Heavy automatic hauling device for high-temperature furnace
By designing a rotor in the heavy automatic hauling device of the high-temperature furnace, the splash-proof cover is used to cover the furnace opening and exhaust holes are installed on the splash-proof cover, the problem of slag splashing and safety risks during liquid slag hauling is solved, and safety and production efficiency are improved.
Patent Information
- Application Number
- CN202510142335.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing heavy-duty automatic hauling device of high-temperature furnace is towed liquid slag, it is difficult to effectively cover the furnace port, resulting in slag splashing or external objects falling in, which poses a safety risk.
A heavy-duty automatic hauling device for high-temperature furnaces is designed, and a rotor drives a splash-proof cover to cover the port of the high-temperature furnace, and an exhaust hole is installed on the splash-proof cover to release gas in the furnace, reducing the risk of gas accumulation and excessive pressure.
It effectively prevents slag from splashing, reduces the risk of accidents, prevents external objects from entering the high-temperature furnace, protects the safety of equipment and operators, and improves production efficiency and service life of equipment.
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Figure CN119590530A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high temperature furnace hauling, and in particular to a heavy automatic hauling device for a high temperature furnace. Background Art
[0002] A high temperature furnace is a furnace that can reach very high temperatures and is used for processes such as heating, smelting, heat treatment or chemical reactions. High temperature furnaces are widely used in industries such as metallurgy, materials science, and chemical engineering, especially when materials such as metals, ceramics, glass, ores, etc. need to be heated and processed.
[0003] Heavy-duty automatic hauling devices for high-temperature furnaces are usually used in high-temperature environments in industrial production, especially in the fields of metallurgy, chemical industry, and electric power, when transporting materials in or around high-temperature furnaces. The device needs to have the characteristics of high temperature resistance, strong load-bearing capacity, high stability, and automatic control. Heavy-duty automatic hauling devices for high-temperature furnaces (such as slag transport vehicles, automatic hauling systems, etc.) are widely used in high-temperature smelting processes such as steel smelters. The main task is to automatically and efficiently transport slag, molten steel or other high-temperature materials from the smelting furnace to the designated processing, storage or discharge area. The design of such devices usually takes into account special requirements such as high temperature, heavy load, and complex working environment. With the advancement of technology, modern heavy-duty automatic hauling devices for high-temperature furnaces can integrate multiple functions to further improve their efficiency, precision, and safety.
[0004] During the metallurgical process, high-temperature slag is produced, and the slag in the high-temperature furnace needs to be transferred and dumped in a timely manner. Since the existing heavy-duty automatic hauling device for high-temperature furnaces is inconvenient to cover the furnace mouth of the high-temperature furnace filled with liquid slag when hauling the high-temperature furnace, the slag is easy to splash out during the hauling process, or other objects fall into the high-temperature liquid slag during the hauling process, resulting in the risk of high-temperature liquid slag splashing, which brings safety risks to equipment operators. High-temperature liquid slag is not only easy to cause burns, but may also cause serious accidents such as fire and explosion.
[0005] In summary, the prior art lacks a technology for covering the furnace mouth when hauling a high-temperature furnace filled with liquid slag. Summary of the invention
[0006] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a heavy-duty automatic hauling device for a high-temperature furnace.
[0007] In order to achieve the above objectives, the technical solution adopted by the present invention is: a heavy-duty automatic towing device for a high-temperature furnace, comprising a towing seat, a plurality of lifting mechanisms are fixedly connected to the towing seat, a high-temperature furnace is arranged on one side of the towing seat, a guardrail is fixedly connected to the towing seat, a fixed frame is fixedly connected to the towing seat, a rotating frame is rotatably connected to the fixed frame, a splashproof cover is slidably provided on the rotating frame, a transmission mechanism is rotatably connected to the rotating frame, and a slag scraper frame is slidably provided on the rotating frame.
