Architectural ceramic granulation device
By designing a new device for ceramic granulation, the swinging action of spraying granulation liquid and forming turntables solves the problems of high energy consumption, low production efficiency and dust in the existing ceramic granulation process, and achieves efficient and low-cost ceramic granulation production.
Patent Information
- Application Number
- CN202510136528.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ceramic granulation process has high energy consumption, low production efficiency and dust problems, and high equipment costs and maintenance costs.
A building ceramic granulation device is designed, using the swinging action of spraying granulation liquid and forming turntables to agglomerate the powder and form homogeneous spherical particles. The device includes a granulation box, a spray mechanism, a molding turntable, a displacement mechanism and a driving mechanism, and realizes efficient granulation and discharge through a variety of transmission structures and functional conversion mechanisms.
It improves the efficiency of ceramic granulation, reduces energy consumption and equipment costs, reduces dust generation, and improves the homogeneity of particles and the quality of finished products by optimizing the discharge process.
Smart Images

Figure CN119565486A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic particle processing, in particular to a building ceramic granulation device. Background Art
[0002] Ceramic granulation is a process of mixing ceramic particles with other materials to prepare ceramic particles with a specific particle size and shape through a granulation process. Such particles are widely used in the construction industry, such as cement-based composite materials, ceramic coatings, etc. The porcelain stone is crushed, screened, and processed to obtain particles of the required size, and other additives are mixed to allow the ceramic particles to fully contact with other materials to improve the molding performance. The mixed ceramic particles are prepared into particles with a certain size and shape using an appropriate granulation method, and then dried, screened, packaged, and other steps to form finished ceramic particles.
[0003] The ceramic granulation process mainly includes extrusion granulation, spray granulation, wheel granulation, flow granulation, centrifugal granulation, coating granulation, etc., among which extrusion granulation and spray granulation are the most common. The extrusion granulation process is suitable for ceramic raw materials with high hardness and not easy to break, and the spray granulation process is suitable for ceramic raw materials with high moisture content. Although extrusion granulation has the advantages of simple process and convenient operation, it has high energy consumption and usually includes hydraulic system, mold, lubrication device, etc. The equipment cost and maintenance cost are high, and the production efficiency is relatively low. Spray granulation has high energy consumption and relatively low production efficiency. A large amount of dust will be generated during the spray granulation process. In order to balance the energy consumption problem, the dust problem in the granulation process and the equipment cost problem, and improve the production efficiency of ceramic granulation, our company proposes a building ceramic granulation device, which will produce spherical homogeneous particles with a new structure and a new granulation method. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the above difficulties and provide a building ceramic granulation device.
[0005] In order to solve the above technical problems, the technical solution provided by the present invention is: a building ceramic granulation device, including a machine body, a granulation box and a spraying mechanism are arranged in the machine body, the spraying mechanism sprays granulation liquid on the raw materials inside the granulation box, a forming turntable is arranged at the bottom of the granulation box, the forming turntable agglomerates and granulates the raw materials through intermittent rotation, a displacement mechanism for driving the forming turntable to realize intermittent rotation is arranged inside the machine body, a discharging platform is arranged on one side of the granulation box, an internal sealing mechanism for impedance discharging is arranged on the discharging platform, the displacement mechanism includes a fixed platform, a driving mechanism, a transmission mechanism and a positioner, the fixed platform is arranged below the granulation box and connected to the machine body, the transmission mechanism includes a transmission mechanism rotatably arranged on the fixed platform Axis one and two transmission shafts two, the positioner is arranged between the transmission shaft one and the transmission shaft two, the positioner includes a lifting platform, a driving block, a rotating column and a transverse platform, the lifting platform is hinged to the forming turntable, a slide is provided at the bottom of the transverse platform for rotation, the transverse platform is slidably arranged on the fixed platform through the bottom slide, a positioning column is provided on the top of the transverse platform for sliding cooperation with the through hole at the bottom of the lifting platform, a spring is provided on the outside of the positioning column, the driving block is hinged on the inner side of the lifting platform, the rotating column is arranged on both sides of the driving block, the two ends of the transmission shaft one and one end of the transmission shaft two are hinged with transmission plate one and transmission plate two respectively, the transmission plate one and the transmission plate two are hinged to the rotating column, and the driving mechanism drives the transmission shaft one and the two transmission shafts two to rotate synchronously.
