a control device for a material transportation system, the system comprising a multi-layer elevator, a conveyor line group, and a lifting channel running through the conveyor line group up and down, wherein the conveyor line group comprises a plurality of conveyor lines spaced apart in the up and down directions, the multi-layer elevator comprises at least a first cargo platform and a second cargo platform spaced apart in the up and down directions; the multi-layer elevator moves up and down in the lifting channel, the height difference between two adjacent cargo platforms is consistent with the height difference between two adjacent conveyor lines, and the device applied to the multi-layer elevator comprises:
[0035] The first processing module is used to control the multi-layer elevator to move to a position where the first cargo platform is aligned with the height of the first conveying line when a cargo signal and a feeding request are detected on the first conveying line, and to receive the cargo using the first cargo platform;
[0036] The second processing module is used to determine a second conveyor line that is highly aligned with the second cargo platform, and if it is detected that the second conveyor line sends a signal of goods and a feeding request, the second cargo platform is used to receive the goods;
[0037] The third processing module is used to determine the destination conveying lines corresponding to the first cargo platform cargo and the second cargo platform cargo respectively, and control the multi-layer elevator to transport the first cargo platform cargo and the second cargo platform cargo to the destination conveying lines.
[0038] In a third aspect, the present invention provides a material transportation system, including a multi-layer elevator, a conveyor line group, and a lifting channel that runs through the conveyor line group from top to bottom, wherein the conveyor line group includes a plurality of conveyor lines spaced apart in the vertical direction, and the multi-layer elevator includes at least a first cargo platform and a second cargo platform spaced apart in the vertical direction; the multi-layer elevator moves up and down in the lifting channel, and the height difference between two adjacent cargo platforms is consistent with the height difference between two adjacent conveyor lines;
[0039] The controller of the multi-storey elevator includes a memory and a processor, which are communicatively connected to each other. Computer instructions are stored in the memory, and the processor executes the control method of the material transportation system of the first aspect or any corresponding embodiment thereof by executing the computer instructions.
[0040] In a fourth aspect, the present invention provides a computer-readable storage medium having computer instructions stored thereon, the computer instructions being used to enable a computer to execute the control method for a material transportation system of the first aspect or any corresponding embodiment thereof. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0042] Figure 1 is a schematic structural diagram of a material transportation system according to an embodiment of the present invention;
[0043] Figure 2 is a flow chart of a control method for a material transportation system according to an embodiment of the present invention;
[0044] Figure 3 is a flow chart of another control method of a material transportation system according to an embodiment of the present invention;
[0045] Figure 4is a schematic structural diagram of another material transportation system according to an embodiment of the present invention;
[0046] Figure 5 is a schematic structural diagram of an optoelectronic layout of a material transportation system according to an embodiment of the present invention;
[0047] Figure 6 is a structural block diagram of a control device for a material transportation system according to an embodiment of the present invention;
[0048] Figure 7 It is a schematic diagram of the hardware structure of the controller of the multi-storey elevator according to an embodiment of the present invention. DETAILED DESCRIPTION
[0049] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0050] In order to meet consumers' demand for fast, accurate and efficient logistics services, enterprises need to improve the automation and intelligence level of logistics and warehousing. The relevant technology requires single-layer elevators to frequently travel between different conveyor lines, which has low transportation efficiency and high energy consumption costs.
[0051] Therefore, the embodiment of the present invention provides a control method for a material transportation system, which uses a multi-layer elevator to transport materials, quickly and accurately transports items to a designated location, and improves the efficiency and accuracy of logistics operations. Transportation companies using multi-layer elevators can greatly improve transportation efficiency, reduce costs and energy consumption, and thus obtain higher economic benefits.
[0052] According to an embodiment of the present invention, a material transportation system is provided. Figure 1 As shown, the material transportation system includes a multi-layer elevator 101, a conveyor line group 102 and a lifting channel 103 that runs through the conveyor line group 102 from top to bottom, wherein the conveyor line group 102 includes a plurality of conveyor lines spaced apart in the vertical direction, and the multi-layer elevator 101 includes at least a first cargo platform and a second cargo platform spaced apart in the vertical direction.
[0053] It should be noted that the multi-layer elevator 101 moves up and down in the lifting channel, and the height difference between two adjacent cargo platforms is consistent with the height difference between two adjacent conveyor lines, ensuring that when the multi-layer elevator 101 stops in the lifting channel 103, each cargo platform can be aligned with the conveyor line at the corresponding height.
