Flow-around pipe, flow-around heat exchanger, flow-around heater and application thereof
By distributing spiral separation components on the heat exchange pipe fittings and eliminating gaps, the problem of insufficient heat conversion efficiency of traditional heat exchange components is solved, achieving more efficient heat conversion and lower production costs.
Patent Information
- Application Number
- CN202411892086.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-11
AI Technical Summary
Traditional straight tube heat exchange components have insufficient heat conversion efficiency, resulting in the need to increase the component size to improve the heat exchange effect, but this will increase production costs.
A flow tube and flow heat exchanger are designed to increase heat exchange area and efficiency by distributing spiral partition components on the pipe fittings and applying the inner wall of the pipe fittings by reducing diameter extrusion.
By increasing the heat exchange area and improving the fluid flow pattern, the fluid moves spiral around the axis, significantly improving the heat exchange efficiency while reducing the component volume and production costs.
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Figure CN119594567A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of development and design of thermal management systems, in particular to a flow-bypass tube, a flow-bypass heat exchanger, a flow-bypass heater and applications thereof. Background Art
[0002] Traditional heat exchange components are mostly straight tubes, and heat is only exchanged through the tube wall. In order to increase the heat exchange time, they are changed to bend tubes or the inner tubes are pressed with threads. Although some improvements have been made, efficient heat conversion cannot be achieved. If better heat exchange effects are required, the size of the heat exchange components needs to be increased. At the same time, the price of metal products has continued to increase in recent years, which has led to a continuous increase in production costs. In order to reduce the overall volume and production costs of the heating components, flow-through tubes, flow-through heat exchangers, flow-through heaters and their applications have been designed and developed. Summary of the invention
[0003] In order to solve the above technical problems, the present invention proposes a bypass tube, a bypass heat exchanger, a bypass heating tube and applications thereof. The technical problems to be solved by the present invention are achieved by adopting the following technical solutions:
[0004] A bypass pipe comprises a No. 1 pipe connected end to end to form a No. 1 channel, wherein the No. 1 channel is provided with a No. 1 partition assembly, wherein the No. 1 partition assembly partitions the No. 1 channel into at least two independent flow channels, wherein the No. 1 partition assembly is spirally distributed along the axis direction of the No. 1 pipe, and the No. 1 partition assembly is fixed to the inner wall of the No. 1 pipe by reducing the diameter of the No. 1 pipe, and the gap between the inner wall of the No. 1 pipe and the No. 1 partition assembly is eliminated, and the elimination of the gap enables the No. 1 partition assembly to transfer heat to the inner wall of the No. 1 pipe through the contact surface with the No. 1 pipe, thereby increasing the heat exchange area and allowing the fluid to advance in a spiral shape around the axis to improve the heat exchange efficiency. .
[0005] A flow-around heat exchanger comprises a No. 2 pipe fitting forming a No. 2 channel, wherein the No. 1 pipe fitting is distributed in the No. 2 channel, and a No. 2 partition assembly is distributed between the No. 2 pipe fitting and the No. 1 pipe fitting, wherein the No. 2 partition assembly is distributed in a spiral along the axis direction of the No. 2 pipe fitting, and the No. 2 pipe fitting is subjected to diameter reduction extrusion so that the No. 2 partition assembly is respectively fitted with the outer wall of the No. 1 pipe fitting and the inner wall of the No. 2 pipe fitting, while eliminating the gap between the No. 2 partition assembly and the outer wall of the No. 1 pipe fitting and the inner wall of the No. 2 pipe fitting, and eliminating the gap enables the No. 2 partition assembly to transfer heat to the inner wall of the No. 2 pipe fitting through the outer wall of the No. 1 pipe fitting, thereby increasing the heat exchange area and causing the fluid to advance in a spiral shape around the axis to improve the heat exchange efficiency.
[0006] The ends of the area between the outer wall of the No. 1 pipe fitting and the inner wall of the No. 2 pipe fitting are in a sealed state, and the outer wall of the No. 2 pipe fitting is respectively provided with a No. 1 external interface and a No. 2 external interface for fluid to enter and exit.
[0007] The No. 1 external interface and the No. 2 external interface are distributed near the head and tail ends of the No. 2 pipe fitting.
[0008] The fluid inlet and outlet directions of the No. 1 external interface and the No. 2 external interface are opposite to the fluid inlet and outlet direction of the No. 1 pipe fitting.
