Blood discharge device and method for preparing low-salt ham
By using the collaborative technology of negative pressure suction and air supply in ham processing, a blood discharge device for preparation of low-salt ham is designed, which solves the problem of difficulty in removing residual blood and improving production efficiency in traditional ham processing, and achieves efficient preparation and good flavor of low-salt ham.
Patent Information
- Application Number
- CN202411811233.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-11
AI Technical Summary
The existing ham processing technology is difficult to effectively remove residual blood from leg materials, resulting in rot. The traditional methods are labor-intensive and have low production efficiency, and it is difficult to ensure the taste and flavor of low-salt ham.
A blood discharge device prepared by low-salt ham is adopted, which includes a fixing frame base, a nozzle fixing frame, a blood sucking assembly, an air extraction assembly, an inflatable assembly and a liquid discharge assembly. Through the synergy between negative pressure suction and air supply, batch blood discharge of leg materials can be realized.
It effectively reduces the labor intensity of manual blood discharge, reduces the residual amount of blood in the leg material, reduces the amount of salt used, reduces the probability of ham rot, and meets the production requirements of low-salt fermented ham.
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Figure CN119586647A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ham processing, in particular to a blood-draining device and method for preparing low-salt ham. Background Art
[0002] Ham refers to a meat product made from the pig's hind legs through pickling and fermentation processes. Bleeding is an important step in the ham production process. In the ham production process, residual blood is inevitably left in the leg material. If the residual blood in the leg material is not drained cleanly, it will rot during the drying and fermentation process. In serious cases, it will cause batches of leg materials to be scrapped. The traditional process uses manual kneading and squeezing to remove the residual blood in the leg material. This method is not only labor-intensive and low in production efficiency, but also difficult to ensure that the residual blood is completely removed from each leg material. Therefore, the only way to reduce the spoilage rate is to increase the amount of salt used. However, even if the amount of salt is increased, it is difficult to ensure that there will be no spoilage, resulting in the heavy-salt ham tasting too salty. Currently, a machine pushing method is used to drain the blood once (it cannot be drained repeatedly), and it is necessary to maintain a low temperature for a long time to allow the blood to flow out naturally. This method can only drain part of the blood remaining in the leg, and can only rely on lowering the fermentation temperature to reduce the spoilage rate caused by the residual blood not being removed cleanly. This not only makes it difficult to ensure that there will be no spoilage, but also reduces the fermentation speed and the degree of fermentation, resulting in an extension of the production cycle and affecting the flavor of the finished product.
[0003] Therefore, there is an urgent need for a bleeding device and method for preparing low-salt ham, which can not only effectively reduce the labor intensity of manual bleeding, but also significantly reduce the residual amount of blood in the ham, and can also effectively reduce the amount of salt used while reducing the probability of ham spoilage, thereby meeting the production requirements of low-salt fermented ham. Summary of the invention
[0004] The purpose of the present invention is to provide a blood-draining device and method for preparing low-salt ham, so as to solve the problems existing in the above-mentioned prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following scheme: a blood-draining device for preparing low-salt ham, comprising a fixed frame base, a suction nozzle fixed frame is fixedly connected to the bottom surface of the fixed frame base, a blood-sucking component for sucking blood from leg material is installed on the suction nozzle fixed frame, the blood-sucking component is connected to an air suction component for negative pressure suction of the leg material, an inflation component for supplying air to the blood-sucking component, and a drainage component for collecting blood in the blood-sucking component, and the air suction component, the inflation component, and the drainage component are arranged on the fixed frame base.
[0006] Preferably, a plurality of universal wheels are installed at the bottom of the fixing frame base.
[0007] Preferably, the blood sucking component includes a plurality of suction nozzles, and the suction nozzles are connected to the air suction component, the inflation component, and the liquid discharge component.
