Turnover plate horizontal type five-axis processing machine

By designing the flip-on horizontal structure and dust removal components in the five-axis machining machine, the pollution problem of odor and debris on the environment during the processing is solved, efficient clamping, flipping and smoke filtration of the workpieces are achieved, and processing accuracy and environmental protection effect are improved.

CN119589463APending Publication Date: 2025-03-11YANCHENG INST OF TECH
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Patent Information

Application Number
CN202411643757.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The odors and debris generated by the five-axis processing machine during the processing cause pollution to the environment, and the odor is directly discharged to the outside world, affecting the environment.

Method used

A flip-board horizontal five-axis machining machine is designed, using positioning components and dust removal components. The positioning assembly uses electric push rods and movable plates to achieve clamping and flipping of workpieces, improving the degree of automation. The dust removal assembly includes a vacuum cleaner, a dust removal box and a filter assembly to absorb and filter smoke generated during workpiece processing to avoid odor emissions.

Benefits of technology

Through the arrangement of positioning components, the workpiece can be effectively clamped and flipped, improving machining accuracy and automation. The dust removal component can effectively absorb and filter smoke, avoid environmental pollution and prevent odor from being directly discharged to the outside world.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of machining equipment, and discloses a turning plate horizontal five-axis machining machine which comprises a machine body, a machining mechanism is arranged at the top of an inner cavity of the machine body, positioning assemblies are arranged at the bottoms of the two sides of the inner cavity of the machine body, each positioning assembly comprises two electric push rods, and the telescopic ends of the electric push rods are fixedly connected with movable plates; the opposite sides of the two movable plates are movably connected with clamping plates through movable shafts. By arranging the machining mechanism, workpieces can be machined, by arranging the positioning assembly, the workpieces can be clamped and fixed, meanwhile, the clamped workpieces can be turned over according to needs, the automation degree is further improved, follow-up machining is facilitated, and by arranging the dust removal assembly, the machining efficiency is improved. Smoke generated during workpiece machining can be absorbed and filtered, so that pollution to the surrounding environment can be avoided, and pollution to the environment caused by direct emission of peculiar smell to the outside is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of processing equipment, in particular to a horizontal five-axis turning plate processing machine. Background Art

[0002] The five-axis machining center is a high-tech, high-precision machining center specially used for machining complex curved surfaces. This machining center system has a significant impact on a country's aviation, aerospace, military, scientific research, precision instruments, high-precision medical equipment and other industries. The five-axis linkage CNC machining center system is the only means to solve the processing of impellers, blades, marine propellers, heavy generator rotors, turbine rotors, large diesel engine crankshafts, etc.

[0003] During the processing of workpieces by the five-axis machining center, a large amount of odor and debris will be generated. The debris can easily damage the processing equipment, and the odor will be directly discharged to the outside when the workpiece is taken out, which can easily pollute the external environment. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a flap horizontal five-axis processing machine to prevent odor from being directly discharged to the outside and causing environmental pollution.

[0005] The technical solution adopted by the present invention to solve the above technical problems is: a horizontal five-axis machining center with a flap, comprising a machine body, a machining mechanism is arranged on the top of the inner cavity of the machine body, and positioning components are arranged on the bottoms of both sides of the inner cavity of the machine body, and the positioning components include two electric push rods, and the telescopic ends of the electric push rods are fixedly connected with movable plates, and the opposite sides of the two movable plates are movably connected with clamping plates through movable shafts, and the other side of the right movable plate is fixedly connected with a motor, and the output shaft of the motor passes through the movable plate and is fixedly connected with the clamping plate;

[0006] Dust removal components are provided on both sides of the inner cavity of the machine body, and the dust removal components include two dust suction heads. Dust removal boxes are fixedly connected to both sides of the machine body, and the tops of the inner cavities of the two dust removal boxes are connected to dust removal pipes, and the other ends of the dust removal pipes are connected to the dust suction heads. The inner cavity of the dust removal box is provided with a filter component, and a vacuum cleaner is embedded in the bottom of the inner cavity of the dust removal box.

