Integrated automobile coating pretreatment and drying integrated equipment
By designing integrated automotive coating pretreatment and drying equipment, the problem of single functions of the existing device is solved, and comprehensive cleaning, phosphating and drying of automotive accessories is achieved, and the adhesion and corrosion resistance of coatings are improved.
Patent Information
- Application Number
- CN202411808528.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automotive coating pretreatment devices have a single function and cannot effectively complete the cleaning, phosphating and drying of automotive accessories, affecting the quality of subsequent coating work.
An integrated automotive coating pretreatment and drying equipment is designed. By setting up cleaning areas, soaking areas and drying areas, the mobile components, clamping components, dust removal components and drying components are used to achieve comprehensive pretreatment and drying of automotive accessories.
The equipment can effectively clean, phosphate and dry auto parts, improve the adhesion and corrosion resistance of the coating, and has relatively complete functions, solving the problem that existing devices cannot fully complete pretreatment and drying.
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Figure CN119565864A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to integrated automobile coating pretreatment and drying equipment, belonging to the technical field of automobile coating. Background Art
[0002] Automobile body painting refers to the process of coating the treated surface of an object (substrate surface) with paint and drying it to form a film. The cured paint film is called a coating film (commonly known as "paint film"). The composite layer composed of two or more layers of coating film is called a coating. Automobile surface painting is a typical multi-layer coating.
[0003] When manufacturing cars, it is often necessary to paint the body shell, doors, roof and other parts, which can play a role in corrosion protection and aesthetics. Automobile paint pretreatment is a key step before automobile painting, which plays a role in cleaning and phosphating. However, the existing automobile paint pretreatment devices are relatively single in function and can often only play a simple cleaning role on the outer surface. Imperfect pretreatment work will affect subsequent painting work.
[0004] Therefore, an integrated automobile coating pretreatment and drying equipment is proposed. Summary of the invention
[0005] In view of this, the present invention provides an integrated automobile painting pretreatment and drying integrated equipment to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the present invention is implemented as follows: an integrated automobile paint pretreatment and drying integrated equipment, including an integrated mechanism, a U-shaped plate is fixedly connected to the top of the integrated mechanism, baffles are fixedly connected to the left and right sides of the inner side of the integrated mechanism, and the inner side of the integrated mechanism is divided into a cleaning area, a soaking area and a drying area by the baffle, a moving component is arranged on the right side of the U-shaped plate, a clamping component is arranged at the bottom of the moving component, a plurality of dust removal components are arranged on the inner side of the integrated mechanism and on the front and rear sides of the cleaning area, and a drying component is arranged on the inner side of the integrated mechanism and at the bottom of the drying area.
[0007] Further preferably, the moving component includes a servo motor, which is fixedly connected to the right side of the U-shaped plate, and the output end of the servo motor is fixedly connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to a threaded sleeve, and the bottom of the threaded sleeve is fixedly connected to the connecting rod.
[0008] Further preferably, the clamping assembly includes a telescopic part, the telescopic part is fixedly connected to the bottom of the connecting rod, the telescopic end of the telescopic part is fixedly connected to a cover plate, the left and right sides of the bottom of the cover plate are fixedly connected to vertical plates, the outer sides of the vertical plates are threadedly connected to a rotating rod, the inner side of the rotating rod is movably connected to a clamping plate via a bearing, and the clamping plate is located on the inner side of the vertical plate.
[0009] Further preferably, the dust removal assembly includes a spring, which is fixedly connected to the inner side of the integrated structure and is located at the front and rear sides of the cleaning area, the inner side of the spring is fixedly connected to a connecting plate, and the inner side of the connecting plate is bonded with a sponge by PP glue.
[0010] Further preferably, the drying component includes a drying box, which is fixedly connected to the inner side of the integrated structure and located at the bottom of the drying area. A hot air blower is provided on the right side of the drying box. The top of the drying box is connected to connecting pipes on all sides, and the inner sides of the connecting pipes are connected to air outlets.
[0011] Further preferably, a sliding groove is opened on the front side of the inner side of the U-shaped plate, a sliding block is fixedly connected to the back side of the threaded sleeve, and the sliding block is slidably connected to the inner side of the sliding groove.
[0012] Further preferably, both upper and lower sides of the inner side of the vertical plate are fixedly connected with sliding rods, and the clamping plate is slidably connected to the outer surface of the sliding rods.
[0013] Further preferably, a light box is fixedly connected to the inner side of the integrated structure and the front and rear sides of the drying area, and a plurality of infrared baking lamps of the same size and distributed at equal intervals are arranged on the inner side of the light box.