[0008] Preferably, the nozzle comprises a cylinder body, a sealing end of the cylinder body is provided with a nozzle inflation port and a nozzle exhaust port, the nozzle exhaust port is arranged above the nozzle inflation port, a nozzle discharge port is arranged at the bottom of the cylinder body, a plurality of nozzle contact sensors are installed in the cylinder body, a plurality of nozzle front lips are installed at the open end of the cylinder body, and a nozzle skirt is arranged at the open end of the cylinder body.
[0009] Preferably, the suction port of the suction nozzle is connected to a first branch pipe, the inflation port of the suction nozzle is connected to a second branch pipe, and the liquid discharge port of the suction nozzle is connected to a third branch pipe.
[0010] Preferably, the vacuum extraction assembly comprises a vacuum pump mounted on the base of the fixing frame, the air inlet end of the vacuum pump is connected to a vacuum cylinder, and the air inlet end of the vacuum cylinder is connected to the first branch pipe through a first collecting pipe.
[0011] Preferably, the inflation assembly includes a booster air pump mounted on the base of the fixing frame, the air outlet of the booster air pump is connected to a positive pressure air storage tank, and the air outlet of the positive pressure air storage tank is connected to the second branch pipe through a second collecting pipe.
[0012] Preferably, the drainage assembly comprises a third manifold connected to the third branch pipe, one end of the third manifold away from the third branch pipe is connected to a drainage tank, and the drainage tank is mounted on the base of the fixing frame.
[0013] A blood-draining method for preparing low-salt ham, comprising the following steps:
[0014] Install the blood-sucking assembly on the leg material;
[0015] Turn on the vacuum component to perform negative pressure suction on the leg material;
[0016] Absorb the remaining blood in the leg material into the blood-sucking component;
[0017] Close the exhaust assembly;
[0018] Open the inflation component and the drainage component, and restore the normal pressure in the blood-sucking component through the inflation component;
[0019] Open the drainage component and collect the blood in the blood suction component.
[0020] The present invention discloses the following technical effects:
[0021] The present invention adopts the synergistic effect of a vacuum suction component and an air supply inflation component, which can not only drain the blood of batches of leg materials, but also effectively reduce the labor intensity of workers manually draining the blood during the process of draining the residual blood from the leg materials. While improving production efficiency, it can not only effectively reduce the amount of salt used, but also greatly reduce the residual amount of blood in the leg materials, effectively reducing the probability of leg material spoilage, thereby meeting the production requirements of low-salt fermented leg materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the suction nozzle of the present invention;
[0025] Figure 3 It is a schematic diagram of the cross-sectional structure of the suction nozzle of the present invention;
[0026] Figure 4 This is a schematic diagram of the overall structure of the present invention using a combination of multiple rows of nozzles;
[0027] Figure 5 This is a schematic diagram of the overall structure of the present invention using a combination of multiple rows of nozzles in both positive and negative directions;
[0028] Among them, 1. nozzle fixing bracket; 2. nozzle; 3. fixing bracket base; 4. universal wheel; 5. blood discharge one-way valve; 6. booster air pump; 7. booster solenoid valve; 8. positive pressure gas storage tank; 9. vacuum pump; 10. vacuum pump solenoid valve; 11. vacuum cylinder; 12. exhaust solenoid valve; 13. drainage tank; 14. vacuum gauge; 15. charging solenoid valve; 16. pressure gauge; 17. charging tube needle valve; 18. exhaust tube needle valve; 21. nozzle skirt; 22. nozzle front lip; 23. nozzle contact sensor; 24. nozzle discharge port; 25. nozzle charging port; 26. nozzle exhaust port; 27. nozzle cavity. DETAILED DESCRIPTION
[0029] The possible implementation schemes found in the art are:
