Variable-arrangement large-working-resistance ultrahigh advanced hydraulic support

By designing a variable-arranged large industrial resistance ultra-high and advanced hydraulic support, the effective protection and transportation and installation problems of support equipment in the surrounding rock environment of the tunnel are solved, automatic adjustment and rapid disassembly of the support are realized, and the efficiency and practicality of carbon mining work are improved.

CN119554078APending Publication Date: 2025-03-04ANHUI MINING ELECTROMECHANICAL EQUIP
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Patent Information

Application Number
CN202411813461.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The existing Dacaigao tunnel support equipment is difficult to effectively protect personnel and equipment in complex tunnel surrounding rock environments, and is inconvenient for transportation and installation, which affects the efficiency of carbon mining.

Method used

A variable-arranged large-scale industrial resistance ultra-high-front hydraulic bracket is designed. The front and rear movement frame and width adjustment of the bracket is achieved through the combination of push beams, connecting components, connectors and push jacks, adapting to different tunnel environments, and simplifying the installation and disassembly process by quickly disassembling the connecting components.

Benefits of technology

The bracket can automatically adjust the support mode according to changes in the tunnel stress, improve the work resistance and protection effect, and reduce the workload of operators through a simplified disassembly process and improve transportation and installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a variable-arrangement large-working-resistance ultrahigh advanced hydraulic support, and belongs to the technical field of large-mining-height roadway supporting, the variable-arrangement large-working-resistance ultrahigh advanced hydraulic support comprises a front frame, three middle frames are arranged at the top position of the front of the front frame through connectors, a rear frame is arranged at the bottom position of the front of the middle frame through a connecting assembly, and the front of the rear frame is connected with the front of the front frame through a connecting assembly. Generally, the group of supports are arranged and combined through the pushing beams, the connecting assemblies, the connectors and the pushing jacks in a front-single-back-double mode, the supports are moved front and back through hydraulic force of the pushing jacks, and when the stress of a roadway changes, the double-row supports in the last row can be changed into the single-row supports according to the supporting condition needed by the roadway, so that the supporting efficiency is improved. And five groups of brackets can be changed into six groups of brackets, so that the width is narrowed, the transportation is convenient, the bracket can be suitable for roadway surrounding rock environments under different conditions, the purpose of effectively protecting personnel and equipment is achieved, and the purpose of convenient transportation and installation can also be achieved according to different permutation and combination.
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Description

Technical Field

[0001] The present invention belongs to the technical field of large mining height tunnel support, and specifically relates to a variable arrangement large working resistance super-high advance hydraulic support. Background Art

[0002] my country is rich in coal resources, and the mining of thick and extra-thick coal seams plays an important role in ensuring coal production and supply capabilities. In recent years, with the continuous development of mechatronics, comprehensive mining mechanization and automated control, my country's mining industry has been pushed into a fast track. Among them, the development of large-height comprehensive mining technology has played an important role in the mining of thick and extra-thick coal seams.

[0003] In the existing technology, due to the continuous development of large-height comprehensive mining technology, the equipment in the mining area is getting larger and larger, which puts higher requirements on the tunnel support equipment on both sides of the mining area. If the support equipment on both sides of the tunnel is not upgraded, the tunnel surrounding rock environment is complicated, and it is difficult to achieve effective protection of personnel and equipment. It is also inconvenient for operators to transport it conveniently, which may affect the efficiency of normal coal mining work. It is also troublesome for operators to disassemble the equipment, which increases the workload of operators and reduces practicality.

[0004] Therefore, we propose a variable arrangement large working resistance super-high advance hydraulic support to solve the surrounding rock environment of tunnels in different situations. It can achieve the purpose of effective protection of personnel and equipment, and also facilitate transportation and installation. Summary of the invention

[0005] The purpose of the present invention is to solve the problems mentioned in the above background technology, and to propose a variable arrangement large working resistance super high advance hydraulic support.

[0006] The object of the present invention can be achieved by the following technical scheme: A variable arrangement large working resistance super-high advance hydraulic support, comprising a front frame, a middle frame is arranged at the top position in front of the front frame through a connector, and the number of the middle frames is three, and a rear frame is arranged at the bottom position in front of the middle frame through a connecting assembly;

[0007] The rear frame includes two bottom plates, and the front of the upper surfaces of the two bottom plates are fixedly connected with support frames, and the number of the support frames is four, and the bottom position in front of the two bottom plates is fixedly connected with a fixed plate, and a pin shaft 1 is arranged inside the four support frames, and a connecting rod is arranged on the outer surface of the pin shaft 1.

