Reinforcing structure of flexible support circular tube

By adopting a reinforced structure in the flexible photovoltaic bracket circular tube, the positioning and installation of the short circular tube and the oblong tube is achieved by using the limit block and sliding components, the problem of the circular tube being easily deformed or broken under the action of strong pulling is solved, and the strength and structural stability of the flattening place are significantly improved.

CN119561456AActive Publication Date: 2025-03-04CHINA ENERGY CONSTR (BEIJING) ENERGY RES INST CO LTD
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Patent Information

Application Number
CN202411743674.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-03-04
Estimated Expiration
2044-11-30

AI Technical Summary

Technical Problem

The flexible photovoltaic stent round tube is prone to deform or breakage at the flattening position under strong pulling action, resulting in insufficient strength.

Method used

Reinforced structures are adopted, including oblong tubes, short tubes and reinforcements. The reinforcement includes a connecting part and a mounting part, and the positioning and tightening of the short circular tube and the oblong tube is achieved through the limiting block and the sliding assembly, thereby enhancing the strength at the flattening point.

Benefits of technology

It effectively improves the strength of the round tube of the flexible bracket at the flattened place, prevents deformation and breakage, and enhances the stability and endurance of the structure.

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Abstract

The invention relates to a reinforcing structure of a flexible support circular tube, and belongs to the technical field of flexible photovoltaic supports, the reinforcing structure comprises a long circular tube and a short circular tube, a reinforcing member is arranged between the long circular tube and the short circular tube, the reinforcing member comprises a connecting part and a mounting part, the connecting part comprises a lower shell, the lower shell is internally provided with a plurality of limiting blocks, and the limiting blocks are connected with the mounting part. The mounting part comprises an upper shell, a plurality of insertion rods are arranged in the upper shell, spring rods and rollers are arranged at the end parts of the insertion rods, a first insertion hole and a second insertion hole are formed in the inner wall of the upper shell, and when the upper shell and the long circular pipe are mounted, the first insertion hole and the second insertion hole are inserted into the long circular pipe. The rolling wheel moves to the second inserting hole from the first inserting hole and penetrates through the second inserting hole to be limited and fixed to the inserting groove in the long circular pipe, and the flexible support has the effect that the problems that in the prior art, the strength of the flattened position of the circular pipe of the flexible support is insufficient, deformation is likely to happen under the strong pulling effect, or the flattened position is broken can be solved.
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Description

Technical Field

[0001] The present application relates to the technical field of flexible photovoltaic brackets, and in particular to a reinforcement structure of a flexible bracket circular tube. Background Art

[0002] At present, flexible photovoltaic brackets have the characteristics of "large span, high clearance, long column distance, low cost, and environmental friendliness", which can effectively solve the adaptability problem of brackets in certain complex terrain scenes. Flexible photovoltaic brackets are a large-span multi-span structure, which is a prestressed steel wire rope tensioned between the two fixed points combined with a flexible bracket transverse connection system. The fixed points use a rigid structure and an outer inclined steel strand to provide support reaction force.

[0003] The flexible bracket transverse connection system is currently mainly composed of various shapes such as round tubes. The main disadvantage of the round tube transverse connection system is that the round tube is a single tube, and the flattened parts at both ends are not strong enough, so it is easy to deform or break under strong pulling. Summary of the invention

[0004] In order to solve the problem in the prior art that the flattened portion of the flexible support circular tube is not strong enough and is easily deformed or broken under strong pulling, the present application provides a reinforcement structure of the flexible support circular tube.

[0005] The reinforced structure of a flexible support circular tube provided in this application adopts the following technical solution: A reinforcement structure for a flexible bracket circular tube, comprising a long circular tube, a short circular tube being sleeved on the inner side of the long circular tube, and a reinforcement member, the reinforcement member comprising a connecting portion and a mounting portion, when the reinforcement member is vertically arranged, the connecting portion comprises a lower shell and a limit block, the limit block is slidably connected relative to the lower shell, the limit block slides in a direction close to or away from the center position of the lower shell, a limit groove is provided on the short circular tube, the limit block penetrates through the side wall of the lower shell and slides along the length direction of the limit groove, a sliding component for driving the limit block to press against the limit groove is provided in the lower shell; the mounting portion comprises an upper shell and an insertion rod, the upper shell is fixed to the lower shell, a slot is provided on the long circular tube, and a driving component for driving the insertion rod to be inserted and connected with the slot is provided in the upper shell.