[0030] Patent announcement number CN116210866A discloses a method and device for pickling low-salt ham, and specifically discloses a base, the top plate of the base is a hollow plate, the top plate of the base is in contact with the pickling box; a box door is movably installed on the surface of the pickling box; a water tank is located below the hollow plate, and a cold plasma generator and controller are extended to the bottom of the water tank cavity through a conduit penetrating from the bottom of one side of the water tank; a water pump is installed at the bottom of the water tank cavity, and the water outlet of the water pump penetrates the water tank and extends to the top of the water tank and is connected to the main pipeline, the main pipeline penetrates the hollow plate and the left side of the bottom of the pickling box and extends into the inside of the pickling box, and three horizontal branch pipelines are arranged on the main pipeline, and the branch pipelines A nozzle is provided at the end, and the number of nozzles is three, which are staggered up and down and left and right, and the nozzles are spaced at least the length of a pig leg. Three motors are connected to one side of the pickling box, and the output shaft of the motor is connected to the rotating shaft for fixing the pig's hind legs in the pickling box. The nozzle is located above the position where the rotating shaft fixes the pig's hind legs to ensure that the pig legs can be sprayed with liquid. A vacuum pump is provided on one side of the pickling box, and the vacuum pump is connected to an air duct extending into the pickling box. A cold machine and a hot machine are installed at the bottom of the cold and hot box cavity, and a fan is installed at the top of the cold and hot box cavity. The output end of the fan passes through the cold and hot box and extends to the top of the cold and hot box to communicate with the pipeline. The pipeline passes through the left side of the pickling box and extends into the inside of the pickling box. Hooks are fixedly installed on the two cross sections of the rotating shaft, and the two hooks are used to fix the two sides of the pig leg. A U-shaped limit block is movably installed at the other end of the rotating shaft, and the U-shaped limit block is fixedly connected to the inner wall of the pickling box. The rotating shaft is parallel to the branch pipeline and the bottom of the pickling box. A temperature sensor is installed on the left side of the top of the pickling box, and a humidity sensor is installed on the right side of the top of the pickling box; a discharge port is opened on the lower left surface of the pickling box, and the discharge port is connected to the water tank through a pipeline, and a valve is arranged on the pipeline, and the valve is located between the hollow plate of the base and the water tank; a valve is arranged on the main pipeline, and the valve is located between the hollow plate and the water tank; the output end of the fan passes through the hot and cold boxes and extends to the top of the hot and cold boxes to communicate with the pipeline, and the pipeline passes through the left side of the pickling box and extends into the inside of the pickling box, and a valve is arranged on the pipeline, and the valve is located between the hot and cold boxes and the pickling box. A triangular plate is arranged on the lower right side of the inner wall of the pickling box, and the lower surface of the triangular plate is fixedly connected to the upper surface of the inner wall of the box, and the side of the triangular plate is fixedly connected to the inner wall of the box, and the left vertex of the triangular plate contacts the outer diameter of the side of the triangular plate close to the discharge port.
[0031] This patent is provided with multiple branch pipes, and nozzles are arranged at the end of the branch pipes. Under each nozzle, there is a rotating shaft with two hooks to fix the two sides of the pig leg. The rotating shaft is connected to the output shaft of the motor. The nozzle, rotating shaft, motor and branch pipes can be selected according to the size requirements and actual conditions of the device.
[0032] The ham prepared by the patent is low-salt ham, which can save the process of soaking to remove surface salt and drying after curing. The patent achieves the effect of long-term preservation of ham by strict temperature and humidity control, and can be normally produced under mechanical control, with a significantly shortened production cycle. It can also be fermented for a short time of 2 months or for a long time of more than 1 year according to demand, and the ham will not undergo oxidation fission.