[0007] By adopting the above technical solution, the workpiece can be processed. By setting the positioning component, the workpiece can be clamped and fixed. At the same time, the clamped workpiece can be flipped according to needs, thereby further improving the degree of automation and facilitating subsequent processing. By setting the dust removal component, the smoke generated during the workpiece processing can be absorbed and filtered, thereby avoiding pollution to the surrounding environment and preventing odor from being directly discharged to the outside world and causing pollution to the environment.

[0008] Preferably, both sides of the inner cavity of the machine body are fixedly connected with sliding rods, and the inner cavities of the two movable plates are provided with sliding holes for cooperating with the sliding of the sliding rods.

[0009] By adopting the above technical solution, the two movable plates can be guided to slide, thereby increasing the stability of the two clamping plates when clamping.

[0010] Preferably, a collection box is fixedly connected to the bottom of the body, and a collection drawer is provided in the inner cavity of the collection box.

[0011] By adopting the above technical solution, it is convenient to collect debris.

[0012] Preferably, inclined plates are fixedly connected to both sides of the bottom of the inner cavity of the machine body, and the bottom of the inner cavity of the machine body is connected to a feed pipe.

[0013] By adopting the above technical solution, the debris can be guided and the feeding speed can be increased.

[0014] Preferably, the filter assembly comprises a coarse filter screen and an activated carbon filter layer, and the coarse filter screen and the activated carbon filter layer have the same thickness.

[0015] By adopting the above technical solution, fine debris in the smoke can be filtered through the coarse filter, and the activated carbon filter layer can adsorb impurities in the odor, thereby avoiding pollution to the surrounding environment and preventing the odor from being directly discharged to the outside world and causing pollution to the environment.

[0016] Preferably, an inspection door is provided on the surface of the dust removal box, and a cabinet door is provided on the surface of the machine body.

[0017] By adopting the above technical solution, the filter assembly in the dust removal box can be easily replaced.

[0018] Preferably, the inner cavity of the dust removal box is fixedly connected with limit blocks on all sides, and the filter assembly is located between the four limit blocks.

[0019] By adopting the above technical solution, the filter assembly can be installed in a limited position.

[0020] The beneficial effects of the present invention are as follows: by setting up a processing mechanism, the workpiece can be processed; by setting up a positioning component, the workpiece can be clamped and fixed; at the same time, the clamped workpiece can be turned over as needed, thereby further improving the degree of automation and facilitating subsequent processing; by setting up a dust removal component, the smoke generated during the workpiece processing can be absorbed and filtered, thereby avoiding pollution to the surrounding environment and avoiding direct emission of odor to the outside world to pollute the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1It is a schematic diagram of the structure of the present invention;

[0022] Figure 2 It is a cross-sectional view of the structure of the present invention;

[0023] Figure 3 A three-dimensional diagram of a positioning component in the structure of the present invention;

[0024] Figure 4 The structure of the present invention Figure 2 A partial enlarged view of point A in the middle.

[0025] In the figure: 1. machine body; 2. processing mechanism; 3. positioning assembly; 301. electric push rod; 302. movable plate; 303. clamping plate; 304. motor; 4. dust removal assembly; 401. dust suction head; 402. dust removal box; 403. dust removal pipe; 404. filter assembly; 4041. coarse filter; 4042. activated carbon filter layer; 405. vacuum cleaner; 5. slide bar; 6. collection box; 7. collection drawer; 8. inclined plate; 9. discharge pipe; 10. inspection door; 11. cabinet door; 12. limit block; 13. slide hole. DETAILED DESCRIPTION

[0026] The present invention will now be described in further detail in conjunction with the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0027] Embodiment 1:

