Three-dimensional laser cutting and welding integrated equipment for special-shaped pipe
By designing integrated equipment for three-dimensional laser cutting and welding of special-shaped tubes, the high cost of use caused by separation of welding and cutting equipment in the prior art is solved, the equipment integration and automation is realized, the cost is reduced and maintenance convenience is improved.
Patent Information
- Application Number
- CN202411716334.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, welding and cutting usually require cutting machines and welding machines to be used respectively, which lacks integration, which makes the overall use cost higher.
A three-dimensional three-dimensional laser cutting and welding integrated equipment for special-shaped tubes is designed, and the cutting and welding is automated and integrated through the driving mechanism and moving mechanism on the base, combined with the clamping components.
The cutting and welding of special-shaped tubes are realized in the same equipment, reducing the equipment footprint, reducing the cost of use, and simplifying the cleaning process through the collection mechanism, improving maintenance convenience.
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Figure CN119566585A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of special-shaped pipe processing, and in particular to a three-dimensional laser cutting and welding integrated device for special-shaped pipes. Background Art
[0002] Special-shaped pipe welding is a welding operation for non-traditional round pipes with special shapes. It mainly connects pipes with various special cross-sections, such as square, rectangular, elliptical, triangular and other irregular shapes, through welding processes to construct specific structures or components. In this process, it is necessary to accurately select welding methods, parameters and technologies based on the unique shape and material characteristics of the special-shaped pipe to ensure welding quality.
[0003] After searching, the Chinese patent document with the announcement number CN117206683B discloses a special-shaped tube welding device for fitness equipment, which belongs to the field of fitness equipment processing technology, including a base, a first drive component, a clamping component, a welding component and a second drive component. The clamping component is provided with two groups, and the two groups of clamping components are rotatably arranged on the upper part of the base, and are used to clamp the two groups of square tubes respectively. The first drive component is fixedly arranged on the upper part of the base, and is used to drive the two groups of clamping components to rotate synchronously, and then drive the two groups of square tubes to rotate synchronously. The welding component is arranged between the two groups of clamping components. Compared with the prior art, the embodiment of the present invention realizes automatic welding of the two groups of square tubes by rotating the two groups of square tubes compared with the welding component. At the same time, during the rotation of the two groups of square tubes, the distance between the welding component and the welding gap of the square tube can also be adaptively adjusted, thereby improving the welding effect between the two groups of square tubes and improving the welding quality.
[0004] This patent solves the problem in the prior art that square tubes are different from round tubes. As special-shaped tubes, the distance between the two square tubes and the welding gun is always changing during the rotation process, which causes the length of the laser beam acting on the welding gap to be easily too long or too short. Once the laser beam is too long or too short, it will cause a large difference in the melting temperature at the welding gap, thereby affecting the welding quality of the square tube.
[0005] However, when the device is in use, since laser cutting and laser welding usually require a cutting machine and a welding machine respectively, and the device only has a welding function and cannot cut, it lacks integration. Therefore, when processing the square tube, additional cutting equipment is required to cut the square tube, which makes the overall use cost higher. In addition, the positioning structure in its application is relatively simple, and it is difficult to quickly adjust the position of the square tube. Summary of the invention
[0006] In view of the shortcomings of the prior art, the present invention provides an integrated three-dimensional laser cutting and welding device for special-shaped tubes, which solves the problem that welding and cutting in the prior art usually need to be achieved by a cutting machine and a welding machine respectively, lack of integration, and result in high overall use costs.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a three-dimensional laser cutting and welding integrated equipment for special-shaped tubes, comprising: A base, wherein a driving mechanism is installed inside and a moving mechanism is installed on the top surface, and the moving mechanism is connected to the driving mechanism, and the driving mechanism is used to drive the moving mechanism to move on the top surface of the base; A support assembly is installed on the top surface of the bottom, a motor 3 is installed on the top of the support assembly, an adjustment plate is connected to the output end of the motor 3, sleeves are installed on both sides of the adjustment plate, and a cutting head and a welding head are respectively arranged inside the sleeves on both sides. The clamping assembly is located on the top surface of the moving mechanism and is used for clamping the special-shaped tube, and the moving mechanism is used for driving the clamping assembly and the special-shaped tube to move close to the sleeve.
