Intelligent anti-interference ultrasonic level transmitter

Abstract

The invention relates to the technical field of ultrasonic level transmitters, and discloses an intelligent anti-interference ultrasonic level transmitter, which comprises a transmitter mechanism, a transmitter main body, a protective cover hinged to the top of the transmitter main body, and a mounting cylinder fixedly mounted at the bottom of the transmitter main body, and is characterized in that the mounting cylinder comprises an outer layer; and the inner layer is arranged inside the outer layer. The damping device has the beneficial effects that through cooperation of a first damping material, a second damping material and a third damping material, shock absorption and energy absorption can be conducted on parts in the mounting cylinder, the problem that the parts are affected by external vibration is solved, the effect of improving part protection is achieved, and the service life of the parts is prolonged. Through cooperation of the reinforcing piece, the first reinforcing ring, the second reinforcing ring and the connecting rod, the device can be used for bearing mechanical stress in the high-pressure environment, the problem that the device is prone to being damaged in the high-pressure environment is solved, and the effect of improving the use stability in the high-pressure environment is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of ultrasonic level transmitters, and in particular to an intelligent anti-interference ultrasonic level transmitter. Background Art

[0002] Ultrasonic level transmitter is an instrument used to measure the level (liquid level, material level, etc.). It uses the propagation characteristics of ultrasonic waves in the medium, transmits ultrasonic pulses to the surface of the object to be measured, and then receives the reflected echo. According to the round-trip time and sound speed of the ultrasonic wave, the distance from the sensor to the surface of the object to be measured is calculated, and then the level height is obtained. This transmitter has the advantages of non-contact measurement, high accuracy, and applicability to a variety of media. It is widely used in many industrial fields such as chemical industry, water conservancy, and food.

[0003] Ultrasonic level transmitters will be affected by external factors to a certain extent during use. When pollutants such as dust and moisture in the external environment enter the transmitter, it will affect its normal operation. When used in a high-pressure environment, the transmitter will be subjected to mechanical stress, which may easily cause deformation or cracking, thereby affecting the measurement accuracy and stability. In addition, the vibration outside the transmitter will affect the internal electronic components, reducing the performance of the components. Summary of the invention

[0004] In view of the above problems existing in the existing intelligent anti-interference ultrasonic level transmitter, the present invention is proposed.

[0005] Therefore, an object of the present invention is to provide an intelligent anti-interference ultrasonic level transmitter.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising: The transmitter mechanism comprises a transmitter body, a protective cover hinged to the top of the transmitter body, and a mounting cylinder fixedly mounted to the bottom of the transmitter body, wherein the mounting cylinder comprises an outer layer and an inner layer mounted inside the outer layer; A shock absorbing mechanism for absorbing and dispersing vibrations, comprising a first damping material located outside the inner layer, a second damping material coated on the outer surface of the first damping material, and a third damping material coated on the outer surface of the second damping material; A protective mechanism for resisting compression, comprising a plurality of reinforcing members fixedly mounted between the outer layer and the inner layer and used for absorbing vibration energy, a plurality of first reinforcing rings fixedly mounted on the outer surface of the inner layer, and a plurality of second reinforcing rings fixedly mounted on the inner surface of the outer layer; as well as, The sealing mechanism for dustproof comprises a protruding strip fixedly mounted on the top of the transmitter body, a sealing plate fixedly mounted on the outside of the protruding strip, and an elastic rubber fixedly mounted on the outside of the protruding strip and used for applying elastic force to the sealing plate.

[0007] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter of the present invention, the transmitter body is rotatably connected to the protective cover through an elastic hinge, and the elastic hinge is used for automatic closing of the protective cover.

[0008] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter of the present invention, the outer side of the third damping material contacts the inner wall of the outer layer, and the contact surfaces among the first damping material, the second damping material and the third damping material are respectively bonded and connected.

[0009] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter described in the present invention, the protection mechanism also includes a plurality of connecting rods respectively fixedly installed on the outside of the first reinforcement ring and the second reinforcement ring, and the ends of the connecting rods are fixedly connected to the surface of the reinforcement.

[0010] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter of the present invention, the size of the protruding strip is matched with the size of the inner cavity of the protective cover.

[0011] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter of the present invention, the surface of the sealing plate is arranged in an inclined surface, and the contact surface between the sealing plate and the inner cavity of the protective cover is a curved surface.

[0012] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter described in the present invention, the material of the outer layer is aluminum alloy thin plate, the outer layer is used for protection and corrosion resistance, and the material of the inner layer is engineering plastic, and the inner layer is used for impact resistance.

[0013] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter of the present invention, the first damping material, the second damping material and the third damping material have different damping characteristics.

