Welding protection device for sealing platform of wind power tower

By designing a welding protection device for the wind power tower sealing platform and using the protective frame and fixing components to fix the cylinder section, the problems of flatness and tower deformation after welding of the sealing platform are solved, and the welding performance of the tower is improved.

CN119589265APending Publication Date: 2025-03-11XINJIANG CRRC NEW ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202411941583.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The flatness cannot be guaranteed after welding of the wind power tower sealing platform, and the tower deformation is large after welding, which affects the tower performance.

Method used

A welding protection device for wind power tower sealing platform is designed, including a protective frame and at least three fixed components. The protective frame is placed horizontally on the ground, and the fixed components are installed at intervals on the protective frame to fix the bottom of the cylinder section, ensuring that the sealing platform is horizontally arranged during welding, making it easier to adjust the flatness, and strengthen the structural strength of the cylinder section and reduce deformation.

Benefits of technology

By using protective frames and fixing components, ensure good flatness after welding of the sealing platform, reduce tower deformation, and improve performance and stability after welding of the tower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wind turbine generator equipment, in particular to a wind power tower sealing platform welding protection device which comprises a protection frame and at least three fixing assemblies. The protection frame is horizontally placed on the ground, and the protection frame is configured to be located at the bottom of the vertically-arranged cylinder section; the fixing assemblies are installed on the protection frame at intervals and are configured to fix the bottom of the barrel section. The structural strength of the cylinder section in the welding process is enhanced, so that the deformation quantity generated in the welding process of the cylinder section is reduced, and the performance of the welded cylinder section is guaranteed.
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Description

Technical Field

[0001] The present application relates to the technical field of wind turbine equipment, and in particular to a welding protection device for a sealing platform of a wind turbine tower. Background Art

[0002] Wind turbine towers are important components that support high-altitude power generation by wind turbines. Onshore wind turbine towers are generally divided into four sections. The diameter of the tower section is generally between 4 and 6 meters, and they are mainly connected by welding.

[0003] The tower is welded with a sealing platform. When welding the sealing platform, the tower needs to be placed horizontally first, and then the sealing platform is moved into the tower. The welders use auxiliary tools to weld the sealing platform to the tower.

[0004] However, the flatness of the sealing platform after welding cannot be guaranteed, and the tower has a large deformation after welding, which affects the performance of the tower itself. Summary of the invention

[0005] The present application provides a wind power tower sealing platform welding protection device to solve the problem that the flatness of the sealing platform after welding cannot be guaranteed and the tower has a large deformation after welding, thereby affecting the performance of the tower itself.

[0006] The present application provides a wind power tower sealing platform welding protection device for cooperating with a barrel section, the protection device comprising a protection frame and at least three fixing components;

[0007] The protection frame is placed horizontally on the ground, and the protection frame is configured to be located at the bottom of the vertically arranged barrel section;

[0008] The fixing components are installed on the protection frame at intervals, and the fixing components are configured to fix the bottom of the barrel section.

[0009] In a possible implementation, the present application provides a wind power tower sealing platform welding protection device, wherein the protection frame includes at least three protection plates, adjacent protection plates are connected end to end to form a frame, and the fixing components are arranged at the end corners of the frame.

[0010] In one possible implementation, the wind turbine tower sealing platform welding protection device provided in the present application, the protection frame also includes at least three reinforcing plates, the reinforcing plates are located on the inner side of the frame, one end of each reinforcing plate is respectively connected to the end corner of the frame, and the other end of each reinforcing plate extends to the middle of the frame and is connected in sequence.

[0011] In a possible implementation, the wind power tower sealing platform welding protection device provided by the present application, the fixing assembly includes a fixing plate and a fixing member;

[0012] The fixing plate is connected to one of the protection plate and the reinforcement plate;

[0013] The fixing member is connected to the fixing plate, and the fixing member is configured to clamp the side wall of the barrel section on the fixing plate.

