Multi-link type spoiler machining equipment

Abstract

The invention relates to the technical field of heat exchanger equipment, and particularly discloses multi-link type spoiler machining equipment which comprises a bottom plate, supporting plates are symmetrically mounted at the top of the left end of the bottom plate, a discharging plate is arranged on the inner sides of the supporting plates, and a cutting groove is formed in the discharging plate. The bottom plate comprises a heating feeding mechanism used for heating extrusion, a cutting mechanism used for cutting, an angle adjusting mechanism used for adjusting the punching angle and a width adjusting mechanism used for adjusting the cutting width, a cushion block is arranged on one side of the supporting plate, and a first motor is fixedly installed at the top end of the cushion block. In the using process, through mutual cooperation of the heating feeding mechanism and the cutting mechanism, materials can be cut, heated and extruded, workpieces do not need to be transferred between different devices, operation complexity and the risk that the workpieces are damaged are reduced, machining precision and quality stability are guaranteed, machining continuity and stability are improved, and the machining efficiency is improved. And the overall production efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of heat exchanger equipment, and in particular relates to a multi-link spoiler processing device. Background Art

[0002] In the field of heat exchange, multi-link spoiler processing equipment can adjust processing parameters according to different heat exchange requirements and working conditions to produce spoilers of different sizes, shapes and materials. It can make the fluid form a more complex flow state during the flow process, increase the degree of fluid disturbance, and greatly improve the heat exchange coefficient between the fluid and the tube wall, thereby significantly improving the heat exchange performance of the entire heat exchanger.

[0003] Chinese patent: CN106736573A, proposes a multi-link spoiler processing equipment, including a base, and also includes a hot pressing roller mechanism, a drilling mechanism and a twisting mechanism connected to the base; using the above processing equipment, only the parts of the processed links with arc openings are twisted, presenting an intermittent spoiler area, so that the turbulence coefficient of the water flow is irregular and the spoiler effect is better; because the multi-link spoiler is composed of a plurality of links welded together, that is, a plurality of links act in the tube bundle at the same time, the spoiler efficiency is effectively improved and the heat exchange effect is good; compared with the existing heterosexual links, there are larger gaps between the links, which cause less resistance to the water flow, so the comprehensive performance is stronger.

[0004] When processing spoilers of different sizes, the above patent may require replacement of equipment or additional processing steps to trim the plate, which increases the complexity and cost of the operation. It is also relatively weak in adjusting the drilling angle. The drilling is performed by adjusting the position of the drill rod through a mobile device, and multi-angle drilling operations cannot be achieved, which limits the flexibility and adaptability of the equipment. Summary of the invention

[0005] The object of the present invention is to provide a multi-link spoiler processing equipment to solve the problems in the prior art that when processing spoilers of different sizes, it may be necessary to replace the equipment or perform additional processing steps to trim the plate, and the drilling angle adjustment is relatively weak, and the drilling operation cannot be achieved by adjusting the position of the drill rod through a moving device.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a multi-link spoiler processing equipment, comprising a bottom plate, a support plate is symmetrically installed on the top of the left end of the bottom plate, a material discharge plate is arranged inside the support plate, a cutting groove is opened inside the material discharge plate, and the bottom plate comprises a heating feeding mechanism for heating and extruding, a cutting mechanism for cutting, an angle adjustment mechanism for adjusting the punching angle, and a width adjustment mechanism for adjusting the cutting width;

[0007] A pad is provided on one side of the support plate, a first motor is fixedly installed on the top of the pad, a double-groove pulley is fixedly sleeved on the output shaft of the first motor, a second belt is meshed and installed on the first groove of the double-groove pulley, a second belt is meshed and installed on one end of the second belt, a cross shaft is fixedly sleeved inside the second pulley, one end of the cross shaft passes through the support plate and extends to the inside of the cutting groove, outer surfaces of both ends of the cross shaft are slidably connected with connecting blocks, and a saw blade is fixedly sleeved on the outer surface of the connecting block.

[0008] Preferably: the second groove of the double-groove pulley is meshed with a first belt, one end of the first belt is meshed with a first pulley, a transmission shaft at one end of a first heating roller is fixedly sleeved inside the first pulley, both ends of the first heating roller are rotatably connected to the inner wall of the support plate, the transmission shaft at the other end of the first heating roller passes through the support plate and is fixedly sleeved with a first gear, a second gear is meshed with a second gear on the outer surface of the first gear, a transmission shaft of a second heating roller is fixedly sleeved inside the second gear, and the second heating roller is arranged below the first heating roller.