[0014] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter described in the present invention, the reinforcement member includes a reinforcement column fixedly installed between the outer layer and the inner layer, a through hole opened inside the reinforcement column, and a plurality of damping grooves opened on the surface of the reinforcement column.

[0015] As a preferred solution of the intelligent anti-interference ultrasonic level transmitter of the present invention, a sealing gasket is arranged at the bottom of the protective cover, and the shape of the sealing gasket matches the shape of the top of the transmitter body.

[0016] The beneficial effects of the present invention: through the cooperation between the first damping material, the second damping material and the third damping material, it can be used to reduce shock and absorb energy for the parts installed inside the cylinder, solves the problem of the impact of external vibration on the parts, and achieves the effect of improving the protection of the parts; through the cooperation between the reinforcement, the first reinforcement ring, the second reinforcement ring and the connecting rod, it can be used to withstand mechanical stress under high-pressure environment, solves the problem that the device is easily damaged under high-pressure environment, and achieves the effect of improving the use stability under high-pressure environment; through the cooperation between the protruding strip, the sealing plate and the elastic rubber, it can be used to perform high-precision sealing on the inside of the protective cover to prevent dust, moisture and other pollutants in the external environment from entering the inside of the protective cover and affecting its normal operation; in summary, the protective cover and the parts inside it are protected from three aspects of shock absorption, compressive strength and sealing to prevent the protective cover from being disturbed by the outside world. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them: Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the installation cylinder structure of the present invention.

[0019] Figure 3 It is a schematic diagram of the structure of the shock absorbing mechanism of the present invention.

[0020] Figure 4 It is a schematic diagram of the internal structure of the installation cylinder of the present invention.

[0021] Figure 5 It is a schematic diagram of the protection mechanism structure of the present invention.

[0022] Figure 6 It is a schematic diagram of the reinforcement structure of the present invention.

[0023] Figure 7 It is a schematic structural diagram of the protective cover of the present invention in an open state.

[0024] Figure 8 It is a schematic diagram of the sealing mechanism structure of the present invention. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0029] Example 1 Reference Figure 1-8 , which is the first embodiment of the present invention, provides an intelligent anti-interference ultrasonic level transmitter, the device comprising: The transmitter mechanism 100 includes a transmitter body 101, a protective cover 102 hinged to the top of the transmitter body 101, and a mounting cylinder 103 fixedly mounted to the bottom of the transmitter body 101, wherein the mounting cylinder 103 includes an outer layer 103a and an inner layer 103b mounted inside the outer layer 103a; A shock absorbing mechanism 200 for absorbing and dispersing vibrations, comprising a first damping material 201 located outside the inner layer 103b, a second damping material 202 coated on the outer surface of the first damping material 201, and a third damping material 203 coated on the outer surface of the second damping material 202; The protection mechanism 300 for resisting compression includes a plurality of reinforcing members 301 fixedly installed between the outer layer 103a and the inner layer 103b and used for absorbing vibration energy, a plurality of first reinforcing rings 302 fixedly installed on the outer surface of the inner layer 103b, and a plurality of second reinforcing rings 303 fixedly installed on the inner surface of the outer layer 103a; as well as, The dustproof sealing mechanism 400 includes a protruding strip 401 fixedly mounted on the top of the transmitter body 101 , a sealing plate 402 fixedly mounted on the outside of the protruding strip 401 , and an elastic rubber 403 fixedly mounted on the outside of the protruding strip 401 and used to apply elastic force to the sealing plate 402 .

[0030] Among them, through the cooperation between the first damping material 201, the second damping material 202 and the third damping material 203, it can be used to reduce shock and absorb energy for the parts inside the installation cylinder 103, solve the problem of the influence of external vibration on the parts, and achieve the effect of improving the protection of the parts. Through the cooperation between the reinforcement 301, the first reinforcement ring 302, the second reinforcement ring 303 and the connecting rod 304, it can be used to withstand the mechanical stress under high-pressure environment, solve the problem that the device is easily damaged under high-pressure environment, and achieve the effect of improving the stability of use under high-pressure environment. Through the cooperation between the protruding strip 401, the sealing plate 402 and the elastic rubber 403, it can be used to perform high-precision sealing on the inside of the protective cover 102 to prevent dust, moisture and other pollutants in the external environment from entering the inside of the protective cover 102 and affecting its normal operation. In summary, the protective cover 102 and the parts inside it are protected from three aspects of shock absorption, compressive strength and sealing to prevent the protective cover 102 from being disturbed by the outside world.

[0031] Specifically, the transmitter body 101 is rotatably connected to the protective cover 102 via an elastic hinge, and the elastic hinge is used for automatic closing of the protective cover 102 .

[0032] The protective cover 102 is automatically closed by an elastic hinge, and no additional manual operation is required to ensure closure, thereby ensuring that the protective cover 102 is in a closed state and the sealing of the top of the transmitter body 101 is guaranteed.

