Brake disc run-out detection equipment

By designing a device for brake disc jump detection, using clamping mechanism and displacement sensors, the problems of large measurement error and low efficiency in the existing detection methods are solved, and higher detection accuracy and efficiency are achieved.

CN119594824AInactive Publication Date: 2025-03-11ZHEJIANG DAXIANG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510081548.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-03-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing brake disc jump detection methods can easily lead to large measurement errors, low efficiency, and affect detection accuracy.

Method used

A brake disc jump detection device is designed to fix the workpiece through the clamping mechanism, reduce manual intervention, and use displacement sensors to read the disk jump value to achieve automated detection.

Benefits of technology

It effectively avoids errors caused by manual rotation of workpieces, improves detection accuracy and efficiency, and reduces measurement errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses brake disc run-out detection equipment, and relates to the technical field of brake disc run-out detection, and the brake disc run-out detection equipment comprises an operation table, the top of the operation table is provided with a height adjusting mechanism, the height adjusting mechanism is internally provided with a clamping mechanism, and the bottom of the clamping mechanism is provided with a measuring mechanism. The output end of a fourth air cylinder is aligned with a fixing hole in a workpiece through a clamping rod, then a second air cylinder is started to contract, the second air cylinder contracts to pull two sliding plates to be close to each other so as to drive the clamping rod to be close to each other, the clamping rod is inserted into the fixing hole of the workpiece, then a third air cylinder is started to operate, and the output end of the third air cylinder abuts against the outer wall of the workpiece; then the output ends of two fourth air cylinders are started, so that the output ends of the two fourth air cylinders are close to each other and are inserted into fixing holes of the workpiece, the output end of a fifth air cylinder is started to descend, the bottom of a pressing disc makes contact with the top of the workpiece, the workpiece is further fixed, and the measurement error is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of brake disc jump detection, and in particular relates to a brake disc jump detection device. Background Art

[0002] Brake discs (also called brake discs) are important parts in cars, motorcycles and other mechanical equipment, used to reduce the speed of the vehicle or stop it through friction. Brake discs usually work together with brake calipers, brake pads and other components to form part of the braking system. The function of the brake disc is to transfer the braking force from the braking system to the wheels, generating enough friction to slow down or stop the movement of the vehicle. In addition to the size, there is another indicator that needs to be focused on when using a car brake disc: the amount of brake disc runout. This indicator directly affects the driving maneuverability. If this indicator does not meet the requirements, the steering wheel will shake or even the entire vehicle body will shake during the braking process of the driving vehicle.

[0003] The existing devices for detecting the end runout of the brake disc often use a micrometer as a measuring instrument, and the measured value is read by touching the surface of the brake disc and manually rotating the brake disc. However, this detection method easily leads to large measurement errors and low efficiency, which ultimately affects the detection accuracy of the brake disc and causes the detection data value to fail to meet the requirements. Therefore, we propose a brake disc runout detection device. Summary of the invention

[0004] The purpose of the present invention is to provide a brake disc runout detection device, which fixes the workpiece through a clamping mechanism to reduce manual intervention and solve the problem that the detection method easily leads to large measurement errors and low efficiency, which ultimately affects the detection accuracy of the brake disc.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a brake disc runout detection device, comprising an operating table, a height adjustment mechanism is arranged on the top of the operating table, a clamping mechanism is arranged inside the height adjustment mechanism, a measuring mechanism is arranged at the bottom of the clamping mechanism, a workpiece is arranged below the clamping mechanism, a grab bar is fixedly connected to the bottom of the workpiece, a feeding mechanism is arranged on the top of the operating table, and a rotating mechanism is arranged on the top of the operating table;

[0007] The clamping mechanism includes a fixed plate, a mounting plate is fixedly connected to the bottom of the fixed plate, a first slide rail is fixedly connected to the bottom of the mounting plate, a slide plate is slidably connected to the bottom of the first slide rail, two slide plates are provided, a second cylinder is fixedly connected to the side of the two slide plates close to each other, a clamping rod is fixedly connected to the side of the two second cylinders close to each other, a third cylinder is fixedly connected to the front of the front slide plate, an output end of the third cylinder passes through the back of the front slide plate and extends, a first mounting frame is fixedly connected to the bottom of the fixed plate, a fourth cylinder is fixedly connected to the outer wall of the first mounting frame, an output end of the fourth cylinder passes through the outer wall of the first mounting frame and extends to the inside, a fifth cylinder is fixedly connected to the bottom of the fixed plate, and a pressure plate is fixedly connected to the output end of the fifth cylinder.