[0009] Preferably: an adjustment groove is further provided inside the discharge plate, a servo motor is fixedly installed inside the adjustment groove, a bidirectional screw is fixedly sleeved on the output shaft of the servo motor, one end of the bidirectional screw is rotatably connected to the inner wall of the adjustment groove, sliders are threadedly connected to the outer surfaces of both ends of the bidirectional screw, an adjustment rod is fixedly connected to one side of the slider, a roller is rotatably connected to one end of the adjustment rod, a roller groove is provided on one side of the connecting block, and the roller is embedded in the inner wall of the roller groove.

[0010] Preferably, a slide groove is provided between the cutting groove and the adjusting groove, and the adjusting rod is slidably connected to the inner wall of the slide groove.

[0011] Preferably, a plurality of columns are fixedly mounted on the top of the right end of the bottom plate, and the top ends of the plurality of columns are fixedly connected to the same bearing plate, and a movable groove is provided inside the bearing plate.

[0012] Preferably, fixed plates are symmetrically installed on both sides of the movable groove, and gear grooves are provided on opposite sides of the fixed plates.

[0013] Preferably: a mounting plate is provided above the movable groove, a second motor is fixedly mounted at the center of the top end of the mounting plate, output shafts at both ends of the second motor are fixedly sleeved with pinions, a rack is meshingly mounted on the outer surface of the pinion, and the bottom end of the rack is fixedly mounted on the bottom wall of the gear groove of the fixed plate.

[0014] Preferably, a connecting rod is fixedly connected to the center of the bottom end of the mounting plate, and an adjusting plate is movably connected to the bottom end of the connecting rod.

[0015] Preferably, cylinders are fixedly mounted at both ends of the top of the mounting plate, the telescopic shaft of the cylinder passes through the mounting plate and is fixedly connected to the top of the adjustment plate, and a drill rod is fixedly connected below the adjustment plate.

[0016] Preferably, a drilling platform is provided below the drill rod, and a drilling groove is provided on the top of the drilling platform.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. During use, the present invention can cut and heat-extrude materials through the cooperation of the heating feeding mechanism and the cutting mechanism, without the need to transfer workpieces between different devices, thereby reducing the complexity of operation and the risk of damage to the workpiece, ensuring the stability of processing accuracy and quality, improving the continuity and stability of processing, and improving the overall production efficiency.

[0019] 2. During use of the present invention, through the angle adjustment mechanism, on the one hand, the second motor can drive the mounting plate to move, and then drive the punching component to move, so as to adjust the position; on the other hand, the cylinder is used to change the angle of the adjustment plate, and the drill rod is adjusted as the position and angle of the adjustment plate change, thereby realizing the punching operation of the spoiler at different angles, meeting the diversified processing requirements, and further improving the flexibility and adaptability of the equipment.

[0020] 3. During use, the present invention can adjust the material cutting width through the width adjustment mechanism, and through the setting of the roller, the friction caused by the roller during the rotation of the connecting block is greatly reduced, meeting the processing requirements of different sizes, improving the processing accuracy, and improving the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the top view of the structure of the present invention;

[0022] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 3 for Figure 1 A schematic diagram of the enlarged structure at B in the middle;

[0024] Figure 4 It is a side view structural schematic diagram of the present invention;

[0025] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at C in the middle;

[0026] Figure 6 It is a schematic diagram of a top cross-sectional structure of the present invention;

[0027] Figure 7 for Figure 6 Schematic diagram of the enlarged structure at D in the middle.

[0028] In the figure:

[0029] 1. Bottom plate; 2. Support plate;

[0030] 3. Feed plate; 31. Cutting groove; 32. Adjustment groove;

[0031] 4. Column; 5. Drilling table; 51. Drilling slot; 6. Cushion block; 7. First motor;

[0032] 8. Heating and feeding mechanism; 81. Double-groove pulley; 82. First belt; 83. First pulley; 84. First heating roller; 85. First gear; 86. Second gear; 87. Second heating roller;

[0033] 9. Carrying plate; 91. Moving slot;

[0034] 10. Cutting mechanism; 101. Second belt; 102. Second pulley; 103. Cross shaft; 104. Connecting block; 105. Saw blade;

[0035] 11. Angle adjustment mechanism; 111. Fixing plate; 112. Mounting plate; 113. Second motor; 114. Pinion; 115. Rack; 116. Cylinder; 117. Connecting rod; 118. Adjusting plate; 119. Drill rod;

