Electrified binding tool

By designing live-binding tools, the oxidation, corrosion and safety hazards existing in traditional binding methods in high-voltage lines are solved, efficient and safe wire fixation is achieved, and maintenance costs and resource waste are reduced.

CN119602123APending Publication Date: 2025-03-11广西电网有限责任公司来宾供电局
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Patent Information

Application Number
CN202411721491.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

Traditional manual binding methods have oxidation and corrosion problems in high-voltage lines, which leads to weakening the binding effect, increasing the risk of line failure, and there are safety hazards for high-altitude operations, increasing maintenance costs.

Method used

A live tying tool is designed, including insulated operating rods, connecting posts, tying units, locking units and tying plates, which can be tying without cutting off the power supply, and fast fixing the wires with tying wires and locking wires to ensure safety and stability.

Benefits of technology

It improves the working efficiency of wires fixed to porcelain bottles, reduces workers' risks in live environments, reduces maintenance costs and resource waste, and improves the stability and reliability of the power system.

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Abstract

The invention discloses a live binding tool, and relates to the technical field of power maintenance, the live binding tool comprises an insulating operating rod, a connecting column, a binding unit, a locking unit and a binding plate, the connecting column is installed at one end of the insulating operating rod and is used for controlling the binding unit and the locking unit; the binding unit is installed on a binding plate and used for fixing the binding plate to a porcelain bottle. And the locking unit is mounted on the binding plate and is used for fixing the wire on the porcelain bottle. Binding operation can be carried out under the condition that a power source is not cut off, the situations that power supply continuity is affected, inconvenience is brought to a user, and economic losses are caused are avoided, and the operation efficiency is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of electric power maintenance, and in particular to a live-line binding tool. Background Art

[0002] In modern power systems, the safe and stable operation of high-voltage lines of 10kV and above is crucial, and the way the conductors are fixed directly affects the reliability and maintenance costs of the lines. Traditionally, power companies generally use multi-strand aluminum wires for manual binding. Although this method is effective in the short term, its limitations gradually become apparent over time. Aluminum wires are prone to oxidation and corrosion under the influence of long-term wind, sun, rain, and temperature changes, which weakens the binding effect and increases the risk of line failure. In addition, the manual binding method requires professional power workers to perform high-altitude operations, which not only requires high skills from the workers, but also poses certain safety hazards, further increasing maintenance costs.

[0003] Therefore, there is an urgent need for a live binding tool to improve binding efficiency, reduce maintenance costs, and ensure the safety and stability of the power system. Summary of the invention

[0004] In view of the above shortcomings, the present invention provides a live binding tool, which can perform binding operations without cutting off the power supply, avoiding affecting the continuity of power supply and causing inconvenience and economic losses to users, and greatly improving the operating efficiency. The specific technical solution is as follows:

[0005] A live binding tool comprises an insulating operating rod, a connecting column, a binding unit, a locking unit and a binding plate, wherein the connecting column is mounted on one end of the insulating operating rod and is used to control the binding unit and the locking unit; the binding unit is mounted on the binding plate and is used to fix the binding plate on a porcelain bottle; the locking unit is mounted on the binding plate and is used to fix the wire on the porcelain bottle.

[0006] Preferably, the binding unit includes a support frame, a binding line, a shell, a first ratchet group and a rotating shaft, the support frame is installed on the binding plate, the shell is installed on the support frame, the rotating shaft is installed on the support frame and one end passes through the shell, the first ratchet group includes a ratchet and a pawl, the ratchet is installed on one end of the rotating shaft located in the shell, the pawl is rotatably installed in the shell by a torsion spring, the pawl cooperates with the ratchet to limit the rotating shaft to rotate in a single direction, and an interlocking groove corresponding to the connecting column is provided at the end of the rotating shaft away from the ratchet, the cross-sectional shapes of the interlocking groove and the connecting column are both non-rotating bodies, and both ends of the binding line pass through the binding plate to be connected to the rotating shaft.

[0007] Preferably, it also includes a first limiting unit, which includes a sleeve, a spring and a ball. The sleeve is rotatably mounted on the support frame, and one end of the sleeve is located in the shell. The rotating shaft is rotatably mounted in the sleeve. The ratchet is fixedly mounted on the sleeve. An active groove is provided at one end of the rotating shaft close to the ratchet. The ball is slidably mounted in the active groove. The spring is installed in the active groove, and both ends are elastically resisted against the bottom of the active groove and the ball respectively. A spherical groove corresponding to the ball is provided on the inner wall of the sleeve, and both ends of the binding line pass through the binding plate to be connected to the sleeve.

[0008] Preferably, the binding plate is provided with an opening which engages with the porcelain bottle.

[0009] Preferably, the locking unit includes a locking wire, a second ratchet group, a locking hook and a second limiting unit, the first ratchet group and the second ratchet group have the same structure, the first limiting unit and the second limiting unit have the same structure, locking hooks are installed at both ends of the binding plate, the locking hooks are used to hook the wire, one end of the locking hook is connected to the locking wire, the second ratchet group is installed on the binding plate, the second limiting unit is installed on the second ratchet group, and the other end of the locking wire is connected to the second limiting unit.