[0008] Furthermore, the clamping rod is sleeved inside the workpiece, the output end of the third cylinder is in contact with the outer wall of the workpiece, and the output end of the fourth cylinder is sleeved inside the workpiece.

[0009] Furthermore, the height adjustment mechanism includes a sliding rod, the bottom end of the sliding rod is fixedly connected to the top of the operating table, the top end of the sliding rod is fixedly connected to a tooling plate, and the top of the tooling plate is fixedly connected to a first cylinder.

[0010] Furthermore, the output end of the first cylinder passes through the bottom of the tooling plate and extends, the output end of the first cylinder is fixedly connected to the top of the fixing plate, and the inner wall of the fixing plate is fixedly connected to the outer wall of the sliding cylinder.

[0011] Furthermore, the measuring mechanism includes a second mounting frame, the top of the second mounting frame is fixedly connected to the top of the fixing plate, the inner bottom wall of the second mounting frame is fixedly connected to a sixth cylinder, and the output end of the sixth cylinder passes through the bottom of the second mounting frame and extends.

[0012] Furthermore, a displacement sensor is fixedly connected to the output end of the sixth cylinder, a roller is fixedly connected to the inner wall of the displacement sensor, the bottom of the displacement sensor contacts the top of the workpiece, and the bottom of the roller contacts the top of the workpiece.

[0013] Furthermore, the feeding mechanism includes a second slide rail, the bottom of the second slide rail is fixedly connected to the top of the operating table, the top of the second slide rail is slidably connected to an electric slider, and the top of the electric slider is fixedly connected to a placement plate.

[0014] Furthermore, the rotating mechanism includes a third mounting frame, and the bottom of the third mounting frame is fixedly connected to the top of the operating table.

[0015] Furthermore, a seventh cylinder is fixedly connected to the back of the third mounting frame, and an output end of the seventh cylinder passes through the front of the third mounting frame and along the output end of the seventh cylinder, and is fixedly connected to a fixing frame.

[0016] Furthermore, a motor is fixedly connected to the bottom of the fixing frame, an output end of the motor passes through the top of the fixing frame and extends, and a claw is fixedly connected to the output end of the motor.

[0017] The present invention has the following beneficial effects:

[0018] 1. The present invention aligns the output end of the fourth cylinder of the clamping rod with the fixing hole on the workpiece, and then starts the second cylinder to contract. The contraction of the second cylinder will pull the two slides closer, thereby driving the clamping rod closer, so that the clamping rod is inserted into the fixing hole of the workpiece, and then starts the third cylinder to run. The output end of the third cylinder will abut against the outer wall of the workpiece to prevent the workpiece from shaking, and then starts the two output ends of the fourth cylinders, so that the two fourth cylinder outputs are close to each other and inserted into the fixing hole of the workpiece, and starts the output end of the fifth cylinder to descend, so that the bottom of the pressure plate contacts the top of the workpiece, further fixes the workpiece, and reduces the measurement error.

[0019] 2. The present invention starts the seventh cylinder to move the output end of the seventh cylinder forward, and the seventh cylinder pushes the fixed frame to move, and the fixed frame drives the motor to move, and the motor drives the claw to move, so that the claw moves to the bottom of the grab bar, and then starts the output end of the first cylinder to move downward again, so that the clamping mechanism drives the workpiece to move downward, and the workpiece drives the grab bar to move, so that the grab bar is inserted into the claw, and the motor is started. The operation of the motor will drive the claw to rotate, and the rotation of the claw will drive the bottom of the workpiece to rotate. When the bottom of the workpiece rotates, the ball inside the workpiece will vibrate, so that the workpiece will vibrate, and the displacement sensor reads the disk jump value to complete the detection of the workpiece, which can effectively avoid the error caused by manual rotation of the workpiece and further improve the accuracy of workpiece measurement.

[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the overall right side structure of the present invention;

[0024] Figure 3 It is a schematic diagram of the height adjustment mechanism structure of the present invention;

[0025] Figure 4It is a schematic diagram of the structure of the slide cylinder of the present invention;

[0026] Figure 5 It is a schematic diagram of the structure of the clamping mechanism of the present invention;

[0027] Figure 6 This is a schematic diagram of the structure of the skateboard of the present invention;

[0028] Figure 7 This is a schematic diagram of the structure of the pressure plate of the present invention;

[0029] Figure 8 It is a schematic diagram of the structure of the measuring mechanism of the present invention;

[0030] Fig. 9 It is a schematic diagram of the structure of the rotating mechanism of the present invention.