[0054] Specifically, the multi-storey elevator 101 is used to: when detecting the cargo signal and feed request of the first conveyor line, control the multi-storey elevator 101 to move to the position where the first cargo platform is highly aligned with the first conveyor line, and use the first cargo platform to receive the cargo; determine the second conveyor line that is highly aligned with the second cargo platform, and if it is detected that the second conveyor line sends a cargo signal and a feed request, use the second cargo platform to receive the cargo; determine the destination conveyor lines corresponding to the cargo on the first cargo platform and the cargo on the second cargo platform, respectively, and control the multi-storey elevator 101 to transport the cargo on the first cargo platform and the cargo on the second cargo platform to the destination conveyor lines.
[0055] The detailed working principle and control process of the multi-storey elevator 101 are described in detail in the specific description of the method embodiment below, which will not be repeated here.
[0056] According to an embodiment of the present invention, an embodiment of a control method for a material transportation system is provided. It should be noted that the steps shown in the flowchart of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and although a logical order is shown in the flowchart, in some cases, the steps shown or described can be executed in an order different from that shown here.
[0057] In this embodiment, a control method for a material transportation system is provided, which can be used for example Figure 1 The multi-layer elevator 101 shown, such as a double-layer elevator, a triple-layer elevator, etc., Figure 2 is a flow chart of a control method of a material transportation system according to an embodiment of the present invention. Figure 2 As shown, the process includes the following steps:
[0058] Step S201, when detecting the cargo signal and feed request of the first conveyor line, controlling the multi-storey elevator to move to a position where the first cargo platform is aligned with the height of the first conveyor line, and using the first cargo platform to receive the cargo.
[0059] In some optional embodiments, the lifting channel is provided with multiple groups of deceleration photoelectric and in-position photoelectric, and the position of each group of deceleration photoelectric and in-position photoelectric corresponds to the height of the corresponding conveyor line. In the process of controlling the up and down movement of the multi-layer elevator, if a deceleration signal is detected from the deceleration photoelectric corresponding to the first conveyor line, the multi-layer elevator is controlled to decelerate, and when an in-position signal is detected from the in-position photoelectric corresponding to the first conveyor line, the multi-layer elevator is controlled to stop moving.
[0060] Specifically, the deceleration photoelectric sensor is used to send a deceleration signal to the controller of the elevator when the elevator approaches the corresponding conveyor line during the operation of the elevator, so that the elevator starts to decelerate. The in-place photoelectric sensor is used to detect whether the elevator has accurately reached the corresponding height of the conveyor line. It can provide an accurate in-place signal to the controller of the elevator, indicating that the elevator has reached the expected height, thereby triggering subsequent operations, etc. Photoelectric devices such as deceleration photoelectric sensors and in-place photoelectric sensors generally work by emitting and receiving light. When an object blocks the light, the photoelectric sensor will detect the signal change.
[0061] The present invention arranges deceleration photoelectric devices and arrival photoelectric devices at the corresponding height of each conveyor line, and controls the multi-storey elevator to decelerate after receiving the deceleration signal of the photoelectric devices, so that the multi-storey elevator can be smoothly and accurately moved when reaching the height position of the conveyor line, thereby avoiding collision due to excessive speed, preventing damage to the elevator and goods, and ensuring the transportation quality of the goods.
[0062] Step S202, determining the second conveyor line that is highly aligned with the second cargo platform, and if it is detected that the second conveyor line sends a cargo signal and a feed request, the second cargo platform is used to receive the cargo.
[0063] Specifically, since the height difference between the first cargo platform and the second cargo platform is consistent with the height difference between the first conveyor line and the second conveyor line, when the multi-storey elevator stops at the position where the first cargo platform is aligned with the height of the first conveyor line, the height of the second cargo platform of the multi-storey elevator is also aligned with the height of the second conveyor line, so that the cargo of the second conveyor line can be loaded onto the second cargo platform.
[0064] It should be noted that the number of cargo platforms of a multi-storey elevator can be three or more. As long as the height difference is consistent, the cargo platform can be aligned with the height of the corresponding conveyor line during each stop of the elevator. In this way, the multi-storey elevator can meet the feeding needs of multiple conveyor lines in one receiving process and load as much cargo as possible, thereby improving transportation efficiency.
[0065] Step S203, determining the destination conveying lines corresponding to the goods on the first cargo platform and the goods on the second cargo platform respectively, and controlling the multi-layer elevator to transport the goods on the first cargo platform and the goods on the second cargo platform to the destination conveying lines.
[0066] Specifically, after determining the destination of the cargo on each cargo platform, each time the multi-layer elevator stops, it can be detected whether there is a destination conveyor line in the conveyor line currently aligned with the height of the cargo platform. If so, unloading can be carried out directly to realize material transportation.
