Intelligent partition supporting equipment for safe mining of mine
Through intelligent partitioned support equipment, using technical means such as mobile bases, rotary connecting pipes and hydraulic systems, the problem that traditional mine support equipment relies on manual operation and is difficult to adapt to complex geological conditions is solved, and safer, more reliable and efficient mining is achieved.
Patent Information
- Application Number
- CN202411732971.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-07
AI Technical Summary
Traditional mine support equipment relies on manual operation, poses safety risks and is difficult to adapt to complex geological conditions, resulting in uneven support and increasing the risk of landslides and structural damage.
An intelligent partition support equipment is designed, using a mobile base, a rotary connecting pipe, a hydraulic system and an auxiliary support mechanism, and accurate and rapid support adjustments are achieved through automation and intelligent control to adapt to irregular terrain.
It improves the safety and reliability of mining, reduces the risk of human operation errors, achieves more uniform and effective support, and reduces the labor intensity of workers.
Smart Images

Figure CN119572284A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mine exploitation, and in particular to intelligent zoning support equipment for safe mine exploitation. Background Art
[0002] Mining refers to the extraction of naturally occurring minerals, whether solid (such as coal and minerals), liquid (such as crude oil) or gas (such as natural gas). This includes underground or above-ground mining, the operation of mines, and all auxiliary work generally carried out at or near the mine site to process raw materials, such as crushing, ore dressing and processing.
[0003] Safety is always a key issue in mining. Traditional mine support equipment usually relies on manual operation and static support structures, which has many shortcomings.
[0004] First, traditional support equipment usually requires a lot of manual intervention and operation, which not only increases the labor intensity of workers, but also may lead to operational errors due to human factors, increasing safety hazards. Manually operated support equipment is difficult to achieve accurate and rapid support adjustments, affecting mining efficiency. Secondly, existing support structures are mostly fixed designs, lack flexibility, and are difficult to adapt to complex and changeable geological conditions. The terrain inside the mine is often unpredictable, and the uneven surface increases the difficulty of support work. Traditional equipment is difficult to provide uniform and effective support, which may cause landslides or structural damage. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an intelligent zoning support device for safe mining in mines, which solves the problem of major safety hazards caused by manual operation.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent zoning support equipment for safe mining, comprising a mobile base, a support frame is fixedly connected to the top of the mobile base, a fixed plate is fixedly connected to the top of the support frame, a rotating connecting pipe is rotatably connected to the front of the fixed plate, a transmission mechanism is arranged on the back of the fixed plate, the transmission mechanism is used to drive the rotating connecting pipe to make it rotate accordingly, a sealing sleeve is fixedly connected to the front of the rotating connecting pipe, both ends of the sealing sleeve are arranged in a through shape, a moving rod is penetrated and slidably connected to the inner wall of the sealing sleeve, a supporting mechanism is arranged on the outer side of the moving rod, an auxiliary supporting mechanism is arranged on the back of the support frame, a hydraulic oil tank is fixedly connected to the back side wall of the support frame, a hydraulic cylinder is fixedly connected to the outer wall of the support frame, a conveying pipe is connected to the hydraulic cylinder, one end of the conveying pipe is fixedly connected to the top of the hydraulic oil tank, and the other end of the conveying pipe passes through the side wall of the support frame and is fixedly connected to the outer wall of the bottom end of the conveying ring.
[0007] Preferably, the supporting mechanism includes a connecting plate and several groups of connecting sleeves extending outwardly distributed around the connecting plate, the piston on the connecting sleeve of the connecting plate is connected to a connecting rod, the outer end of the connecting rod is fixedly connected to an insert block, a sleeve is inserted into the outer wall of the insert block, a support arm is fixedly connected to the outer wall of the sleeve, and a stop block is threadedly connected to the outer wall of the insert block.
[0008] Preferably, the connecting disk is communicated with the connecting sleeve, hydraulic oil is arranged inside the connecting disk, and the cross section of the plug block is arranged in a cross shape.
[0009] Preferably, the transmission mechanism includes a worm gear and a drive motor, the center point of the worm gear is fixedly connected to the side wall at one end of the back side of the rotating connecting tube, the drive motor is fixedly connected to the side wall of the fixed plate, a worm is fixedly connected to the output shaft of the drive motor, a support plate is fixedly connected to the back side wall of the fixed plate, and the end of the worm passes through and is rotatably connected to the inner wall of the support plate.
