Raw gas pressure regulation and control device for single carbonization chamber
By designing a single carbonization chamber waste gas pressure control device including a top machine, a bend, an ammonia nozzle and a lifting device, the problems of manual operation dependence and poor ammonia water management in the prior art are solved, and the automatic regulation of the pressure of the single carbonization chamber and the extension of the equipment life are achieved.
Patent Information
- Application Number
- CN202411905951.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-11
AI Technical Summary
The prior art relies on manual operation in the pressure regulation of single carbonization chambers, which poses a risk of high labor intensity and operational errors. At the same time, the switching and collection of ammonia water is not effective enough, which affects the life of the equipment.
A single carbonization chamber waste gas pressure control device is designed, including a top machine, a bend pipe, an ammonia water nozzle, a pressure measuring device, and a lifting device. By monitoring the pressure value in real time and controlling the operation of the ammonia water jet and lifting device, the pressure of the single carbonization chamber is automatically adjusted, and ammonia water is collected and guided through the overflow tank and the splash-proof stop to avoid splashing and corrosion.
The automation of pressure regulation of single carbonization chamber is achieved, which reduces the chance and labor intensity of manual operation, extends the service life of the equipment, and effectively prevents the corrosion of ammonia.
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Figure CN119592333A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of single carbonization chamber pressure control devices, in particular to a single carbonization chamber raw gas pressure control device. Background Art
[0002] The pressure of the single carbonization chamber of the coke oven is an important parameter in the coking process of the coking plant. If the pressure of the single carbonization chamber is too high, it will not only damage the relative equipment, but also cause the leakage and escape of raw coal gas, thereby polluting the environment. If the pressure of the single carbonization chamber is too low, air will enter the single carbonization chamber, thereby causing the combustion of coke in the single carbonization chamber, which will not only affect the coking quality, but also cause damage to the coke oven equipment. Therefore, in the coking process, the pressure of the single carbonization chamber needs to be timely regulated to ensure safe production and coking quality.
[0003] At present, in the process of regulating the pressure of a single carbonization chamber, a commonly used method is generally to manually open and close the riser on time and switch the ammonia water to achieve pressure regulation of the single carbonization chamber. However, this regulation method is more dependent on manual operation. However, manual operation is not only labor-intensive, but also prone to certain randomness leading to operational errors. In addition, in the process of switching ammonia water for regulation, there is a lack of collection and guidance of ammonia water, which leads to a large area of erosion by ammonia water, thereby affecting the service life of related components. In this regard, the present application specifically proposes a single carbonization chamber raw gas pressure control device. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a single carbonization chamber raw gas pressure control device, the technical solution to the problem is, including a host computer and a bend pipe, the bend pipe is fixedly connected with an ammonia nozzle electrically connected to the host computer, the bend pipe is fixedly connected with a cleaning nozzle, an air pressure measuring device for detecting its internal pressure is fixedly installed on the bend pipe, the air pressure measuring device is electrically connected to the host computer, and is characterized in that the lower end flange of the bend pipe has an inlet end of a gas collecting pipe, the lower end of the bend pipe is coaxially arranged with an air guide cylinder, and the outer edge of the air guide cylinder is evenly surrounded by a plurality of through grooves, An overflow groove is coaxially arranged at the lower end of the air guide cylinder, and a plurality of overflow holes are evenly distributed around the inner bottom surface of the overflow groove. A mounting sleeve is integrally arranged at the upper edge of the air collecting pipe, and the mounting sleeve is slidably connected with a lifting rod. The lower end of the lifting rod is detachably connected with one end of the mounting rod, and the other end of the mounting rod is detachably connected with a sealing body coaxially corresponding to the air guide cylinder. A splash guard is integrally arranged at the outer edge of the sealing body, and a discharge pipe is fixedly connected to the lower end of the splash guard. A sewage pipe corresponding to the discharge pipe is fixedly connected to the lower edge of the air collecting pipe, and a discharge valve is installed on the sewage pipe. An end cap is flange-connected to the left end of the air collecting pipe. A lifting device electrically connected to the upper machine is arranged on the upper edge of the air guide cylinder, and the lifting device is fixedly connected to the lifting rod.
[0005] Preferably, the sealing body is composed of a sealing seat and a sealing gasket, the sealing seat is coaxially fixedly connected to the sealing gasket, a first screw portion is coaxially fixedly connected to the bottom of the sealing seat, a first connecting hole matching the first screw portion is opened on the mounting rod, and the first screw portion is threadedly connected to a first nut abutting the lower end of the mounting rod.
[0006] Preferably, a second screw portion is integrally arranged at the lower end of the lifting rod, a second connecting hole cooperating with the second screw portion is opened on the mounting rod, and the second screw portion is threadedly connected with a second nut abutting against the lower end of the mounting rod.