[0008] Preferably, the lifting mechanism includes a hydraulic cylinder, which is fixedly connected to the towing seat, and the output end of the hydraulic cylinder is fixedly connected to a moving seat, and a lifting plate is slidably provided on the moving seat, one end of the lifting plate is movably contacted with the outer wall of the high-temperature furnace, and the other end of the lifting plate is fixedly connected to an electric push rod A, and the other end of the electric push rod A is fixedly connected to the inner wall of the moving seat.
[0009] Preferably, an arc-shaped frame is slidably provided on the guardrail, a movable bar is connected and fixedly provided on the arc-shaped frame, a motor is connected and fixedly provided at one end of the movable bar, a driving wheel is connected and fixedly provided at the output end of the motor, an arc-shaped rack A is connected and fixedly provided on the guardrail, and the arc-shaped rack A is meshed with the driving wheel for transmission.
[0010] Preferably, an electric push rod B is connected and fixedly provided at one end of the fixed frame, a rack is connected and fixedly provided at the output end of the electric push rod B, and an arc-shaped rack B is connected and fixedly provided at one end of the fixed frame.
[0011] Preferably, a gear is fixedly provided at one end of the rotating frame connected to the fixed frame, the gear is meshed with a rack for transmission, a limit rod is fixedly provided on the rotating frame, and the top end of the limit rod is arranged in an inclined structure.
[0012] Preferably, both ends of the splash-proof cover are connected and fixed with sliders, the sliders are slidably matched with the inner wall of the rotating frame, one side of the splash-proof cover is movably contacted with the opening of the high-temperature furnace, an exhaust hole is opened through the middle of the splash-proof cover, a contact rod is slidably matched with one side of the splash-proof cover, one end of the contact rod is connected and fixed with a hole cleaning sleeve, the hole cleaning sleeve is slidably matched with the inner wall of the exhaust hole, a spring is connected and fixed inside the hole cleaning sleeve, the other end of the spring is connected and fixed with the splash-proof cover, and the other end of the contact rod is slidably matched with the limit rod.
[0013] Preferably, the transmission mechanism includes a threaded rod, which is rotatably connected to the inner wall of the rotating frame through the threaded rod, and is threadedly connected to one of the sliders. An adjusting wheel is fixedly connected to the bottom end of the threaded rod, and the adjusting wheel is meshingly transmitted with the arc-shaped rack B. A driving wheel is fixedly connected to the middle part of the threaded rod, and a transmission wheel is meshingly transmitted on one side of the driving wheel, and the transmission wheel is rotatably connected to the rotating frame.
[0014] Preferably, a driven wheel is meshingly provided on one side of the transmission wheel, a transmission rod is fixedly connected to the driven wheel, the transmission rod is rotatably connected to the rotating frame, and the top end of the transmission rod is L-shaped.
[0015] Preferably, the slag scraper frame is arranged in sliding contact with one side of the splashproof cover, the slag scraper frame is arranged in a sawtooth structure, one end of the slag scraper frame is connected and fixedly provided with a fixed frame, and the inner wall of the fixed frame is arranged in sliding cooperation with the outer wall of the top end of the transmission rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When it is necessary to haul a high-temperature furnace filled with high-temperature liquid slag, the rotating frame can be used to drive the splash cover to cover the furnace mouth of the high-temperature furnace, effectively preventing the slag from splashing out, reducing the risk of accidents, and preventing external objects from entering the high-temperature furnace, protecting the safety of materials and equipment in the furnace, and preventing the slag from splashing out during hauling, or other objects from falling into the high-temperature liquid slag during the consignment process. At the same time, exhaust holes are opened on the splash cover to prevent gas accumulation or excessive pressure in the furnace, which can effectively release the gas in the furnace and avoid safety problems caused by gas expansion; 2. By setting up the slag scraper, the transmission mechanism can retract the splash cover and drive the slag scraper to move back and forth quickly to scrape off the slag attached to the splash cover, which greatly reduces the manual cleaning work, improves the production efficiency, and ensures