[0009] A flow-around heater comprises a heating tube and a No. 3 pipe fitting forming a No. 3 channel, wherein the heating tube is distributed in the No. 3 channel, and a No. 3 partition assembly is distributed between the heating tube and the No. 3 pipe fitting, and the No. 3 partition assembly is distributed in a spiral along the axis direction of the No. 3 pipe fitting, and the No. 3 partition assembly is respectively fitted with the outer wall of the heating tube and the inner wall of the No. 3 pipe fitting by reducing the diameter of the No. 3 pipe fitting, while eliminating the gap between the No. 3 partition assembly and the outer wall of the heating tube and the inner wall of the No. 3 pipe fitting, and the heat of the heating tube can be exchanged with the fluid through the No. 3 partition assembly and the outer wall of the heating tube and the inner wall of the No. 3 pipe fitting at the same time, thereby increasing the heat exchange area and causing the fluid to advance in a spiral shape around the axis to improve the heat exchange efficiency, and the area surrounded by the inner wall of the No. 3 pipe fitting and the outer wall of the heating tube is sealed at both ends.
[0010] The outer wall of the No. 3 pipe piece is respectively provided with a No. 3 external interface and a No. 4 external interface for fluid to enter and exit.
[0011] The invention provides the application of the bypass pipe in an automobile thermal management system, an air conditioner, a heater, a water heater, a water dispenser, a coffee machine, a water chiller and a heating and ventilation system.
[0012] The invention provides the application of a bypass heat exchanger in an automobile thermal management system, an air conditioner, a heater, a water heater, a water dispenser, a water chiller and a heating and ventilation system.
[0013] The invention provides application of a flow-through heater in an automobile thermal management system, an air conditioner, a heater, a water heater, a water dispenser and a coffee machine.
[0014] The beneficial effects of the present invention are as follows: the No. 1 partition component in the present invention divides the No. 1 pipe into multiple independent passages to increase the heat exchange stroke. At the same time, the No. 1 partition component and the No. 2 partition component are spirally distributed along the axial direction, which can generate turbulence to the fluid, causing the fluid to advance in a spiral shape around the axis, thereby enhancing the heat transfer coefficient between the fluid and the pipe wall and improving the heat exchange efficiency. At the same time, the No. 1 partition component and the No. 2 partition group can improve the strength of the heat exchanger.
[0015] In the present invention, the gaps between the No. 1 partition assembly, the No. 2 partition assembly and the No. 3 partition assembly and the No. 1 pipe fitting, the No. 2 pipe fitting and the No. 3 pipe fitting are eliminated by reducing the diameter and extruding. Heat can be conducted to the pipe wall through the No. 1 partition assembly, the No. 2 partition assembly and the No. 3 partition assembly, thereby significantly increasing the heat exchange area and improving the heat exchange efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 The three-dimensional structure of the bypass pipe of the present invention is shown in FIG. Figure 1 ;
[0018] Figure 2 The three-dimensional structure of the first partition assembly of the present invention is shown in FIG. Figure 1 ;
[0019] Figure 3 The three-dimensional structure of the first partition assembly of the present invention is shown in FIG. Figure 2 ;
[0020] Figure 4 The three-dimensional structure of the bypass heat exchanger of the present invention is shown in FIG. Figure 1 ;
[0021] Figure 5 The cross-section diagram of the bypass heat exchanger of the present invention is shown in FIG. Figure 1 ;
[0022] Figure 6 The cross-section diagram of the bypass heat exchanger of the present invention is shown in FIG. Figure 2 ;
[0023] Figure 7 It is a schematic diagram of a partial three-dimensional structure of a bypass heat exchanger of the present invention;
[0024] Figure 8 The three-dimensional structure of the flow-around heater of the present invention is shown in FIG. Figure 2 ;
[0025] Fig. 9 is a cross-sectional schematic diagram of a flow-around heater of the present invention;
[0026] Fig.10 It is a schematic diagram of the partial three-dimensional structure of the flow-around heater of the present invention.
[0027] As shown in the figure: 1, channel No. 1; 2, pipe fitting No. 1; 3, independent flow channel; 4, partition assembly No. 1; 5, channel No. 2; 6, pipe fitting No. 2; 7, partition assembly No. 2; 8, partition assembly No. 3; 9, heating tube; 10, pipe fitting No. 3; 11, channel No. 3; 61, external interface No. 1; 62, external interface No. 2; 101, external interface No. 3; 102, external interface No. 4. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be explained more clearly and completely below in conjunction with the drawings in the embodiments. Of course, the described embodiments are only a part of the present invention but not all of it. Based on this embodiment, other embodiments obtained by those skilled in the art without creative labor are all within the protection scope of the present invention.