[0008] As a preferred embodiment of the present invention, a movable frame is provided at the top of the connecting rod through a second pin, a fixed frame is provided above the inner wall of the movable frame through a third pin, and the number of the fixed frames is four.

[0009] As a preferred embodiment of the present invention, load-bearing plates are fixedly connected to the upper surfaces of the four fixing frames, and the number of the load-bearing plates is two.

[0010] As a preferred embodiment of the present invention, lifting jacks are provided on the lower surfaces of the two load-bearing plates, and the number of the lifting jacks is four.

[0011] As a preferred embodiment of the present invention, the connecting assembly includes a push beam, a square fixing groove is fixedly connected to the middle position of the upper surface of the push beam, and the number of the square fixing grooves is two, and a threaded limiting groove is opened at the front position of the upper surface of the push beam.

[0012] As a preferred embodiment of the present invention, a limiting frame 1 is arranged in the middle position in front of the push beam, a square groove is opened on the inner wall of the limiting frame 1, and a reinforcing clip is arranged on the inner wall of the square groove, and the number of the reinforcing clips is two, and a threaded fixing rod is threadedly connected to the side of the two reinforcing clips away from the limiting frame 1, and two limiting frames 2 are arranged on the left and right sides in front of the push beam.

[0013] As a preferred embodiment of the present invention, a card block is arranged inside the limit frame 1, a square block is inserted at the bottom position of the inner wall of the card block, two circular plates are fixedly connected to the front of the two limit frames 2, and a push jack is fixedly connected to the middle position in front of the two circular plates.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) This group of supports is usually arranged and combined in a single-in-front-double-in-back manner using a push beam, a connecting assembly, a connecting head and a push jack, and the support is moved forward and backward by the hydraulic pressure of the push jack. When the stress in the tunnel changes, the double-row supports in the last row can be changed to a single-row support according to the support required by the tunnel, and placed in the last row of the group of supports, thereby turning five groups of supports into six groups of supports. The push beam can connect two supports to increase the support width and improve the working resistance. It can also be connected to a support to narrow the width of the support for easy transportation, so that it can be applied to tunnel surrounding rock environments in different situations to achieve the purpose of effective protection of personnel and equipment. It can also be arranged and combined to facilitate transportation and installation.

[0016] (2) By arranging and combining the push beam, the connecting head, the connecting assembly and the push jack, the connecting assembly can quickly remove the rear frame from the back of the middle frame, thereby simplifying the disassembly steps and speeding up the installation efficiency, thereby avoiding the operator from spending a lot of manpower to disassemble and shift the rear frame, reducing the operator's workload, and also improving the operator's work efficiency, simplifying the entire disassembly steps, and improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0018] Figure 1 It is a schematic diagram of the structure of a variable arrangement large working resistance super-high advance hydraulic support of the present invention;

[0019] Figure 2 It is a front view of the present invention;

[0020] Figure 3 A top view of the present invention;

[0021] Figure 4 It is a schematic diagram of the push beam structure of the present invention;

[0022] Figure 5 It is a schematic diagram of the structure of the connection assembly of the present invention.

[0023] In the figure: 1. front frame; 2. middle frame; 3. connecting assembly; 4. rear frame; 5. bottom plate; 6. support frame; 7. fixed plate; 8. pin shaft 1; 9. connecting rod; 10. pin shaft 2; 11. movable frame; 12. pin shaft 3; 13. fixed frame; 14. load-bearing plate; 15. lifting jack; 16. sliding beam; 17. square fixing groove; 18. threaded limit groove; 19. limit frame 1; 20. square groove; 21. reinforcement clamp; 22. threaded fixing rod; 23. limit frame 2; 24. block; 25. square block; 26. round plate; 27. sliding jack; 28. connector. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Embodiment 1:

[0026] See also Figure 1 - Figure 3 As shown, a variable arrangement large working resistance ultra-high advance hydraulic support comprises a front frame 1, a middle frame 2 is arranged at the top position in front of the front frame 1 through a connector 28, and the number of the middle frames 2 is three, and a rear frame 4 is arranged at the bottom position in front of the front middle frame 2 through a connecting assembly 3;

[0027] The rear frame 4 includes two bottom plates 5, and the front of the upper surfaces of the two bottom plates 5 are fixedly connected with support frames 6, and the number of the support frames 6 is four. The bottom position in front of the two bottom plates 5 is fixedly connected with a fixing plate 7, and a pin shaft 8 is arranged inside the four support frames 6, and a connecting rod 9 is arranged on the outer surface of the pin shaft 8.