[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0032] 1. Operating table; 2. Height adjustment mechanism; 201. Slide bar; 202. Slide barrel; 203. Tool plate; 204. First cylinder; 3. Clamping mechanism; 301. Fixed plate; 302. Mounting plate; 303. First slide rail; 304. Slide plate; 305. Second cylinder; 306. Clamping rod; 307. Third cylinder; 308. First mounting frame; 309. Fourth cylinder; 310. Fifth cylinder; 311. Pressure plate; 4. Measuring mechanism; 401. Second mounting frame; 402. Sixth cylinder; 403. Displacement sensor; 404. Roller; 5. Workpiece; 6. Grab bar; 7. Feeding mechanism; 701. Second slide rail; 702. Electric slider; 703. Placement plate; 8. Rotating mechanism; 801. Third mounting frame; 802. Seventh cylinder; 803. Fixed frame; 804. Motor; 805. Claw. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-9 As shown, it includes an operating table 1, a height adjustment mechanism 2 is arranged on the top of the operating table 1, a clamping mechanism 3 is arranged inside the height adjustment mechanism 2, a measuring mechanism 4 is arranged at the bottom of the clamping mechanism 3, a workpiece 5 is arranged below the clamping mechanism 3, a grab bar 6 is fixedly connected to the bottom of the workpiece 5, a feeding mechanism 7 is arranged on the top of the operating table 1, and a rotating mechanism 8 is arranged on the top of the operating table 1;

[0035] The clamping mechanism 3 includes a fixed plate 301, a mounting plate 302 is fixedly connected to the bottom of the fixed plate 301, a first slide rail 303 is fixedly connected to the bottom of the mounting plate 302, a slide plate 304 is slidably connected to the bottom of the first slide rail 303, two slide plates 304 are provided, a second cylinder 305 is fixedly connected to the side where the two slide plates 304 are close to each other, the second cylinder 305 is started to contract, and the contraction of the second cylinder 305 will pull the two slide plates 304 close together, thereby driving the clamping rod 306 close together, and the two second cylinders 305 are fixedly connected to the side where they are close to each other. The clamping rod 306 is fixedly connected, and the front slide plate 304 is fixedly connected to the third cylinder 307. When the third cylinder 307 is operated, the output end of the third cylinder 307 will abut against the outer wall of the workpiece 5 to prevent the workpiece 5 from shaking, and the output end of the third cylinder 307 passes through the front slide plate 3 04 back side and extends, the bottom of the fixing plate 301 is fixedly connected with the first mounting frame 308, the outer wall of the first mounting frame 308 is fixedly connected with the fourth cylinder 309, the two output ends of the fourth cylinder 309 are started, the two output ends of the fourth cylinder 309 are close to each other, and inserted into the fixing hole of the workpiece 5, the output end of the fourth cylinder 309 passes through the outer wall of the first mounting frame 308 and extends to the inside, the bottom of the fixing plate 301 is fixedly connected with the fifth cylinder 310, the output end of the fifth cylinder 310 is fixedly connected with the pressure plate 311, the output end of the fifth cylinder 310 is lowered, the bottom of the pressure plate 311 is in contact with the top of the workpiece 5, the workpiece 5 is further fixed, the clamping rod 306 is sleeved inside the workpiece 5, the output end of the third cylinder 307 is in contact with the outer wall of the workpiece 5, the output end of the fourth cylinder 309 is sleeved inside the workpiece 5.

[0036] The height adjustment mechanism 2 includes a slide bar 201, the bottom end of the slide bar 201 is fixedly connected to the top of the operating table 1, the top of the slide bar 201 is fixedly connected to a tooling plate 203, the top of the tooling plate 203 is fixedly connected to a first cylinder 204, the output end of the first cylinder 204 descends, the first cylinder 204 pushes the clamping mechanism 3 to descend, the output end of the first cylinder 204 passes through the bottom of the tooling plate 203 and extends, the output end of the first cylinder 204 is fixedly connected to the top of the fixed plate 301, and the inner wall of the fixed plate 301 is fixedly connected to the outer wall of the slide tube 202.

[0037] The measuring mechanism 4 includes a second mounting frame 401, the top of the second mounting frame 401 is fixedly connected to the top of the fixed plate 301, and the inner bottom wall of the second mounting frame 401 is fixedly connected to the sixth cylinder 402. When the output end of the sixth cylinder 402 is started to descend, the output end of the sixth cylinder 402 will push the displacement sensor 403 and the bottom of the roller 404 to contact the top of the workpiece 5. The output end of the sixth cylinder 402 passes through the bottom of the second mounting frame 401 and extends. The output end of the sixth cylinder 402 is fixedly connected to the displacement sensor 403. The displacement sensor 403 reads the disk jump value to complete the detection of the workpiece 5. The inner wall of the displacement sensor 403 is fixedly connected to the roller 404. The bottom of the displacement sensor 403 contacts the top of the workpiece 5, and the bottom of the roller 404 contacts the top of the workpiece 5.