[0006] By adopting the above technical scheme, when the long round tube and the short round tube are connected, the short round tube and the lower shell are installed first. Initially, the limit block passes through the lower shell, and the limit block is first inserted and slid along the limit groove on the short round tube, and then the sliding component drives the limit block to slide, so that the limit block and the limit groove are tightly pressed, and the lower shell and the short round tube can be quickly installed. Then the short round tube with the reinforcement installed is sleeved inside the long round tube. When the reinforcement is installed with the long round tube, the driving component can drive the insertion rod and the slot to quickly connect, thereby realizing the positioning installation of the short round tube and the long round tube, reducing the sliding between the round tubes during the flattening process in the later stage, and also increasing the strength of the flattened part of the round tube.

[0007] Optionally, the sliding assembly includes a push rod, a skateboard and a driving disk. The skateboard and the driving disk are coaxially arranged, the skateboard is fixed to the lower shell body, the push rod slides radially relative to the skateboard, the driving disk rotates relative to the lower shell body, and the rotation axis direction of the driving disk is in the vertical direction. A rotating assembly for driving the driving disk to rotate is provided in the lower shell body, and an arc-shaped sliding hole is opened on the driving disk. One end of the push rod slides along the sliding hole, and the other end is fixed to the limit block.

[0008] By adopting the above technical solution, when the driving disk rotates relative to the lower shell, the arc-shaped sliding hole on the driving disk rotates accordingly, and the push rod is driven by the driving disk to slide back and forth along the radial direction of the slide under the limiting action of the slide, thereby achieving tight contact between the limit block and the slide groove.

[0009] Optionally, a linear slide rail is provided on the slide plate, the slide rail is arranged radially along the slide plate, and the push rod slides in the slide rail along the length direction of the slide rail.

[0010] By adopting the above technical solution, the push rod moves along the length direction of the slide rail, which can make the push rod more stable when moving.

[0011] Optionally, the rotating assembly includes a gear ring, a driving tooth, a connecting rod and a transmission tooth. An outer shell is rotatably arranged on the peripheral side of the lower shell. The outer shell is fixed to the gear ring. One end of the connecting rod is fixed to the driving tooth, and the other end is fixed to the transmission tooth. The driving tooth is meshed with the gear ring, and the transmission tooth is meshed with the drive plate.

[0012] By adopting the above technical solution, the outer shell is rotated, the outer shell drives the gear ring to rotate, the gear ring engages with the driving teeth, thereby driving the driving teeth to rotate, and the driving teeth are connected to the transmission teeth through the connecting rod, that is, the transmission teeth rotate, and the rotation of the transmission teeth can drive the driving plate to rotate.

[0013] Optionally, the driving teeth, connecting rods and transmission teeth are provided in pairs respectively, and are all axially symmetrically arranged along the center position of the driving disk.

[0014] By adopting the above technical solution, the driving teeth, the connecting rod and the transmission teeth are respectively arranged axially symmetrically along the driving disk, so as to maintain stability when the driving disk is driven to rotate.

[0015] Optionally, the driving assembly includes a rotating tooth, a threaded rod and a threaded block, the rotating tooth is meshed with the driving tooth, the rotating tooth is fixed to the threaded rod, the threaded block is threadedly connected to the threaded rod, and the inserted rod is fixed to the threaded block.

[0016] By adopting the above technical solution, when the driving tooth rotates, it drives the rotating tooth to rotate, and the rotation of the rotating tooth drives the threaded rod to rotate. When the threaded rod rotates, it is threadedly connected with the threaded block. The threaded block is fixed to the insertion rod, and the insertion rod passes through the upper shell and the slot limiter. That is, when the upper shell and the long round tube are installed, the threaded block can be driven to move along the length direction of the threaded rod.