[0007] Preferably, the lifting device includes a base fixedly connected to the upper edge of the gas collecting pipe, the upper end of the base is fixedly connected to a vertical rod, the upper end of the vertical rod is fixedly connected to a support plate, the support plate and the opposite end of the base are rotatably connected with a screw rod, the screw rod is threadedly connected to a driving rod vertically slidably connected to the vertical rod, the driving rod is fixedly connected to the top of the lifting rod, and the upper end of the support plate is fixedly connected to a driving motor for driving the screw rod and electrically connected to the upper machine.
[0008] The beneficial effects of the present invention are: 1. During the use of the present application, the upper end of the elbow provided is connected to the flange of the riser of the single carbonization chamber, and the raw gas in the single carbonization chamber can enter the elbow through the riser, so as to facilitate the pressure regulation of the single carbonization chamber. The ammonia nozzle of the present application is used to spray low-pressure circulating ammonia, which can quickly cool the raw gas entering the elbow and prevent the occurrence of smoke; during coking, the air pressure measuring device transmits the pressure value in the elbow to the host computer in real time, and the host computer controls the operation of the lifting device according to the received pressure value, and then the lifting device can drive the lifting rod to move vertically, and then the sealing body connected to the lifting rod through the mounting rod will also move vertically, and then the flow of raw gas can be adjusted to achieve the purpose of regulating the pressure of the single carbonization chamber. The present application has a simple structure, is easy to use, and is highly practical.
[0009] 2. The present application is provided with an overflow trough and a splash-proof baffle, which can receive and guide the ammonia sprayed by the ammonia nozzle, so that the ammonia can flow through the discharge pipe to the sewage pipe for release, thereby preventing the ammonia from splashing in the pipeline and causing corrosion to the elbows, gas collecting pipes and other components, thereby affecting the service life of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a full cutaway front view of the present invention.
[0011] Figure 2 For the present invention Figure 1 Magnified view of area A.
[0012] Figure 3 It is a partial three-dimensional cross-sectional view from the first viewing angle of the present invention.
[0013] Figure 4 For the present invention Figure 3 Magnified view of area B.
[0014] Figure 5 For the present invention Figure 3 Magnified view of area C.
[0015] Figure 6 This is a stereoscopic view from a second viewing angle of the present invention.
[0016] Figure 7 For the present invention Figure 6 Magnified view of area D in the middle.
[0017] Reference numerals 1. elbow, 2. ammonia nozzle, 3. cleaning nozzle, 4. air pressure measuring device, 5. gas collecting pipe, 6. air guide tube, 7. through groove, 8. overflow groove, 9. overflow hole, 10. mounting sleeve, 11. lifting rod, 12. mounting rod, 13. sealing body, 14. splash shield, 15. discharge pipe, 16. drain pipe, 17. discharge valve, 18. end cover, 19. lifting device, 20. sealing seat, 21. sealing gasket, 22. first screw part, 23. first connecting hole, 24. first nut, 25. second screw part, 26. second connecting hole, 27. second nut, 28. base, 29. vertical rod, 30. support plate, 31. screw rod, 32. driving rod, 33. driving motor. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1-7 The specific implementation modes of the present invention are further described in detail.
[0019] Embodiment 1, the technical solution is that during the use of the present application, the upper end of the elbow 1 is connected to the flange of the riser of the single carbonization chamber, and then the raw gas in the single carbonization chamber can enter the elbow 1 through the riser, so as to facilitate the pressure regulation of the single carbonization chamber. The ammonia water nozzle 2 of the present application is used to spray low-pressure circulating ammonia water, which can quickly cool the raw gas entering the elbow 1 and prevent the smoke phenomenon; during coking, the air pressure measuring device 4 transmits the pressure value in the elbow 1 to the upper computer in real time, and the upper computer controls the operation of the lifting device 19 through the received pressure value, and then the lifting rod 11 can be driven to move vertically through the lifting device 19, and then the sealing body 13 connected to the lifting rod 11 through the mounting rod 12 will also move vertically accordingly, and then the flow of raw gas can be adjusted to achieve the purpose of regulating the pressure of the single carbonization chamber. The present application has a simple structure, is easy to use, and has strong practicality. The present application is provided with an overflow groove 8 and a splash-proof baffle 14, so as to receive and guide the ammonia sprayed by the ammonia nozzle 2, so that the ammonia can flow to the sewage pipe 16 through the discharge pipe 15 for release, thereby preventing the ammonia from splashing in the pipeline and causing corrosion to the elbow 1 and the gas collecting pipe 5 and other components, thereby affecting the service life of the present application.