[0006] As an improvement: the driving mechanism includes motor 1, driving shaft 1 and driving shaft 2. Motor 1 drives driving shaft 1 to rotate through a sprocket structure. A conversion table is connected between driving shaft 1 and driving shaft 2. Driving shaft 1 drives driving shaft 2 to rotate through the conversion table. Driving shaft 1 and driving shaft 2 respectively drive driving shaft 1 and driving shaft 2 to rotate synchronously through the sprocket structure. Spline shaft 1 and spline shaft 2 are respectively provided at the ends of driving shaft 1 and driving shaft 2. A spline groove matching with spline shaft 1 and spline shaft 2 is provided on the inner side of the conversion table. The synchronous rotation of the transmission shaft is realized through the driving mechanism.
[0007] As an improvement: the position shifting mechanism also includes a function conversion mechanism, which includes motor 2, a threaded column and a driving platform. Gear 1 is provided at the output end of motor 2, and gear 2 meshing with gear 1 is provided in the middle section of the threaded column. The threaded directions of the threaded columns on both sides of gear 2 are opposite, and the threaded columns cooperate with the threaded holes on the rear side of the driving platform. A clamping platform is provided on the front side of the driving platform, and the conversion platform is rotatably arranged in the clamping platform. The switching of different actions of the positioner is realized through the function conversion mechanism.
[0008] As an improvement: a limit groove is provided on the front side of the driving platform, the driving shaft 2 passes through the limit groove, and a limit platform matching the limit groove is provided on the driving shaft 2, so that the rotation problem of the driving shaft 2 during the displacement process is solved by the limit structure.
[0009] As an improvement: an auxiliary displacement mechanism cooperating with the displacement mechanism is provided at the bottom of the discharging table, the auxiliary displacement mechanism includes a fixed block, the fixed block is fixedly arranged inside the machine body, fixed shafts are provided on both sides of the top of the fixed block, a support platform is provided at the bottom of the discharging table, a slider is provided in the groove at the bottom of the support platform for sliding, the slider is hinged to the fixed shaft, and the movement posture of the granulation box during the discharging process is changed through the auxiliary displacement mechanism.
[0010] As an improvement: the internal sealing mechanism includes a cylinder hinged on the top of the discharge platform, a sealing plate is hinged at the discharge chute on the front side of the granulation box, a fixing rod is provided on the outside of the sealing plate, and a connecting block is provided at the output end of the cylinder. The connecting block is hinged to the fixing rod to facilitate the opening and closing of the sealing plate.
[0011] As an improvement: the discharging platform is provided with a discharging channel at the front discharging trough, and a fish scale plate is provided on the discharging channel. A filter is clamped at the groove on the inner side of the discharging channel, and a receiving platform is provided at the bottom of the filter inside the machine body. The discharging channel extends out of the discharging port on the front side of the machine body, and a residual material door is hinged at the receiving platform on the front side of the machine body to facilitate discharging and material screening.
[0012] As an improvement: a feed chute is provided on the top of the granulation box, the feed chute is connected to the through hole on the top of the machine body through a flexible sealing cover, and a sealing door is hingedly provided at the through hole on the top of the machine body to prevent dust leakage.