[0028] In the existing technology, due to the continuous development of large-height comprehensive mining technology, the equipment in the mining area is getting larger and larger, which puts higher requirements on the tunnel support equipment on both sides of the mining area. If the support equipment on both sides of the tunnel is not upgraded, the tunnel surrounding rock environment will be complicated, making it difficult to effectively protect personnel and equipment, and it will be inconvenient for operators to transport them conveniently, which may affect the efficiency of normal coal mining work.

[0029] When the operator uses the device to work, he first connects the front frame 1 to the rear of the middle frame 2 through the connector 28, and then connects the rear frame 4 to the front of the middle frame 2 through the connector assembly 3. Then, the lifting action of the lifting jack 15 will cause the load-bearing plate 14 to move up and down, thereby providing support. This group of brackets is usually arranged and combined in a single-front and double-back manner using a push beam 16, a connector assembly 3, a connector 28 and a push jack 27, and the brackets are moved forward and backward by the hydraulic pressure of the push jack 27. When the stress of the roadway changes, the double-row brackets in the last row can be changed into a single-row bracket according to the required support of the roadway, and placed in the last row of the bracket group, so that five groups of brackets can be changed into six groups of brackets. The push beam 16 can connect two brackets to increase the support width and improve the work resistance. It can also connect one bracket to narrow the bracket width for easy transportation, so that it can be applied to the surrounding rock environment of the roadway in different situations, achieving the purpose of effective protection of personnel and equipment, and can also be arranged and combined to facilitate transportation and installation.

[0030] Embodiment 2:

[0031] Please refer to Figure 4 - Figure 5As shown, a movable frame 11 is provided at the top of the connecting rod 9 through a pin shaft 2 10, a fixing frame 13 is provided above the inner wall of the movable frame 11 through a pin shaft 3 12, and the number of the fixing frames 13 is four, and the upper surfaces of the four fixing frames 13 are fixedly connected with a load-bearing plate 14, and the number of the load-bearing plates 14 is two, and the lower surfaces of the two load-bearing plates 14 are provided with lifting jacks 15, and the number of the lifting jacks 15 is four, and the connecting assembly 3 includes a push beam 16, and a square fixing groove 17 is fixedly connected to the middle position of the upper surface of the push beam 16, and the number of the square fixing grooves 17 is two, and a threaded limit groove 18 is provided at the front position of the upper surface of the push beam 16 A limit frame 19 is provided in the middle position in front of the push beam 16, and a square groove 20 is provided on the inner wall of the limit frame 19. A reinforcing clip 21 is provided on the inner wall of the square groove 20, and the number of the reinforcing clips 21 is two. The two reinforcing clips 21 are threadedly connected with a threaded fixing rod 22 on one side away from the limit frame 19. Two limit frames 23 are provided on the left and right sides in front of the push beam 16. A card block 24 is provided inside the limit frame 19, and a square block 25 is inserted at the bottom position of the inner wall of the card block 24. Two circular plates 26 are fixedly connected to the front of the two limit frames 23, and a push jack 27 is fixedly connected to the middle position in front of the two circular plates 26;

[0032] In the prior art, it is also troublesome for operators to disassemble the device, and a large amount of manpower is required to disassemble the rear frame 4, and then reinstall the rear frame 4, changing the five sets of brackets into six sets of brackets, thereby increasing the workload of operators and reducing practicality;

[0033] When the operator uses the connecting assembly 3 to disassemble the rear frame 4, the left rear frame 4 is moved by the hydraulic pressure of the pushing jack 27. After the pushing jack 27 is moved, the operator removes the square block 25 from the lower surface of the block 24, and then rotates the threaded fixing rods 22 on both sides of the pushing beam 16, removes the threaded fixing rods 22 from both sides of the pushing beam 16, and then removes the block 24 on the upper surface of the reinforcing clip 21, and moves the right rear frame 4 to the middle position of the pushing beam 16. The operator then inserts the block 24 through the limiting frame 23, the reinforcing clip 21 and the pushing beam 16, and then uses the square block 25 for limiting. After fixing the right rear frame 4 in front of the middle frame 2, the operator moves the left rear frame 4 to the back of the right rear frame 4 for fixing, thereby avoiding the operator consuming a lot of manpower to disassemble and shift the rear frame 4, reducing the operator's workload, while also improving the operator's work efficiency, simplifying the entire disassembly steps, and improving practicality.