[0014] In a possible implementation, the wind power tower sealing platform welding protection device provided by the present application has a fixing member which is a bolt, and a threaded hole is provided on the fixing plate, and the bolt is threadedly connected to the fixing plate through the threaded hole.

[0015] In a possible implementation, the wind power tower sealing platform welding protection device provided by the present application, the fixing assembly further includes a locking member;

[0016] The fixing plate is slidably arranged on the reinforcing plate along the length direction of the reinforcing plate, and the locking member is configured to lock the fixing plate and the reinforcing plate.

[0017] In a possible implementation, in the wind power tower sealing platform welding protection device provided by the present application, the locking member is a screw, and the screw thread passes through the fixing plate and abuts against the reinforcing plate.

[0018] In a possible implementation, the wind power tower sealing platform welding protection device provided by the present application, the fixing assembly also includes a sliding block, the sliding block is connected to the fixing plate, the reinforcing plate has a sliding groove, and the sliding block is slidably connected to the sliding groove.

[0019] In a possible implementation, the wind power tower sealing platform welding protection device provided in the present application further includes an operating platform, and the operating platform is arranged in the middle of the protection frame.

[0020] In a possible implementation, the wind power tower sealing platform welding protection device provided in the present application has an upper surface of the operating platform having a pattern.

[0021] The present application provides a wind power tower sealing platform welding protection device, which comprises a protection frame and at least three fixing components. The protection frame is horizontally placed on the ground, and the fixing components are installed on the protection frame at intervals. When the sealing platform needs to be welded to a barrel section, the barrel section is arranged vertically, and the barrel section is placed above the protection frame. The fixing components are then used to fix the bottom of the barrel section, and then the sealing platform is welded. At this time, the sealing platform is arranged horizontally, which is convenient for the staff to adjust the flatness of the sealing platform. The protection frame and the fixing components fix the lower end of the barrel section, thereby strengthening the structural strength of the barrel section during the welding process, thereby reducing the deformation of the barrel section during the welding process, and ensuring the performance of the barrel section after welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0023] Figure 1 A schematic diagram of the structure of a wind power tower sealing platform welding protection device provided in an embodiment of the present application;

[0024] Figure 2 A schematic structural diagram of a fixing assembly in a welding protection device for a sealing platform of a wind power tower provided in an embodiment of the present application.

[0025] Description of reference numerals:

[0026] 100-protective frame;

[0027] 110-protective plate;

[0028] 120-reinforcement plate;

[0029] 121-sliding groove;

[0030] 200-fixed component;

[0031] 210-fixed plate;

[0032] 220-fixing parts;

[0033] 230-locking member;

[0034] 240-slider;

[0035] 300-operating platform;

[0036] 400-barrel section.

[0037] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0039] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchangeable where appropriate, so that the implementation of the present application described herein, for example, can be implemented in an order other than those illustrated or described herein. In the embodiments of the present application, words such as "exemplary" or "for example" are used to represent examples, illustrations or explanations. Any embodiment or design described as "exemplary" or "for example" in the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a concrete manner.

[0040] As mentioned in the background technology: wind turbine towers are important components that support high-altitude power generation by wind turbines. Onshore wind turbine towers are generally divided into four sections. The diameter of the tower section is generally between 4 and 6 meters, and they are mainly connected by welding.

[0041] The tower is welded with a sealing platform. When welding the sealing platform, the tower needs to be placed horizontally first, and then the sealing platform is moved into the tower. The welders use auxiliary tools to weld the sealing platform to the tower.

[0042] However, the flatness of the sealing platform after welding cannot be guaranteed, and the tower has a large deformation after welding, which affects the performance of the tower itself.