[0013] Compared with the prior art, the present invention has the following beneficial effects: the present device provides a new granulation method, by uniformly spraying the granulation liquid and swinging the forming turntable, the powder is agglomerated and formed, and homogeneous spherical particles are formed during rolling. The displacement mechanism provides two action postures to realize the granulation and discharging functions, which greatly improves the production efficiency. Specifically: 1. The positioner design of the displacement mechanism enables the driving block to drive the lifting platform to realize horizontal periodic swinging motion. After the transmission mechanism is displaced, the driving block can drive the lifting platform to realize longitudinal rotation motion, thereby driving the self-rotation of the forming turntable or the overall motion of the granulating box; 2. The driving mechanism drives the transmission shaft 1 and two transmission shafts 2 to rotate synchronously through multiple chain transmission structures to complete the granulation transmission action. After switching through the function conversion mechanism, the driving mechanism drives the transmission shaft 1 to rotate and limits the rotation of the transmission shaft 2, thereby adjusting the axis angle of the driving block, so that the switched transmission mechanism drives the positioner to complete the discharging action; 3. The discharging action of the granulation box is that the rear end rotates greatly, the front end rotates slightly and moves forward and backward. The heavy particles are moved to the discharging channel by throwing the material. The mesh and fish scale plate design of the discharging channel play the role of screening particles and improving the discharging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a building ceramic granulation device of the present invention.
[0015] Figure 2 The internal structure of a building ceramic granulation device of the present invention is schematically shown. Figure 1 .
[0016] Figure 3 The internal structure of a building ceramic granulation device of the present invention is schematically shown. Figure 2 .
[0017] Figure 4 The invention discloses a structural schematic diagram of a spray mechanism of a building ceramic granulating device.
[0018] Figure 5 The invention discloses a structural schematic diagram of an inner sealing mechanism of a building ceramic granulating device.
[0019] Figure 6 The present invention is a schematic diagram of the bottom structure of a granulation box of a building ceramic granulation device.
[0020] Figure 7 The invention discloses a structural schematic diagram of a displacement mechanism of a building ceramic granulating device.
[0021] Figure 8 It is an exploded view of a displacement mechanism of a building ceramic granulating device of the present invention.
[0022] Fig. 9 The invention discloses a structural schematic diagram of a driving mechanism of a building ceramic granulating device.
[0023] Fig.10 The invention discloses a structural schematic diagram of a transmission mechanism and a positioner of a building ceramic granulating device.
[0024] Fig.11 The invention discloses a structural schematic diagram of a function conversion mechanism of a building ceramic granulating device.
[0025] Fig.12 The invention discloses a structural schematic diagram of an auxiliary displacement mechanism of a building ceramic granulating device.
[0026] As shown in the figure: 1. Machine body; 2. Granulation box; 3. Spray mechanism; 4. Internal sealing mechanism; 5. Displacement mechanism; 6. Auxiliary displacement mechanism; 11. Sealing door; 12. Discharge port; 13. Residual material door; 14. Receiving platform; 21. Feeding trough; 22. Forming turntable; 23. Discharge platform; 24. Discharge channel; 25. Screen; 26. Sealing plate; 27. Aggregate ramp; 28. Support platform; 31. Water tank; 32. Water pump; 33. Water outlet hose; 34. Fixed pipe; 35. Sprinkler; 41. Cylinder; 42. Connecting block; 43. Fixed rod; 51. Fixed platform; 52. Driving mechanism; 521. Motor 1; 5211. Sprocket 1; 522. Drive shaft 1; 5221. Sprocket 2; 5222. Sprocket 3; 5223. Spline shaft 1; 523. Drive Drive shaft two; 5231, spline shaft two; 5232, sprocket four; 5233, limit table; 53, transmission mechanism; 531, transmission shaft one; 5311, sprocket five; 5312, transmission plate one; 532, transmission shaft two; 5321, sprocket six; 5322, transmission plate two; 54, positioner; 541, lifting platform; 542, drive block; 543, rotating column; 544, transverse platform; 545, slide; 546, positioning column; 547, spring; 55, function conversion mechanism; 551, motor two; 5511, gear one; 552, threaded column; 5521, gear two; 553, drive platform; 5531, slide bar; 5532, limit groove; 5533, clamping platform; 56, conversion platform; 61, fixed block; 62, fixed shaft; 63, slider. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0028] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5As shown, a building ceramic granulation device comprises a body 1, a granulation box 2 and a spray mechanism 3 are arranged in the body 1, the spray mechanism 3 sprays granulation liquid on the raw materials inside the granulation box 2, a feed trough 21 is arranged on the top of the granulation box 2, the feed trough 21 is connected to the through hole on the top of the body 1 through a flexible sealing cover, a sealing door 11 is hingedly arranged at the through hole on the top of the body 1, a forming turntable 22 is arranged at the bottom of the granulation box 2, the top surface of the forming turntable 22 is concave, a gathering ramp 27 is arranged around the forming turntable 22 on the inner side of the granulation box 2, and the forming turntable 22 is intermittently rotated. The raw materials are agglomerated and granulated, a displacement mechanism 5 is provided inside the machine body 1 for driving the forming turntable 22 to realize intermittent rotation, a discharging platform 23 is provided on one side of the granulation box 2, an inner sealing mechanism 4 for impedance discharging is provided on the discharging platform 23, a spraying mechanism 3 comprises a water tank 31 and a water pump 32, the water tank 31 and the water pump 32 are fixed in the machine body 1, a water inlet end of the water pump 32 is connected to the water tank 31, a water outlet end is connected to a water outlet hose 33, an end of the water outlet hose 33 is connected to a fixed pipe 34, the fixed pipe 34 is fixed inside the granulation box 2, and a plurality of spray heads 35 are provided on the fixed pipe 34.