[0034] The specific working process of the present invention is as follows:

[0035] When the operator uses the device to work, he first connects the front frame 1 to the rear of the middle frame 2 through the connector 28, and then connects the rear frame 4 to the front of the middle frame 2 through the connector assembly 3. Then, the lifting action of the lifting jack 15 will cause the load-bearing plate 14 to move up and down, thereby providing support. This group of brackets is usually arranged and combined in a single-in-front and double-in-back manner using a push beam 16, a connector assembly 3, a connector 28, and a push jack 27, and the brackets are moved forward and backward by the hydraulic pressure of the push jack 27. When the stress of the lane changes, the double-row brackets in the last row can be changed to single-row brackets according to the support required by the lane, and placed in the last row of the bracket group, so that five groups of brackets can be changed to six groups of brackets, and the push beam 16 can connect two brackets;

[0036] When the operator uses the connecting assembly 3 to disassemble the rear frame 4, the left rear frame 4 is moved by the hydraulic pressure of the push jack 27. After the push jack 27 is used to move the frame, the operator removes the square block 25 from the lower surface of the block 24, and then rotates the threaded fixing rods 22 on both sides of the push beam 16, removes the threaded fixing rods 22 from both sides of the push beam 16, and then removes the block 24 on the upper surface of the reinforcement clip 21, and moves the right rear frame 4 to the middle position of the push beam 16. The operator then inserts the block 24 through the limiting frame 23, the reinforcement clip 21 and the push beam 16, and then uses the square block 25 for limiting. After fixing the right rear frame 4 in front of the middle frame 2, the operator moves the left rear frame 4 to the back of the right rear frame 4 for fixing.

[0037] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A variable arrangement large working resistance ultra-high advance hydraulic support, comprising a front frame (1), characterized in that: A middle frame (2) is arranged at the top position in front of the front frame (1) via a connector (28), and the number of the middle frames (2) is three, and a rear frame (4) is arranged at the bottom position in front of the middle frame (2) via a connector assembly (3); The rear frame (4) comprises a bottom plate (5), and the number of the bottom plates (5) is two, and the front of the upper surface of the two bottom plates (5) is fixedly connected with a support frame (6), and the number of the support frames (6) is four, and the bottom position in front of the two bottom plates (5) is fixedly connected with a fixed plate (7), and the inside of the four support frames (6) is provided with a pin shaft (8), and the outer surface of the pin shaft (8) is provided with a connecting rod (9).

2. The variable arrangement large working resistance super high advance hydraulic support according to claim 1 is characterized in that: A movable frame (11) is arranged at the top end of the connecting rod (9) via a second pin shaft (10), and a fixed frame (13) is arranged above the inner wall of the movable frame (11) via a third pin shaft (12), and the number of the fixed frames (13) is four.

3. The variable arrangement large working resistance super high advance hydraulic support according to claim 2 is characterized in that: The upper surfaces of the four fixing frames (13) are fixedly connected with load-bearing plates (14), and the number of the load-bearing plates (14) is two.

4. The variable arrangement large working resistance ultra-high advance hydraulic support according to claim 3 is characterized in that: The lower surfaces of the two load-bearing plates (14) are provided with lifting jacks (15), and the number of the lifting jacks (15) is four.

5. The variable arrangement large working resistance super high advance hydraulic support according to claim 3 is characterized in that: The connecting assembly (3) comprises a push beam (16), a square fixing groove (17) is fixedly connected to the middle position of the upper surface of the push beam (16), and the number of the square fixing grooves (17) is two, and a threaded limiting groove (18) is provided at the front position of the upper surface of the push beam (16).

6. The variable arrangement large working resistance super high advance hydraulic support according to claim 5 is characterized in that: A limiting frame (19) is arranged in the middle position in front of the push beam (16), a square groove (20) is provided on the inner wall of the limiting frame (19), a reinforcing clip (21) is arranged on the inner wall of the square groove (20), and the number of the reinforcing clips (21) is two, and a threaded fixing rod (22) is threadedly connected to the side of the two reinforcing clips (21) away from the limiting frame (19), and two limiting frames (23) are arranged on the left and right sides in front of the push beam (16).

7. The variable arrangement large working resistance super high advance hydraulic support according to claim 6 is characterized in that: A clamping block (24) is arranged inside the first limiting frame (19), and a square block (25) is inserted into the bottom position of the inner wall of the clamping block (24). Two circular plates (26) are fixedly connected in front of the two second limiting frames (23), and a push jack (27) is fixedly connected in the middle position in front of the two circular plates (26).