that the splash cover always maintains a good working condition. At the same time, by setting up the hole cleaning sleeve, the hole cleaning sleeve can clean the inner wall of the exhaust port on the splash cover while the splash cover is retracted, avoiding gas discharge obstruction, ensuring the stability of the atmosphere in the furnace, helping to reduce equipment failure rate and maintenance costs, and extending the service life of the equipment; 3. By setting up guardrails and movable fences, when a high-temperature furnace containing high-temperature liquid slag is towed, it can be blocked outside the high-temperature furnace, which can isolate the high-temperature area and prevent surrounding workers from approaching or misoperating, thereby reducing the risk of high-temperature burns and other accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of a heavy-duty automatic hauling device for a high-temperature furnace of the present invention during hauling; Figure 2 It is a schematic diagram of the overall structure of a heavy-duty automatic hauling device for a high-temperature furnace according to the present invention, before and after hauling; Figure 3 It is a schematic diagram of the structure of a lifting mechanism of a heavy-duty automatic hauling device for a high-temperature furnace according to the present invention; Figure 4 It is a schematic diagram of the expanded structure of the guardrail of a heavy-duty automatic hauling device for a high-temperature furnace according to the present invention; Figure 5 It is a schematic diagram of the structure of a fixing frame of a heavy-duty automatic hauling device for a high-temperature furnace according to the present invention; Figure 6 It is a schematic diagram of the structure of a rotating frame and other parts of a heavy-duty automatic hauling device for a high-temperature furnace according to the present invention; Figure 7 It is a schematic diagram of the expansion structure of a splash-proof cover of a heavy-duty automatic hauling device for a high-temperature furnace according to the present invention; Figure 8 It is a schematic diagram of the transmission mechanism structure of a heavy-duty automatic hauling device for a high-temperature furnace of the present invention; Fig. 9 The present invention is a schematic diagram of the structure of a slag scraper frame of a heavy-duty automatic hauling device for a high-temperature furnace.
[0018] The following are marked in the figure: 1. Hauling seat; 2. Lifting mechanism; 3. High temperature furnace; 4. Guardrail; 5. Fixed frame; 6. Rotating frame; 7. Splash cover; 8. Transmission mechanism; 9. Slag scraping frame; 201. Hydraulic cylinder; 202. Moving seat; 203. Lifting plate; 204. Electric push rod A; 401. Arc frame; 402. Movable fence; 403. Motor; 404. Driving wheel; 405. Arc rack A; 501, electric push rod B; 502, rack; 503, arc rack B; 601, gear; 602, limit rod; 701, slider; 702, exhaust hole; 703, contact rod; 704, hole cleaning sleeve; 705, spring; 801, threaded rod; 802, adjusting wheel; 803, driving wheel; 804, transmission wheel; 805, driven wheel; 806, transmission rod; 901, fixed frame. DETAILED DESCRIPTION
[0019] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0020] like Figure 1-Figure 9A heavy-duty automatic towing device for a high-temperature furnace is shown, comprising a towing seat 1, a plurality of lifting mechanisms 2 are fixedly connected to the towing seat 1, a high-temperature furnace 3 is arranged on one side of the towing seat 1, a guardrail 4 is fixedly connected to the towing seat 1, a fixed frame 5 is fixedly connected to the towing seat 1, a rotating frame 6 is rotatably connected to the fixed frame 5, a splash-proof cover 7 is slidably provided on the rotating frame 6, a transmission mechanism 8 is rotatably connected to the rotating frame 6, and a slag scraper frame 9 is slidably provided on the rotating frame 6.
[0021] like Figure 3 As shown, the lifting mechanism 2 includes a hydraulic cylinder 201, which is connected and fixed to the hauling seat 1, and the output end of the hydraulic cylinder 201 is connected and fixed to a moving seat 202, and a lifting plate 203 is slidably provided on the moving seat 202, and one end of the lifting plate 203 is movably contacted with the outer wall of the high-temperature furnace 3, and the other end of the lifting plate 203 is connected and fixed to an electric push rod A204, and the other end of the electric push rod A204 is connected and fixed to the inner wall of the moving seat 202. The electric push rod A204 is used to drive the connected lifting plate 203 to approach and contact the high-temperature furnace 3, and then the hydraulic cylinder 201 is used to drive the lifting plate 203 to move upward, thereby lifting the high-temperature furnace 3.