[0029] Combined with Figure 6 , Attachment Figure 7 , Attachment Figure 8 and attached Fig.10 As shown, the position changing mechanism 5 includes a fixed platform 51, a driving mechanism 52, a transmission mechanism 53 and a positioner 54. The fixed platform 51 is arranged below the granulation box 2 and connected to the machine body 1. The transmission mechanism 53 includes a transmission shaft 1 531 and two transmission shafts 532 rotatably arranged on the fixed platform 51. The positioner 54 is arranged between the transmission shaft 1 531 and the transmission shaft 2 532. The positioner 54 includes a lifting platform 541, a driving block 542, a rotating column 543 and a transverse platform 544. The lifting platform 541 is hinged to the molding turntable 22. The bottom of the transverse platform 544 is rotatably provided with a slide 545. The transverse platform 544 is rotated through the bottom The upper slide 545 is slidably arranged on the fixed platform 51, the top of the transverse platform 544 is provided with a positioning column 546 which slides with the through hole at the bottom of the lifting platform 541, and a spring 547 is arranged on the outer side of the positioning column 546. The driving block 542 is hingedly arranged on the inner side of the lifting platform 541, and the rotating column 543 is arranged on both sides of the driving block 542. The two ends of the transmission shaft 1 531 and one end of the transmission shaft 2 532 are respectively hingedly provided with a transmission plate 1 5312 and a transmission plate 2 5322. The transmission plate 1 5312 and the transmission plate 2 5322 are hinged with the rotating column 543, and the driving mechanism 52 drives the transmission shaft 1 531 and the two transmission shafts 2 532 to rotate synchronously.
[0030] Working principle 1 of the displacement mechanism 5: the driving mechanism 52 drives the transmission shaft 1 531 and the two transmission shafts 532 to rotate synchronously. During the rotation of the transmission shaft 1 531 and the transmission shaft 2 532, the transmission is transmitted through the rotating column 543 hinged by the transmission plate 1 5312 and the transmission plate 2 5322, driving the driving block 542 to rotate. In the initial position, that is, in the granulation state, the rotating column 543 is in an inclined state. During the rotation of the transmission shaft 1 531 and the transmission shaft 2 532, the transmission plate 1 5312 and the transmission plate 2 53 22 and the transmission shaft 1 531 and the transmission shaft 2 532 do not rotate, the inclined rotating column 543 drives the driving block 542 to rotate around the axis of the transmission shaft 1 531, the rotation of the driving block 542 causes the lifting platform 541 and the transverse platform 544 to swing, driving the forming turntable 22 to swing and rotate, so that the raw materials with the granulation liquid adhere together to form granules. In the process of rotating with the forming turntable 22, the shape of the granules gradually tends to be spherical during rolling and grows to a suitable size, completing the granulation work.