[0033] The patent with the patent announcement number CN217160946U discloses a ham cutting and rolling device, including a cutting unit and a rolling unit, the cutting unit includes a workbench, a shell and a cutting mechanism are arranged on the workbench, the cutting mechanism includes a telescopic connecting rod and two circular cutting knives fixed at the lower end of the telescopic connecting rod, the telescopic connecting rod passes through the shell, and the cutting knives are located in the shell, the workbench is provided with two slots, the slots correspond to the positions of the two cutting knives, and the length of the slots is greater than the diameter of the cutting knives, and the width of the slots is greater than the thickness of the cutting knives; the rolling unit is arranged at the rear end of the cutting unit, the rolling unit includes a base, the base is fixedly connected to the workbench, a bracket is arranged on the base, a first pressing roller and a second pressing roller are arranged on the bracket, the first pressing roller and the second pressing roller are rotatably connected to the bracket, and the first pressing roller is transmission-connected to the power mechanism. The distance between the first pressing roller and the second pressing roller can be adjusted. The bracket is provided with a slide groove, and a first slider that can slide in the slide groove is arranged in the slide groove, and the first slider and the first pressing roller are rotatably connected. An adjusting screw is provided at the top of the first slider, which is rotatably connected to the first slider, and the adjusting screw passes through the top of the bracket and is threadedly connected to the bracket. A cavity is provided at the bottom of the slide groove, and a slidable second slider is provided in the cavity. The second slider is rotatably connected to the second pressure roller. A spring is also provided in the cavity, and the two ends of the spring point are respectively abutted against the bottom end of the second slider and the base. A plurality of first filter holes are provided on the workbench, a first funnel is provided under the workbench, and a residual material collection box is provided under the first funnel. A plurality of second filter holes are provided on the base, a second funnel is provided under the base, and a waste liquid collection bucket is provided under the second funnel.
[0034] This patent sets up a dividing unit and a crushing unit. The ham raw material is divided by the dividing unit and then crushed by the crushing unit. This can effectively remove the residual blood in the raw material, make the subsequent pickling more efficient, and improve the production efficiency of the ham.
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0037] Reference Figure 1-Figure 5 The present invention provides a blood-draining device for preparing low-salt ham, comprising a fixing frame base 3, a suction nozzle fixing frame 1 is fixedly connected to the bottom surface of the fixing frame base 3, a blood-sucking component for sucking blood from leg material is installed on the suction nozzle fixing frame 1, the blood-sucking component is connected to an air suction component for negative pressure suction of the leg material, an air filling component for supplying air to the blood-sucking component, and a liquid discharge component for collecting blood in the blood-sucking component, and the air suction component, the air filling component, and the liquid discharge component are arranged on the fixing frame base 3.
[0038] The present invention adopts the synergistic effect of a vacuum suction component and an air supply inflation component, which can not only drain the blood of batches of leg materials, but also effectively reduce the labor intensity of workers manually draining the blood during the process of draining the residual blood from the leg materials. While improving production efficiency, it can not only effectively reduce the amount of salt used, but also greatly reduce the residual amount of blood in the leg materials, effectively reducing the probability of leg material spoilage, thereby meeting the production requirements of low-salt fermented leg materials.
[0039] Further optimizing scheme, a plurality of universal wheels 4 are installed at the bottom of the fixing frame base 3. The universal wheels 4 facilitate the movement of the fixing frame base 3, so that the fixing frame base 3 can be moved to the leg material area.
[0040] According to a further optimized solution, the blood sucking component includes a plurality of suction nozzles 2, and the suction nozzles 2 are connected to the air suction component, the inflation component, and the liquid discharge component.
[0041] The crossbars of the nozzle fixing frame 1 are arranged in 1-10 rows, which can be arranged in 3-7 rows or 3-5 rows. 1-12 nozzles 2 are arranged on each crossbar, which can be arranged in 3-9 nozzles 2 or 3-5 nozzles 2.
[0042] The number of the suction nozzles 2 corresponds one to one with the number of the leg materials on the leg material hanging rack, so that each suction nozzle 2 can drain blood from one leg material.
[0043] The suction component can generate negative pressure on the suction nozzle 2, so that the suction nozzle 2 can suck out the residual blood in the leg material.