[0028] See also Figure 1-Figure 4A flap-type horizontal five-axis machining center comprises a machine body 1, a machining mechanism 2 is arranged on the top of the inner cavity of the machine body 1, positioning components 3 are arranged on the bottom of both sides of the inner cavity of the machine body 1, the positioning components 3 include two electric push rods 301, the telescopic ends of the electric push rods 301 are fixedly connected with movable plates 302, the opposite sides of the two movable plates 302 are movably connected with clamping plates 303 through movable shafts, the other side of the right movable plate 302 is fixedly connected with a motor 304, the output shaft of the motor 304 passes through the movable plate 302 and is fixedly connected with the clamping plate 303; dust removal components 4 are arranged on both sides of the inner cavity of the machine body 1, the dust removal components 4 include two dust suction heads 401, and dust removal boxes are fixedly connected on both sides of the machine body 1 402, the tops of the inner cavities of the two dust removal boxes 402 are connected with dust removal pipes 403, the other ends of the dust removal pipes 403 are connected with the dust suction head 401, the inner cavities of the dust removal boxes 402 are provided with filter components 404, and the bottom of the inner cavities of the dust removal boxes 402 are embedded with dust collectors 405; the workpieces can be processed, and the workpieces can be clamped and fixed by the setting of the positioning component 3, and the clamped workpieces can be turned over as required, so as to further improve the degree of automation and facilitate subsequent processing, and the smoke generated during the processing of the workpieces can be absorbed and filtered by the setting of the dust removal component 4, thereby avoiding pollution to the surrounding environment and avoiding the direct emission of odor to the outside world to cause pollution to the environment.

[0029] Embodiment 2:

[0030] See also Figure 1-Figure 4 A flap-type horizontal five-axis machining center includes a machine body 1, both sides of the inner cavity of the machine body 1 are fixedly connected with a slide rod 5, the inner cavities of the two movable plates 302 are provided with a slide hole 13 for sliding with the slide rod 5, which can guide the two movable plates 302 to slide and increase the stability of the two clamping plates 303 when clamping, the bottom of the machine body 1 is fixedly connected with a collection box 6, and the inner cavity of the collection box 6 is provided with a collection drawer 7, which can facilitate the collection of debris, both sides of the bottom of the inner cavity of the machine body 1 are fixedly connected with an inclined plate 8, and the bottom of the inner cavity of the machine body 1 is connected with a feed pipe 9, which can guide the debris and increase the feed speed, and the filter assembly 404 includes a coarse filter 4041 and an activated carbon filter layer 4042 The coarse filter 4041 and the activated carbon filter layer 4042 have the same thickness. The coarse filter 4041 can filter out fine debris in the smoke, while the activated carbon filter layer 4042 can adsorb impurities in the odor, thereby avoiding pollution to the surrounding environment and avoiding direct emission of odor to the outside world to pollute the environment. An inspection door 10 is provided on the surface of the dust removal box 402, and a cabinet door 11 is provided on the surface of the body 1, which can facilitate the replacement of the filter component 404 in the dust removal box 403. The inner cavity of the dust removal box 402 is fixedly connected to the limiting blocks 12 on all sides, and the filter component 404 is located between the four limiting blocks 12, and the filter component 404 can be limitedly installed.

[0031] The principle of this embodiment is:

[0032] When in use, the workpiece is placed between the two clamping plates 303, and then the two electric push rods 301 are started to push the movable plate 302 to drive the clamping plates 303 to clamp the workpiece, which can facilitate the processing of the workpiece by the processing mechanism 2 and improve the processing accuracy. After one side is processed, the motor 304 is started to drive the right clamping plate 303 to rotate. The right clamping plate 303 can drive the clamped workpiece to be turned over under the cooperation of the left clamping plate 303 and the movable shaft, thereby further improving the degree of automation and facilitating subsequent processing.