[0022] like Figure 4 As shown, the guardrail 4 is provided with an arc frame 401 for sliding cooperation, the arc frame 401 is connected and fixedly provided with a movable fence 402, one end of the movable fence 402 is connected and fixedly provided with a motor 403, the output end of the motor 403 is connected and fixedly provided with a driving wheel 404, and the guardrail 4 is connected and fixedly provided with an arc rack A405, which is meshed and transmitted with the driving wheel 404. The motor 403 drives the connected driving wheel 404 to rotate, so that the driving wheel 404 can mesh with the arc rack A405, so that the arc frame 401 moves, so that the movable fence 402 moves out, and cooperates with the guardrail 4 to block the high-temperature furnace 3.
[0023] like Figure 5 As shown, an electric push rod B501 is connected and fixedly arranged at one end of the fixed frame 5, a rack 502 is connected and fixedly arranged at the output end of the electric push rod B501, and an arc-shaped rack B503 is connected and fixedly arranged at one end of the fixed frame 5. The electric push rod B501 drives the connected rack 502 to move, and at this time, the rack 502 drives the rotating frame 6 connected to the gear 601 to rotate and lower.
[0024] like Figure 6 As shown, one end of the rotating frame 6 connected to the fixed frame 5 is connected and fixed with a gear 601, and the gear 601 is meshed with the rack 502 for transmission. A limit rod 602 is connected and fixed on the rotating frame 6, and the top of the limit rod 602 is arranged in an inclined structure.
[0025] like Figure 7As shown, both ends of the splash cover 7 are connected and fixed with sliders 701, the sliders 701 are slidably matched with the inner wall of the rotating frame 6, one side of the splash cover 7 is movably contacted with the opening of the high-temperature furnace 3, the middle of the splash cover 7 is provided with an exhaust hole 702, one side of the splash cover 7 is slidably matched with a contact rod 703, one end of the contact rod 703 is connected and fixed with a hole cleaning sleeve 704, the hole cleaning sleeve 704 is slidably matched with the inner wall of the exhaust hole 702, a spring 705 is connected and fixedly provided in the hole cleaning sleeve 704, the other end of the spring 705 is connected and fixedly provided with the splash cover 7, and the other end of the contact rod 703 is slidably contacted with the limit rod 602. When the splash cover 7 moves downward, the contact rod 703 will contact the limit rod 602, thereby driving the connected hole cleaning sleeve 704 to be inserted into the exhaust hole 702, and the slag attached to the exhaust hole 702 is cleaned.
[0026] like Figure 8 As shown, the transmission mechanism 8 includes a threaded rod 801, which penetrates the inner wall of the rotating frame 6 and is rotatably connected, the threaded rod 801 is threadedly connected to one of the sliders 701, an adjusting wheel 802 is fixedly connected to the bottom of the threaded rod 801, the adjusting wheel 802 is meshed and transmitted with the arc-shaped rack B503, a driving wheel 803 is fixedly connected to the middle of the threaded rod 801, a transmission wheel 804 is meshed and transmitted on one side of the driving wheel 803, and the transmission wheel 804 is rotatably connected to the rotating frame 6. The rotating frame 6 rotates and stands up, and at this time, under the action of the arc-shaped rack B503, the adjusting wheel 802 is driven to rotate, so that the adjusting wheel 802 can drive the connected threaded rod 801 to rotate, so that the threaded rod 801 can drive the splash cover 7 connected to the slider 701 to move downward.
[0027] A driven wheel 805 is meshed and driven on one side of the driving wheel 804, and a driving rod 806 is fixedly connected to the driven wheel 805. The driving rod 806 is rotatably connected to the rotating frame 6, and the top of the driving rod 806 is L-shaped. The threaded rod 801 can drive the connected driving wheel 803 to rotate, so that the driving wheel 803 can drive the driving wheel 804 to rotate, so that the driving wheel 804 can drive the driven wheel 805 to rotate, so that the driven wheel 805 can drive the driving rod 806 to rotate, and at this time, the L-shaped structure at the other end of the driving rod 806 will slide in the fixed frame 901, thereby driving the slag scraping frame 9 connected to the fixed frame 901 to move back and forth.