[0008] During cutting, the motor is used to drive the adjusting plate to rotate and move the cutting head to the top of the base, and then the special-shaped tube can be clamped by the clamping assembly. At this time, the special-shaped tube can be positioned, and then the moving mechanism can be used to drive the special-shaped tube close to the cutting head, and then the clamping assembly is used to drive the special-shaped tube to rotate. After the special-shaped tube rotates one circle, the cutting can be completed. At the same time, the driving mechanism can also be used to drive the moving mechanism and the clamping assembly to move the special-shaped tube close to the cutting head, and then the clamping assembly is used to drive the special-shaped tube to rotate for cutting; During welding, the welding head is moved to the top of the base by using motor 3, and then the two sections of special-shaped tubes are clamped and fixed, and the moving mechanism is first used to bring the two special-shaped tubes close to each other, and then the driving mechanism is used to drive the two special-shaped tubes to move at the same time so that the welding point of the two is close to the welding head, and then the clamping assembly is used to drive the two special-shaped tubes to rotate at the same time, and the two special-shaped tubes are kept in a relatively static state. The welding is completed when the special-shaped tubes rotate one circle.
[0009] Preferably, an adjusting rod is threadedly connected to one side of the sleeve, and a pressure plate is rotatably connected to the end of the adjusting rod. The pressure plate is movably arranged inside the sleeve, and one side of the pressure plate is in contact with the cutting head and the welding head.
[0010] The pressure plate can be retracted into the sleeve by turning the adjusting rod, and the welding head or cutting head can be removed from the sleeve at this time. During installation, after placing the welding head or cutting head in the sleeve, the adjusting rod is reversed to push the pressure plate out. At this time, the welding head or cutting head can be pressed between the pressure plate and the inner wall of the sleeve, thereby facilitating the loading and unloading of the laser head and facilitating later maintenance.
[0011] Preferably, the driving mechanism includes a motor four, the output end of the motor four is fixedly connected to a threaded rod two, the threaded rod two and the motor four are both installed inside the base, the outer wall of the threaded rod two is threadedly connected to a slider, and the top of the slider is connected to the moving mechanism.
[0012] By using motor 4 to drive threaded rod 2 to rotate, the slider can move smoothly along the direction of threaded rod 2, and drive the moving mechanism to slide on the base, so as to realize accurate positioning and position adjustment of the special-shaped tube, effectively improving the flexibility of the equipment and the accuracy during cutting and welding. At the same time, by designing the driving mechanism as a whole inside the base, the overall space of the equipment is saved, the structural compactness of the equipment is further optimized, and it helps to reduce the occupied area and operating cost of the equipment.
[0013] Preferably, a mounting groove is provided in the middle of the base, and the sliding block is located in the mounting groove.
[0014] The movement direction of the slider can be guided by the mounting groove, thereby improving the stability of the support plate movement, which is beneficial to improving the quality of welding and cutting.
[0015] Preferably, the moving mechanism includes a support plate, the middle part of the bottom surface of the support plate is fixedly connected to the top of the slider, a motor is installed in the middle part of the top surface of the support plate, threaded rods are installed on both sides of the motor, and the far sides of the threaded rods on both sides are rotatably connected to fixed plates, the bottoms of the fixed plates on both sides are respectively fixedly connected to the two sides of the top surface of the support plate, and the threaded rods are connected to the clamping assembly.
[0016] By setting the motor as a double-headed motor, the two threaded rods can be driven to rotate at the same time, and the two threaded rods can be used to synchronously drive the clamping assemblies on both sides to move closer to or away from each other, so that after the clamping assembly clamps the special-shaped pipe, the special-shaped pipe is brought close to the welding head or the cutting head.
[0017] Preferably, guide bars are fixedly connected to both sides of the middle part of the bottom surface of the support plate, and guide grooves are opened on both sides of the middle part of the top surface of the base, and the guide bars are slidably connected in the guide grooves.
[0018] Through the cooperation between the guide strip and the guide groove, the stability of the support plate moving on the top surface of the base can be improved, thereby improving the stability of the device operation.
[0019] Preferably, the clamping assembly includes a vertical plate, which is slidably connected to the top surface of the support plate, the bottom of the vertical plate is threadedly connected to a threaded rod, the top of the vertical plate is rotatably connected to a mounting tube, one side of the outer wall of the mounting tube is installed with teeth, a motor 2 is installed on the top of one side of the vertical plate, one side of the motor 2 is fixedly connected with a gear, the teeth of the gear are meshingly connected, and a pressure rod is threadedly connected to one side of the mounting tube, the end of the pressure rod is rotatably connected to a pressure strip, one side of the pressure strip is fixedly connected to a guide rod, and the guide rod is slidably connected to the mounting tube.