[0043] In order to solve the technical problems raised above, the present application provides a wind power tower sealing platform welding protection device, which comprises a protection frame and at least three fixing components. The protection frame is placed horizontally on the ground, and the fixing components are installed on the protection frame at intervals. When the sealing platform needs to be welded to the barrel section, the barrel section is arranged vertically, and the barrel section is placed on top of the protection frame. The fixing components are then used to fix the bottom of the barrel section, and then the sealing platform is welded. At this time, the sealing platform is arranged horizontally, which is convenient for the staff to adjust the flatness of the sealing platform. The protection frame and the fixing components fix the lower end of the barrel section, thereby strengthening the structural strength of the barrel section during the welding process, thereby reducing the deformation of the barrel section during the welding process, and ensuring the performance of the barrel section after welding.

[0044] The technical solution of the present application and how the technical solution of the present application solves the above-mentioned technical problems are described in detail below with specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of the present application will be described below in conjunction with the accompanying drawings.

[0045] refer to Figure 1 and Figure 2The embodiment of the present application discloses a wind power tower sealing platform welding protection device, which is used to cooperate with a barrel section 400. The protection device includes a protection frame 100 and at least three fixing components 200.

[0046] The protection frame 100 is placed horizontally on the ground, and is configured to be located at the bottom of the vertically arranged barrel section 400 .

[0047] The fixing assembly 200 is installed on the protection frame 100 at intervals, and the fixing assembly 200 is configured to fix the bottom of the barrel section 400 .

[0048] When welding the sealing platform to the barrel section 400, the barrel section 400 is first placed vertically (that is, the barrel section 400 is placed in the vertical direction), and then the sealing platform is placed at a suitable position of the barrel section 400, and the flatness of the sealing platform is adjusted (that is, the horizontality of the sealing platform plane is adjusted), and then the staff welds the sealing platform.

[0049] Exemplarily, six fixing assemblies 200 are provided, and the six fixing assemblies 200 are evenly spaced around the circumference, so that the six fixing assemblies 200 respectively fix the bottom of the barrel section 400, thereby ensuring the strength of the fixing assemblies 200 fixing the bottom of the barrel section 400.

[0050] Exemplarily, the fixing assembly 200 includes two clamping plates and a screw, wherein one of the clamping plates is fixed on the protective frame 100, and the other clamping plate is slidably disposed on the protective frame 100. The screw thread penetrates one of the clamping plates and is rotatably connected to the other clamping plate. By rotating the screw, the two clamping plates can be driven closer to or farther from each other, thereby achieving the fixing or opening of the bottom of the barrel section 400.

[0051] By adopting the above technical solution, when it is necessary to weld the sealing platform on the barrel section 400, the barrel section 400 is arranged vertically, and the barrel section 400 is placed above the protective frame 100. Then, the fixing assembly 200 is used to fix the bottom of the barrel section 400, and then the sealing platform is welded. At this time, the sealing platform is arranged horizontally, which is convenient for the staff to adjust the flatness of the sealing platform. In addition, the protective frame 100 and the fixing assembly 200 fix the lower end of the barrel section 400, thereby strengthening the structural strength of the barrel section 400 during the welding process, thereby reducing the deformation of the barrel section 400 during the welding process, and ensuring the performance of the barrel section 400 after welding.

[0052] In some embodiments, the protection frame 100 includes at least three protection plates 110 , and adjacent protection plates 110 are connected end to end to form a frame, and the fixing assembly 200 is disposed at the end corners of the frame.

[0053] Exemplarily, six protective plates 110 are provided, and the six protective plates 110 are sequentially connected end to end to form a regular hexagonal frame.

[0054] By adopting the above technical solution, at least three protection plates 110 are provided and spliced ​​to form a frame, thereby reducing the production cost of the protection frame 100.

[0055] In some embodiments, the protective frame 100 also includes at least three reinforcing plates 120, which are located on the inner side of the frame, one end of each reinforcing plate 120 is respectively connected to the end corner of the frame, and the other end of each reinforcing plate 120 extends to the middle of the frame and is connected in sequence.