[0067] The control method of the material transportation system provided in this embodiment controls the first loading platform of the multi-layer elevator to dock at the first conveyor line to load and receive goods when the cargo signal and feed request of the first conveyor line are detected. The height difference between two adjacent loading platforms of the multi-layer elevator is set to be consistent with the height difference between two adjacent conveyor lines, so that the second loading platform is aligned with the height of the second conveyor line, which is convenient for receiving the goods of the second conveyor line using the second loading platform. In this way, the multi-layer elevator can meet the feeding needs of multiple conveyor lines in one receiving process, load as much goods as possible, thereby improving transportation efficiency and reducing energy consumption, and finally transporting the goods to the corresponding destination conveyor line to realize the transportation of material layer change. In addition, material layer change transportation can be realized without installing a layer cutting mechanism, which reduces the system installation cost.
[0068] In this embodiment, a control method for a material transportation system is provided, which can be used for example Figure 1 The multi-layer elevator 101 shown, such as a double-layer elevator, a triple-layer elevator, etc., Figure 3 is a flow chart of a control method for a material transportation system according to an embodiment of the present invention. Figure 3 As shown, the process includes the following steps:
[0069] Step S301, when detecting the signal of cargo presence and the feeding request of the first conveyor line, control the multi-storey elevator to move to the position where the first cargo platform is aligned with the height of the first conveyor line, and use the first cargo platform to receive cargo. Figure 2 The description of step S201 of the illustrated embodiment will not be repeated here.
[0070] Step S302, determining the second conveyor line that is highly aligned with the second cargo platform, and if it is detected that the second conveyor line sends a cargo signal and a feed request, the second cargo platform is used to receive the cargo.
[0071] In some optional embodiments, if it is detected that the second conveyor line has not issued a signal of cargo and a request for feeding, the multi-layer elevator is controlled to move to a position where the second loading platform is aligned with the height of the third conveyor line. If it is detected that the third conveyor line has issued a signal of cargo and a request for feeding, the second loading platform is used to receive the cargo of the third conveyor line. It should be noted that the third conveyor line can be a conveyor line located on the lower layer of the second conveyor line and adjacent to the second conveyor line. The elevator is first controlled to move to the third conveyor line, and then the signal of cargo and the request for feeding are detected. This can not only simplify the control process, but also allow the elevator to pass through as many conveyor lines as possible during the up and down movement of the elevator, so as to quickly load the cargo on the second loading platform.
[0072] In addition, the third conveyor line can also be any conveyor line except the first conveyor line and the second conveyor line. It can also first detect which conveyor line has sent a goods signal and a feed request, and then control the second cargo platform to be highly aligned with the corresponding conveyor line. This method can reduce the waiting time of the conveyor line and quickly meet the purchase needs of the corresponding conveyor line.
[0073] When the present invention controls the multi-story elevator to move to a position where the first cargo platform is highly aligned with the first conveyor line, if the second conveyor line currently aligned with the second cargo platform has no demand for goods, the elevator continues to be controlled to move so that the second cargo platform stops at the conveyor line with demand for goods, thereby realizing cargo loading of the multi-story elevator and improving transportation efficiency.
[0074] Step S303, determining the destination conveying lines corresponding to the goods on the first cargo platform and the goods on the second cargo platform respectively, and controlling the multi-layer elevator to transport the goods on the first cargo platform and the goods on the second cargo platform to the destination conveying lines.
[0075] Specifically, the above step S303 includes:
[0076] Step S3031, determining the destination conveying lines corresponding to the goods on the first loading platform and the goods on the second loading platform respectively.
[0077] In some optional embodiments, each conveyor line is equipped with a cargo photoelectric indicator and a material in place photoelectric indicator. When it is detected that the cargo photoelectric indicator of any conveyor line sends a cargo signal and the material in place photoelectric indicator sends a feed request, the destination of the cargo of the corresponding conveyor line is obtained based on the cargo signal and the feed request.
[0078] Specifically, after receiving the cargo signal and feed request, the multi-storey elevator will analyze it to obtain the destination of the cargo in the feed request, so as to guide the movement process and path planning of the multi-storey elevator, so as to transport the cargo to the target conveyor line and ensure smooth material supply in production, warehousing and other links.
[0079] Furthermore, the multi-story elevator can obtain the destination conveyor line corresponding to the first cargo platform's cargo according to the destination of the cargo on the first conveyor line, and obtain the destination conveyor line corresponding to the second cargo platform's cargo according to the destination of the cargo on the second conveyor line or the third conveyor line. Thus, based on the destination of the cargo on the corresponding conveyor line obtained through analysis, the final destination of the multi-story elevator in a material transportation process can be determined, thereby transporting the cargo on the cargo platform to the target conveyor line, realizing layer-changing transportation of materials and improving transportation efficiency.