[0017] Optionally, an inner slide is vertically opened on the inner wall of the upper shell, and a first hole and a second hole are spaced apart on the inner slide. The first hole and the second hole are spaced apart in a direction away from the lower shell, and the second hole corresponds to the slot. The insertion rod slides back and forth along the length direction of the inner slide, and before the upper shell and the long round tube are installed, the insertion rod passes through the first hole.

[0018] By adopting the above technical solution, before the upper shell and the long round tube are installed, the insertion rod first passes through the first insertion hole. At this time, the first insertion hole forms a limit for the insertion rod, so that the insertion rod can remain stable and will not move up and down when the reinforcement and the lower shell are installed.

[0019] Optionally, a spring rod is fixed to the end of the insertion rod away from the threaded block, a rotating shaft is fixed to the spring rod, a roller is rotatably connected to the rotating shaft, and when the upper shell and the long round tube are installed, the roller rolls against the inner wall of the long round tube, and the spring rod is in a compressed state until the roller passes through the second plug hole and the slot limit.

[0020] By adopting the above technical solution, when the upper shell body is installed with the long round tube, the roller abuts against the inner wall of the long round tube and compresses the spring rod. At this time, the outer shell body is rotated so that the driving tooth drives the rotating tooth to rotate. Driven by the threaded block, the roller and the insertion rod slide along the inner slideway of the upper shell body until the insertion rod moves to the position of the second insertion hole. The spring rod restores its original length so that the roller and the slot are limited. When the outer shell body is rotated, the rotating assembly rotates at the same time, and the sliding assembly drives the limit block to abut against the slide groove of the lower shell body, thereby realizing the positioning and fixation of the reinforcement, the long round tube and the short round tube.

[0021] Optionally, the first insertion hole is provided with a beveled surface at one side edge facing the threaded rod.

[0022] By adopting the above technical solution, the edge of the first insertion hole on the side facing the threaded rod is beveled, which can save effort when the roller and the rotating shaft are recovered from the first insertion hole into the upper shell.

[0023] Optionally, grooves are symmetrically provided on the side walls of the slot, and both ends of the rotating shaft are inserted and connected to the grooves.

[0024] By adopting the above technical solution, when the roller and the rotating shaft are inserted and connected with the slot, the rotating shaft is inserted and inserted with the groove, so that the installation between the upper shell and the long round tube can be made more stable.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. When installing the reinforcement and the short round tube, first make the limit block and the slide groove on the inner wall of the short round tube insert and connect, then rotate the outer shell to rotate the rotating assembly, and then drive the limit block and the slide groove to press tightly through the sliding assembly, so that the lower shell and the short round tube can be quickly installed; 2. When positioning and installing the short round tube and the long round tube with the reinforcement, put the upper shell and the short round tube into the long tube, and rotate the outer shell. At this time, the roller on the plug rod compresses the spring rod and moves along the inner slideway under the drive of the threaded rod and the threaded block until the shaft and the roller pass through the second plug hole and the slot limiter, so that the reinforcement and the long round tube can be positioned and tightened, and the reinforcement and the short round tube are tightened at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application; Figure 2 It is a schematic diagram showing the cross-sectional structure of a short circular tube; Figure 3 It is a schematic diagram showing the cross-sectional structure of a reinforcement part; Figure 4 It is a schematic diagram showing the internal structure of the reinforcement; Figure 5 This is a schematic diagram showing the cross-sectional structure of a long circular tube.

[0027] In the figure, 1, long round tube; 11, slot; 2, short round tube; 21, limit groove; 3, reinforcement; 31, connecting part; 311, lower shell; 312, limit block; 32, installation part; 321, upper shell; 322, insertion rod; 3221, spring rod; 3222, roller; 4, sliding assembly; 41, push rod; 42, slide plate; 421, slide rail; 43, drive disk; 431, slide hole; 5, rotating assembly; 51, gear ring; 511, outer shell; 52, driving tooth; 53, connecting rod; 54, transmission tooth; 6, driving assembly; 61, rotating tooth; 62, threaded rod; 63, threaded block; 7, inner slide; 71, first socket; 72, second socket. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-Figure 5 This application is described in further detail.