[0031] Combined with Figure 7 , Attachment Fig. 9 and attached Fig.10 As shown, the driving mechanism 52 includes a motor 1 521, a driving shaft 1 522 and a driving shaft 2 523. The output end of the motor 1 521 is provided with a sprocket 1 5211. The driving shaft 1 522 is provided with a sprocket 2 5221 and a sprocket 3 5222. The sprocket 1 5211 and the sprocket 2 5221 cooperate with each other through a chain transmission. A conversion table 56 is connected between the driving shaft 1 522 and the driving shaft 2 523. The driving shaft 1 522 drives the driving shaft 2 523 to rotate through the conversion table 56. The outer end of the driving shaft 2 523 A sprocket four 5232 is provided, and a sprocket five 5311 and a sprocket six 5321 are respectively provided on the transmission shaft one 531 and the transmission shaft two 532, the sprocket five 5311 cooperates with the sprocket three 5222 through chain transmission, the sprocket six 5321 cooperates with the sprocket four 5232 through chain transmission, the ends of the drive shaft one 522 and the drive shaft two 523 are respectively provided with a spline shaft one 5223 and a spline shaft two 5231, and a spline groove cooperating with the spline shaft one 5223 and the spline shaft two 5231 is provided on the inner side of the conversion table 56.
[0032] Working principle of driving mechanism 52: motor 1 521 drives sprocket 1 5211 to rotate, sprocket 1 5211 and sprocket 2 5221 cooperate through chain transmission to drive driving shaft 1 522 to rotate, and spline shaft 1 5223 and spline shaft 2 5231 cooperate with the spline groove inside the conversion table 56, so that driving shaft 1 522 drives driving shaft 2 523 to rotate through the conversion table 56, sprocket 5 5311 and sprocket 3 5222, sprocket 6 5321 and sprocket 4 5232 are respectively driven by chains to drive transmission shaft 1 531 and transmission shaft 2 532 to rotate synchronously, thereby driving positioner 54 to act, and realizing granulation or discharging function.
[0033] Combined with Figure 8 , Attachment Fig. 9 and attached Fig.11 As shown, the displacement mechanism 5 also includes a function conversion mechanism 55, which includes a motor 2 551, a threaded column 552 and a driving platform 553. The output end of the motor 2 551 is provided with a gear 1 5511, and the middle section of the threaded column 552 is provided with a gear 2 5521 meshing with the gear 1 5511. The threaded directions of the threaded columns 552 on both sides of the gear 2 5521 are opposite. The threaded columns 552 cooperate with the threaded holes on the rear side of the driving platform 553. A clamping platform 5533 is provided on the front side of the driving platform 553. The conversion platform 56 is rotatably arranged in the clamping platform 5533. Slide bars 5531 slidably matched with the fixed platform 51 are provided on both sides of the driving platform 553. A limiting groove 5532 is provided on the front side of the driving platform 553. The driving shaft 2 523 passes through the limiting groove 5532, and a limiting platform 5233 matching with the limiting groove 5532 is provided on the driving shaft 2 523.
[0034] Working principle of function conversion mechanism 55: Function conversion mechanism 55 is used to switch the action of positioner 54. In the initial state, positioner 54 performs a swinging action to realize the granulation function. When discharging is required, motor 2 551 drives gear 1 5511 to rotate, and gear 1 5511 is meshed with gear 2 5521 to drive threaded column 552 to rotate. Since the threads on both sides of threaded column 552 are in opposite directions, threaded column 552 drives driving tables 553 on both sides to move toward each other, and drives conversion table 56 to slide on driving shaft 1 522 through clamping table 5533, so that conversion table 56 is separated from spline shaft 2 5231. At this time, motor 1 521 only drives driving shaft 1 522 to rotate, indirectly The drive transmission shaft 1 531 rotates. When the drive platform 553 moves, the limit slot 5532 moves to the limit platform 5233. The limit platform 5233 is locked with the limit slot 5532 to prevent the drive shaft 2 523 from rotating, thereby preventing the transmission shaft 2 532 from rotating. When the transmission shaft 1 531 rotates, the drive block 542 is moved through the hinged transmission of the transmission plate 1 5312 and the rotating column 543. Since the transmission shaft 2 532 is fixed, the transmission plate 2 5322 only changes its angle with the rotating column 543. During this process, the positioner 54 slides slightly on the fixed platform 51, and finally the axis of the rotating column 543 is parallel to the axis of the transmission shaft 1 531. At this time, the function switching is completed.