[0028] like Fig. 9 As shown, the slag scraper frame 9 is arranged in sliding contact with one side of the splash cover 7, and the slag scraper frame 9 is arranged in a sawtooth structure. One end of the slag scraper frame 9 is connected and fixedly provided with a fixed frame 901, and the inner wall of the fixed frame 901 is arranged to slide and cooperate with the outer wall of the top end of the transmission rod 806.
[0029] Working principle: when it is necessary to tow the high-temperature furnace 3 filled with high-temperature liquid slag, the towing seat 1 is moved so that the lifting mechanism 2 is located around the high-temperature furnace 3, and then the electric push rod A204 is used to drive the connected lifting plate 203 to approach and contact the high-temperature furnace 3, and then the hydraulic cylinder 201 is used to drive the lifting plate 203 to move up, so as to lift the high-temperature furnace 3, and then the motor 403 is used to drive the connected driving wheel 404 to rotate, so that the driving wheel 404 can mesh with the arc rack A405, so that the arc frame 401 is moved, so that the movable fence 402 is moved out, and cooperates with the guardrail 4 to block the high-temperature furnace 3; Then, the electric push rod B501 is used to drive the connected rack 502 to move, and the rack 502 will drive the rotating frame 6 connected to the gear 601 to rotate and lower, so that the splash cover 7 covers the furnace mouth of the high-temperature furnace 3. At this time, under the action of the spring 705, the connected hole cleaning sleeve 704 will be driven to move out of the exhaust hole 702, so that the splash cover 7 can ensure the air pressure in the high-temperature furnace 3 to be stable when in use; After the hauling is completed, the rotating frame 6 is rotated and erected. At this time, under the action of the arc-shaped rack B503, the adjusting wheel 802 is driven to rotate, so that the adjusting wheel 802 can drive the connected threaded rod 801 to rotate, so that the threaded rod 801 can drive the splash cover 7 connected to the slider 701 to move downward; At this time, the threaded rod 801 can drive the connected driving wheel 803 to rotate, so that the driving wheel 803 can drive the transmission wheel 804 to rotate, so that the transmission wheel 804 can drive the driven wheel 805 to rotate, so that the driven wheel 805 can drive the transmission rod 806 to rotate, and at this time, the L-shaped structure at the other end of the transmission rod 806 will slide in the fixed frame 901, so as to drive the slag scraping frame 9 connected to the fixed frame 901 to move back and forth, so as to scrape off the slag attached to the splash cover 7; At the same time, when the splash cover 7 moves downward, the contact rod 703 will contact the limit rod 602, thereby driving the connected hole cleaning sleeve 704 to be inserted into the exhaust hole 702, cleaning the slag attached to the exhaust hole 702 to ensure its exhaust efficiency.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A heavy-duty automatic hauling device for a high-temperature furnace, comprising a hauling seat (1), characterized in that: A plurality of lifting mechanisms (2) are fixedly connected to the hauling seat (1), a high-temperature furnace (3) is arranged on one side of the hauling seat (1), a guardrail (4) is fixedly connected to the hauling seat (1), a fixed frame (5) is fixedly connected to the hauling seat (1), a rotating frame (6) is rotatably connected to the fixed frame (5), a splash-proof cover (7) is slidably provided on the rotating frame (6), a transmission mechanism (8) is rotatably connected to the rotating frame (6), and a slag scraping frame (9) is slidably provided on the rotating frame (6).
2. A heavy-duty automatic hauling device for a high-temperature furnace according to claim 1, characterized in that: The lifting mechanism (2) comprises a hydraulic cylinder (201), the hydraulic cylinder (201) being connected and fixedly arranged with the towing seat (1), the output end of the hydraulic cylinder (201) being connected and fixedly arranged with a moving seat (202), a lifting plate (203) being slidably arranged on the moving seat (202), one end of the lifting plate (203) being movably contacted with the outer wall of the high-temperature furnace (3), the other end of the lifting plate (203) being connected and fixedly arranged with an electric push rod A (204), the other end of the electric push rod A (204) being connected and fixedly arranged with the inner wall of the moving seat (202).