[0029] An embodiment of the present application discloses a reinforcement structure of a flexible support circular tube.

[0030] refer to Figure 1 A reinforcement structure of a flexible bracket circular tube includes a long circular tube 1, a short circular tube 2 and a reinforcement member 3. The installation steps of the flexible bracket circular tube are: first install the short circular tube 2 and the reinforcement member 3, and then insert the short circular tube 2 with the reinforcement member 3 installed into the end of the long circular tube 1 to complete the positioning and installation of the reinforcement member 3 and the long circular tube 1, that is, the assembly of the short circular tube 2 and the long circular tube 1 is completed, and then the overlapping part of the long circular tube 1 and the short circular tube 2 is pressed into a flat end under the processing of an extruder, and a round hole is punched with a puncher to facilitate subsequent connection and installation.

[0031] refer to Figure 2 , Figure 3 and Figure 4 , take the reinforcement 3 at one end of the long round tube 1 as an example, when the reinforcement 3 is vertically arranged, the reinforcement 3 includes a connecting portion 31 and a mounting portion 32, the connecting portion 31 includes a lower shell 311, and a plurality of limit blocks 312 are slidably arranged in the lower shell 311, and the plurality of limit blocks 312 are circumferentially spaced apart from each other in the lower shell 311, and a plurality of limit grooves 21 are vertically opened on the short round tube 2. Before the lower shell 311 and the short round tube 2 are installed, the limit block 312 penetrates the side wall of the lower shell 311, and when the lower shell 311 and the short round tube 2 are installed, the limit block 312 is inserted into the limit groove 21 and slides along the limit groove 21.

[0032] refer to Figure 2 , Figure 3 and Figure 4 A sliding assembly 4 is arranged in the lower shell 311, and the sliding assembly 4 includes a push rod 41, a slide plate 42 and a driving disk 43. The slide plate 42 and the driving disk 43 are coaxially arranged, and the slide plate 42 is horizontally fixed to the lower shell 311. A plurality of linear slide rails 421 are provided on the slide plate 42, and the plurality of slide rails 421 are distributed at equal intervals along the radial direction of the slide plate 42. The push rod 41 slides in the slide rail 421, and the driving disk 43 rotates relative to the lower shell 311. The rotation axis direction of the driving disk 43 is along the vertical direction. A plurality of arc-shaped sliding holes 431 are provided on the driving disk 43, and one end of the push rod 41 slides along the sliding hole 431, and the other end is fixed to the limit block 312.

[0033] refer to Figure 2 , Figure 3 and Figure 4 A rotating assembly 5 is arranged in the lower shell 311, and the rotating assembly 5 includes a gear ring 51, a driving tooth 52, a connecting rod 53 and a transmission tooth 54. An outer shell 511 is rotatably arranged on the circumference of the lower shell 311. The outer shell 511 is fixedly connected to the gear ring 51. Two driving teeth 52, connecting rods 53 and transmission teeth 54 are respectively arranged, and are all axially symmetrically arranged along the driving disk 43. The connecting rod 53 is vertically arranged, and one end is fixed to the driving tooth 52, and the other end is fixed to the transmission tooth 54. The driving tooth 52 is meshed with the gear ring 51, and the transmission tooth 54 is meshed with the driving plate. When the outer shell 511 is rotated, the gear ring 51 rotates, driving the driving tooth 52 and the transmission tooth 54 to rotate, thereby driving the driving disk 43 to rotate. When the driving disk 43 rotates, the sliding hole 431 rotates accordingly, and the push rod drives the limit block 312 to press against the limit groove 21 under the limiting action of the slide rail 421.

[0034] refer to Figure 4 and Figure 5The mounting portion 32 includes an upper shell 321, which is fixedly connected to the lower shell 311. A plurality of plug rods 322 are arranged in the upper shell 321, and the plurality of plug rods 322 are spaced apart along the circumference of the upper shell 321. A spring rod 3221 is fixed to the end of the plug rod 322, and a rotating shaft is fixed to the spring rod 3221, on which a roller 3222 is rotatably connected. An inner slide 7 is vertically provided on the inner wall of the upper shell 321, and a first jack 71 and a second jack 72 are provided on the inner slide 7. The first jack 71 and the second jack 72 are spaced apart in a direction away from the lower shell 311. A chamfered surface is provided on one side of the first jack 71 facing the inside of the upper shell 321. An outer slide is vertically provided on the long round tube 1, and a slot 11 is provided on the outer slide, and the second jack 72 corresponds to the outer slide.