[0038] The feeding mechanism 7 includes a second slide rail 701, the bottom of the second slide rail 701 is fixedly connected to the top of the operating table 1, and the top of the second slide rail 701 is slidably connected to an electric slider 702. The motor on the electric slider 702 is started to move the electric slider 702 along the second slide rail 701, and the top of the electric slider 702 is fixedly connected to a placement plate 703.

[0039] The rotating mechanism 8 includes a third mounting frame 801, the bottom of the third mounting frame 801 is fixedly connected to the top of the operating table 1, the back of the third mounting frame 801 is fixedly connected to the seventh cylinder 802, the output end of the seventh cylinder 802 moves forward, the seventh cylinder 802 pushes the fixed frame 803, and the moving fixed frame 803 drives the motor 804 to move, the output end of the seventh cylinder 802 passes through the front of the third mounting frame 801 and along, the output end of the seventh cylinder 802 is fixedly connected to the fixed frame 803, the bottom of the fixed frame 803 is fixedly connected to the motor 804, the motor 804 drives the claw 805 to move, so that the claw 805 moves to the bottom of the grab bar 6, the output end of the motor 804 passes through the top of the fixed frame 803 and extends, the output end of the motor 804 is fixedly connected to the claw 805, and the operation of the motor 804 will drive the claw 805 to rotate.

[0040] A specific application of this embodiment is:

[0041] When in use, the workpiece 5 is placed on the placement plate 703, and then the motor on the electric slider 702 is started to move the electric slider 702 along the second slide rail 701, thereby driving the workpiece 5 on the placement plate 703 to move to the bottom of the measuring mechanism 4, and then the output end of the first cylinder 204 is started to descend, the first cylinder 204 pushes the clamping mechanism 3 to descend, and the clamping mechanism 3 drives the slide 202 to descend along the slide rod 201, thereby improving the stability of the clamping mechanism 3 when moving, so that the output end of the clamping rod 306 and the fourth cylinder 309 are aligned with the fixing hole on the workpiece 5, and then the second cylinder 305 is started to contract, and the second cylinder 305 is retracted. The contraction of cylinder 305 will pull the two slide plates 304 closer together, thereby driving the clamping rod 306 closer together, so that the clamping rod 306 is inserted into the fixing hole of the workpiece 5, and then the third cylinder 307 is started to operate, and the output end of the third cylinder 307 will abut against the outer wall of the workpiece 5 to prevent the workpiece 5 from shaking, and then the output ends of the two fourth cylinders 309 are started to make the two fourth cylinders 309 outputs approach each other and insert them into the fixing hole of the workpiece 5, and the output end of the fifth cylinder 310 is started to descend, so that the bottom of the pressure plate 311 contacts the top of the workpiece 5, further fixes the workpiece 5, and reduces the measurement error, and then the first cylinder 204 is started. The output end of the sixth cylinder 402 is started to drop, and the output end of the sixth cylinder 402 pushes the displacement sensor 403 and the bottom of the roller 404 to contact the top of the workpiece 5. The first cylinder 204 drives the clamping mechanism 3 to rise, and the clamping mechanism 3 drives the workpiece 5 to rise, so that the height of the workpiece 5 is higher than the height of the claw 805. Then the seventh cylinder 802 is started to move the output end of the seventh cylinder 802 forward, and the seventh cylinder 802 pushes the fixed frame 803, and the mobile fixed frame 803 drives the motor 804 to move, and the motor 804 drives the claw 805 to move, so that the claw 805 moves to the bottom of the grab bar 6. Then start the output end of the first cylinder 204 again to move downward, so that the clamping mechanism 3 drives the workpiece 5 to move downward, and the workpiece 5 drives the grab rod 6 to move, so that the grab rod 6 is inserted into the claw 805, and the motor 804 is started. The operation of the motor 804 will drive the claw 805 to rotate, and the rotation of the claw 805 will drive the bottom of the workpiece 5 to rotate. When the bottom of the workpiece 5 rotates, the ball inside the workpiece 5 will vibrate, causing the workpiece 5 to vibrate, and the displacement sensor 403 reads the disk jump value to complete the detection of the workpiece 5, which can effectively avoid the error caused by manual rotation of the workpiece 5 and further improve the accuracy of the measurement of the workpiece 5.