[0029] like Figures 1 to 3As shown, a bypass pipe includes a No. 1 pipe fitting 2 connected end to end to form a No. 1 channel 1, wherein a No. 1 partition component 4 is provided in the No. 1 channel 1, wherein the No. 1 partition component 4 partitions the No. 1 channel 1 into at least two independent flow channels 3, and the No. 1 partition component 4 is spirally distributed along the axial direction of the No. 1 pipe fitting 2, and the No. 1 partition component 4 is fixed to the inner wall of the No. 1 pipe fitting 2 by reducing the diameter and extruding the No. 1 pipe fitting 2, while eliminating the gap between the inner wall of the No. 1 pipe fitting 2 and the No. 1 partition component 4, thereby increasing the heat exchange area and causing the fluid to advance in a spiral shape around the axis to improve the heat exchange efficiency. Eliminating the gap allows the No. 1 partition component 4 to transfer heat to the inner wall of the No. 1 pipe fitting 2 through the contact surface with the No. 1 pipe fitting 2, thereby increasing the heat exchange area; the No. 1 pipe fitting 2 has openings at both ends, and the fluid is connected to the port of the No. 1 pipe fitting 2 through a pipeline to achieve fluid inlet and outlet; as shown Figures 2 to 3 As shown, the cross section of the No. 1 partition component 4 is in the shape of a straight line, a cross, a cross, or the like.
[0030] like Figures 4 to 7 As shown, the bypass heat exchanger includes a No. 2 pipe fitting 6 forming a No. 2 channel 5, the No. 1 pipe fitting 2 is distributed in the No. 2 channel 5, and a No. 2 partition assembly 7 is distributed between the No. 2 pipe fitting 6 and the No. 1 pipe fitting 2. The No. 2 partition assembly 7 is spirally distributed along the axis direction of the No. 2 pipe fitting 6. The No. 2 partition assembly 7 is respectively fitted with the outer wall of the No. 1 pipe fitting 2 and the inner wall of the No. 2 pipe fitting 6 by reducing the diameter of the No. 2 pipe fitting 6, and the gap between the No. 2 partition assembly 7 and the outer wall of the No. 1 pipe fitting 2 and the inner wall of the No. 2 pipe fitting 6 is eliminated. The elimination of the gap allows the No. 2 partition assembly 7 to transfer heat from the outer wall of the No. 1 pipe fitting 2 to the inner wall of the No. 2 pipe fitting 6, thereby increasing the heat exchange area. Increasing the heat exchange area allows the fluid to spirally move around the axis to improve the heat exchange efficiency. Figure 5 As shown, the fluid in the No. 2 pipe fitting 6 enters and exits through the No. 1 external interface 61 and the No. 2 external interface 62, and realizes heat exchange with the fluid in the No. 1 pipe fitting 2. The No. 2 partition component 7 and the No. 1 partition component 4 are both distributed in a spiral shape along the axis, which increases the heat exchange stroke and area, and makes the fluid advance in a spiral shape around the axis, further promoting the heat exchange effect, while increasing the fluid disturbance, forming a vortex to facilitate scale discharge; the No. 2 partition component 7 and the No. 1 partition component 4 cooperate with the No. 2 pipe fitting 6 and the No. 1 pipe fitting 2 by a reducing diameter extrusion method, which is simple and efficient, can effectively fix the No. 2 partition component 7 and the No. 1 partition component 4 without generating a gap, and make the No. 2 pipe fitting 6 and the No. 1 pipe fitting 2 form an independent channel, so that the two fluids advance in a spiral shape around the axis in opposite directions respectively, without generating turbulence and improving the heat exchange efficiency.
[0031] The first and second ends of the area between the outer wall of the first pipe fitting 2 and the inner wall of the second pipe fitting 6 are sealed, and the outer wall of the second pipe fitting 6 is respectively provided with a first external interface 61 and a second external interface 62 for fluid in and out; the area between the outer wall of the first pipe fitting 2 and the inner wall of the second pipe fitting 6 can be sealed by a sealing sheet plus a rubber ring or welding, or by Figure 5 As shown, by extending the length of the second pipe fitting 6 and abutting and welding it with the end of the first pipe fitting 2, the area between the outer wall of the first pipe fitting 2 and the inner wall of the second pipe fitting 6 is sealed at both ends.
[0032] The No. 1 external interface 61 and the No. 2 external interface 62 are distributed near the head and tail ends of the No. 2 pipe fitting 6 .