[0044] Negative pressure refers to a gas pressure state that is lower than normal pressure (commonly known as one atmospheric pressure). Simply put, negative pressure is a pressure state that is lower than the surrounding pressure. This state can be achieved by reducing the pressure inside the system so that the pressure inside the system is lower than the pressure of the external environment; mechanical negative pressure is a negative pressure environment created by mechanical equipment, also known as vacuuming or suction. The principle of mechanical negative pressure is to reduce the density of air molecules in a certain area, thereby reducing the gas pressure in the area and forming negative pressure.
[0045] The air pressure in the suction nozzle 2 can be restored by the inflation component, so that the blood in the suction nozzle 2 can flow into the drainage component.
[0046] At the same time, in order to keep the suction nozzle 2 clean, a flushing nozzle is provided at each suction nozzle 2, and the flushing nozzle is installed on the cross bar of the suction nozzle fixing frame 1. The flushing nozzle is connected to the water outlet end of the water pump, and the water inlet end of the water pump is connected to the water tank. The water pump and the water tank are installed on the base 3 of the fixing frame; the water in the water tank is sent to the flushing nozzle through the water pump, and the water is sprayed from the flushing nozzle to flush the suction nozzle 2.
[0047] A further optimized solution is that the nozzle 2 includes a cylinder body, a sealed end of the cylinder body is provided with a nozzle inflation port 25 and a nozzle exhaust port 26, the nozzle exhaust port 26 is arranged above the nozzle inflation port 25, a nozzle discharge port 24 is arranged at the bottom of the cylinder body, a plurality of nozzle contact sensors 23 are installed in the cylinder body, a plurality of nozzle front lips 22 are installed at the open end of the cylinder body, and a nozzle skirt 21 is arranged at the open end of the cylinder body.
[0048] The front lip 22 of the nozzle is made of an elastic threaded tube material, and the nozzle skirt 21 is made of an elastic film in a skirt shape and is arranged on the outer circle of the front lip 22 of the nozzle.
[0049] Elastic threaded pipe is a flexible pipe, usually used in situations where flexible connection is required or where a certain amount of deformation is required. The characteristic of this pipe is that it can undergo a certain degree of elastic deformation when subjected to external force without breaking or being damaged. Elastic threaded pipe is usually made of metal or plastic and has good corrosion resistance and high temperature resistance.
[0050] The thread structure of the elastic threaded pipe can provide good sealing performance to prevent fluid leakage; the elastic threaded pipe usually has good corrosion resistance and can be used for a long time in harsh environments; the elastic characteristics of the elastic threaded pipe enable it to adapt to a certain degree of displacement and deformation, reducing stress concentration in the pipeline system.
[0051] The elastic membrane is an elastic thin film material with high transparency, heat resistance and low temperature flexibility, good insulation, high resilience, gas selective permeability, biocompatibility and chemical inertness.
[0052] A nozzle cavity 27 is defined in the barrel, and the nozzle contact sensor 23 is installed in the nozzle cavity 27 .
[0053] The nozzle contact sensor 23 includes a contact transmission rod, a contact switch, a spring and a bracket assembly.
[0054] The nozzle contact sensor 23 is a sensor used to detect the contact between the nozzle and the object. The nozzle contact sensor 23 can help the device accurately control the movement and operation of the nozzle 2; the working principle of the nozzle contact sensor 23 includes laser ranging, grating scale, magnetic scale and other technologies, which can accurately measure the distance or pressure between the nozzle 2 and the object, thereby achieving precise control of the operation of the nozzle 2.
[0055] According to a further optimized solution, the suction port 26 of the suction nozzle is connected to a first branch pipe, the inflation port 25 of the suction nozzle is connected to a second branch pipe, and the discharge port 24 of the suction nozzle is connected to a third branch pipe.
[0056] An air extraction pipe needle valve 18 is installed on the first branch pipe, and negative pressure can be formed in the suction nozzle cavity 27 by opening the air extraction pipe needle valve 18 .
[0057] The second branch pipe is provided with an air-filling tube needle valve 17 , and normal pressure can be formed in the suction nozzle cavity 27 by opening the air-filling tube needle valve 17 .