[0010] Preferably, the auxiliary support mechanism includes an auxiliary support frame and a support rod fixedly connected to the side wall of the support frame. The auxiliary support frame is arranged in an L shape. The outer end of the support rod is fixedly connected to a rotating shaft. The auxiliary support frame is rotatably connected to the rotating shaft at the middle part, and a guide groove is opened on the inner wall of the auxiliary support frame.
[0011] Preferably, an electric slide rail is provided on the inner wall of the back side of the support frame, a guide block is fixedly connected to the movable end of the electric slide rail, and an outer wall of the guide block passes through and is slidably connected to the inner wall of the guide groove.
[0012] Preferably, the rotary connecting tube is communicated with the sealing sleeve, the inner end of the moving rod is fixedly connected with a piston ring, and the piston ring piston is connected to the inner wall of the sealing sleeve.
[0013] Preferably, the rotary connecting pipe is provided with a plurality of through grooves at the embedded position of the conveying ring, and the through grooves are arranged in a circular angle array at the center of the rotary connecting pipe, so that the hydraulic oil conveyed by the conveying pipeline can enter the rotary connecting pipe through the conveying ring.
[0014] Preferably, the outer side wall of the support frame is connected to the top end of the movable base via a reinforcing rod.
[0015] Preferably, the conveying ring is hollow, the conveying ring is connected to the hydraulic oil tank through a conveying pipeline, and the conveying ring is rotatably connected to the outer wall of the rotating connecting pipe.
[0016] Working principle: When support is required, the coordinates of the support area are located and the information is transmitted to the mobile base. The entire device is moved to the corresponding location through the mobile base. After moving to the corresponding location, the drive motor is started according to the actual detected position that needs support. The drive motor drives the worm to rotate, and the worm drives the worm wheel to rotate, thereby controlling the rotation of the rotating connecting pipe. The rotating connecting pipe drives the sealing sleeve and the two sets of moving rods and the outer support mechanism to rotate. When it rotates to the designated support position, the hydraulic cylinder is controlled to start, and the hydraulic oil in the hydraulic oil tank enters the rotating connecting pipe through the delivery pipe and the through groove, and the moving rods on both sides are pushed outward by the hydraulic oil, so that the moving rods drive the support mechanism to move outward, and several groups of support arms will first contact the target area, and then the hydraulic oil in the connecting plate will produce a corresponding flow, so that the connecting rods in other areas are pushed outward, so that several groups of support arms can better contact and fit the target area, thereby achieving a better support effect. After supporting, the electric slide rail is started to drive the guide block to move upward, and the guide block moves along the inner wall of the guide groove, and drives the auxiliary support frame to rotate at a certain angle, so that the end of the auxiliary support frame contacts the ground and produces a supporting effect, thereby assisting the entire device in supporting.
[0017] The present invention provides an intelligent zoning support device for safe mining of mines. It has the following beneficial effects:
[0018] 1. The present invention adopts a structure composed of multiple independent connecting rods. These connecting rods can adjust their positions according to the changes in the surrounding terrain during the support process. When some connecting rods are unable to move forward due to greater resistance, other connecting rods can continue to move, ensuring that the support system can fit the irregular support surface. This feature enables the equipment to provide good support effects when facing the complex and changeable geological conditions inside the mine, prevent the occurrence of safety hazards such as collapse, and improve the safety and reliability of the overall operation. At the same time, the support angle can be automatically adjusted by the drive motor and the worm gear transmission system to ensure the rapid and accurate support action.
[0019] 2. The present invention greatly reduces the risk of safety accidents caused by human operational errors through intelligent control of the equipment and a stable support structure. At the same time, the auxiliary support mechanism can increase additional stability and ensure stable support of the equipment. The labor intensity of workers is significantly reduced, and only limited manpower is required for monitoring and maintenance, which greatly improves the convenience of construction.