[0014] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0015] 1. The present invention divides the inner side of the integrated structure into a cleaning area, a soaking area and a drying area by setting a baffle. The surface of the automobile parts can be cleaned first, and then immersed in the soaking area. The phosphating solution can be put into the soaking area to form a phosphating salt conversion film on the surface of the automobile parts, thereby improving the adhesion of the coating and playing a certain anti-rust role. The automobile parts can then be moved to the drying area for drying, which can play the effect of coating pretreatment and drying for the automobile parts. The function is relatively complete, and the subsequent coating adhesion and anti-corrosion performance of the automobile parts are improved.
[0016] 2. The present invention can facilitate the left-right movement of automobile accessories by setting a moving component, can facilitate the clamping of automobile accessories by setting a clamping component, and can wipe the surface of automobile accessories by setting a dust removal component, thereby further improving the dust removal capability.
[0017] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the front structure of the main body of the present invention;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the integrated box of the present invention;
[0021] Figure 3 It is a schematic diagram of the structure of the clamping assembly of the present invention in a disassembled state;
[0022] Figure 4 This is a schematic diagram of the structure of the dust removal component of the present invention in a disassembled state;
[0023] Figure 5 It is a schematic structural diagram of the drying component of the present invention in a disassembled state.
[0024] Figure numerals: 1. integrated box; 2. U-shaped plate; 3. baffle; 4. moving assembly; 401. servo motor; 402. threaded rod; 403. threaded sleeve; 404. connecting rod; 5. clamping assembly; 501. telescopic member; 502. cover plate; 503. vertical plate; 504. rotating rod; 505. clamping plate; 6. dust removal assembly; 601. spring; 602. connecting plate; 603. sponge; 7. drying assembly; 701. drying box; 702. hot air blower; 703. connecting pipe; 704. air outlet; 8. sliding groove; 9. sliding block; 10. sliding rod; 11. light box; 12. infrared baking lamp. DETAILED DESCRIPTION
[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0026] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0027] Example 1
[0028] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides an integrated automobile paint pretreatment and drying integrated equipment, including an integrated mechanism 1, a U-shaped plate 2 is fixedly connected to the top of the integrated mechanism 1, baffles 3 are fixedly connected to the left and right sides of the inner side of the integrated mechanism 1, and the inner side of the integrated mechanism 1 is divided into a cleaning area, a soaking area and a drying area by the baffle 3, a moving component 4 is arranged on the right side of the U-shaped plate 2, a clamping component 5 is arranged at the bottom of the moving component 4, a plurality of dust removal components 6 are arranged on the inner side of the integrated mechanism 1 and on the front and rear sides of the cleaning area, and a drying component 7 is arranged on the inner side of the integrated mechanism 1 and at the bottom of the drying area.
[0029] By setting the baffle 3, the inner side of the integrated structure 1 is divided into a cleaning area, a soaking area and a drying area. The surface of the automobile parts can be cleaned first, and then immersed in the soaking area. The phosphating solution can be put into the soaking area to form a phosphating salt conversion film on the surface of the automobile parts, thereby improving the adhesion of the coating and playing a certain anti-rust role. The automobile parts can then be moved to the drying area for drying, which can play the effect of coating pretreatment and drying for the automobile parts. The function is relatively complete, and the subsequent coating adhesion and anti-corrosion performance of the automobile parts are improved.
[0030] Example 2
[0031] like Figure 2 , Figure 3 and Figure 4 As shown, in one embodiment, the moving assembly 4 includes a servo motor 401, which is fixedly connected to the right side of the U-shaped plate 2, and the output end of the servo motor 401 is fixedly connected to a threaded rod 402, and the outer surface of the threaded rod 402 is threadedly connected to a threaded sleeve 403, and the bottom of the threaded sleeve 403 is fixedly connected to the connecting rod 404. The clamping assembly 5 includes a telescopic member 501, which is fixedly connected to the bottom of the connecting rod 404, and the telescopic end of the telescopic member 501 is fixedly connected to a cover plate 502, and the cover plate 50 The left and right sides of the bottom are fixedly connected with vertical plates 503, the outer sides of the vertical plates 503 are connected with rotating rods 504 through threads, the inner sides of the rotating rods 504 are movably connected with clamping plates 505 through bearings, and the clamping plates 505 are located on the inner sides of the vertical plates 503. The dust removal component 6 includes a spring 601, which is fixedly connected to the inner side of the integrated mechanism 1 and is located on the front and rear sides of the cleaning area, the inner sides of the springs 601 are fixedly connected with connecting plates 602, and the inner sides of the connecting plates 602 are bonded with sponges 603 through PP glue.
[0032] By setting the moving component 4, the automobile accessories can be easily moved left and right, by setting the clamping component 5, the automobile accessories can be easily clamped, and by setting the dust removal component 6, the surface of the automobile accessories can be wiped, further improving the dust removal ability.