[0035] Working principle 2 of the positioner mechanism 5: After the function switching is realized by the function conversion mechanism 55, the driving platform 553 is reset to make the driving shaft 1 522 and the driving shaft 2 523 rotate synchronously. At this time, the action of the positioner 54 driven by the transmission mechanism 53 changes, and the rotating column 543 remains parallel to the axis of the transmission shaft 1 531 and rotates around the axis of the transmission shaft 1 531. In this state, the driving block 542 and the lifting platform 541 do not rotate, and the driving block 542 rotates around the axis of the transmission shaft 1 531, driving the positioner 54 to slide back and forth on the fixed platform 51 and making the lifting platform 541 perform a lifting action. The lifting of the lifting platform 541 is positioned by the positioning column 546. At this time, the forming turntable 22 and the granulation box 2 do not rotate, but drive the rear end of the granulation box 2 to rotate, and the granulation box 2 performs a material throwing work. The heavy particles are thrown farther than the powdered raw materials, and are thrown out from the discharge chute on the front side of the granulation box 2, while the powdered raw materials remain in the granulation box 2 to complete the discharge function.
[0036] Combined with Figure 6 and attached Fig.12 As shown, an auxiliary displacement mechanism 6 cooperating with the displacement mechanism 5 is provided at the bottom of the discharge platform 23, and the auxiliary displacement mechanism 6 includes a fixed block 61, and the fixed block 61 is fixedly arranged inside the machine body 1, and fixed shafts 62 are provided on both sides of the top of the fixed block 61. A support platform 28 is provided at the bottom of the discharge platform 23, and a slider 63 is slidably provided in the groove at the bottom of the support platform 28, and the slider 63 is hinged to the fixed shaft 62.
[0037] Working principle of the auxiliary displacement mechanism 6: the particles can be thrown out of the discharge trough only by rotating the rear end of the granulation box 2, but the moving distance in the discharge channel 24 is short, and it is also easier to have problems such as blockage and material return. For this reason, a small rotation action is added at the bottom of the discharge table 23. When the rear end of the granulation box 2 rotates, the support platform 28 at the bottom of the discharge table 23 rotates and moves back and forth. The slider 63 rotates with the fixed shaft 62 to provide a rotation fulcrum for the discharge table 23. The slider 63 slides with the groove at the bottom of the support platform 28 to meet the forward and backward movement of the discharge table 23. The overall movement mode of the granulation box 2 is a large rotation at the rear end and a small rotation at the front end. At this time, the conveying distance of the discharge channel 24 can be extended.
[0038] Combined with Figure 5 As shown, the inner sealing mechanism 4 includes a cylinder 41 hingedly arranged on the top of the discharge platform 23, a sealing plate 26 is hingedly arranged at the discharge chute on the front side of the granulation box 2, a fixing rod 43 is arranged on the outer side of the sealing plate 26, and a connecting block 42 is provided at the output end of the cylinder 41, and the connecting block 42 is hinged to the fixing rod 43.
[0039] Working principle of the inner sealing mechanism 4: During the granulation process, the cylinder 41 pulls the fixing rod 43 backwards, so that the sealing plate 26 is tightly attached to the discharge slot on the front side of the granulation box 2 to prevent the powder from leaking out. During the discharge, the cylinder 41 pushes the fixing rod 43 toward the side of the granulation box 2 through the connecting block 42, so that the sealing plate 26 opens toward the inside of the granulation box 2, and the discharge slot on the front side of the granulation box 2 is opened.
[0040] Combined with Figure 1 , Attachment Figure 3 and attached Figure 4 As shown, the discharging platform 23 is provided with a discharging channel 24 at the front discharging trough, a fish scale plate is provided on the discharging channel 24, a leakage net 25 is clamped at the inner groove of the discharging channel 24, a receiving platform 14 is provided at the bottom of the leakage net 25 inside the machine body 1, the discharging channel 24 extends out of the discharging port 12 on the front side of the machine body 1, and a residual material door 13 is hingedly provided at the receiving platform 14 on the front side of the machine body 1.