[0020] The pressure strip can be pushed out or retracted by rotating the pressure rod, so the special-shaped tube can be clamped inside the installation tube, and the guide rod can guide the moving direction of the pressure strip, and the driving motor 2 can drive the gear to rotate, and the gear can drive the teeth to operate, and finally drive the installation tube and the special-shaped tube to rotate.
[0021] Preferably, a limiting ring is fixedly connected to the middle part of the outer wall of the mounting tube, and the limiting ring is rotatably connected to the inner top of the vertical plate, the top surface of the support plate is fixedly connected to a slide rail, and a slide groove is opened in the middle part of the bottom surface of the vertical plate, and the slide groove is slidably connected to the slide rail.
[0022] The limiting ring can play an auxiliary supporting role for the installation tube, and the slide rail can guide the movement direction of the vertical plate, thereby improving the stability of the vertical plate when driving the installation tube and the special-shaped tube to move.
[0023] Preferably, a collecting mechanism is arranged above the middle part of the top surface of the base, the collecting mechanism comprises a collecting box, a leg is fixedly connected to the bottom of the outer wall of the collecting box, the bottom of the leg is fixedly connected to the outer side of the middle part of the top surface of the base, an inclined surface is arranged on the bottom surface of the inner wall of the collecting box, an opening is arranged on the bottom of one side of the outer wall of the collecting box, a recess is arranged on the top surface of the inner wall of the opening, a pull plate is movably connected in the opening, a protrusion is arranged on one side of the top surface of the pull plate, the protrusion is engaged in the recess, and the pull plate is close to the lower side of the inclined surface.
[0024] By setting up a collection box above the base, the welding slag and debris generated during the laser cutting and welding process can be collected, which can prevent the debris from scattering on the equipment, causing difficulty in cleaning and affecting the normal operation of the device. Through the guidance of the inclined surface, the welding slag and debris can roll to the opening, so the debris can be cleaned after being pulled out, which is beneficial to later maintenance.
[0025] Preferably, the supporting assembly includes an upper bearing plate and a lower bearing plate, the lower bearing plate is fixedly connected to the top surface of the base, the motor three is located on the top of the upper bearing plate, the bottom surface of the upper bearing plate is fixedly connected to a guide rod, the bottom of the outer wall of the guide rod is sleeved with a spring, and the guide rod and the spring are both located in the lower bearing plate, the bottom of the outer wall of the upper bearing plate is fixedly connected to a floating bar, and the outer wall of the floating bar is in contact with the outer wall of the collection box.
[0026] By installing a floating bar at the bottom of the upper bearing plate, the floating bar is pressed against the top of the outer wall of the special-shaped tube when the special-shaped tube is installed. Therefore, the bulge of the special-shaped tube can push the floating bar against it, thereby driving the welding head or the cutting head to be too close or too far away from the special-shaped tube, thereby ensuring the quality of cutting and welding.
[0027] The present invention provides an integrated device for three-dimensional laser cutting and welding of special-shaped tubes. It has the following beneficial effects: 1. The present invention can clamp and rotate the special-shaped tube through the clamping group. When cutting, the motor is used to drive the adjustment plate to move the cutting head to the top of the base, and then the moving mechanism or the driving mechanism is used to drive the special-shaped tube to move close to the welding head for position adjustment. The cutting makes the mobile cutting head move to the top of the base. Therefore, the cutting and welding of the special-shaped tube can be carried out on the same device, thereby reducing the space occupied by the equipment and reducing the use cost.
[0028] 2. The present invention provides a collection assembly above the base, and the collection box can be used to collect the debris and welding slag generated during the cutting and welding process. The inclined surface can be used to guide the debris and welding slag to the opening of the collection box. Therefore, after the plug is pulled out, the debris and welding slag can be discharged through the opening. Therefore, the convenience of cleaning the equipment is mentioned, which is beneficial to later maintenance.
[0029] 3. The present invention can retract the pressure plate into the sleeve by rotating the adjusting rod. At this time, the welding head or the cutting head can be removed from the sleeve. During installation, the welding head or the cutting head is placed in the sleeve, and finally the adjusting rod is reversed to push the pressure plate out. At this time, the welding head or the cutting head can be pressed between the pressure plate and the inner wall of the sleeve, thereby facilitating the loading and unloading of the laser head and improving the convenience of repairing and maintaining the laser head. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a structural exploded view of the base portion of the present invention; Figure 3 It is a schematic diagram of the structure of the vertical plate part of the present invention; Figure 4 This is a disassembled diagram of the sleeve structure of the present invention; Figure 5It is a right side cross-sectional view of the collection box of the present invention; Figure 6 for Figure 5 A in the enlarged view; Figure 7 It is a top sectional view of the pressing plate of the present invention; Figure 8 It is a front sectional view of the guide rod of the present invention.