[0058] Needle valve is a fine-tuning valve with a needle-shaped valve plug, which is mainly used to adjust the gas flow. The fine-tuning valve requires the valve opening to gradually increase, and can be adjusted continuously and finely from closed to open. Needle valves perform well in regulating flow, so they are often used in flow control valve applications that require precise flow regulation. It is particularly suitable for small areas or occasions with a narrow flow control range.
[0059] Automatic needle valves are used in situations where remote control of opening, closing and flow regulation is required. Electric actuators are used to rotate the valve body and valve stem to open and close the valve. There are also stepper motors used as drive motors, which can be precisely and finely controlled. Stepper motors are motors that can control the rotation angle through pulse signals and can ensure high positioning accuracy.
[0060] The third branch pipe is provided with a blood discharge one-way valve 5 so that the blood can only flow out from the suction nozzle cavity 27 , thereby effectively preventing the blood in the third branch pipe from flowing back into the suction nozzle cavity 27 when negative pressure is formed in the suction nozzle cavity 27 .
[0061] A one-way valve, also known as a check valve or non-return valve, is an automatic valve that is mainly used to prevent fluid from flowing back in a pipeline. It allows the fluid to flow freely in one direction but prevents the fluid from flowing in the opposite direction.
[0062] Positive Flow: When the fluid exerts pressure from the inlet side, the pressure exceeds the spring force or other closing force above the valve disc or diaphragm, and the valve disc or diaphragm will be pushed open, allowing the fluid to enter the valve.
[0063] Reverse flow: When the fluid pressure decreases or stops, the valve disc or diaphragm is pushed back to the valve seat by the spring force or other closing force, preventing the reverse flow of the fluid.
[0064] According to a further optimized solution, the vacuum pump assembly includes a vacuum pump 9 mounted on the base 3 of the fixed frame, the air inlet end of the vacuum pump 9 is connected to a vacuum cylinder 11, and the air inlet end of the vacuum cylinder 11 is connected to the first branch pipe through a first collecting pipe.
[0065] The vacuum pump 9 is a device for extracting gas from a container to achieve a high vacuum degree; the working principle of the vacuum pump 9 generally involves a mechanical structure, such as the rotation of blades or the reciprocating motion of a piston, to compress the gas and reduce its volume.
[0066] A vacuum pump solenoid valve 10 is installed on the pipeline between the vacuum pump 9 and the vacuum cylinder 11. By opening the vacuum pump solenoid valve 10, the vacuum pump 9 can be connected to the vacuum cylinder 11.
[0067] An exhaust solenoid valve 12 and a vacuum gauge 14 are installed on one end of the first collecting pipe close to the vacuum cylinder 11. The vacuum gauge 14 is arranged close to the vacuum cylinder 11. By opening the exhaust solenoid valve 12, a negative pressure can be formed in the first collecting pipe. The vacuum gauge 14 is used to display the vacuum degree or air pressure.
[0068] The vacuum gauge 14 is an instrument for measuring vacuum or air pressure. It usually uses the change of a certain physical effect under different air pressures to measure the air pressure.
[0069] According to a further optimization scheme, the inflation component includes a booster air pump 6 installed on the base 3 of the fixed frame, the air outlet end of the booster air pump 6 is connected to a positive pressure air storage tank 8, and the air outlet end of the positive pressure air storage tank 8 is connected to the second branch pipe through a second collecting pipe.
[0070] An air pump is a mechanical device used to compress and store or transport air or other gases.
[0071] A boost solenoid valve 7 is installed on the pipeline between the boost air pump 6 and the positive pressure air storage tank 8. By opening the boost solenoid valve 7, the boost air pump 6 and the positive pressure air storage tank 8 are connected.
[0072] An air charging solenoid valve 15 and a pressure gauge 16 are installed on one end of the second collecting pipe close to the positive pressure gas storage tank 8. The pressure gauge 16 is arranged close to the positive pressure gas storage tank 8. By opening the air charging solenoid valve 15, pressure can be formed in the second collecting pipe. The pressure gauge 16 is used to display the pressure value.