[0033] Furthermore, the outer side of the third damping material 203 contacts the inner wall of the outer layer 103a, and the contact surfaces among the first damping material 201, the second damping material 202 and the third damping material 203 are respectively bonded and connected.

[0034] Preferably, the protection mechanism 300 further includes a plurality of connecting rods 304 respectively fixedly mounted on the outside of the first reinforcement ring 302 and the second reinforcement ring 303 , and the ends of the connecting rods 304 are fixedly connected to the surface of the reinforcement member 301 .

[0035] The connecting rod 304 is used to strengthen the fixed connection effect between the reinforcing member 301, the first reinforcement ring 302 and the second reinforcement ring 303, thereby improving the overall reinforcement effect between the outer layer 103a and the inner layer 103b.

[0036] Furthermore, the size of the protruding strip 401 matches the size of the inner cavity of the protective cover 102 .

[0037] Furthermore, the surface of the sealing plate 402 is arranged to be an inclined surface, and the contact surface between the sealing plate 402 and the inner cavity of the protective cover 102 is an arc surface.

[0038] Among them, the surface of the sealing plate 402 is set to be an inclined surface to facilitate the closing of the protective cover 102, and the contact surface between the sealing plate 402 and the inner cavity of the protective cover 102 is set to an arc surface to improve the contact between the sealing plate 402 and the inner cavity of the protective cover 102, thereby improving the sealing performance.

[0039] Preferably, the material of the outer layer 103a is an aluminum alloy sheet, and the outer layer 103a is used for protection and corrosion resistance, and the material of the inner layer 103b is engineering plastic, and the inner layer 103b is used for impact resistance.

[0040] Among them, by setting the material of the outer layer 103a to an aluminum alloy sheet, it plays a protective role and has a certain anti-corrosion effect. By setting the material of the inner layer 103b to engineering plastic, it is used to protect the internally installed parts and avoid them from being damaged by impact.

[0041] Furthermore, the first damping material 201 , the second damping material 202 , and the third damping material 203 have different damping properties.

[0042] Among them, by setting the damping characteristics of the first damping material 201, the second damping material 202 and the third damping material 203 to be different, they are used to adapt to different vibration frequencies. Through the synergistic effect of multiple layers of materials with different damping characteristics, the overall vibration energy absorption effect is improved. Multiple layers of materials with different damping characteristics can be set.

[0043] During use, when the device is subjected to external vibration, the first damping material 201, the second damping material 202 and the third damping material 203 are used together to absorb vibration energy. When the device is used in a high-pressure environment, the reinforcement 301, the first reinforcement ring 302, the second reinforcement ring 303 and the connecting rod 304 cooperate to withstand the mechanical stress under the high-pressure environment.

[0044] In summary, through the cooperation between the first damping material 201, the second damping material 202 and the third damping material 203, it can be used to reduce shock and absorb energy for the parts inside the installation cylinder 103, solve the problem of the influence of external vibration on the parts, and achieve the effect of improving the protection of the parts. Through the cooperation between the reinforcement 301, the first reinforcement ring 302, the second reinforcement ring 303 and the connecting rod 304, it can be used to withstand the mechanical stress under high-pressure environment, solve the problem that the device is easily damaged under high-pressure environment, and achieve the effect of improving the use stability under high-pressure environment. Through the cooperation between the protruding strip 401, the sealing plate 402 and the elastic rubber 403, it can be used to perform high-precision sealing on the inside of the protective cover 102 to prevent dust, moisture and other pollutants in the external environment from entering the inside of the protective cover 102 and affecting its normal operation. In summary, the protective cover 102 and the parts inside it are protected from three aspects of shock absorption, compressive strength and sealing to prevent the protective cover 102 from being disturbed by the outside world.

[0045] Example 2 Reference Figure 6 and Figure 7 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that the reinforcement member 301 includes a reinforcement column 301a fixedly installed between the outer layer 103a and the inner layer 103b, a through hole 301b opened inside the reinforcement column 301a, and a plurality of damping grooves 301c opened on the surface of the reinforcement column 301a.

[0046] Among them, the through hole 301b is used to reduce the weight of the reinforcing column 301a and enhance its mechanical strength, thereby improving the reinforcement effect of the reinforcing column 301a. The damping groove 301c is used to change the local stiffness and damping characteristics of the reinforcing column 301a, thereby indirectly affecting the vibration energy absorption effect. The damping groove 301c can be set to a polygon. Because it has multiple sides and corners, it can provide more stress concentration points. The polygonal hole can increase the local damping characteristics of the material through its multiple sides and corners, thereby improving the vibration energy absorption effect. The more sides the polygon has, the better the damping characteristics. In addition, high-damping material can be filled in the damping groove 301c to improve the vibration energy absorption effect.