[0036] 12. Width adjustment mechanism; 121. Servo motor; 122. Bidirectional screw rod; 123. Sliding block; 124. Adjusting rod; 125. Roller; 126. Roller groove; 127. Sliding groove. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Reference Figure 1-Figure 7 As shown, the present invention provides a multi-link spoiler processing device, comprising a bottom plate 1, a support plate 2 is symmetrically installed on the top of the left end of the bottom plate 1, a discharge plate 3 is arranged inside the support plate 2, a cutting groove 31 is opened inside the discharge plate 3, and the bottom plate 1 comprises a heating feeding mechanism 8 for heating and extruding, a cutting mechanism 10 for cutting, an angle adjustment mechanism 11 for adjusting the punching angle, and a width adjustment mechanism 12 for adjusting the cutting width;

[0039] A pad block 6 is provided on one side of the support plate 2, and a first motor 7 is fixedly installed on the top of the pad block 6. A double-groove pulley 81 is fixedly sleeved on the output shaft of the first motor 7. A second belt 101 is meshed and installed on the first groove of the double-groove pulley 81, and a second pulley 102 is meshed and installed on one end of the second belt 101. A cross shaft 103 is fixedly sleeved inside the second pulley 102, and one end of the cross shaft 103 passes through the support plate 2 and extends to the inside of the cutting groove 31. The outer surfaces of both ends of the cross shaft 103 are slidably connected with connecting blocks 104, and a saw blade 105 is fixedly sleeved on the outer surface of the connecting block 104.

[0040] In this embodiment, when the material needs to be cut, first, the material to be processed is placed on the discharge plate 3, and the first motor 7 is started. The output shaft of the first motor 7 drives the double-groove pulley 81 to rotate, and the double-groove pulley 81 drives the second pulley 102 to rotate through the second belt 101. The second pulley 102 drives the internal cross shaft 103 to rotate. The rotation of the cross shaft 103 causes the connecting blocks 104 at both ends to rotate. While the connecting blocks 104 rotate, they drive the saw blade 105 to rotate at high speed, so as to achieve cutting of the material. There is no need to transfer the workpiece between different devices, which reduces the complexity of operation and the risk of damage to the workpiece, ensures the stability of processing accuracy and quality, improves the versatility of the device, and improves the overall production efficiency.

[0041] In a further embodiment, the second groove of the double-groove pulley 81 is meshed with a first belt 82, one end of the first belt 82 is meshed with a first pulley 83, a transmission shaft at one end of a first heating roller 84 is fixedly sleeved inside the first pulley 83, both ends of the first heating roller 84 are rotatably connected to the inner wall of the support plate 2, the transmission shaft at the other end of the first heating roller 84 passes through the support plate 2 and is fixedly sleeved with a first gear 85, a second gear 86 is meshed with a second gear 86 on the outer surface of the first gear 85, a transmission shaft of a second heating roller 87 is fixedly sleeved inside the second gear 86, and the second heating roller 87 is arranged below the first heating roller 84.

[0042] In this embodiment, while the double-groove pulley 81 rotates, the first belt 82 drives the first pulley 83 to rotate, and the first pulley 83 drives the transmission shaft at one end of the first heating roller 84 to rotate, so that the first heating roller 84 rotates, and the transmission shaft at the other end of the first heating roller 84 drives the first gear 85 to rotate. While the first gear 85 rotates, it drives the second gear 86 to rotate, and the second gear 86 drives the transmission shaft of the second heating roller 87 to rotate, so that the second heating roller 87 rotates. The first heating roller 84 and the second heating roller 87 work together to heat and extrude the material placed on the discharge plate 3, and play a role in conveying the material during the rotation process, which can meet the requirements of different processing procedures of the multi-link spoiler, improve the continuity and stability of the processing, and improve the versatility and adaptability of the equipment.

[0043] In a further embodiment, an adjustment groove 32 is further opened inside the discharge plate 3, and a servo motor 121 is fixedly installed inside the adjustment groove 32. A bidirectional screw rod 122 is fixedly sleeved on the output shaft of the servo motor 121. One end of the bidirectional screw rod 122 is rotatably connected to the inner wall of the adjustment groove 32. Both ends of the outer surface of the bidirectional screw rod 122 are threadedly connected to sliders 123. An adjustment rod 124 is fixedly connected to one side of the slider 123. A roller 125 is rotatably connected to one end of the adjustment rod 124. A roller groove 126 is opened on one side of the connecting block 104, and the roller 125 is embedded in the inner wall of the roller groove 126.