[0080] Step S3032, when it is detected that the multi-storey elevator moves to a position where the first cargo platform or the second cargo platform is aligned with the height of any conveyor line, determine the fourth conveyor line aligned with the height of the first cargo platform and the fifth conveyor line aligned with the height of the second cargo platform.
[0081] In some optional embodiments, a conveyor line other than the first conveyor line that is aligned with the height of the first cargo platform is determined as the fourth conveyor line, and a conveyor line other than the second conveyor line that is aligned with the height of the second cargo platform is determined as the fifth conveyor line. The first conveyor line and the fourth conveyor line are respectively located on both sides of the same height of the lifting pipeline, and the second conveyor line and the fifth conveyor line are respectively located on both sides of the same height of the lifting pipeline.
[0082] Specifically, see again Figure 1 Since the lifting pipe for the elevator to move up and down runs through the conveyor line group from top to bottom, there are conveyor lines on both sides of the lifting pipe. In this way, every time the elevator stops, at least two conveyor lines are aligned with the height of a certain layer of the cargo platform. One of these two conveyor lines may be the conveyor line for sending goods, and the other may be the conveyor line for the destination of the goods.
[0083] That is to say, when the multi-storey elevator stops at the position where the first cargo platform is aligned with the first conveyor line in height, the fourth conveyor line located on the other side of the lifting pipe will be aligned with the first cargo platform. Due to the consistent height difference, the second conveyor line and the fifth conveyor line will be aligned with the second cargo platform, except that the second conveyor line and the fifth conveyor line are located on both sides of the same height of the lifting pipe.
[0084] Therefore, when the embodiment of the present invention detects that the multi-story elevator has moved to the position where the first cargo platform is highly aligned with the first conveyor line, it determines whether there is a destination conveyor line among the fourth conveyor line aligned with the first cargo platform and the fifth conveyor line aligned with the second cargo platform. When it is detected that the fourth conveyor line and / or the fifth conveyor line are the destination of the goods, the corresponding goods are directly transported to the fourth conveyor line and / or the fifth conveyor line, avoiding the elevator moving to other conveyor lines and then returning to the current conveyor line to unload the goods, thereby reducing the number of times the elevator moves and improving material transportation efficiency.
[0085] Step S3033, if it is detected that the fourth conveyor line is the destination conveyor line for the goods on the first cargo platform, the goods on the first cargo platform are transported to the fourth conveyor line, and / or, if it is detected that the fifth conveyor line is the destination conveyor line for the goods on the second cargo platform, the goods on the second cargo platform are transported to the fifth conveyor line.
[0086] When the embodiment of the present invention detects that the multi-layer elevator moves to a position where the first cargo platform or the second cargo platform is highly aligned with any conveyor line, it will detect whether there is a destination conveyor line for the cargo platform's goods in the conveyor line currently aligned with the cargo platform. If so, the goods will be directly transported to the corresponding destination conveyor line to avoid the elevator moving to other conveyor lines and then returning to the current conveyor line to unload the goods, thereby saving the elevator's movement time and improving material transportation efficiency.
[0087] The following takes the multi-layer elevator as a double-layer elevator as an example, and describes in detail the control method of the material transportation system of the present invention in combination with a specific application example. Figure 4 As shown, in the material transportation system of this application example, conveyor lines A1, A2, B1, B2, C1, and C2 are high-altitude conveyor lines, among which A1, A2, B1, and B2 are used to transport goods to the ground material port. A1 and A2 are 4 meters from the ground, B1 and B2 are 3.4 meters from the ground, and C1 and C2 are 2.8 meters from the ground.
[0088] See again Figure 4 Conveyor lines D1, D2, E1, and E2 are ground conveyor lines. D1 and D2 are 1.3 meters from the ground, and E1 and E2 are 0.7 meters from the ground. High-altitude materials are transported by high-altitude conveyor lines A1, B1, and C1 to conveyor lines A2, B2, and C2 or D1, E1 or D2, and E2. Ground materials are transported by D1, E1 or D2, and E2 to A2, B2, and C2 in the air.