[0047] Furthermore, a sealing gasket is provided at the bottom of the protective cover 102 , and the shape of the sealing gasket matches the shape of the top of the transmitter body 101 .

[0048] The top of the transmitter body 101 can be better sealed by matching the outer shape of the sealing gasket with the shape of the top of the transmitter body 101 .

[0049] When in use, the through hole 301b is used to reduce the weight of the reinforcing column 301a and enhance its mechanical strength, and the damping groove 301c is used to improve the vibration energy absorption effect.

[0050] In summary, the reinforcement member 301 is used to enhance the mechanical strength between the outer layer 103a and the inner layer 103b and improve the vibration energy absorption effect.

[0051] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to an alternative embodiment. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims. In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiment (i.e., those features that are not relevant to the best mode currently contemplated for carrying out the invention, or those features that are not relevant to implementing the invention) may be described.

[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An intelligent anti-interference ultrasonic level transmitter, characterized in that: include, A transmitter mechanism (100) comprises a transmitter body (101), a protective cover (102) hinged to the top of the transmitter body (101), and a mounting cylinder (103) fixedly mounted to the bottom of the transmitter body (101), wherein the mounting cylinder (103) comprises an outer layer (103a) and an inner layer (103b) mounted inside the outer layer (103a); A shock absorbing mechanism (200) for absorbing and dispersing vibrations, comprising a first damping material (201) located outside an inner layer (103b), a second damping material (202) coated on the outer surface of the first damping material (201), and a third damping material (203) coated on the outer surface of the second damping material (202); A protective mechanism (300) for resisting compression, comprising a plurality of reinforcing members (301) fixedly mounted between an outer layer (103a) and an inner layer (103b) and used for absorbing vibration energy, a plurality of first reinforcing rings (302) fixedly mounted on the outer surface of the inner layer (103b), and a plurality of second reinforcing rings (303) fixedly mounted on the inner surface of the outer layer (103a); as well as, A dustproof sealing mechanism (400) comprises a protruding strip (401) fixedly mounted on the top of a transmitter body (101), a sealing plate (402) fixedly mounted on the outside of the protruding strip (401), and an elastic rubber (403) fixedly mounted on the outside of the protruding strip (401) and used to apply an elastic force to the sealing plate (402).

2. The intelligent anti-interference ultrasonic level transmitter according to claim 1 is characterized in that: The transmitter body (101) is rotatably connected to the protective cover (102) via an elastic hinge, and the elastic hinge is used for automatic closing of the protective cover (102).

3. The intelligent anti-interference ultrasonic level transmitter according to claim 2 is characterized in that: The outer side of the third damping material (203) contacts the inner wall of the outer layer (103a), and the contact surfaces between the first damping material (201), the second damping material (202) and the third damping material (203) are respectively bonded and connected.

4. The intelligent anti-interference ultrasonic level transmitter according to claim 3 is characterized in that: The protection mechanism (300) further comprises a plurality of connecting rods (304) respectively fixedly mounted on the outside of the first reinforcement ring (302) and the second reinforcement ring (303), and the ends of the connecting rods (304) are fixedly connected to the surface of the reinforcement member (301).

5. The intelligent anti-interference ultrasonic level transmitter according to claim 4 is characterized in that: The size of the protruding strip (401) is compatible with the size of the inner cavity of the protective cover (102).

6. The intelligent anti-interference ultrasonic level transmitter according to claim 5 is characterized in that: The surface of the sealing plate (402) is arranged in an inclined surface, and the contact surface between the sealing plate (402) and the inner cavity of the protective cover (102) is an arc surface.

7. The intelligent anti-interference ultrasonic level transmitter according to claim 6 is characterized in that: The material of the outer layer (103a) is an aluminum alloy thin plate, and the outer layer (103a) is used for protection and corrosion resistance; the material of the inner layer (103b) is engineering plastic, and the inner layer (103b) is used for impact resistance.

8. The intelligent anti-interference ultrasonic level transmitter according to claim 7 is characterized in that: The first damping material (201), the second damping material (202) and the third damping material (203) have different damping properties.

9. The intelligent anti-interference ultrasonic level transmitter according to claim 8 is characterized in that: The reinforcing member (301) comprises a reinforcing column (301a) fixedly installed between the outer layer (103a) and the inner layer (103b), a through hole (301b) opened inside the reinforcing column (301a), and a plurality of damping grooves (301c) opened on the surface of the reinforcing column (301a).

10. The intelligent anti-interference ultrasonic level transmitter according to claim 8 is characterized in that: A sealing gasket is provided at the bottom of the protective cover (102), and the shape of the sealing gasket matches the shape of the top of the transmitter body (101).

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