[0044] In this embodiment, when the cutting width needs to be adjusted, the servo motor 121 in the adjustment slot 32 is started, and its output shaft drives the bidirectional lead screw 122 to rotate. The rotation of the bidirectional lead screw 122 makes the sliders 123 at both ends approach each other. When the slider 123 moves, it drives the adjustment rod 124 to move, and the adjustment rod 124 drives the roller 125 to move. The roller 125 pushes the connecting block 104 to slide on the cross shaft 103. The sliding of the connecting block 104 drives the saw blade 105 to move, so as to adjust the cutting width of the material. In addition, through the setting of the roller 125, the friction caused by the roller 125 during the rotation of the connecting block 104 is greatly reduced, so as to meet the processing requirements of different size requirements, improve the processing accuracy, and improve the versatility and flexibility of the equipment.

[0045] In a further embodiment, a sliding groove 127 is defined between the cutting groove 31 and the adjusting groove 32 , and the adjusting rod 124 is slidably connected to the inner wall of the sliding groove 127 .

[0046] In this embodiment, when the slider 123 drives the adjusting rod 124 to move, the adjusting rod 124 slides in the inner wall of the sliding groove 127 opened between the cutting groove 31 and the adjusting groove 32, ensuring the stability and directionality of the movement of the adjusting rod 124.

[0047] In a further embodiment, a plurality of columns 4 are fixedly mounted on the top of the right end of the bottom plate 1 , and the top ends of the plurality of columns 4 are fixedly connected to the same bearing plate 9 , and a movable groove 91 is provided inside the bearing plate 9 .

[0048] In this embodiment, the uprights 4 fix the bearing plate 9 at a certain height, and the moving grooves 91 are used to provide tracks for the movement of other components.

[0049] In a further embodiment, fixed plates 111 are symmetrically installed on both sides of the movable groove 91 , and gear grooves are formed on opposite sides of the fixed plates 111 .

[0050] In this embodiment, the fixed plates 111 are installed on both sides of the movable groove 91 to provide stable support and fixed position for the subsequently installed components. The setting of the gear groove enables other components to move in a specific direction between the fixed plates 111 to meet different processing requirements.

[0051] In a further embodiment, a mounting plate 112 is provided above the movable groove 91, and a second motor 113 is fixedly mounted at the center of the top end of the mounting plate 112. Pinions 114 are fixedly sleeved on the output shafts at both ends of the second motor 113, and a rack 115 is meshingly mounted on the outer surface of the pinion 114. The bottom end of the rack 115 is fixedly mounted on the bottom wall of the gear groove of the fixed plate 111.

[0052] In this embodiment, when position adjustment is required, the second motor 113 on the mounting plate 112 is started, and its output shaft drives the pinion 114 to rotate. The pinion 114 and the rack 115 are meshed with each other, and the bottom end of the rack 115 is fixedly mounted on the bottom wall of the gear groove of the fixed plate 111. Therefore, the rotation of the pinion 114 on the rack 115 will cause the mounting plate 112 to move above the movable groove 91. The movement of the mounting plate 112 will drive the punching component to move, thereby realizing position adjustment to meet different processing requirements.

[0053] In a further embodiment, a connecting rod 117 is fixedly connected to the center of the bottom end of the mounting plate 112 , and an adjusting plate 118 is movably connected to the bottom end of the connecting rod 117 .

[0054] In this embodiment, when the mounting plate 112 moves, the adjusting plate 118 can be driven to move by the connecting rod 117 , thereby achieving a position change of the adjusting plate 118 .

[0055] In a further embodiment, cylinders 116 are fixedly mounted at both ends of the top of the mounting plate 112 , the telescopic shaft of the cylinder 116 passes through the mounting plate 112 and is fixedly connected to the top of the adjustment plate 118 , and a drill rod 119 is fixedly connected below the adjustment plate 118 .

[0056] In this embodiment, when it is necessary to adjust the drilling angle, first, start the cylinder 116, and then use the connecting rod 117 as the support point of the adjustment plate 118 to extend the telescopic shaft of the cylinder 116 at one end of the top of the mounting plate 112, and retract the telescopic shaft of the cylinder 116 at the other end to achieve the angle change of the adjustment plate 118. The drill rod 119 is adjusted as the position and angle of the adjustment plate 118 change, thereby achieving drilling operations at different angles for the spoiler, meeting diverse processing requirements, and further improving the flexibility and adaptability of the equipment.

[0057] In a further embodiment, a drilling platform 5 is disposed below the drill rod 119 , and a drilling slot 51 is formed on the top of the drilling platform 5 .