[0031] Among them, 1. base; 2. moving mechanism; 201. support plate; 202. motor 1; 203. threaded rod 1; 204. fixed plate; 205. slide rail; 206. guide strip; 3. clamping assembly; 301. vertical plate; 302. mounting cylinder; 303. motor 2; 304. gear; 305. pressure rod; 306. pressure strip; 307. guide rod; 308. limit ring; 309. slide groove; 4. support assembly; 401. upper bearing plate; 402. lower bearing plate; 403. Guide rod; 404, spring; 405, floating bar; 5, motor three; 6, adjustment plate; 7, sleeve; 8, adjustment rod; 9, pressure plate; 10, collecting mechanism; 1001, collecting box; 1002, support leg; 1003, inclined plane; 1004, pull plate; 1005, raised part; 11, driving mechanism; 1101, motor four; 1102, threaded rod two; 1103, slider; 1104, mounting groove; 1105, guide groove; 12, cutting head; 13, welding head. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] In order to better understand the present invention, the above contents are described in detail below in conjunction with specific embodiments. See also Figure 1-Figure 4 The embodiment of the present invention provides an integrated three-dimensional laser cutting and welding device for a special-shaped tube, comprising: a base 1, a driving mechanism 11 is installed inside the base 1, a moving mechanism 2 is installed on the top surface, and the moving mechanism 2 is connected to the driving mechanism 11, and the driving mechanism 11 is used to drive the moving mechanism 2 to move on the top surface of the base 1; a supporting assembly 4, which is installed on the top surface of the bottom, a motor 3 5 is installed on the top of the supporting assembly 4, and an adjusting plate 6 is connected to the output end of the motor 3 5, sleeves 7 are installed on both sides of the adjusting plate 6, and cutting heads 12 and welding heads 13 are respectively arranged inside the sleeves 7 on both sides, a clamping assembly 3, which is located on the top surface of the moving mechanism 2, and is used to clamp the special-shaped tube, and the moving mechanism 2 is used to drive the clamping assembly 3 and the special-shaped tube to move close to the sleeve 7.
[0034] During cutting, the motor 3 5 is used to drive the adjustment plate 6 to rotate, and the cutting head 12 is accurately moved to the top of the base 1. The special-shaped pipe is clamped and fixed by the clamping assembly 3 to ensure the stability of the position of the pipe during the cutting process. Then, the moving mechanism 2 starts to operate, driving the clamping assembly 3 and the special-shaped pipe to approach the cutting head 12, so that the cutting head 12 can directly act on the area to be cut of the special-shaped pipe; When the cutting position of the special-shaped tube is aligned with the cutting head 12, the clamping assembly 3 drives the special-shaped tube to rotate along its axial direction, so that the tube rotates one circle at a fixed speed, thereby completing the comprehensive cutting of its surface or section. At the same time, the equipment can also drive the moving mechanism 2 and the clamping assembly 3 to move as a whole through the operation of the driving mechanism 11, so that the special-shaped tube always maintains the best working position during the cutting process, ensuring the accuracy of the cutting path, and by adjusting the positions of the welding head 13 and the cutting head 12, the equipment can perform cutting and welding successively, thereby avoiding the problem of the simultaneous existence of welding equipment and cutting equipment, increasing the floor space and causing the enterprise's production cost to increase.
[0035] See also Figure 1 and Figure 7 One side of the sleeve 7 is threadedly connected with an adjusting rod 8, and the end of the adjusting rod 8 is rotatably connected with a pressing plate 9. The pressing plate 9 is movably arranged inside the sleeve 7, and one side of the pressing plate 9 is in contact with the cutting head 12 and the welding head 13.
[0036] By rotating the adjusting rod 8 forward or reverse, the pressing plate 9 can be retracted or pushed out of the sleeve 7. After the pressing plate 9 is retracted, the welding head 13 or the cutting head 12 can be removed from the sleeve 7. After the pressing plate 9 is pushed out, the welding head 13 can be pressed between the pressing plate 9 and the inner wall of the sleeve 7, thereby facilitating the loading and unloading of the laser head and facilitating later maintenance.