[0042] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0043] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A brake disc runout detection device, comprising an operating table (1), a height adjustment mechanism (2) is arranged on the top of the operating table (1), a clamping mechanism (3) is arranged inside the height adjustment mechanism (2), a measuring mechanism (4) is arranged at the bottom of the clamping mechanism (3), a workpiece (5) is arranged below the clamping mechanism (3), a grab bar (6) is fixedly connected to the bottom of the workpiece (5), a feeding mechanism (7) is arranged on the top of the operating table (1), and a rotating mechanism (8) is arranged on the top of the operating table (1), characterized in that ; The clamping mechanism (3) comprises a fixing plate (301), the fixing plate (301) is fixedly connected to a mounting plate (302) at the bottom, the mounting plate (302) is fixedly connected to a first slide rail (303) at the bottom, the first slide rail (303) is slidably connected to a slide plate (304) at the bottom, two slide plates (304) are provided, a second cylinder (305) is fixedly connected to one side of the two slide plates (304) close to each other, a clamping rod (306) is fixedly connected to one side of the two second cylinders (305) close to each other, and the front slide plate (304) A third cylinder (307) is fixedly connected to the front side, and the output end of the third cylinder (307) passes through the back side of the front slide plate (304) and extends; a first mounting frame (308) is fixedly connected to the bottom side of the fixed plate (301); a fourth cylinder (309) is fixedly connected to the outer wall of the first mounting frame (308); the output end of the fourth cylinder (309) passes through the outer wall of the first mounting frame (308) and extends to the inside; a fifth cylinder (310) is fixedly connected to the bottom side of the fixed plate (301); and a pressure plate (311) is fixedly connected to the output end of the fifth cylinder (310).

2. A brake disc runout detection device according to claim 1, characterized in that: The clamping rod (306) is sleeved inside the workpiece (5), the output end of the third cylinder (307) is in contact with the outer wall of the workpiece (5), and the output end of the fourth cylinder (309) is sleeved inside the workpiece (5).

3. A brake disc runout detection device according to claim 1, characterized in that: The height adjustment mechanism (2) comprises a sliding rod (201), the bottom end of the sliding rod (201) is fixedly connected to the top of the operating table (1), the top end of the sliding rod (201) is fixedly connected to a tooling plate (203), and the top end of the tooling plate (203) is fixedly connected to a first cylinder (204).

4. A brake disc runout detection device according to claim 3, characterized in that: The output end of the first cylinder (204) passes through the bottom of the tooling plate (203) and extends; the output end of the first cylinder (204) is fixedly connected to the top of the fixing plate (301); and the inner wall of the fixing plate (301) is fixedly connected to the outer wall of the slide cylinder (202).

5. The brake disc runout detection device according to claim 1, characterized in that: The measuring mechanism (4) comprises a second mounting frame (401), the top of the second mounting frame (401) is fixedly connected to the top of the fixing plate (301), the inner bottom wall of the second mounting frame (401) is fixedly connected to a sixth cylinder (402), and the output end of the sixth cylinder (402) passes through the bottom of the second mounting frame (401) and extends.

6. A brake disc runout detection device according to claim 5, characterized in that: The output end of the sixth cylinder (402) is fixedly connected to a displacement sensor (403), the inner wall of the displacement sensor (403) is fixedly connected to a roller (404), the bottom of the displacement sensor (403) contacts the top of the workpiece (5), and the bottom of the roller (404) contacts the top of the workpiece (5).

7. The brake disc runout detection device according to claim 1, characterized in that: The feeding mechanism (7) comprises a second slide rail (701), the bottom of the second slide rail (701) is fixedly connected to the top of the operating table (1), the top of the second slide rail (701) is slidably connected to an electric slider (702), and the top of the electric slider (702) is fixedly connected to a placement plate (703).

8. The brake disc runout detection device according to claim 1, characterized in that: The rotating mechanism (8) comprises a third mounting frame (801), the bottom of the third mounting frame (801) being fixedly connected to the top of the operating table (1).

9. A brake disc runout detection device according to claim 8, characterized in that: The back of the third mounting frame (801) is fixedly connected to a seventh cylinder (802), and the output end of the seventh cylinder (802) passes through the front of the third mounting frame (801) and along the output end of the seventh cylinder (802) is fixedly connected to a fixing frame (803).

10. A brake disc runout detection device according to claim 9, characterized in that: The bottom of the fixing frame (803) is fixedly connected to a motor (804), an output end of the motor (804) passes through the top of the fixing frame (803) and extends, and a claw (805) is fixedly connected to the output end of the motor (804).