[0041] Working principle of the discharge channel 24: In order to enhance the particle conveying capacity and prevent the particles from rolling back into the granulation box 2, the bottom surface of the discharge channel 24 is a fish scale plate, which is divided into a straight surface and an inclined surface. The straight surface faces the discharge port 12. When the granulation box 2 moves forward, the particles in the discharge channel 24 will be pushed by the straight surface of the fish scale plate and roll toward the discharge port 12. When the granulation box 2 moves backward, the particles roll on the inclined surface of the fish scale plate due to inertia, which solves the problem of material return. When discharging, it is inevitable that a small amount of powder raw materials and small particles will be thrown out. This part of the material will fall into the receiving table 14 when passing through the filter 25, avoiding coming out from the discharge port 12. During subsequent granulation, the material in the receiving table 14 can be poured into the granulation box 2.
[0042] When the present invention is implemented, the sealing door 11 is opened, the powder material is poured into the granulation box 2, and then the sealing door 11 is closed, and the granulation liquid is sprayed on the raw materials inside the granulation box 2 through the spraying mechanism 3. At the same time, the positioner 54 is driven to swing through the driving mechanism 52 and the transmission mechanism 53, which drives the forming turntable 22 to swing. The powder material combines with the granulation liquid to form spherical particles on the forming turntable 22. After granulation is completed, the function conversion mechanism 55 switches the positioner 5 to the material throwing function, and cooperates with the auxiliary positioner 6 to make the granulation box 2 rotate greatly at the rear end, rotate slightly at the front end and move back and forth, and the sealing plate 26 is opened by the internal sealing mechanism 4. The particles are thrown out through the discharge chute on the front side of the granulation box 2 and transported on the discharge channel 24. A small amount of powder raw materials and small particles fall into the receiving table 14 through the leakage net 25 for collection, and materials with qualified particle size are discharged from the discharge port 12.
[0043] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.
Claims
1. A building ceramic granulation device, comprising a machine body (1), a granulation box (2) and a spray mechanism (3) are arranged in the machine body (1), the spray mechanism (3) sprays granulation liquid on raw materials in the granulation box (2), a molding turntable (22) is arranged at the bottom of the granulation box (2), the molding turntable (22) aggregates and granulates the raw materials through intermittent rotation, a displacement mechanism (5) is arranged in the machine body (1) for driving the molding turntable (22) to realize intermittent rotation, a discharging platform (23) is arranged on one side of the granulation box (2), and an internal sealing mechanism (4) for resisting discharging is arranged on the discharging platform (23), characterized in that: The position changing mechanism (5) comprises a fixed platform (51), a driving mechanism (52), a transmission mechanism (53) and a position changer (54). The fixed platform (51) is arranged below the granulation box (2) and connected to the machine body (1). The transmission mechanism (53) comprises a first transmission shaft (531) and two second transmission shafts (532) rotatably arranged on the fixed platform (51). The position changer (54) is arranged between the first transmission shaft (531) and the second transmission shaft (532). The position changer (54) comprises a lifting platform (541), a driving block (542), a rotating column (543) and a transverse platform (544). The lifting platform (541) is hinged to the molding turntable (22). The bottom of the transverse platform (544) is rotatably provided with a slide table (545). The transverse platform (544) The bottom slide (545) is slidably arranged on the fixed platform (51); a positioning column (546) is provided on the top of the transverse platform (544) and is slidably matched with a through hole at the bottom of the lifting platform (541); a spring (547) is provided on the outer side of the positioning column (546); a driving block (542) is hingedly arranged on the inner side of the lifting platform (541); a rotating column (543) is arranged on both sides of the driving block (542); two ends of the transmission shaft (531) and one end of the transmission shaft (532) are respectively hingedly provided with a transmission plate (5312) and a transmission plate (5322); the transmission plate (5312) and the transmission plate (5322) are hingedly connected to the rotating column (543); and the driving mechanism (52) drives the transmission shaft (531) and the two transmission shafts (532) to rotate synchronously.