[0020] 3. The intelligent support equipment of the present invention realizes automatic movement and precise positioning of the equipment through remote control of the central control system. The mobile base is equipped with independently driven crawlers, which can automatically navigate to the position requiring support according to preset coordinates. It not only greatly reduces the dependence on manual labor, but also avoids the positioning error caused by manual operation, thereby improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is an overall stereogram of the present invention;
[0022] Figure 2 It is a three-dimensional schematic diagram of the sealing sleeve of the present invention;
[0023] Figure 3 It is a split three-dimensional schematic diagram of the support mechanism of the present invention;
[0024] Figure 4 It is a three-dimensional schematic diagram of the rotary connecting pipe and the conveying pipeline of the present invention;
[0025] Figure 5 It is a schematic diagram of the overall back side of the present invention;
[0026] Figure 6 It is a three-dimensional schematic diagram of the auxiliary support mechanism of the present invention.
[0027] Among them, 1. Mobile base; 2. Support frame; 3. Transmission mechanism; 4. Auxiliary support mechanism; 5. Hydraulic cylinder; 6. Support mechanism; 7. Fixed plate; 8. Mobile rod; 9. Sealing sleeve; 10. Piston ring; 11. Through groove; 12. Rotating connecting pipe; 13. Conveying ring; 14. Conveying pipeline; 15. Reinforcing rod; 16. Hydraulic oil tank; 31. Worm; 32. Driving motor; 33. Worm gear; 34. Support plate; 41. Auxiliary support frame; 42. Support rod; 43. Rotating shaft; 44. Guide block; 45. Electric slide rail; 46. Guide groove; 61. Connecting rod; 62. Sleeve; 63. Connecting plate; 64. Insert block; 65. Support arm; 66. Stop block. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example:
[0030] Please see attached Figure 1The embodiment of the present invention provides an intelligent zoning support device for safe mining of mines, including a mobile base 1, the mobile base 1 is composed of a crawler vehicle, and the crawlers on both sides of the mobile base 1 are independently driven by different motors to control its forward, backward and steering, and the mobile base 1 is remotely controlled by a central controller, and is controlled to move to the corresponding coordinate content through the set preset coordinates. The top of the mobile base 1 is fixedly connected with a support frame 2, and the outer wall of the support frame 2 is connected to the top of the mobile base 1 through a reinforcing rod 15. The reinforcing rod 15 is used to provide stability for the support frame 2. The top of the support frame 2 is fixedly connected with a fixed plate 7, and the front of the fixed plate 7 is rotatably connected with a rotating connecting pipe 12. The back of the fixed plate 7 is provided with a transmission mechanism 3, and the transmission mechanism 3 is used to drive the rotating connecting pipe 12 to generate corresponding rotation. The front of the rotating connecting pipe 12 is fixedly connected with a sealing sleeve 9, and the two ends of the sealing sleeve 9 are arranged in a through shape. A mobile rod 8 is penetrated and slidably connected on the inner wall of the sealing sleeve 9, and a support mechanism 6 is arranged on the outside of the mobile rod 8, and an auxiliary support mechanism 4 is arranged on the back of the support frame 2.
[0031] Please see attached Figure 1 and attached Figure 5 A hydraulic oil tank 16 is fixedly connected to the back side wall of the support frame 2, and hydraulic oil is arranged in the hydraulic oil tank 16. A hydraulic cylinder 5 is fixedly connected to the outer wall of the support frame 2, and a delivery pipe 14 is connected to the hydraulic cylinder 5. One end of the delivery pipe 14 is fixedly connected to the top of the hydraulic oil tank 16, and the other end of the delivery pipe 14 passes through the side wall of the support frame 2 and is fixedly connected to the outer wall of the bottom end of the delivery ring 13. The delivery ring 13 is hollow, and the delivery ring 13 is connected to the hydraulic oil tank 16 through the delivery pipe 14, and the hydraulic oil is regulated by the hydraulic cylinder 5. The conveying ring 13 is rotatably connected to the outer wall of the rotating connecting tube 12, and the conveying ring 13 is embedded in the inner wall of the rotating connecting tube 12, which can prevent it from falling off and enable the rotating connecting tube 12 to rotate on the outer wall of the conveying ring 13. The rotating connecting tube 12 is provided with a plurality of groups of through grooves 11 at the embedded position of the conveying ring 13, and the through grooves 11 are arranged in an array at a circumferential angle at the center of the rotating connecting tube 12, so that the hydraulic oil transported by the conveying pipe 14 can enter the rotating connecting tube 12 through the conveying ring 13.