[0033] The fluid inlet and outlet directions of the No. 1 external interface 61 and the No. 2 external interface 62 are opposite to the fluid inlet and outlet directions of the No. 1 pipe fitting 2, which can further increase the temperature difference between the inlet and outlet of the No. 2 pipe fitting 6 and the No. 1 pipe fitting 2 and improve the heat exchange efficiency.
[0034] The gap between the No. 1 partition component 4 and the inner wall of the No. 1 pipe fitting 2 is eliminated by means of reducing extrusion, and the gap between the No. 2 partition component 7 and the outer wall of the No. 1 pipe fitting 2 and the inner wall of the No. 2 pipe fitting 6 is eliminated by means of reducing extrusion. The No. 1 medium enters and exits from the head and end of the No. 1 pipe fitting 2, and exchanges heat with the No. 1 partition component 4 and the inner wall of the No. 1 pipe fitting 2. At the same time, the No. 1 partition component 4 exchanges heat through the contact surface with the inner wall of the No. 1 pipe fitting 2 to expand the heat exchange area. The No. 2 medium enters and exits the No. 2 pipe fitting 6 through the No. 1 external interface 61 and the No. 2 external interface 62 to exchange heat. The No. 2 partition component 7 absorbs the heat of the No. 1 pipe fitting 2 through the contact surface with the inner wall of the No. 1 pipe fitting 2 and transfers the heat through the contact point between the No. 2 partition component 7 and the inner wall of the No. 2 pipe fitting 6, so that the No. 2 medium not only exchanges heat with the outer wall of the No. 1 pipe fitting 2, but also exchanges heat with the No. 2 partition component 7 and the No. 2 pipe fitting 6, thereby increasing the heat exchange area.
[0035] like Figures 8 to 10As shown, a flow-around heater comprises a heating tube 9 and a No. 3 pipe fitting 10 forming a No. 3 channel 11, wherein the heating tube 9 is distributed in the No. 3 channel 11, and a No. 3 partition assembly 8 is distributed between the heating tube 9 and the No. 3 pipe fitting 10, wherein the No. 3 partition assembly 8 is distributed in a spiral along the axis direction of the No. 3 pipe fitting 10, and the No. 3 partition assembly 8 is respectively fitted with the outer wall of the heating tube 9 and the inner wall of the No. 3 pipe fitting 10 by reducing the diameter of the No. 3 pipe fitting 10, and at the same time, the gap between the No. 3 partition assembly 8 and the outer wall of the heating tube 9 and the inner wall of the No. 3 pipe fitting 10 is eliminated, and the heat of the heating tube 9 can be exchanged with the fluid through the No. 3 partition assembly 8 and the outer wall of the heating tube 9 and the inner wall of the No. 3 pipe fitting 10 at the same time, thereby increasing the heat exchange area and causing the fluid to spirally move around the axis to improve the heat exchange efficiency. The areas enclosed by the inner wall of the No. 3 pipe fitting 10 and the outer wall of the heating tube 9 are sealed at both ends, and water flows in and out of the area between the No. 3 pipe fitting 10 and the heating tube 9 through the No. 3 external interface 101 and the No. 4 external interface 102; the No. 3 partition component 8 transfers the heat of the heating tube 9 to the No. 3 pipe fitting 10 through the contact surface between the No. 3 partition component 8 and the No. 3 pipe fitting 10, thereby increasing the heat exchange area; the heating tube 9 generates heat, and the fluid enters the area between the No. 3 pipe fitting 10 and the heating tube 9 for heat exchange, and at the same time, through the No. 3 partition component 8 and the No. 3 pipe fitting 10, the heat exchange stroke and area are increased, and the fluid is made to move in a spiral shape around the axis, significantly improving the heat exchange efficiency.
[0036] The outer wall of the No. 3 pipe member 10 is provided with a No. 3 external interface 101 and a No. 4 external interface 102 for fluid to enter and exit.
[0037] The invention provides the application of the bypass pipe in an automobile thermal management system, an air conditioner, a heater, a water heater, a water dispenser, a coffee machine, a water chiller and a heating and ventilation system.
[0038] The invention provides the application of a bypass heat exchanger in an automobile thermal management system, an air conditioner, a heater, a water heater, a water dispenser, a water chiller and a heating and ventilation system.