3. The heavy-duty automatic hauling device for a high-temperature furnace according to claim 1, characterized in that: The guardrail (4) is provided with an arc frame (401) in a sliding manner, a movable bar (402) is connected and fixedly provided on the arc frame (401), a motor (403) is connected and fixedly provided at one end of the movable bar (402), a driving wheel (404) is connected and fixedly provided at the output end of the motor (403), an arc rack A (405) is connected and fixedly provided on the guardrail (4), and the arc rack A (405) is meshed and transmission-arranged with the driving wheel (404).
4. The heavy-duty automatic hauling device for a high-temperature furnace according to claim 1, characterized in that: One end of the fixed frame (5) is connected and fixedly provided with an electric push rod B (501), an output end of the electric push rod B (501) is connected and fixedly provided with a rack (502), and one end of the fixed frame (5) is connected and fixedly provided with an arc-shaped rack B (503).
5. The heavy-duty automatic hauling device for a high-temperature furnace according to claim 1, characterized in that: A gear (601) is fixedly provided at one end of the rotating frame (6) connected to the fixed frame (5), and the gear (601) is meshed with the rack (502) for transmission. A limit rod (602) is fixedly provided on the rotating frame (6), and the top end of the limit rod (602) is arranged in an inclined structure.
6. The heavy-duty automatic hauling device for a high-temperature furnace according to claim 1, characterized in that: Both ends of the splash-proof cover (7) are connected and fixedly provided with sliders (701), the sliders (701) are slidably matched with the inner wall of the rotating frame (6), one side of the splash-proof cover (7) is movably contacted with the opening of the high-temperature furnace (3), an exhaust hole (702) is opened through the middle of the splash-proof cover (7), a contact rod (703) is slidably matched with one side of the splash-proof cover (7), one end of the contact rod (703) is connected and fixedly provided with a hole cleaning sleeve (704), the hole cleaning sleeve (704) is slidably matched with the inner wall of the exhaust hole (702), a spring (705) is connected and fixedly provided inside the hole cleaning sleeve (704), the other end of the spring (705) is connected and fixedly provided with the splash-proof cover (7), and the other end of the contact rod (703) is slidably contacted with the limit rod (602).
7. The heavy-duty automatic hauling device for a high-temperature furnace according to claim 1, characterized in that: The transmission mechanism (8) comprises a threaded rod (801), the threaded rod (801) being rotatably connected to the inner wall of the rotating frame (6), the threaded rod (801) being threadably connected to one of the sliders (701), an adjusting wheel (802) being fixedly connected to the bottom end of the threaded rod (801), the adjusting wheel (802) being meshingly connected to the arc-shaped rack B (503), a driving wheel (803) being fixedly connected to the middle part of the threaded rod (801), a transmission wheel (804) being meshingly connected to one side of the driving wheel (803), and the transmission wheel (804) being rotatably connected to the rotating frame (6).
8. The heavy-duty automatic hauling device for a high-temperature furnace according to claim 7, characterized in that: A driven wheel (805) is meshed and driven on one side of the transmission wheel (804), a transmission rod (806) is fixedly connected to the driven wheel (805), the transmission rod (806) is rotatably connected to the rotating frame (6), and the top end of the transmission rod (806) is arranged in an L-shaped structure.
9. The heavy-duty automatic hauling device for a high-temperature furnace according to claim 1, characterized in that: The slag scraper frame (9) is arranged in sliding contact with one side of the splash-proof cover (7); the slag scraper frame (9) is arranged in a sawtooth-shaped structure; one end of the slag scraper frame (9) is connected and fixedly provided with a fixed frame (901); the inner wall of the fixed frame (901) is arranged in sliding cooperation with the outer wall of the top end of the transmission rod (806).
Citation Information
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