[0073] The pressure gauge 16 is an instrument used to measure the pressure of a fluid (liquid or gas). Its working principle is usually based on the elastic deformation of elastic sensitive elements (such as Bourdon tubes, diaphragm boxes, bellows, etc.) under the action of pressure. This deformation is transmitted to the pointer through the conversion mechanism of the movement inside the gauge, causing the pointer to rotate, thereby indicating the measured pressure value on the dial.
[0074] Solenoid valves are devices that use electromagnetic force to control the flow of fluids. They are widely used in hydraulics, pneumatics, industrial automation and other fields. Their basic structure includes electromagnetic coils, iron cores, valve bodies, valve stems and springs. When the electromagnetic coil is energized, a magnetic field is generated to attract the iron core to move, which in turn drives the valve stem to act on the valve seat to open or close the valve. When the coil is de-energized, the spring force or medium pressure resets the iron core and the valve closes.
[0075] In a further optimized solution, the drainage assembly includes a third manifold connected to the third branch pipe, and one end of the third manifold away from the third branch pipe is connected to a drainage tank 13, which is mounted on the fixed frame base 3. A drainage valve is installed at the lower part of the drainage tank 13, and the blood in the drainage tank 13 can be collected through the drainage valve.
[0076] In order to effectively absorb the residual blood in the leg material, the boost air pump 6, the boost solenoid valve 7, the vacuum pump 9, the vacuum pump solenoid valve 10, the exhaust solenoid valve 12, the vacuum gauge 14, the inflation solenoid valve 15, the pressure gauge 16, the inflation tube needle valve 17, the exhaust tube needle valve 18, and the suction nozzle contact sensor 23 are electrically connected to a controller. The controller can start or shut down each component according to a set time interval to achieve coordinated and orderly work; at the same time, when the values of the vacuum gauge 14 and the pressure gauge 16 exceed the set threshold value, it is convenient to shut down the working components.
[0077] A blood-draining method for preparing low-salt ham, comprising the following steps:
[0078] The blood sucking assembly is installed on the leg material; when the blood is discharged from the leg material, after the nozzle skirt 21 and the nozzle front lip 22 are tightly connected with the leg material, the nozzle contact sensor 23 abuts against the surface of the leg material.
[0079] Turn on the vacuum assembly to perform negative pressure suction on the leg material; the controller opens the vacuum pump solenoid valve 10 and the vacuum solenoid valve 12, so that the suction nozzle cavity 27 is connected with the vacuum cylinder 11, and then the controller turns on the vacuum pump 9 to form a negative pressure in the suction nozzle cavity 27, thereby generating suction for the residual blood in the leg material.
[0080] The residual blood in the leg material is sucked into the blood sucking component; the blood in the leg material flows into the suction nozzle cavity 27.
[0081] Close the vacuum assembly; when the suction time is reached, the controller closes the vacuum pump solenoid valve 10, the vacuum solenoid valve 12 and the vacuum pump 9.
[0082] The inflation component and the drainage component are turned on, and the normal pressure in the blood sucking component is restored through the inflation component; the controller turns on the boost solenoid valve 7 and the inflation solenoid valve 15 to connect the suction nozzle cavity 27 with the positive pressure air storage tank 8, and then the controller turns on the boost air pump 6 to inflate the suction nozzle cavity 27.
[0083] Open the drainage component and collect the blood in the blood sucking component; the gas entering the suction nozzle cavity 27 pushes open the blood discharge one-way valve 5 and separates the suction nozzle skirt 21 from the leg material, so that the blood in the suction nozzle cavity 27 flows through the blood discharge one-way valve 5 in sequence through the third branch pipe, the third collecting pipe, and flows into the drainage tank 13.