[0020] Embodiment 2, based on embodiment 1, specifically, when the present application is in the coal loading period of coking, a large amount of smoke dust is generated by carbonization and enters the elbow 1 through the riser, thereby causing the pressure in the elbow 1 to increase sharply, and the air pressure measuring device 4 can monitor the pressure value in the elbow 1 in real time and transmit it to the host computer, the host computer compares the pressure value transmitted by the air pressure measuring device 4 with the set value and determines that the pressure is higher than the set value, the host computer controls the ammonia water nozzle 2 to release the high-pressure ammonia water, and at the same time the host computer also controls the driving motor 33 of the lifting device 19 to rotate forward, and the driving motor 33 rotates forward to drive the rotating connection at the bottom The screw rod 31 between the seat 28 and the support plate 30 rotates forward, and the forward rotation of the screw rod 31 will drive the driving rod 32 to slide down along the vertical rod 29, and then the lifting rod 11 fixedly connected to the driving rod 32 will also move downward along the mounting sleeve 10, and then the mounting rod 12 together with the sealing body 13 will also move downward, and then the sealing body 13 will be separated from the blockage of the lower end of the gas guide cylinder 6, and the bottom opening of the gas guide cylinder 6 is completely open, and the ammonia water can be quickly discharged from the bottom of the gas guide cylinder 6. At this time, the flow rate of the raw gas is the largest, which is convenient for quickly introducing the gas in the elbow 1 into the gas collecting pipe 5, and then the pressure in the elbow 1, that is, the single carbonization chamber, can be quickly restored.
[0021] When the present application is coking, the pressure in the single carbonization chamber is likely to be lower than the set value. When the air pressure measuring device 4 measures that the pressure in the bend pipe 1 (i.e., the single carbonization chamber) is lower than the set value, the air pressure measuring device 4 sends the measured value to the host computer. The host compares the received data with the set value and determines that the pressure is lower than the set value. The host computer controls the driving motor 33 of the lifting device 19 to reverse. The reverse rotation of the driving motor 33 will drive the driving rod 32 to move upward along the vertical rod 29, and then the lifting rod 11 will move upward with the driving rod 32, and the sealing body 13 detachably connected to the lifting rod 11 will also move upward. Move upward and insert the lower end of the gas guide cylinder 6, and then seal the lower end of the gas guide cylinder 6. At this time, the ammonia water can only overflow through the through groove 7, and the raw coal gas in the elbow 1 can only flow to the gas collecting pipe 5 through the through groove 7. Further, as the sealing body 13 continues to move upward, the sealing body 13 can also seal the through groove 7, and then can further limit the amount of raw coal gas passing through. By limiting the flow of gas from the elbow 1 to the gas collecting pipe 5 in this way, the pressure in the elbow 1 (i.e., the single carbonization chamber) can be quickly restored to be regulated, so that the gas pressure in the single carbonization chamber is restored to the set value.
[0022] When the riser cover is in an open state at the end of the coking stage of the present application, a water seal should be formed inside the pipe to prevent air from entering the gas collecting pipe 5 and to prevent the raw coal gas in the gas collecting pipe 5 from overflowing. Specifically, the upper computer controls the driving motor 33 to reverse, and the driving motor 33 reverses to drive the driving rod 32 to move upward along the vertical rod 29, and then the lifting rod 11 will move upward with the driving rod 32, and the sealing body 13 detachably connected to the lifting rod 11 will also move upward and insert into the gas guide cylinder 6. As the sealing body 13 continues to move upward, the sealing body 13 inserted into the gas guide cylinder 6 will also completely block the through groove 7. At this time, the ammonia water above the sealing body 13 can form a water seal to prevent air from entering the gas collecting pipe 5 and prevent the raw coal gas in the gas collecting pipe 5 from overflowing.
[0023] Embodiment 3, on the basis of embodiment 2, when the sealing body 13 is in a detached state from the air cylinder 6, the ammonia water can be directly poured from the lower end of the air cylinder 6 to the splash-proof body 14, and the side wall of the splash-proof body 14 has a certain height to prevent the poured ammonia water from splashing elsewhere; when the sealing body 13 blocks the lower end of the air cylinder 6 and the ammonia water can only overflow through the groove 7, the ammonia water will first overflow to the overflow groove 8, and then enter the splash-proof body 14 through the overflow hole 9. The side wall of the splash-proof body 14 has a certain height to prevent the ammonia water from splashing to the outside when falling from the overflow hole 9. Through the above-mentioned arrangement, the ammonia water can be guided to gather at the splash-proof body 14, which greatly reduces the affected area of the ammonia water and the corrosion effect of the ammonia water. In addition, the ammonia water at the splash-proof body 14 can also flow to the drain pipe 16 through the discharge pipe 15, and the ammonia water can be discharged by opening the drain pipe 16. In order to further reduce the influence of ammonia water, a cleaning nozzle 3 is arranged at the bend pipe 1, and the cleaning nozzle 3 releases high-pressure clean water to clean the part affected by the ammonia water.