2. A building ceramic granulation device according to claim 1, characterized in that: The driving mechanism (52) comprises a motor 1 (521), a driving shaft 1 (522) and a driving shaft 2 (523); the motor 1 (521) drives the driving shaft 1 (522) to rotate via a sprocket structure; a conversion table (56) is connected between the driving shaft 1 (522) and the driving shaft 2 (523); the driving shaft 1 (522) drives the driving shaft 2 (523) to rotate via the conversion table (56); the driving shaft 1 (522) and the driving shaft 2 (523) respectively drive the transmission shaft 1 (531) and the transmission shaft 2 (532) to rotate synchronously via the sprocket structure; the ends of the driving shaft 1 (522) and the driving shaft 2 (523) are respectively provided with a spline shaft 1 (5223) and a spline shaft 2 (5231); and a spline groove cooperating with the spline shaft 1 (5223) and the spline shaft 2 (5231) is provided on the inner side of the conversion table (56).
3. A building ceramic granulation device according to claim 2, characterized in that: The displacement mechanism (5) further comprises a function conversion mechanism (55), the function conversion mechanism (55) comprising a second motor (551), a threaded column (552) and a driving platform (553), the output end of the second motor (551) being provided with a first gear (5511), the middle section of the threaded column (552) being provided with a second gear (5521) meshing with the first gear (5511), the threaded columns (552) on both sides of the second gear (5521) having threads in opposite directions, the threaded columns (552) being matched with threaded holes on the rear side of the driving platform (553), the front side of the driving platform (553) being provided with a clamping platform (5533), and the conversion platform (56) being rotatably disposed in the clamping platform (5533).
4. A building ceramic granulation device according to claim 3, characterized in that: The front side of the driving platform (553) is provided with a limiting groove (5532), the second driving shaft (523) passes through the limiting groove (5532), and the second driving shaft (523) is provided with a limiting platform (5233) that cooperates with the limiting groove (5532).
5. The architectural ceramic granulation device according to claim 3, characterized in that: An auxiliary displacement mechanism (6) cooperating with the displacement mechanism (5) is provided at the bottom of the discharging platform (23), the auxiliary displacement mechanism (6) comprising a fixed block (61), the fixed block (61) being fixedly arranged inside the machine body (1), fixed shafts (62) being arranged on both sides of the top of the fixed block (61), a support platform (28) being provided at the bottom of the discharging platform (23), a sliding block (63) being slidably arranged in a groove at the bottom of the support platform (28), and the sliding block (63) being hinged to the fixed shaft (62).
6. The building ceramic granulation device according to claim 1, characterized in that: The inner sealing mechanism (4) comprises a cylinder (41) hingedly arranged on the top of the discharge platform (23); a sealing plate (26) is hingedly arranged at the discharge chute on the front side of the granulation box (2); a fixing rod (43) is arranged on the outside of the sealing plate (26); a connecting block (42) is arranged at the output end of the cylinder (41); and the connecting block (42) is hingedly connected to the fixing rod (43).
7. The architectural ceramic granulation device according to claim 1, characterized in that: The discharging platform (23) is provided with a discharging channel (24) at the front discharging slot, a fish scale plate is provided on the discharging channel (24), a leakage net (25) is clamped at the inner groove of the discharging channel (24), a receiving platform (14) is provided inside the machine body (1) at the bottom of the leakage net (25), the discharging channel (24) extends out of the discharging port (12) at the front side of the machine body (1), and a residual material door (13) is hingedly provided at the receiving platform (14) at the front side of the machine body (1).
8. The architectural ceramic granulation device according to claim 1, characterized in that: The top of the granulation box (2) is provided with a feed chute (21), the feed chute (21) is connected to the through hole at the top of the machine body (1) via a flexible sealing cover, and a sealing door (11) is hingedly provided at the through hole at the top of the machine body (1).
Citation Information
Patent Citations
Ceramic tile granulator
CN211754730U
Granulator capable of discharging smoothly
CN214863351U
Feed processing granulator
CN220531509U
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