[0058] In this embodiment, the drilling table 5 provides a stable supporting surface for the drill rod 119 during the drilling operation, and the drilling groove 51 can prevent the drill rod 119 from contacting with the drilling table 5 and causing damage during the drilling operation.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-link spoiler processing device, comprising a base plate (1), characterized in that: A support plate (2) is symmetrically mounted on the top of the left end of the bottom plate (1), a material discharge plate (3) is arranged inside the support plate (2), a cutting groove (31) is provided inside the material discharge plate (3), and the bottom plate (1) comprises a heating feeding mechanism (8) for heating and extruding, a cutting mechanism (10) for cutting, an angle adjustment mechanism (11) for adjusting the punching angle, and a width adjustment mechanism (12) for adjusting the cutting width; A cushion block (6) is provided on one side of the support plate (2), a first motor (7) is fixedly mounted on the top of the cushion block (6), a double-groove pulley (81) is fixedly sleeved on the output shaft of the first motor (7), a second belt (101) is meshedly mounted on the first notch of the double-groove pulley (81), a second belt (101) is meshedly mounted on one end of the second belt (101), a cross shaft (103) is fixedly sleeved inside the second pulley (102), one end of the cross shaft (103) passes through the support plate (2) and extends to the inside of the cutting groove (31), both ends of the cross shaft (103) are slidably connected to the outer surfaces of the connecting blocks (104), and a saw blade (105) is fixedly sleeved on the outer surface of the connecting block (104).

2. The multi-link spoiler processing equipment according to claim 1, characterized in that: The second groove of the double-groove pulley (81) is meshed with a first belt (82), one end of the first belt (82) is meshed with a first pulley (83), a transmission shaft of one end of a first heating roller (84) is fixedly sleeved inside the first pulley (83), both ends of the first heating roller (84) are rotatably connected to the inner wall of the support plate (2), the transmission shaft of the other end of the first heating roller (84) passes through the support plate (2) and is fixedly sleeved with a first gear (85), the outer surface of the first gear (85) is meshed with a second gear (86), the second gear (86) is fixedly sleeved with a transmission shaft of a second heating roller (87), and the second heating roller (87) is arranged below the first heating roller (84).

3. The multi-link spoiler processing equipment according to claim 1, characterized in that: The discharge plate (3) is also provided with an adjustment groove (32), a servo motor (121) is fixedly installed inside the adjustment groove (32), the output shaft of the servo motor (121) is fixedly sleeved with a bidirectional screw rod (122), one end of the bidirectional screw rod (122) is rotatably connected to the inner wall of the adjustment groove (32), both ends of the outer surface of the bidirectional screw rod (122) are threadedly connected with sliders (123), one side of the slider (123) is fixedly connected with an adjustment rod (124), one end of the adjustment rod (124) is rotatably connected with a roller (125), one side of the connection block (104) is provided with a roller groove (126), and the roller (125) is embedded in the inner wall of the roller groove (126).

4. The multi-link spoiler processing equipment according to claim 3, characterized in that: A sliding groove (127) is provided between the cutting groove (31) and the adjusting groove (32), and the adjusting rod (124) is slidably connected to the inner wall of the sliding groove (127).

5. The multi-link spoiler processing equipment according to claim 1, characterized in that: A plurality of columns (4) are fixedly mounted on the top of the right end of the bottom plate (1), and the top ends of the plurality of columns (4) are fixedly connected to the same bearing plate (9), wherein a movable groove (91) is provided inside the bearing plate (9).

6. The multi-link spoiler processing equipment according to claim 5, characterized in that: Fixed plates (111) are symmetrically mounted on both sides of the movable groove (91), and gear grooves are provided on opposite sides of the fixed plates (111).

7. The multi-link spoiler processing equipment according to claim 5, characterized in that: A mounting plate (112) is provided above the movable groove (91), a second motor (113) is fixedly mounted at the center of the top end of the mounting plate (112), pinions (114) are fixedly sleeved on output shafts at both ends of the second motor (113), a rack (115) is meshingly mounted on the outer surface of the pinion (114), and the bottom end of the rack (115) is fixedly mounted on the bottom wall of the gear groove of the fixed plate (111).

8. The multi-link spoiler processing equipment according to claim 7, characterized in that: A connecting rod (117) is fixedly connected to the center of the bottom end of the mounting plate (112), and an adjusting plate (118) is movably connected to the bottom end of the connecting rod (117).

9. The multi-link spoiler processing equipment according to claim 7, characterized in that: Cylinders (116) are fixedly mounted at both ends of the top of the mounting plate (112); a telescopic shaft of the cylinder (116) passes through the mounting plate (112) and is fixedly connected to the top of an adjustment plate (118); a drill rod (119) is fixedly connected below the adjustment plate (118).

10. A multi-link spoiler processing device according to any one of claim 9, characterized in that: A drilling platform (5) is arranged below the drilling rod (119), and a drilling groove (51) is provided on the top of the drilling platform (5).

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