[0037] See also Figure 1 and Figure 2 The driving mechanism 11 includes a motor 4 1101, the output end of the motor 4 1101 is fixedly connected to a threaded rod 2 1102, the threaded rod 2 1102 and the motor 4 1101 are both installed inside the base 1, the outer wall of the threaded rod 2 1102 is threadedly connected to a slider 1103, and the top of the slider 1103 is connected to the moving mechanism 2. A mounting groove 1104 is opened in the middle of the base 1, and the slider 1103 is located in the mounting groove 1104.
[0038] Motor four 1101 is used to drive threaded rod two 1102 to rotate, and slider 1103 can move smoothly along the direction of threaded rod two 1102, thereby driving moving mechanism 2 to slide on the top surface of base 1, so that special-shaped pipes can be accurately positioned and adjusted in position during cutting or welding, without the need for additional guiding mechanism, thereby simplifying the design of the overall structure. By arranging driving components such as motor four 1101 and threaded rod two 1102 inside base 1, the entire driving mechanism 11 is effectively hidden, which not only protects the mechanical components from the influence of the external environment, but also saves the external space of the equipment, further optimizing the compactness of the equipment.
[0039] See also Figure 1 and Figure 2 The moving mechanism 2 includes a support plate 201, the middle of the bottom surface of the support plate 201 is fixedly connected to the top of the slider 1103, a motor 202 is installed in the middle of the top surface of the support plate 201, and a threaded rod 203 is installed on both sides of the motor 202, and the two sides are rotatably connected to the far sides of the threaded rod 203, and the bottoms of the two sides of the fixed plates 204 are respectively fixedly connected to the two sides of the top surface of the support plate 201, and the threaded rod 203 is connected to the clamping assembly 3. Guide strips 206 are fixedly connected to both sides of the middle of the bottom surface of the support plate 201, and guide grooves 1105 are opened on both sides of the middle of the top surface of the base 1, and the guide strips 206 are slidably connected in the guide grooves 1105.
[0040] By setting the motor 202 as a double-headed motor, the two threaded rods 203 can be driven to rotate at the same time, thereby realizing synchronous control of the clamping assemblies 3 on both sides. When the motor 202 drives the threaded rod 203 to rotate, the clamping assemblies 3 on both sides can synchronously move toward or away from the center, thereby achieving the purpose of moving the special-shaped tube close to the welding head 13 or the cutting head 12. When the special-shaped tube is firmly fixed by the clamping assembly 3, the moving mechanism 2 can smoothly move the special-shaped tube to the working area of the welding head 13 or the cutting head 12 through the linkage movement of the slider 1103 and the support plate 201, thereby ensuring the accuracy of the processing position.
[0041] See also Figure 1 , Figure 3 and Figure 4The clamping assembly 3 includes a vertical plate 301, which is slidably connected to the top surface of the support plate 201, and the bottom of the vertical plate 301 is threadedly connected to the threaded rod 1 203. The top of the vertical plate 301 is rotatably connected to the mounting tube 302, and one side of the outer wall of the mounting tube 302 is installed with teeth. A motor 2 303 is installed on the top of one side of the vertical plate 301, and one side of the motor 2 303 is fixedly connected with a gear 304, and the teeth of the gear 304 are meshed, and a pressure rod 305 is threadedly connected to one side of the mounting tube 302, and the end of the pressure rod 305 is rotatably connected to a pressure strip 306, and one side of the pressure strip 306 is fixedly connected to a guide rod 307, and the guide rod 307 is slidably connected to the mounting tube 302. A limit ring 308 is fixedly connected to the middle of the outer wall of the mounting tube 302, and the limit ring 308 is rotatably connected to the inner top of the vertical plate 301. The top surface of the support plate 201 is fixedly connected to the slide rail 205. A slide groove 309 is opened in the middle of the bottom surface of the vertical plate 301, and the slide groove 309 is slidably connected to the slide rail 205.
[0042] The pressure strip 306 can be pushed out or retracted by operating the pressure rod 305. When the pressure strip 306 is pushed out, the special-shaped tube is firmly clamped inside the installation tube 302 to ensure that it remains fixed during the cutting or welding process. The setting of the guide rod 307 further standardizes the moving direction of the pressure strip 306 to ensure the accuracy and reliability of the clamping action. After the clamping is completed, the drive motor 2 303 is started, and the teeth of the outer wall of the installation tube 302 are driven to operate through the gear 304, so that the installation tube 302 and the clamped special-shaped tube rotate synchronously, thereby meeting the rotation operation requirements required for cutting or welding.