[0032] Please see attached Figure 2 -Attached Figure 4 The rotating connecting tube 12 is connected to the sealing sleeve 9, and the inner end of the moving rod 8 is fixedly connected with a piston ring 10. The piston of the piston ring 10 is connected to the inner wall of the sealing sleeve 9. The piston ring 10 is used to ensure the sealing during its movement. The movement of the moving rods 8 on both sides is controlled by the control of the hydraulic cylinder 5. At the same time, when the moving rod 8 on one side cannot move due to resistance, the moving rod 8 on the other end will not be affected and will continue to move until it reaches the supporting surface.
[0033] Please see attached Figure 5 -Attached Figure 6 The transmission mechanism 3 includes a worm gear 33 and a driving motor 32. The center point of the worm gear 33 is fixedly connected to the side wall of one end of the back side of the rotating connecting tube 12. The driving motor 32 is fixedly connected to the side wall of the fixing plate 7. A worm 31 is fixedly connected to the output shaft of the driving motor 32. The driving motor 32 provides power to drive the worm 31 to rotate. A supporting plate 34 is fixedly connected to the back side wall of the fixing plate 7. The end of the worm 31 penetrates and is rotatably connected to the inner wall of the supporting plate 34. The worm 31 is meshed with the worm gear 33. The rotation of the worm 31 drives the worm gear 33 to rotate, and the rotation of the worm gear 33 drives the rotating connecting tube 12 to rotate, so as to adjust the actual angle to be supported.
[0034] Please see attached Figure 3 The support mechanism 6 includes a connecting plate 63 and several groups of connecting sleeves extending outwardly distributed around the connecting plate 63. The connecting plate 63 is connected to the connecting sleeve, and hydraulic oil is arranged inside. The piston on the connecting sleeve of the connecting plate 63 is connected to the connecting rod 61. Through the hydraulic oil arranged inside the connecting plate 63, when several groups of connecting rods 61 encounter a raised area, the connecting rod 61 that first encounters resistance will stop moving without affecting the movement of other connecting rods 61. Other connecting rods 61 will be pushed out one after another, so that the support mechanism 6 can adapt to uneven and concave areas. The convex area has higher support strength. The outer end of the connecting rod 61 is fixedly connected to a plug block 64. The cross-section of the plug block 64 is a cross. A sleeve 62 is inserted into the outer wall of the plug block 64. A support arm 65 is fixedly connected to the outer wall of the sleeve 62. The shape of the support arm 65 can be adjusted according to actual conditions, and the same sleeve 62 is inserted into the plug block 64, so that the sleeve 62 and the support arm 65 can be replaced at any time. A stopper 66 is threadedly connected to the outer wall of the plug block 64. The stopper 66 is used to block the sleeve 62 to prevent it from falling off.
[0035] Please see attached Figure 5 -Attached Figure 6The auxiliary support mechanism 4 includes an auxiliary support frame 41 and a support rod 42 fixedly connected to the side wall of the support frame 2. The auxiliary support frame 41 is arranged in an L shape, and the outer end of the support rod 42 is fixedly connected to a rotating shaft 43. The auxiliary support frame 41 is rotatably connected to the rotating shaft 43 at the middle position. The auxiliary support frame 41 can rotate along the rotating shaft 43 as the center. At a certain rotation angle, the end of the auxiliary support frame 41 will contact the ground and provide auxiliary support. A guide groove 46 is opened on the inner wall of the auxiliary support frame 41, and an electric slide rail 45 is provided on the inner wall of the back side of the support frame 2. The moving end of the electric slide rail 45 is fixedly connected to a guide block 44, and the electric slide rail 45 can drive the guide block 44 to move in the vertical direction. The outer wall of the guide block 44 passes through and is slidably connected to the inner wall of the guide groove 46. The movement of the guide block 44 can drive the auxiliary support frame 41 to rotate at a certain angle, thereby controlling whether it contacts the ground.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent zoning support device for safe mining, comprising a mobile base (1), characterized in that: The top of the movable base (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a fixed plate (7), the front of the fixed plate (7) is rotatably connected to a rotating connecting pipe (12), the back of the fixed plate (7) is provided with a transmission mechanism (3), the transmission mechanism (3) is used to drive the rotating connecting pipe (12) to generate corresponding rotation, the front of the rotating connecting pipe (12) is fixedly connected to a sealing sleeve (9), the two ends of the sealing sleeve (9) are arranged in a through shape, and the inner wall of the sealing sleeve (9) is penetrated and slidably connected to a movable connecting pipe (12). A movable rod (8), a supporting mechanism (6) is arranged on the outer side of the movable rod (8), an auxiliary supporting mechanism (4) is arranged on the back side of the support frame (2), a hydraulic oil tank (16) is fixedly connected to the back side wall of the support frame (2), a hydraulic cylinder (5) is fixedly connected to the outer wall of the support frame (2), a conveying pipe (14) is connected to the hydraulic cylinder (5), one end of the conveying pipe (14) is fixedly connected to the top of the hydraulic oil tank (16), and the other end of the conveying pipe (14) passes through the side wall of the support frame (2) and is fixedly connected to the outer wall of the bottom end of the conveying ring (13).