[0039] The invention provides application of a flow-through heater in an automobile thermal management system, an air conditioner, a heater, a water heater, a water dispenser and a coffee machine.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A flow bypass pipe, characterized in that: The invention comprises a No. 1 pipe fitting (2) connected end to end to form a No. 1 channel (1), wherein a No. 1 partitioning component (4) is arranged in the No. 1 channel (1), wherein the No. 1 partitioning component (4) partitions the No. 1 channel (1) into at least two independent flow channels (3), and the No. 1 partitioning component (4) is fitted and fixed to the inner wall of the No. 1 pipe fitting (2) by reducing the diameter of the No. 1 pipe fitting (2) and extruding it, while eliminating the gap between the inner wall of the No. 1 pipe fitting (2) and the No. 1 partitioning component (4), and eliminating the gap so that the No. 1 partitioning component (4) can transfer heat to the inner wall of the No. 1 pipe fitting (2) through the contact surface with the No. 1 pipe fitting (2), thereby increasing the heat exchange area and causing the fluid to advance in a spiral shape around the axis to improve the heat exchange efficiency.
2. A bypass heat exchanger using the bypass tube according to claim 1, characterized in that: The invention comprises a No. 2 pipe fitting (6) forming a No. 2 channel (5), wherein the No. 1 pipe fitting (2) is distributed in the No. 2 channel (5), and a No. 2 partitioning component (7) is distributed between the No. 2 pipe fitting (6) and the No. 1 pipe fitting (2), wherein the No. 2 partitioning component (7) is distributed in a spiral along the axis direction of the No. 2 pipe fitting (6), and the No. 2 partitioning component (7) is respectively fitted with the outer wall of the No. 1 pipe fitting (2) and the inner wall of the No. 2 pipe fitting (6) by reducing the diameter of the No. 2 pipe fitting (6), and at the same time, the gap between the No. 2 partitioning component (7) and the outer wall of the No. 1 pipe fitting (2) and the inner wall of the No. 2 pipe fitting (6) is eliminated, and the gap is eliminated so that the No. 2 partitioning component (7) can transfer heat to the inner wall of the No. 2 pipe fitting (6) through the outer wall of the No. 1 pipe fitting (2), thereby increasing the heat exchange area and causing the fluid to advance in a spiral shape around the axis to improve the heat exchange efficiency; The first and second ends of the area between the outer wall of the No. 1 pipe fitting (2) and the inner wall of the No. 2 pipe fitting (6) are sealed, and the outer wall of the No. 2 pipe fitting (6) is respectively provided with a No. 1 external interface (61) and a No. 2 external interface (62) for fluid to enter and exit; The first external interface (61) and the second external interface (62) are distributed near the head and tail ends of the second pipe fitting (6); The fluid inlet and outlet directions of the No. 1 external interface (61) and the No. 2 external interface (62) are opposite to the fluid inlet and outlet directions of the No. 1 pipe fitting (2).
3. A flow-around heater, characterized in that: The invention comprises a heating pipe (9) and a No. 3 pipe fitting (10) forming a No. 3 channel (11), wherein the heating pipe (9) is distributed in the No. 3 channel (11), and a No. 3 partition component (8) is distributed between the heating pipe (9) and the No. 3 pipe fitting (10), wherein the No. 3 partition component (8) is distributed in a spiral along the axis direction of the No. 3 pipe fitting (10), and the No. 3 partition component (8) is respectively connected to the outer wall of the heating pipe (9) and the No. 3 pipe fitting (10) by reducing the diameter of the No. 3 pipe fitting (10). The inner wall of the third pipe fitting (10) is fitted, and the gap between the third partition component (8) and the outer wall of the heating tube (9) and the inner wall of the third pipe fitting (10) is eliminated. The heat of the heating tube (9) can be exchanged with the fluid through the third partition component (8) and the outer wall of the heating tube (9) and the inner wall of the third pipe fitting (10) at the same time, thereby increasing the heat exchange area and causing the fluid to move in a spiral shape around the axis to improve the heat exchange efficiency. The two ends of the area surrounded by the inner wall of the third pipe fitting (10) and the outer wall of the heating tube (9) are sealed; The outer wall of the No. 3 pipe member (10) is provided with a No. 3 external interface (101) and a No. 4 external interface (102) for fluid to enter and exit.
4. Application of the bypass tube according to claim 1 in automotive thermal management systems, air conditioners, heaters, water heaters, water dispensers, coffee machines, water chillers and HVAC.
5. Application of the bypass heat exchanger according to claim 2 in automotive thermal management systems, air conditioners, heaters, water heaters, water dispensers, water chillers and HVAC.
6. Application of the flow-around heater according to claim 3 in automotive thermal management systems, air conditioners, heaters, water heaters, water dispensers and coffee machines.
Citation Information
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