[0033] When the present invention is working: first, the auto parts that need to be pretreated are placed on the inner side of the clamping plate 505, and the rotating rods 504 on both sides are rotated at the same time, so that the rotating rods 504 drive the clamping plate 505 to move inward to clamp and fix the auto parts. At this time, the cleaning agent is sprayed on the outer surface of the auto parts, and the telescopic end of the telescopic member 501 extends downward to drive the cover plate 502, the clamping plate 505 and the auto parts to move downward until the auto parts completely enter the cleaning area, and the outer side of the cover plate 502 fits with the inner side of the cleaning area. At this time, the auto parts enter the inner side of the sponge 603, and the sponge 603 wipes the outer surface of the auto parts, and by setting the spring 601, it can According to the shape of the auto part, the sponge 603 is made to fit the outer surface of the auto part more closely. After the preliminary cleaning is completed, the telescopic end of the telescopic part 501 is retracted upward again, and the threaded rod 402 is driven to rotate by the output end of the servo motor 401. The threaded rod 402 drives the threaded sleeve 403 and the connecting rod 404 to move to the right until the clamping assembly 5 moves to the top of the immersion area, and the phosphating solution is poured into the immersion area. The auto part is driven into the immersion area through the telescopic part 501 for immersion. After the immersion is completed, the auto part is moved to the drying area again, and the wind is generated by the hot air blower 702. The hot air is blown to the drying area through the connecting pipe 703 and the air outlet 704 to dry the outer surface of the auto part.
[0034] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of various changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An integrated automobile coating pretreatment and drying equipment, comprising an integrated box (1), characterized in that: A U-shaped plate (2) is fixedly connected to the top of the integrated box (1), baffles (3) are fixedly connected to the left and right sides of the inner side of the integrated box (1), and the inner side of the integrated box (1) is divided into a cleaning area, a soaking area and a drying area by the baffles (3), a moving component (4) is arranged on the right side of the U-shaped plate (2), a clamping component (5) is arranged at the bottom of the moving component (4), a plurality of dust removal components (6) are arranged on the inner side of the integrated box (1) and at the front and rear sides of the cleaning area, and a drying component (7) is arranged on the inner side of the integrated box (1) and at the bottom of the drying area.
2. The integrated automobile coating pretreatment and drying equipment according to claim 1 is characterized in that: The moving assembly (4) comprises a servo motor (401), the servo motor (401) is fixedly connected to the right side of the U-shaped plate (2), the output end of the servo motor (401) is fixedly connected to a threaded rod (402), the outer surface of the threaded rod (402) is connected to a threaded sleeve (403) via a thread, and the bottom of the threaded sleeve (403) is fixedly connected to a connecting rod (404).
3. The integrated automobile coating pretreatment and drying equipment according to claim 2 is characterized in that: The clamping assembly (5) comprises a telescopic member (501), wherein the telescopic member (501) is fixedly connected to the bottom of the connecting rod (404), the telescopic end of the telescopic member (501) is fixedly connected to a cover plate (502), the left and right sides of the bottom of the cover plate (502) are fixedly connected to vertical plates (503), the outer sides of the vertical plates (503) are connected to rotating rods (504) through threads, the inner side of the rotating rod (504) is movably connected to a clamping plate (505) through a bearing, and the clamping plate (505) is located on the inner side of the vertical plate (503).
4. The integrated automobile coating pretreatment and drying equipment according to claim 1 is characterized in that: The dust removal component (6) comprises a spring (601), wherein the spring (601) is fixedly connected to the inner side of the integrated box (1) and is located at the front and rear sides of the cleaning area, and the inner side of the spring (601) is fixedly connected to a connecting plate (602), and the inner side of the connecting plate (602) is bonded with a sponge (603) by PP glue.
5. The integrated automobile coating pretreatment and drying equipment according to claim 1 is characterized in that: The drying assembly (7) comprises a drying box (701), which is fixedly connected to the inner side of the integrated box body (1) and is located at the bottom of the drying area. A hot air blower (702) is arranged on the right side of the drying box (701). The top of the drying box (701) is connected to connecting pipes (703) on all sides, and the inner side of the connecting pipes (703) is connected to air outlets (704).
6. The integrated automobile coating pretreatment and drying equipment according to claim 2 is characterized in that: A sliding groove (8) is provided on the front side of the inner side of the U-shaped plate (2), a sliding block (9) is fixedly connected to the back side of the threaded sleeve (403), and the sliding block (9) is slidably connected to the inner side of the sliding groove (8).
7. The integrated automobile coating pretreatment and drying equipment according to claim 3 is characterized in that: The upper and lower sides of the inner side of the vertical plate (503) are fixedly connected with a sliding rod (10), and the clamping plate (505) is slidably connected to the outer surface of the sliding rod (10).
8. The integrated automobile coating pretreatment and drying equipment according to claim 1 is characterized in that: A light box (11) is fixedly connected to the inner side of the integrated box body (1) and to the front and rear sides of the drying area, and a plurality of infrared baking lamps (12) of equal distance and same size are arranged on the inner side of the light box (11).