[0033] When the workpiece is processed, the smoke generated by the vacuum cleaner 405 can be started synchronously to absorb the smoke in the machine body 1 into the dust box 402 through the vacuum head 401 and the dust removal pipe 402, and filtered through the filter assembly 404, wherein the coarse filter 4041 can filter the fine debris in the smoke, and the activated carbon filter layer 4042 can absorb the impurities in the odor, thereby avoiding pollution to the surrounding environment and preventing the odor from being directly discharged to the outside world to pollute the environment;

[0034] At the same time, the debris generated during the processing will fall downward onto the inclined plate 8 and fall into the collection drawer 7 through the discharge pipe 9 for collection.

[0035] To sum up: this kind of flip-up horizontal five-axis machining center can process the workpiece by setting up the processing mechanism 2, can clamp and fix the workpiece by setting the positioning component 3, and can flip the clamped workpiece according to needs, thereby further improving the degree of automation and facilitating subsequent processing. By setting the dust removal component 4, the smoke generated during the workpiece processing can be absorbed and filtered, thereby avoiding pollution to the surrounding environment and preventing odor from being directly discharged to the outside world and causing pollution to the environment.

[0036] The above description only describes the specific implementation mode of the present invention. Various examples do not limit the essential content of the present invention. After reading the description, ordinary technicians in the relevant technical field can modify or deform the specific implementation modes described above without departing from the essence and scope of the invention.

Claims

1. A horizontal five-axis machining center for turning a plate, comprising a machine body (1), characterized in that: A processing mechanism (2) is arranged at the top of the inner cavity of the machine body (1), and positioning components (3) are arranged at the bottom of both sides of the inner cavity of the machine body (1), and the positioning components (3) include two electric push rods (301), and the telescopic ends of the electric push rods (301) are fixedly connected to a movable plate (302), and the opposite sides of the two movable plates (302) are movably connected to a clamping plate (303) through a movable shaft, and the other side of the right movable plate (302) is fixedly connected to a motor (304), and the output shaft of the motor (304) passes through the movable plate (302) and is fixedly connected to the clamping plate (303); Dust removal components (4) are provided on both sides of the inner cavity of the machine body (1), and the dust removal components (4) include two dust collection heads (401). Dust removal boxes (402) are fixedly connected to both sides of the machine body (1), and the tops of the inner cavities of the two dust removal boxes (402) are connected to dust removal pipes (403), and the other ends of the dust removal pipes (403) are connected to the dust collection heads (401). The inner cavity of the dust removal box (402) is provided with a filter component (404), and the bottom of the inner cavity of the dust removal box (402) is embedded with a dust collector (405); Sliding rods (5) are fixedly connected to both sides of the inner cavity of the machine body (1), and sliding holes (13) for cooperating with the sliding rods (5) are provided in the inner cavities of the two movable plates (302).

2. The five-axis horizontal machining center for turning a plate according to claim 1, characterized in that: A collection box (6) is fixedly connected to the bottom of the machine body (1), and a collection drawer (7) is provided in the inner cavity of the collection box (6).

3. The five-axis horizontal machining center for turning a plate according to claim 1, characterized in that: Inclined plates (8) are fixedly connected to both sides of the bottom of the inner cavity of the machine body (1), and a feed discharge pipe (9) is connected to the bottom of the inner cavity of the machine body (1).

4. The five-axis horizontal machining center for turning a plate according to claim 1, characterized in that: The filter assembly (404) comprises a coarse filter screen (4041) and an activated carbon filter layer (4042), and the coarse filter screen (4041) and the activated carbon filter layer (4042) have the same thickness.

5. The five-axis horizontal machining center for turning a plate according to claim 1, characterized in that: The surface of the dust removal box (402) is provided with an inspection door (10), and the surface of the machine body (1) is provided with a cabinet door (11).

6. The horizontal five-axis machining center for turning a plate according to claim 1, characterized in that: The inner cavity of the dust removal box (402) is fixedly connected to limit blocks (12) on all sides, and the filter assembly (404) is located between the four limit blocks (12).