[0089] The optoelectronic layout of the material transportation system provided in this application example is as follows Figure 5 As shown, a1, a2, b1, b2, c1, c2, d1, d2, e1, e2 are the corresponding conveyor line's cargo photoelectrics, which are used to determine whether the conveyor line has cargo; a3, b3, c3, d3, d4, e3, e4 are the corresponding conveyor line's feeding in place photoelectrics, which are used to stop the cargo and determine whether the conveyor line has feeding application; 2, 4, 5, 8, 9, 12, 13, 15 are the deceleration photoelectrics of the double-layer elevator's in place photoelectrics, 1, 3, 6, 7, 10, 11, 14, 16 are the double-layer elevator's in place photoelectrics, and in place photoelectrics can also be set in the elevator's cargo platform. The function of the photoelectrics at 15.16 is to transport the material on the highest floor to the lowest floor, and to transport the material on the lowest floor to the highest floor.
[0090] When a1 has a signal of cargo and a3 has a request for feeding, if the elevator is idle, the upper loading platform of the elevator will slow down from 2 and stop at 1 photoelectric position, and cargo A1 will enter the upper loading platform. At the same time, it is determined whether b1 has a signal of cargo and a request for feeding from b3. If so, cargo B1 will enter the lower loading platform of the elevator together; if not, it is determined whether cargo A1 is going to A2. If so, cargo A1 on the upper loading platform will directly enter A2. If not, it is determined whether c1 has a signal of cargo and a request for feeding from c3.
[0091] If c1 has a signal of goods and c3 has a request for feeding, the lower loading platform will slow down from 5 and stop at 6 photoelectric position, and the C1 goods will enter the lower loading platform of the elevator. At this time, it is judged whether the destination of A1 goods is B2 and whether the destination of C1 goods is C2. If one of them is satisfied, the materials on this layer will be sent out first; if neither of them is satisfied, it is judged whether the destination of C1 goods is D1 or D2. If so, the lower loading platform will slow down from 9 and stop at 10 photoelectric position. If not, it is judged whether the destination of A1 goods is D1, D2 and whether the destination of C1 goods is E1, E2. If one of them is satisfied, the lower loading platform will slow down from 13 and stop at 14 photoelectric position to send out the materials on this layer first; if A1 is going to E1, E2, the lower loading platform will slow down from 15 and stop at 16 photoelectric position, and the materials of A1, B1 and C1 have been sent out.
[0092] When there is a signal of cargo in d1 and d2 and a request for feeding in d3 and d4, it is determined whether the destination of the material is A2. If so, the material is placed on the upper loading platform of the elevator. At the same time, it is determined whether there is a request for feeding in the lower level where the elevator is located. If so, the upper and lower levels are fed at the same time, that is, it is determined whether there is a signal of cargo in e1 and e2 and whether there is a request for feeding in e3 and e4. If so, the material is placed on the lower level. Then, the elevator transports the material to the aerial conveyor lines A1, B1, and C1. Similarly, if there is a situation where B1 transports materials to A2 and C1 transports materials to A1, when the elevator is transporting upwards, it should first be determined whether the above two situations exist. If so, the material should be transported to the elevator first, that is, the material should be transported to the upper loading platform.
[0093] The control process of the material transportation system provided in the above application example uses a multi-layer elevator to realize the layer-changing transportation of materials, which can effectively improve production efficiency and save time. In addition, it reduces the installation of the layer cutting mechanism, simplifies the project plan, and reduces the project cost.
[0094] In this embodiment, a control device for a material transportation system is also provided, which is used to implement the above-mentioned embodiments and preferred implementation modes, and the descriptions that have been made will not be repeated. As used below, the term "module" can be a combination of software and / or hardware that implements a predetermined function. Although the devices described in the following embodiments are preferably implemented in software, the implementation of hardware, or a combination of software and hardware, is also possible and conceivable.
[0095] This embodiment provides a control device for a material transportation system, such as Figure 6 As shown, including:
[0096] The first processing module 601 is used to control the multi-layer elevator to move to a position where the first loading platform is aligned with the height of the first conveying line when a signal of cargo presence and a feeding request of the first conveying line are detected, and to receive cargo using the first loading platform;
[0097] The second processing module 602 is used to determine the second conveyor line that is highly aligned with the second cargo platform, and if it is detected that the second conveyor line sends a signal of goods and a feed request, the second cargo platform is used to receive the goods;
[0098] The third processing module 603 is used to determine the destination conveying lines corresponding to the first cargo platform cargo and the second cargo platform cargo respectively, and control the multi-layer elevator to transport the first cargo platform cargo and the second cargo platform cargo to the destination conveying lines.