[0035] refer to Figure 4 and Figure 5 , a driving assembly 6 is arranged in the upper shell 321, and the driving assembly 6 includes a rotating tooth 61, a threaded rod 62 and a threaded block 63. The rotating tooth 61 is meshed with the driving tooth 52, the rotating tooth 61 is fixed with the threaded rod 62, the threaded block 63 is threadedly connected with the threaded rod 62, and the insertion rod 322 is fixed with the threaded block 63. Before the upper shell 321 is installed with the long round tube 1, the roller 3222 and the spring rod 3221 pass through the first insertion hole 71. When the upper shell 321 is installed with the long round tube 1, the roller 3222 abuts against the outer slideway inside the long round tube 1, compressing the spring rod 3221, rotating the outer shell 511, and driving the rotating tooth 61 to rotate when the gear ring 51 rotates. At this time, the threaded rod 62 rotates, and the end of the insertion rod 322 The screw block 63 is limited in the inner slide 7, so it moves along the length direction of the screw rod 62. At this time, the insertion rod 322 and the roller 3222 move along the inner slide 7 until the insertion rod 322 moves to the position of the second insertion hole 72. The spring rod 3221 restores its original length, and the roller 3222 passes through the second insertion hole 72 and is limited by the slot 11. A groove is also provided on the side wall of the slot 11. The rotating shaft on the roller 3222 can be limited by the groove, thereby increasing the stability of the installation of the insertion rod 322 and the long round tube 1. When the outer shell 511 rotates, the rotating assembly 5 also rotates. At this time, the sliding assembly 4 can drive the limit block 312 to press against the slide groove of the short round tube 2, thereby realizing the fastening connection between the short round tube 2 and the long round tube 1.

[0036] The implementation principle of the reinforcement structure of a flexible bracket round tube in the embodiment of the present application is as follows: in the installation connection of the short round tube 2 and the long round tube 1, the reinforcement member 3 and the short round tube 2 are first connected, at this time, the limit block 312 is first inserted and connected with the slide groove, and then the outer shell 511 is rotated to rotate the rotating component 5, drive the driving disk 43 to rotate, so that the limit block 312 is pressed against the slide groove, and then the short round tube 2 with the reinforcement member 3 is installed into the interior of the long round tube 1. When the upper shell 321 and the long round tube 1 are installed, the roller 3222 compresses the spring rod 322 1, recovered into the inner slideway 7 of the upper shell 321, the outer shell 511 is rotated, and the threaded block 63 moves along the length direction of the threaded rod 62 when the threaded rod 62 rotates, so that the insertion rod 322 moves from the first insertion hole 71 to the second insertion hole 72 and is fixed with the slot 11 on the long tube, thereby realizing the installation of the reinforcement 3 and the long round tube 1, that is, the connection between the short round tube 2 and the long round tube 1, and then, the overlapping part of the long round tube 1 and the short round tube 2 is flattened by an extruder, and a round hole is punched by a puncher, and the installation preparation work of the flexible bracket round tube is completed.

[0037] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A reinforcement structure of a flexible support circular tube, comprising a long circular tube (1), wherein a short circular tube (2) is sleeved inside the long circular tube (1), characterized in that: The device also comprises a reinforcing member (3), wherein the reinforcing member (3) comprises a connecting portion (31) and a mounting portion (32); when the reinforcing member (3) is arranged vertically, the connecting portion (31) comprises a lower shell (311) and a limiting block (312); the limiting block (312) is slidably connected relative to the lower shell (311); the limiting block (312) slides in a direction close to or away from the center position of the lower shell (311); a limiting groove (21) is provided on the short circular tube (2); and the limiting block (312) passes through the lower shell (311). The side wall slides along the length direction of the limiting groove (21), and a sliding component (4) for driving the limiting block (312) to press against the limiting groove (21) is arranged in the lower shell (311); the mounting portion (32) comprises an upper shell (321) and an insertion rod (322), the upper shell (321) is fixed to the lower shell (311), a slot (11) is provided on the long round tube (1), and a driving component (6) for driving the insertion rod (322) to be inserted and connected with the slot (11) is arranged in the upper shell (321).