2. The intelligent zoning support equipment for safe mining according to claim 1 is characterized in that: The support mechanism (6) comprises a connecting plate (63) and a plurality of groups of connecting sleeves extending outwardly and distributed around the connecting plate (63); a connecting rod (61) is connected to the piston on the connecting sleeve of the connecting plate (63); an insert block (64) is fixedly connected to the outer end of the connecting rod (61); a sleeve (62) is inserted into the outer wall of the insert block (64); a support arm (65) is fixedly connected to the outer wall of the sleeve (62); and a stopper (66) is threadedly connected to the outer wall of the insert block (64).
3. The intelligent zoning support equipment for safe mining according to claim 2 is characterized in that: The connecting plate (63) is in communication with the connecting sleeve, and hydraulic oil is arranged inside the connecting plate. The cross section of the insert block (64) is arranged in a cross shape.
4. The intelligent zoning support equipment for safe mining according to claim 1 is characterized in that: The transmission mechanism (3) comprises a worm gear (33) and a driving motor (32); the center point of the worm gear (33) is fixedly connected to a side wall at one end of the back side of the rotating connecting tube (12); the driving motor (32) is fixedly connected to a side wall of a fixing plate (7); a worm (31) is fixedly connected to an output shaft of the driving motor (32); a support plate (34) is fixedly connected to the back side wall of the fixing plate (7); and an end of the worm (31) penetrates and is rotatably connected to an inner wall of the support plate (34).
5. The intelligent zoning support equipment for safe mining according to claim 1 is characterized in that: The auxiliary support mechanism (4) comprises an auxiliary support frame (41) and a support rod (42) fixedly connected to the side wall of the support frame (2); the auxiliary support frame (41) is arranged in an L shape; the outer end of the support rod (42) is fixedly connected to a rotating shaft (43); the auxiliary support frame (41) is rotatably connected to the rotating shaft (43) at a middle position; and a guide groove (46) is provided on the inner wall of the auxiliary support frame (41).
6. The intelligent zoning support equipment for safe mining according to claim 1 is characterized in that: An electric slide rail (45) is arranged on the inner wall of the back side of the support frame (2), the movable end of the electric slide rail (45) is fixedly connected to a guide block (44), and the outer wall of the guide block (44) passes through and is slidably connected to the inner wall of the guide groove (46).
7. The intelligent zoning support equipment for safe mining according to claim 1 is characterized in that: The rotating connecting tube (12) is connected to the sealing sleeve (9), the inner end of the moving rod (8) is fixedly connected to a piston ring (10), and the piston ring (10) is piston-connected to the inner wall of the sealing sleeve (9).
8. The intelligent zoning support equipment for safe mining of mines according to claim 1 is characterized in that: The rotary connecting tube (12) is provided with a plurality of through grooves (11) at the embedded position of the conveying ring (13), and the through grooves (11) are arranged in an array at a circumferential angle at the center of the rotary connecting tube (12).
9. The intelligent zoning support equipment for safe mining according to claim 1 is characterized in that: The outer side wall of the support frame (2) is connected to the top of the movable base (1) via a reinforcing rod (15).
10. The intelligent zoning support equipment for safe mining of mines according to claim 1 is characterized in that: The conveying ring (13) is hollow, the conveying ring (13) is connected to a hydraulic oil tank (16) through a conveying pipeline (14), and the conveying ring (13) is rotatably connected to the outer wall of a rotating connecting pipe (12).