[0099] In some optional embodiments, the lifting channel is provided with a plurality of groups of deceleration photoelectric and in-position photoelectric, and the position of each group of deceleration photoelectric and in-position photoelectric corresponds to the height of the corresponding conveying line; the first processing module 601 is also used for:
[0100] In the process of controlling the multi-storey elevator to move up and down, if a deceleration signal is detected from the deceleration photoelectric corresponding to the first conveying line, the multi-storey elevator is controlled to decelerate;
[0101] When the arrival signal emitted by the arrival photoelectric device corresponding to the first conveying line is detected, the multi-layer elevator is controlled to stop moving.
[0102] In some optional embodiments, after determining the second conveying line aligned with the height of the second cargo platform, the second processing module 602 is further used to:
[0103] If it is detected that the second conveyor line has not issued a signal of goods and a request for feeding, the multi-storey elevator is controlled to move to a position where the second cargo platform is aligned with the height of the third conveyor line;
[0104] If it is detected that the third conveyor line sends a signal of goods being present and a request for feeding, the second loading platform is used to receive the goods from the third conveyor line.
[0105] In some optional embodiments, each conveyor line is provided with a goods-in-place photoelectric indicator and a material-in-place photoelectric indicator; the device is also used for:
[0106] When it is detected that the cargo photoelectric signal of any conveyor line sends out the cargo signal and the material-in-place photoelectric signal sends out the material-feeding request, the destination of the cargo of the corresponding conveyor line is obtained according to the cargo signal and the material-feeding request.
[0107] In some optional implementations, the third processing module 603 is further configured to:
[0108] According to the destination of the goods on the first conveyor line, the destination conveyor line corresponding to the goods on the first cargo platform is obtained;
[0109] According to the destination of the goods on the second conveyor line, the destination conveyor line corresponding to the goods on the second cargo platform is obtained.
[0110] In some optional implementations, the third processing module 603 is further configured to:
[0111] When it is detected that the multi-storey elevator moves to a position where the first cargo platform or the second cargo platform is aligned with the height of any conveyor line, a fourth conveyor line aligned with the height of the first cargo platform and a fifth conveyor line aligned with the height of the second cargo platform are determined;
[0112] If it is detected that the fourth conveyor line is the destination conveyor line for the goods on the first cargo platform, the goods on the first cargo platform are transported to the fourth conveyor line;
[0113] And / or, if it is detected that the fifth conveyor line is the destination conveyor line for the goods on the second cargo platform, the goods on the second cargo platform are transported to the fifth conveyor line.
[0114] In some optional implementations, the third processing module 603 is further configured to:
[0115] Determine a conveyor line other than the first conveyor line that is aligned with the height of the first cargo platform as the fourth conveyor line; wherein the first conveyor line and the fourth conveyor line are respectively located on both sides of the same height of the lifting pipeline;
[0116] The conveying line other than the second conveying line that is aligned with the height of the second cargo platform is determined as the fifth conveying line; wherein the second conveying line and the fifth conveying line are respectively located on both sides of the same height of the lifting pipeline.
[0117] The further functional description of each of the above modules and units is the same as that of the above corresponding embodiments and will not be repeated here.
[0118] The control device of the material transportation system in this embodiment is presented in the form of a functional unit, where the unit refers to an ASIC (Application Specific Integrated Circuit) circuit, a processor and memory that executes one or more software or fixed programs, and / or other devices that can provide the above functions.
[0119] The embodiment of the present invention also provides a controller for a multi-storey elevator, having the above Figure 6 The control device of the material transport system shown.
[0120] See also Figure 7 , Figure 7 is a schematic diagram of the structure of a controller of a multi-storey elevator provided by an optional embodiment of the present invention, such as Figure 7As shown, the controller includes: one or more processors 10, a memory 20, and interfaces for connecting various components, including high-speed interfaces and low-speed interfaces. The various components are connected to each other using different buses for communication, and can be installed on a common mainboard or installed in other ways as needed. The processor can process instructions executed in the controller, including instructions stored in or on the memory to display graphical information of the GUI on an external input / output device (such as a display device coupled to the interface). In some optional embodiments, if necessary, multiple processors and / or multiple buses can be used together with multiple memories and multiple memories. Similarly, multiple devices can be connected, and each device provides some necessary operations (for example, as a server array, a group of blade servers, or a multi-processor system). Figure 7 A processor 10 is taken as an example.
[0121] The processor 10 may be a central processing unit, a network processor or a combination thereof. The processor 10 may further include a hardware chip. The hardware chip may be a dedicated integrated circuit, a programmable logic device or a combination thereof. The programmable logic device may be a complex programmable logic device, a field programmable gate array, a general purpose array logic or any combination thereof.
[0122] The memory 20 stores instructions executable by at least one processor 10, so that the at least one processor 10 executes the method shown in the above embodiment.