[0024] Embodiment 4, on the basis of embodiment 3, the left end of the gas collecting pipe 5 is flange-connected with an end cover 18, and the flange connection form facilitates the disassembly of the end cover 18; the left end of the mounting rod 12 is connected to the sealing body 13 through the cooperation of the first screw part 22, the first nut 24 and the first connecting hole 23, and the right end of the mounting rod 12 is connected to the lifting rod 11 through the cooperation of the second screw part 25, the second nut 27 and the second connecting hole 26, which is also convenient for disassembly, and then the end cover 18 can be opened to replace and maintain the corresponding parts. The sealing body 13 is composed of a sealing seat 20 and a sealing gasket 21, and the outer edge of the sealing body 13 can slide against the inner wall of the air guide cylinder 6 to form a seal.
Claims
1. A single carbonization chamber raw gas pressure control device, comprising a host computer and a bent pipe (1), wherein the bent pipe (1) is fixedly connected to an ammonia water nozzle (2) electrically connected to the host computer, the bent pipe (1) is fixedly connected to a cleaning nozzle (3), and a gas pressure measuring device (4) for detecting the internal pressure thereof is fixedly installed on the bent pipe (1), and the gas pressure measuring device (4) is electrically connected to the host computer, characterized in that: The flange at the lower end of the curved pipe (1) has an inlet end of an air collecting pipe (5); an air guide cylinder (6) is coaxially arranged at the lower end of the curved pipe (1); a plurality of through grooves (7) are evenly distributed around the outer edge of the air guide cylinder (6); an overflow groove (8) is coaxially arranged at the lower end of the air guide cylinder (6); a plurality of overflow holes (9) are evenly distributed around the inner bottom surface of the overflow groove (8); a mounting sleeve (10) is integrally arranged at the upper edge of the air collecting pipe (5); a lifting rod (11) is slidably connected to the mounting sleeve (10); and a disassembly connection is provided at the lower end of the lifting rod (11). One end of the mounting rod (12) is connected, and the other end of the mounting rod (12) is detachably connected to a sealing body (13) coaxially corresponding to the air guide cylinder (6); a splash guard (14) is integrally arranged on the outer edge of the sealing body (13); a discharge pipe (15) is fixedly connected to the lower end of the splash guard (14); a sewage pipe (16) corresponding to the discharge pipe (15) is fixedly connected to the lower edge of the gas collecting pipe (5); a sewage pipe (16) is installed on the sewage pipe (16); and an end cover (18) is flange-connected to the left end of the gas collecting pipe (5); A lifting device (19) electrically connected to a host machine is arranged on the upper edge of the air guide cylinder (6); the lifting device (19) is fixedly connected to the lifting rod (11).
2. According to claim 1, a single carbonization chamber raw gas pressure control device is characterized in that: The sealing body (13) is composed of a sealing seat (20) and a sealing gasket (21); the sealing seat (20) and the sealing gasket (21) are coaxially fixedly connected; a first screw portion (22) is coaxially fixedly connected to the bottom of the sealing seat (20); a first connecting hole (23) cooperating with the first screw portion (22) is formed on the mounting rod (12); and the first screw portion (22) is threadedly connected to a first nut (24) abutting against the lower end of the mounting rod (12).
3. According to claim 1, a single carbonization chamber raw gas pressure control device is characterized in that: A second screw portion (25) is integrally arranged at the lower end of the lifting rod (11), a second connecting hole (26) cooperating with the second screw portion (25) is provided on the mounting rod (12), and the second screw portion (25) is threadedly connected to a second nut (27) abutting against the lower end of the mounting rod (12).
4. A single carbonization chamber raw gas pressure control device according to claim 1, characterized in that: The lifting device (19) comprises a base (28) fixedly connected to the upper edge of the gas collecting pipe (5); the upper end of the base (28) is fixedly connected to a vertical rod (29); the upper end of the vertical rod (29) is fixedly connected to a support plate (30); the support plate (30) and the base (28) are rotatably connected to the opposite ends thereof with a screw rod (31); the screw rod (31) is threadedly connected to a drive rod (32) vertically slidably connected to the vertical rod (29); the drive rod (32) is fixedly connected to the top of the lifting rod (11); and the upper end of the support plate (30) is fixedly connected to a drive motor (33) for driving the screw rod (31) and electrically connected to an upper machine.