[0056] Exemplarily, the frame is a regular hexagonal frame, and six reinforcing plates 120 are provided, one end of the six reinforcing plates 120 is respectively connected to the end corners of the regular hexagonal frame, and the other ends of the six reinforcing plates 120 are connected and located at the center of the regular hexagonal frame.

[0057] By adopting the above technical solution and providing at least three reinforcing plates 120 , the structural strength of the protection frame 100 is improved.

[0058] In some embodiments, the fixing assembly 200 includes a fixing plate 210 and a fixing member 220 .

[0059] The fixing plate 210 is connected to one of the protection plate 110 and the reinforcement plate 120 .

[0060] The fixing member 220 is connected to the fixing plate 210 , and the fixing member 220 is configured to clamp the side wall of the barrel section 400 onto the fixing plate 210 .

[0061] Exemplarily, the fixed plate 210 is an L-shaped plate, and the fixing member 220 includes a cylinder and a movable plate. The cylinder is fixed on the horizontal plane of the L-shaped plate, and the movable plate is fixed on the telescopic end of the cylinder. The movable plate is parallel to the vertical plane of the L-shaped plate. The movable plate is driven to move back and forth by the cylinder to move the movable plate toward or away from the fixed plate 210, thereby clamping or opening the fixed plate 210 and the movable plate on the barrel section 400.

[0062] By adopting the above technical solution and providing the fixing plate 210 and the fixing member 220 , it is convenient to clamp the barrel section 400 .

[0063] In some embodiments, the fixing member 220 is a bolt, and the fixing plate 210 has a threaded hole, and the bolt is threadedly connected to the fixing plate 210 through the threaded hole.

[0064] By adopting the above technical solution, when it is necessary to fix the barrel section 400, the barrel section 400 is first placed vertically above the protective frame 100. At this time, the lower end of the barrel section 400 is in contact with the bolt, and then the bolt is screwed, and the bolt moves toward the fixing plate 210 until the nut in the bolt clamps the side wall of the barrel section 400 on the fixing plate 210, thereby facilitating the fixing of the barrel section 400.

[0065] In some embodiments, the fixing assembly 200 further includes a locking member 230 .

[0066] The fixing plate 210 is slidably disposed on the reinforcing plate 120 along the length direction of the reinforcing plate 120 , and the locking member 230 is configured to lock the fixing plate 210 and the reinforcing plate 120 .

[0067] Exemplarily, the locking member 230 is a pin that slides through the fixed plate 210. The reinforcing plate 120 is provided with a plurality of pin holes evenly spaced along its length. When the pin is inserted into different pin holes, the relative positions of the fixed plate 210 and the reinforcing plate 120 are different.

[0068] By adopting the above technical solution, by setting the locking member 230 and setting the fixing plate 210 and the reinforcing plate 120 as a sliding connection, the position of the fixing plate 210 can be adjusted, so that the fixing plate 210 can fix channels of different diameters, thereby improving the application range of the protective device.

[0069] In some embodiments, the locking member 230 is a screw, and the screw thread passes through the fixing plate 210 and abuts against the reinforcing plate 120 .

[0070] Exemplarily, the fixing plate 210 has a through hole, and the screw is threadedly connected to the through hole.

[0071] By adopting the above technical solution, by setting the locking member 230 as a screw, the fixing plate 210 can be fixed or opened by screwing the screw, so that it is convenient for the staff to adjust the position of the fixing member 220.

[0072] In some embodiments, the fixing assembly 200 further includes a sliding block 240 , which is connected to the fixing plate 210 . The reinforcing plate 120 has a sliding groove 121 , and the sliding block 240 is slidably connected to the sliding groove 121 .

[0073] Exemplarily, the reinforcing plate 120 is a channel steel, and the opening of the channel steel is arranged upward, so that the groove in the channel steel forms a sliding groove 121.

[0074] By adopting the above technical solution and providing the sliding block 240 and the sliding groove 121 , the stability of the sliding connection between the fixing plate 210 and the reinforcing plate 120 is improved.