[0010] Preferably, the locking hook includes a hook claw and a connecting plate, both ends of the binding plate are rotatably connected to the middle of the connecting plate, one end of the hook claw is rotatably connected to one end of the connecting plate, and the other end of the connecting plate is connected to the locking line.

[0011] Preferably, a guide cylinder for facilitating the entry of the connecting column is installed at one end of the sleeve away from the supporting frame, and the guide cylinder is trumpet-shaped.

[0012] Preferably, a magnet is fixedly installed in the engaging groove, and the connecting column is made of a material that can be attracted by magnets.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The introduction of the live wire binding tool of the present invention can greatly improve the work efficiency of fixing the wire on the porcelain bottle. The traditional binding method often relies on manual operation, which is time-consuming and labor-intensive, while the live wire binding tool can bind quickly and complete a large number of binding tasks in a short time, greatly improving the work efficiency. At the same time, workers can complete the binding of multiple joints in a shorter time, reducing the time wasted due to waiting and preparation work, thereby shortening the overall operation cycle.

[0015] 2. The use of the present invention significantly reduces the risk of workers performing binding in a live environment. The live binding tool can be safely operated in a live state, reducing the reliance on high-altitude operations and the probability of accidents. In addition, the design of the live binding tool is ergonomic, easy to operate, and reduces safety hazards caused by fatigue or improper operation. And this high-precision binding method can also effectively avoid the irregularities and inconsistencies caused by manual operation, improve the overall safety of the line, and reduce the complexity of later maintenance.

[0016] 3. Compared with the existing bundling method, the present invention improves the stability and reliability of the power system. The more efficient bundling method reduces resource waste and reduces the impact on the environment. In addition, the use of tools can also reduce the occurrence of power outages and improve customer satisfaction.

[0017] 4. The present invention can improve operating efficiency and binding quality, thereby reducing the need for subsequent maintenance. The manpower and material costs of the power company in maintenance and overhaul are effectively controlled, and the overall maintenance cost is significantly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0019] Figure 1 It is a schematic diagram of the use state of the device of the present invention;

[0020] Figure 2 for Figure 1 The main view;

[0021] Figure 3 for Figure 1 Side view of

[0022] Figure 4 It is a schematic diagram of the internal structure of the shell of the present invention.

[0023] 1. Wire; 201. Hook; 202. Connecting plate; 3. Porcelain bottle; 4. Support frame; 5. Shell; 6. Insulated operating rod; 7. Locking wire; 8. Binding plate; 9. Binding wire; 10. Locking unit; 11. Ratchet; 12. Ratchet; 13. Sleeve; 14. Rotating shaft; 15. Sphere; 16. Spring; 17. Movable groove; 18. Spherical groove. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] refer to Figure 1 A live binding tool comprises an insulating operating rod 6, a connecting column, a binding unit, a locking unit 10 and a binding plate 8. The connecting column is installed at one end of the insulating operating rod 6 for controlling the binding unit and the locking unit 10; the binding unit is installed on the binding plate 8 for fixing the binding plate 8 on the porcelain bottle 3; the locking unit 10 is installed on the binding plate 8 for fixing the wire 1 on the porcelain bottle 3.

[0026] refer to Figure 4 The binding unit includes a support frame 4, a binding line 9, a shell 5, a first ratchet 11 group and a rotating shaft 14. The support frame 4 is mounted on the binding plate 8, the shell 5 is mounted on the support frame 4, and the rotating shaft 14 is mounted on the support frame 4 and one end thereof penetrates into the shell 5. The first ratchet 11 group includes a ratchet 11 and a pawl 12. The ratchet 11 is mounted on one end of the rotating shaft 14 located in the shell 5. The pawl 12 is rotatably mounted in the shell 5 through a torsion spring. The pawl 12 cooperates with the ratchet 11 to limit the rotating shaft 14 to rotate in only one direction. An engaging groove corresponding to the connecting column is provided at one end of the rotating shaft 14 away from the ratchet 11. The cross-sectional shapes of the engaging groove and the connecting column are both non-rotating bodies, such as triangles, squares, etc., to prevent the rotating shaft 14 and the connecting column from slipping.

[0027] refer to Figure 4 The first limiting unit includes a sleeve 13, a spring 16 and a ball 15. The sleeve 13 is rotatably mounted on the support frame 4, and one end of the sleeve 13 is located in the shell 5. The rotating shaft 14 is rotatably mounted in the sleeve 13. The ratchet 11 is fixedly mounted on the sleeve 13. The rotating shaft 14 is provided with a movable groove 17 at one end close to the ratchet 11. The ball 15 is slidably mounted in the movable groove 17. The spring 16 is installed in the movable groove 17, and the two ends are elastically supported by the bottom of the movable groove 17 and the ball 15 respectively. A spherical groove 18 corresponding to the ball 15 is provided on the inner wall of the sleeve 13. Both ends of the binding line 9 pass through the binding plate 8 and are connected to the sleeve 13.