[0084] Reference Figure 4 The present invention adopts multiple rows of suction nozzles 2, which can discharge blood from multiple leg materials at the same time, effectively improving the processing efficiency of the leg materials.
[0085] Reference Figure 5 The present invention adopts multiple rows of suction nozzles 2 in both positive and negative directions, which can not only discharge blood from multiple leg materials at the same time, but also effectively reduce the occupied area. With the same occupied area, more leg materials can be discharged at the same time, effectively improving the processing efficiency of the leg materials.
[0086] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0087] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A blood-draining device for preparing low-salt ham, characterized in that: The invention comprises a fixing frame base (3), a suction nozzle fixing frame (1) is fixedly connected to the bottom surface of the fixing frame base (3), a blood sucking component for sucking blood from leg material is installed on the suction nozzle fixing frame (1), the blood sucking component is connected to an air suction component for sucking the leg material under negative pressure, an air filling component for supplying air to the blood sucking component, and a liquid discharge component for collecting blood in the blood sucking component, and the air suction component, the air filling component, and the liquid discharge component are arranged on the fixing frame base (3).
2. The blood-draining device for preparing low-salt ham according to claim 1, characterized in that: A plurality of universal wheels (4) are installed at the bottom of the fixing frame base (3).
3. The blood-draining device for preparing low-salt ham according to claim 1, characterized in that: The blood sucking component comprises a plurality of suction nozzles (2), and the suction nozzles (2) are connected to the air suction component, the inflation component, and the liquid discharge component.
4. The blood-draining device for preparing low-salt ham according to claim 3, characterized in that: The suction nozzle (2) comprises a cylinder body, a sealing end of the cylinder body is provided with a suction nozzle inflation port (25) and a suction nozzle exhaust port (26), the suction nozzle exhaust port (26) is arranged above the suction nozzle inflation port (25), a suction nozzle liquid discharge port (24) is arranged at the bottom of the cylinder body, a plurality of suction nozzle contact sensors (23) are installed in the cylinder body, a plurality of suction nozzle front lips (22) are installed at the open end of the cylinder body, and a suction nozzle skirt (21) is arranged at the open end of the cylinder body.
5. The blood-draining device for preparing low-salt ham according to claim 4, characterized in that: The suction port (26) of the suction nozzle is connected to a first branch pipe, the inflation port (25) of the suction nozzle is connected to a second branch pipe, and the liquid discharge port (24) of the suction nozzle is connected to a third branch pipe.
6. The blood-draining device for preparing low-salt ham according to claim 5, characterized in that: The vacuum pump assembly comprises a vacuum pump (9) mounted on the base (3) of the fixing frame, the air inlet end of the vacuum pump (9) being connected to a vacuum cylinder (11), and the air inlet end of the vacuum cylinder (11) being connected to the first branch pipe via a first manifold.
7. The blood-draining device for preparing low-salt ham according to claim 6, characterized in that: The inflation assembly comprises a booster air pump (6) mounted on the base (3) of the fixing frame, the outlet end of the booster air pump (6) being connected to a positive pressure air storage tank (8), and the outlet end of the positive pressure air storage tank (8) being connected to the second branch pipe via a second manifold.
8. The blood-draining device for preparing low-salt ham according to claim 7, characterized in that: The drainage assembly comprises a third manifold connected to the third branch pipe, one end of the third manifold away from the third branch pipe is connected to a drainage tank (13), and the drainage tank (13) is mounted on the fixing frame base (3).
9. A blood-draining method for preparing low-salt ham, based on the blood-draining device for preparing low-salt ham according to any one of claims 1 to 8, characterized in that: Install the blood-sucking assembly on the leg material; Turn on the vacuum component to perform negative pressure suction on the leg material; Absorb the remaining blood in the leg material into the blood-sucking component; Close the exhaust assembly; Open the inflation component and the drainage component, and restore the normal pressure in the blood-sucking component through the inflation component; Open the drainage component and collect the blood in the blood suction component.
Citation Information
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