[0075] In some embodiments, the protection device further includes an operating platform 300 , and the operating platform 300 is disposed in the middle of the protection frame 100 .

[0076] Exemplarily, the operating plane is a steel plate, which is horizontally welded in the middle of the protective frame 100 .

[0077] By adopting the above technical solution and setting an operating plane, it is convenient for workers to stand on the operating platform 300 to weld the sealing platform and the barrel section 400.

[0078] In some embodiments, the upper surface of the operating platform 300 has a pattern.

[0079] Exemplarily, the operating platform 300 is made of patterned steel, and the pattern of the patterned steel is on the end surface facing away from the ground.

[0080] By adopting the above technical solution and providing a pattern on the upper surface of the operating platform 300 , the friction on the upper surface of the operating platform 300 is increased, thereby preventing workers from slipping when standing on the operating plane, thereby causing certain safety hazards.

[0081] The various embodiments or implementation methods in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referenced to each other.

[0082] It should be noted that the embodiments represented by "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing specific features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments that are explicitly or not explicitly described.

[0083] In general, terms should be understood, at least in part, by the context in which they are used. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending, at least in part, on the context. Similarly, terms such as "a," "an," or "the" may also be understood to convey singular usage or to convey plural usage, depending, at least in part, on the context.

[0084] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0085] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0086] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A wind power tower sealing platform welding protection device, used to cooperate with the cylinder section, characterized in that: The guard device includes a guard frame and at least three fixing components; The protection frame is placed horizontally on the ground, and the protection frame is configured to be located at the bottom of the vertically arranged barrel section; The fixing components are installed on the protection frame at intervals, and the fixing components are configured to fix the bottom of the barrel section.

2. The wind power tower sealing platform welding protection device according to claim 1 is characterized in that: The protection frame comprises at least three protection plates, and the adjacent protection plates are connected end to end to form a frame, and the fixing assembly is arranged at the end corners of the frame.

3. The wind power tower sealing platform welding protection device according to claim 2 is characterized in that: The protective frame also includes at least three reinforcing plates, which are located on the inner side of the frame, one end of each reinforcing plate is connected to the end corner of the frame, and the other end of each reinforcing plate extends to the middle of the frame and is connected in sequence.

4. The wind power tower sealing platform welding protection device according to claim 3 is characterized in that: The fixing assembly comprises a fixing plate and a fixing member; The fixing plate is connected to one of the protective plate and the reinforcing plate; The fixing member is connected to the fixing plate, and the fixing member is configured to clamp the side wall of the barrel section onto the fixing plate.

5. The wind power tower sealing platform welding protection device according to claim 4 is characterized in that: The fixing member is a bolt, the fixing plate is provided with a threaded hole, and the bolt is threadedly connected to the fixing plate through the threaded hole.

6. The wind power tower sealing platform welding protection device according to claim 4, characterized in that: The fixing assembly further comprises a locking member; The fixing plate is slidably disposed on the reinforcing plate along the length direction of the reinforcing plate, and the locking member is configured to lock the fixing plate and the reinforcing plate.

7. The wind power tower sealing platform welding protection device according to claim 6, characterized in that: The locking member is a screw, and the screw thread passes through the fixing plate and abuts against the reinforcing plate.

8. The wind power tower sealing platform welding protection device according to claim 6, characterized in that: The fixing assembly further comprises a sliding block, wherein the sliding block is connected to the fixing plate, and the reinforcing plate is provided with a sliding groove, wherein the sliding block is slidably connected to the sliding groove.

9. The wind power tower sealing platform welding protection device according to any one of claims 1 to 8, characterized in that: It also includes an operating platform, which is arranged in the middle of the protective frame.

10. The wind power tower sealing platform welding protection device according to claim 9, characterized in that: The upper surface of the operating platform is provided with patterns.