[0043] See also Figure 1 , Figure 5 and Figure 6 A collecting mechanism 10 is arranged above the middle part of the top surface of the base 1, and the collecting mechanism 10 includes a collecting box 1001, and a support leg 1002 is fixedly connected to the bottom of the outer wall of the collecting box 1001, and the bottom of the support leg 1002 is fixedly connected to the outer side of the middle part of the top surface of the base 1, and a slope 1003 is arranged on the bottom surface of the inner wall of the collecting box 1001, and an opening is provided at the bottom of one side of the outer wall of the collecting box 1001, and a recess is provided on the top surface of the inner wall of the opening, and a pull plate 1004 is movably connected in the opening, and a protrusion 1005 is provided on one side of the top surface of the pull plate 1004, and the protrusion 1005 is engaged in the recess, and the pull plate 1004 is close to the lower side of the slope 1003.
[0044] By designing the bottom surface of the inner wall of the collection box 1001 as an inclined slope 1003, the natural sliding of debris and welding slag can be facilitated. Therefore, the welding slag and debris generated during the cutting or welding process can be collected in the collection box 1001, avoiding the difficulty in cleaning caused by debris scattered in other parts of the equipment. The operator only needs to pull out the pull plate 1004 to quickly clean the debris, so there is no need to disassemble other equipment components, making the cleaning process convenient, and the mutual engagement of the protrusion 1005 and the recessed portion can prevent debris from being discharged from the opening.
[0045] See also Figure 1 and Figure 8 The support assembly 4 includes an upper bearing plate 401 and a lower bearing plate 402, the lower bearing plate 402 is fixedly connected to the top surface of the base 1, the motor three 5 is located on the top of the upper bearing plate 401, the bottom surface of the upper bearing plate 401 is fixedly connected to a guide rod 403, the bottom of the outer wall of the guide rod 403 is sleeved with a spring 404, and the guide rod 403 and the spring 404 are both located in the lower bearing plate 402, the bottom of the outer wall of the upper bearing plate 401 is fixedly connected to a floating bar 405, and the outer wall of the floating bar 405 is in contact with the outer wall of the collection box 1001.
[0046] When the raised portion 1005 of the special-shaped tube is pressed on the floating bar 405, the floating bar 405 will move according to the undulations of the surface of the special-shaped tube, and the displacement will be transmitted through the upper bearing plate 401 and the guide rod 403, thereby driving the cutting head 12 or the welding head 13 to move, ensuring that it maintains a suitable distance from the surface of the special-shaped tube. The design of the spring 404 provides a rebound force to help the system maintain balance and stability. No matter how the surface of the special-shaped tube changes, the floating bar 405 can adapt to its shape and automatically adjust the position of the cutting head 12 or the welding head 13, avoiding the problem of being too close or too far, and ensuring stability and processing quality during cutting and welding.
[0047] Working principle: When it is necessary to cut the special-shaped tube, firstly, one side of the special-shaped tube to be cut is inserted into the installation tube 302, and the other side of the special-shaped tube is in the middle of the collection box 1001, and the fixing strip is pressed on the top of the outer wall of the other side of the special-shaped tube, and then the pressure rod 305 is rotated to push the pressure strip 306 out, at this time, the pressure strip 306 can drive the guide rod 307 to move, and then the pressure strip 306 is close to the middle of the installation tube 302, at this time, the special-shaped tube can be clamped, and then the driving motor three 5 drives the adjustment plate 6 to rotate, and the mechanism cutting head 12 is moved to the top of the base 1, and the driving motor one 202 or the motor four 1101 is operated: When the motor 1 202 is driven, the motor 1 202 can drive the two threaded rods 1 203 to rotate. At this time, the threaded rod 1 203 will drive the vertical plate 301, the installation tube 302 and the special-shaped tube to approach the middle of the support plate 201 along the slide rail 205 at the same time, so that the special-shaped tube is close to the cutting head 12 of the mechanism. When the cutting part of the special-shaped tube is located directly below the cutting head 12, the cutting head 12 is opened and the motor 2 303 is driven. After the motor 2 303 is started, the gear 304 can be driven to rotate. The gear 304 and the teeth can be used to drive the installation tube 302 to rotate, thereby driving The special-shaped tube rotates. When the special-shaped tube rotates one circle, the cutting is completed. When the special-shaped tube rotates, the floating bar 405 contacts the special-shaped plate, so the convex part of the