[0123] The memory 20 may include a program storage area and a data storage area, wherein the program storage area may store an operating system, an application required by at least one function; the data storage area may store data created according to the use of the controller, etc. In addition, the memory 20 may include a high-speed random access memory, and may also include a non-transient memory, such as at least one disk storage device, a flash memory device, or other non-transient solid-state storage device. In some optional embodiments, the memory 20 may optionally include a memory remotely arranged relative to the processor 10, and these remote memories may be connected to the controller via a network. Examples of the above-mentioned network include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
[0124] The memory 20 may include a volatile memory, such as a random access memory; the memory may also include a non-volatile memory, such as a flash memory, a hard disk or a solid state drive; the memory 20 may also include a combination of the above types of memory.
[0125] The controller further comprises a communication interface 30 for the controller to communicate with other devices or a communication network.
[0126] The embodiment of the present invention also provides a computer-readable storage medium. The method according to the embodiment of the present invention can be implemented in hardware, firmware, or can be implemented as a computer code that can be recorded in a storage medium, or can be implemented as a computer code that is originally stored in a remote storage medium or a non-temporary machine-readable storage medium and will be stored in a local storage medium through a network download, so that the method described herein can be stored in such software processing on a storage medium using a general-purpose computer, a dedicated processor, or programmable or dedicated hardware. Among them, the storage medium can be a magnetic disk, an optical disk, a read-only storage memory, a random access memory, a flash memory, a hard disk or a solid-state hard disk, etc.; further, the storage medium can also include a combination of the above types of memories. It can be understood that a computer, a processor, a microprocessor controller, or programmable hardware includes a storage component that can store or receive software or computer code. When the software or computer code is accessed and executed by a computer, a processor, or hardware, the method shown in the above embodiment is implemented.
[0127] A part of the present invention may be applied as a computer program product, such as a computer program instruction, which, when executed by a computer, can call or provide the method and / or technical solution according to the present invention through the operation of the computer. Those skilled in the art should understand that the existence of the computer program instruction in a computer-readable medium includes, but is not limited to, a source file, an executable file, an installation package file, etc., and accordingly, the way in which the computer program instruction is executed by the computer includes, but is not limited to: the computer directly executes the instruction, or the computer compiles the instruction and then executes the corresponding compiled program, or the computer reads and executes the instruction, or the computer reads and installs the instruction and then executes the corresponding installed program. Here, the computer-readable medium may be any available computer-readable storage medium or communication medium accessible to the computer.
[0128] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
Claims
1. A control method for a material transportation system, characterized in that: The system comprises a multi-layer elevator, a conveyor line group and a lifting channel running through the conveyor line group vertically, wherein the conveyor line group comprises a plurality of conveyor lines spaced apart in the vertical direction, and the multi-layer elevator comprises at least a first cargo platform and a second cargo platform spaced apart in the vertical direction; the multi-layer elevator moves up and down in the lifting channel, and the height difference between two adjacent cargo platforms is consistent with the height difference between two adjacent conveyor lines, and the method applied to the multi-layer elevator comprises: When a signal indicating that there is cargo and a request for feeding are detected on the first conveying line, the multi-storey elevator is controlled to move to a position where the first cargo platform is aligned with the height of the first conveying line, and the cargo is received by using the first cargo platform; Determine a second conveyor line that is aligned with the second cargo platform in height, and if it is detected that the second conveyor line sends a cargo signal and a feed request, use the second cargo platform to receive the cargo; Determine the destination conveying lines corresponding to the goods on the first cargo platform and the goods on the second cargo platform respectively, and control the multi-layer elevator to transport the goods on the first cargo platform and the goods on the second cargo platform to the destination conveying lines.
2. The method according to claim 1, characterized in that After determining the second conveyor line aligned with the height of the second cargo platform, the method further includes: If it is detected that the second conveyor line has not issued a signal of goods and a request for feeding, the multi-storey elevator is controlled to move to a position where the second cargo platform is aligned with the height of the third conveyor line; If it is detected that the third conveyor line sends a signal of goods being present and a request for feeding, the second loading platform is used to receive the goods from the third conveyor line.
3. The method according to claim 1, characterized in that The method of controlling the multi-layer elevator to transport the first cargo platform cargo and the second cargo platform cargo to the destination conveying line comprises: When it is detected that the multi-storey elevator moves to a position where the first cargo platform or the second cargo platform is aligned with the height of any conveyor line, a fourth conveyor line aligned with the height of the first cargo platform and a fifth conveyor line aligned with the height of the second cargo platform are determined; If it is detected that the fourth conveyor line is the destination conveyor line for the goods on the first cargo platform, the goods on the first cargo platform are transported to the fourth conveyor line; And / or, if it is detected that the fifth conveyor line is the destination conveyor line for the goods on the second cargo platform, the goods on the second cargo platform are transported to the fifth conveyor line.