2. The reinforcement structure of a flexible support round tube according to claim 1, characterized in that: The sliding assembly (4) comprises a push rod (41), a slide plate (42) and a driving disk (43). The slide plate (42) and the driving disk (43) are coaxially arranged. The slide plate (42) is fixed to the lower shell (311). The push rod (41) slides radially relative to the slide plate (42). The driving disk (43) rotates relative to the lower shell (311). The rotation axis direction of the driving disk (43) is along the vertical direction. A rotating assembly (5) for driving the driving disk (43) to rotate is arranged in the lower shell (311). An arc-shaped sliding hole (431) is opened on the driving disk (43). One end of the push rod (41) slides along the sliding hole (431), and the other end is fixed to the limit block (312).

3. The reinforcement structure of a flexible support round tube according to claim 2, characterized in that: The slide plate (42) is provided with a linear slide rail (421), the slide rail (421) is arranged radially along the slide plate (42), and the push rod (41) slides in the slide rail (421) along the length direction of the slide rail (421).

4. The reinforcement structure of a flexible support circular tube according to claim 3, characterized in that: The rotating assembly (5) comprises a gear ring (51), a driving tooth (52), a connecting rod (53) and a transmission tooth (54); an outer shell (511) is rotatably arranged around the lower shell (311); the outer shell (511) is fixed to the gear ring (51); one end of the connecting rod (53) is fixed to the driving tooth (52) and the other end is fixed to the transmission tooth (54); the driving tooth (52) is meshed with the gear ring (51); and the transmission tooth (54) is meshed with the driving plate.

5. The reinforcement structure of a flexible support circular tube according to claim 4, characterized in that: The driving teeth (52), the connecting rods (53) and the transmission teeth (54) are respectively provided in pairs, and are all axially symmetrically arranged along the center position of the driving disk (43).

6. The reinforcement structure of a flexible support circular tube according to claim 5, characterized in that: The driving assembly (6) comprises a rotating tooth (61), a threaded rod (62) and a threaded block (63); the rotating tooth (61) is meshed with the driving tooth (52); the rotating tooth (61) is fixed to the threaded rod (62); the threaded block (63) is threadedly connected to the threaded rod (62); and the insertion rod (322) is fixed to the threaded block (63).

7. The reinforcement structure of a flexible support circular tube according to claim 6, characterized in that: An inner slideway (7) is vertically provided on the inner wall of the upper shell (321), and a first plug hole (71) and a second plug hole (72) are spaced apart on the inner slideway (7). The first plug hole (71) and the second plug hole (72) are spaced apart in a direction away from the lower shell (311), and the second plug hole (72) corresponds to the slot (11). The insertion rod (322) reciprocates along the length direction of the inner slideway (7). Before the upper shell (321) and the long round tube (1) are installed, the insertion rod (322) passes through the first plug hole (71).

8. The reinforcement structure of a flexible support circular tube according to claim 7, characterized in that: A spring rod (3221) is fixed to one end of the insertion rod (322) away from the threaded block (63), a rotating shaft is fixed to the spring rod (3221), and a roller (3222) is rotatably connected to the rotating shaft. When the upper shell (321) and the long round tube (1) are installed, the roller (3222) rolls against the inner wall of the long round tube (1), and the spring rod (3221) is in a compressed state until the roller (3222) passes through the second insertion hole (72) and the slot (11) to limit the position.

9. The reinforcement structure of a flexible support circular tube according to claim 8, characterized in that: The first insertion hole (71) is arranged in a beveled surface at an edge of one side facing the threaded rod (62).

10. The reinforcement structure of a flexible support circular tube according to claim 8, characterized in that: Grooves are symmetrically provided on the side wall of the slot (11), and the two ends of the rotating shaft are inserted and connected with the grooves.

Citation Information

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