outer wall of the special-shaped tube will lift the floating bar 405 and the upper bearing plate 401. At this time, the guide rod 403 will move out of a part of the lower bearing plate 402, thereby compressing the spring 404. After the upper bearing plate 401 is lifted, it will drive the adjustment plate 6 and the cutting head 12 to move together, so that the distance between the structural cutting head 12 and the special-shaped tube can always be kept the same, thereby ensuring the cutting quality. When the motor 4 1101 is driven, the motor 4 1101 can drive the threaded rod 2 1102 to rotate, and the threaded rod 2 1102 can drive the slider 1103 to slide in the mounting groove 1104 in the base 1, and the support plate 201 can be driven to slide on the top surface of the base 1, thereby driving the vertical plate 301, the mounting tube 302 and the special-shaped tube to move and approach the structural cutting head 12, and then the motor 2 303 is driven to drive the mounting tube 302 and the special-shaped tube to rotate, so as to cut the special-shaped tube; When it is necessary to weld the special-shaped pipe, first drive the motor three 5 to drive the adjustment plate 6 to rotate, move the welding head 13 to the top of the base 1, and then insert the two sections of the special-shaped pipe to be welded into the two installation cylinders 302 respectively according to the steps of cutting the special-shaped pipe, and then drive the motor one 202 to drive the two threaded rods one 203 to rotate, and use the two threaded rods one 203 to drive the two vertical plates 301 to approach each other, at this time, the adjacent sides of the two special-shaped pipes can be close to the cutting head 12, and then drive the motor four 1101 to drive the threaded rod two 1102 to rotate forward or reverse, at this time, the slider 1103, the support plate 201 and the two sections of the special-shaped pipe can be driven to move, and the welding point between the two sections of the special-shaped pipe is moved to the welding head 13. Directly below, the two motors 2 303 and the welding head 13 are turned on at this time, and the two motors 2 303 can be used to respectively drive the two installation cylinders 302 and the two special-shaped tubes to rotate, and make the two special-shaped tubes in a relatively static state. When the special-shaped tube rotates one circle, the welding can be completed. At this time, the two sections of the special-shaped tube are combined into one, and then the pressure rod 305 on one side is rotated to cancel the clamping of one side of the special-shaped tube, and finally the motor 1 202 is driven to drive the threaded rod 1 203 to rotate so that the installation cylinder 302 and the special-shaped tube are away from the welding head 13, and then the motor 4 1101 is driven to drive the threaded rod 2 1102 to rotate so that the special-shaped tube is further away from the welding head 13, and finally the pressure plate 9 on the other side is rotated to cancel the clamping of the other side of the special-shaped tube, and the special-shaped tube can be removed; During the cutting and welding process, the debris or welding slag generated can fall into the collection box 1001 for collection. When the collection box 1001 needs to be cleaned, the pull plate 1004 is pulled out. At this time, the inclined surface 1003 can be used to guide the debris or welding slag to be discharged from the opening. After cleaning, the pull plate 1004 is inserted back, and the protrusion 1005 is engaged in the recessed part to seal the opening.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated equipment for three-dimensional laser cutting and welding of special-shaped tubes, characterized in that: include: A base (1) having a driving mechanism (11) installed inside thereof and a moving mechanism (2) installed on the top surface thereof, wherein the moving mechanism (2) is connected to the driving mechanism (11), and the driving mechanism (11) is used to drive the moving mechanism (2) to move on the top surface of the base (1); A support assembly (4) is mounted on the top surface of the bottom (1), a motor three (5) is mounted on the top of the support assembly (4), an output end of the motor three (5) is connected to an adjustment plate (6), sleeves (7) are mounted on both sides of the adjustment plate (6), and a cutting head (12) and a welding head (13) are respectively arranged inside the sleeves (7) on both sides. The clamping assembly (3) is located on the top surface of the moving mechanism (2) and is used to clamp the special-shaped tube, and the moving mechanism (2) is used to drive the clamping assembly (3) and the special-shaped tube to move close to the sleeve (7).
2. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 1 is characterized in that: An adjusting rod (8) is threadedly connected to one side of the sleeve (7), and a pressure plate (9) is rotatably connected to the end of the adjusting rod (8). The pressure plate (9) is movably arranged inside the sleeve (7), and one side of the pressure plate (9) is in contact with the cutting head (12) and the welding head (13).
3. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 1 is characterized in that: The driving mechanism (11) comprises a motor four (1101), the output end of the motor four (1101) is fixedly connected to a threaded rod two (1102), the threaded rod two (1102) and the motor four (1101) are both installed inside the base (1), the outer wall of the threaded rod two (1102) is threadedly connected to a slider (1103), and the top of the slider (1103) is connected to the moving mechanism (2).
4. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 3 is characterized in that: A mounting groove (1104) is provided in the middle of the base (1), and the sliding block (1103) is located in the mounting groove (1104).
5. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 3 is characterized in that: The moving mechanism (2) comprises a support plate (201), the middle of the bottom surface of the support plate (201) is fixedly connected to the top of the slider (1103), a motor 1 (202) is installed in the middle of the top surface of the support plate (201), threaded rod 1 (203) is installed on both sides of the motor 1 (202), and the two sides are both rotatably connected to the far sides of the threaded rod 1 (203), the bottoms of the two sides of the fixed plates (204) are respectively fixedly connected to the two sides of the top surface of the support plate (201), and the threaded rod 1 (203) is connected to the clamping assembly (3).
6. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 5, characterized in that: Both sides of the middle of the bottom surface of the support plate (201) are fixedly connected with guide strips (206), and both sides of the middle of the top surface of the base (1) are provided with guide grooves (1105), and the guide strips (206) are slidably connected in the guide grooves (1105).
7. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 5 is characterized in that: The clamping assembly (3) comprises a vertical plate (301), the vertical plate (301) being slidably connected to the top surface of the support plate (201), the bottom of the vertical plate (301) being threadedly connected to the threaded rod 1 (203), the top of the vertical plate (301) being rotatably connected to a mounting tube (302), one side of the outer wall of the mounting tube (302) being installed with teeth, a second motor (303) being installed at the top of one side of the vertical plate (301), one side of the second motor (303) being fixedly connected to a gear (304), the teeth of the gear (304) being meshingly connected, and a pressure rod (305) being threadedly connected to one side of the mounting tube (302), the end of the pressure rod (305) being rotatably connected to a pressure strip (306), one side of the pressure strip (306) being fixedly connected to a guide rod (307), and the guide rod (307) being slidably connected to the mounting tube (302).
8. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 7 is characterized in that: A limiting ring (308) is fixedly connected to the middle of the outer wall of the installation cylinder (302), and the limiting ring (308) is rotatably connected to the inner top of the vertical plate (301). The top surface of the support plate (201) is fixedly connected to the slide rail (205). A slide groove (309) is provided in the middle of the bottom surface of the vertical plate (301), and the slide groove (309) is slidably connected to the slide rail (205).
9. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 1, characterized in that: A collecting mechanism (10) is arranged above the middle of the top surface of the base (1), and the collecting mechanism (10) comprises a collecting box (1001); a support leg (1002) is fixedly connected to the bottom of the outer wall of the collecting box (1001); the bottom of the support leg (1002) is fixedly connected to the outer side of the middle of the top surface of the base (1); an inclined surface (1003) is arranged on the bottom surface of the inner wall of the collecting box (1001); an opening is arranged at the bottom of one side of the outer wall of the collecting box (1001); a recess is arranged on the top surface of the inner wall of the opening; a pull plate (1004) is movably connected in the opening; a protrusion (1005) is arranged on one side of the top surface of the pull plate (1004); the protrusion (1005) is engaged in the recess, and the pull plate (1004) is close to the lower side of the inclined surface (1003).
10. The three-dimensional laser cutting and welding integrated equipment for special-shaped tubes according to claim 9, characterized in that: The support assembly (4) comprises an upper bearing plate (401) and a lower bearing plate (402); the lower bearing plate (402) is fixedly connected to the top surface of the base (1); the motor three (5) is located on the top of the upper bearing plate (401); a guide rod (403) is fixedly connected to the bottom surface of the upper bearing plate (401); a spring (404) is sleeved at the bottom of the outer wall of the guide rod (403); and the guide rod (403) and the spring (404) are both located in the lower bearing plate (402); a floating bar (405) is fixedly connected to the bottom of the outer wall of the upper bearing plate (401); and the outer wall of the floating bar (405) is in contact with the outer wall of the collection box (1001).
Citation Information
Patent Citations
Fixed cutting method for laser cutting of circular material
CN112809163A
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CN116329970A
Special-shaped pipe welding device for fitness equipment
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Laser cutting machine
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