4. The method according to claim 3, characterized in that When it is detected that the multi-storey elevator moves to a position where the first cargo platform is aligned with the first conveying line in height, the fourth conveying line aligned with the first cargo platform in height and the fifth conveying line aligned with the second cargo platform in height are determined, including: Determine a conveyor line other than the first conveyor line that is aligned with the height of the first cargo platform as the fourth conveyor line; wherein the first conveyor line and the fourth conveyor line are respectively located on both sides of the same height of the lifting pipeline; The conveying line other than the second conveying line that is aligned with the height of the second cargo platform is determined as the fifth conveying line; wherein the second conveying line and the fifth conveying line are respectively located on both sides of the same height of the lifting pipeline.
5. The method according to claim 1, characterized in that Each conveyor line is provided with a photoelectric indicator indicating that there is cargo and a photoelectric indicator indicating that the material has been delivered; the method further comprises: When it is detected that the cargo photoelectric signal of any conveyor line sends out the cargo signal and the material-in-place photoelectric signal sends out the material-feeding request, the destination of the cargo of the corresponding conveyor line is obtained according to the cargo signal and the material-feeding request.
6. The method according to claim 5, characterized in that The step of determining the destination conveying lines corresponding to the goods on the first cargo platform and the goods on the second cargo platform respectively comprises: According to the destination of the goods on the first conveyor line, the destination conveyor line corresponding to the goods on the first cargo platform is obtained; According to the destination of the goods on the second conveyor line, the destination conveyor line corresponding to the goods on the second cargo platform is obtained.
7. The method according to any one of claims 1 to 6, characterized in that The lifting channel is equipped with multiple groups of deceleration photoelectric and in-position photoelectric, and the position of each group of deceleration photoelectric and in-position photoelectric corresponds to the height of the corresponding conveyor line; controlling the multi-layer elevator to move to the position where the first cargo platform is aligned with the height of the first conveyor line, including: In the process of controlling the multi-storey elevator to move up and down, if a deceleration signal is detected from the deceleration photoelectric corresponding to the first conveying line, the multi-storey elevator is controlled to decelerate; When the arrival signal emitted by the arrival photoelectric device corresponding to the first conveying line is detected, the multi-layer elevator is controlled to stop moving.
8. A control device for a material transport system, characterized in that: The system comprises a multi-layer elevator, a conveyor line group and a lifting channel running through the conveyor line group vertically, wherein the conveyor line group comprises a plurality of conveyor lines spaced apart in the vertical direction, and the multi-layer elevator comprises at least a first cargo platform and a second cargo platform spaced apart in the vertical direction; the multi-layer elevator moves up and down in the lifting channel, and the height difference between two adjacent cargo platforms is consistent with the height difference between two adjacent conveyor lines, and the device applied to the multi-layer elevator comprises: The first processing module is used to control the multi-layer elevator to move to a position where the first cargo platform is aligned with the height of the first conveying line when a cargo signal and a feeding request are detected on the first conveying line, and to receive the cargo using the first cargo platform; The second processing module is used to determine a second conveyor line that is highly aligned with the second cargo platform, and if it is detected that the second conveyor line sends a signal of goods and a feeding request, the second cargo platform is used to receive the goods; The third processing module is used to determine the destination conveying lines corresponding to the first cargo platform cargo and the second cargo platform cargo respectively, and control the multi-layer elevator to transport the first cargo platform cargo and the second cargo platform cargo to the destination conveying lines.
9. A material transportation system, characterized in that: The invention comprises a multi-layer elevator, a conveyor line group and a lifting passage running through the conveyor line group from top to bottom, wherein the conveyor line group comprises a plurality of conveyor lines spaced apart in the vertical direction, and the multi-layer elevator comprises at least a first cargo platform and a second cargo platform spaced apart in the vertical direction; the multi-layer elevator moves up and down in the lifting passage, and the height difference between two adjacent cargo platforms is consistent with the height difference between two adjacent conveyor lines; The controller of the multi-storey elevator includes a memory and a processor, the memory and the processor are communicatively connected to each other, the memory stores computer instructions, and the processor executes the control method of the material transportation system described in any one of claims 1 to 7 by executing the computer instructions.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores computer instructions, and the computer instructions are used to enable a computer to execute the control method of the material transportation system according to any one of claims 1 to 7.
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