[0028] Before use, you first need to install the binding wire 9 and the locking wire 7 in the locking hook and the binding plate 8 respectively, make sure that the size of the circle formed by the binding wire 9 is larger than the porcelain bottle 3, make sure that the materials and components required for the binding process are in the correct position, and then insert the connecting column into the fitting groove. The connecting column here is connected to the insulating operating rod 6 by a latch and a rotating shaft 14, and the fixed angle needs to be adjusted before use. The function of the insulating operating rod 6 is to provide the necessary operating distance to ensure that the operator works within a safe range. Then, the operator uses the insulating operating rod 6 to control the locking unit 10 to hook the wire 1 and buckle the wire 1 on the porcelain bottle 3. Then, the insulating operating rod 6 is rotated, so that the connecting column drives the rotating shaft 14 to rotate. At this time, a part of the ball 15 will enter the spherical groove 18 under the action of the spring 16, and the rotating shaft 14 drives the sleeve 13 and the ratchet 11 to rotate through the ball 15. The rotation of the sleeve 13 will make the binding wire 9 connected to the sleeve 13 wrap around the sleeve 13, reducing the length of the binding wire 9, and the binding plate 8 is fixed to the porcelain bottle 3 by tightening the binding wire 9. When the tightening force of the binding wire 9 reaches the set value, the ball 15 will break away from the spherical groove 18 and enter the movable groove 17 completely, no longer meshing with the spherical groove 18, and the rotating shaft 14 and the sleeve 13 will rotate relative to each other. Damage to the live binding tool caused by excessive tightening of the binding wire 9 is avoided. The pawl 12 cooperates with the ratchet 11 to prevent the rotating shaft 14 from reversing and ensure the stability of the binding wire 9.

[0029] The tying plate 8 is provided with an opening which is engaged with the porcelain bottle 3 , and the opening can be sleeved on the porcelain bottle 3 , so as to increase the stability between the tying plate 8 and the porcelain bottle 3 .

[0030] refer to Figure 3 , the locking unit 10 includes a locking wire 7, a second ratchet 11 group, a locking hook and a second limiting unit. The first ratchet 11 group and the second ratchet 11 group have the same structure, the first limiting unit and the second limiting unit have the same structure, and the functions they realize are also the same, except that the installation positions are different, which will not be described in detail here. Locking hooks are installed at both ends of the binding plate 8, and the locking hooks are used to hook the wire 1. One end of the locking hook is connected to the locking wire 7, the second ratchet 11 group is installed on the binding plate 8, and the second limiting unit is installed on the second ratchet 11 group. The other end of the locking wire 7 is connected to the second limiting unit. When the binding wire 9 is fixed, the insulating operating rod 6 can be manipulated to disengage the connecting column from the rotating shaft 14, and the connecting column is controlled to connect with the locking unit 10, and then the insulating operating rod 6 is rotated again to allow the locking wire 7 to be wound around the second locking unit 10 and tightened, thereby tightening the locking hook, increasing the force of the locking hook on the wire 1, and ensuring the stability of the live binding tool fixed to the wire 1. When the tightening force of the binding wire 9 reaches a set value, the second limiting unit will be activated to prevent the locking wire 7 from being over-tightened.

[0031] refer to Figure 2The locking hook includes a hook 201 and a connecting piece. Both ends of the tying plate 8 are rotatably connected to the middle of the connecting piece. One end of the hook 201 is rotatably connected to one end of the connecting piece, and the other end of the connecting piece is connected to the locking wire 7. The locking wire 7 drives the connection of the connecting plate 202, so that most of the contact surface of the hook 201 can contact the wire 1, and the tension of the hook 201 can always be kept perpendicular to the wire 1, so as to avoid excessive pressure between the hook 201 and the wire 1, which may cause damage to both.

[0032] A guide cylinder for facilitating the entry of the connecting column is installed at one end of the sleeve 13 away from the support frame 4. The guide cylinder is trumpet-shaped, and the large-scale trumpet mouth reduces the difficulty of the operator's alignment. When the connecting column enters the guide cylinder, it can slide into the fitting groove. A magnet is fixedly installed in the fitting groove, and the connecting column is made of a material that can be magnetically attracted, such as iron, cobalt, nickel and its alloys. The magnetic force of the magnet further guides the connecting column to enter the fitting groove, which reduces the difficulty of use and improves work efficiency. At the same time, the magnet can also increase the connection strength between the connecting column and the rotating shaft 14, avoiding the situation where the connecting column is separated from the rotating shaft 14 when the insulating operating rod 6 is raised to control the live binding tool to hook the wire 1. When the live binding tool completes the fixation of the wire 1, the insulating operating rod 6 can be retracted.

[0033] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A live lashing tool, characterized in that: The invention comprises an insulating operating rod (6), a connecting column, a binding unit, a locking unit (10) and a binding plate (8); the connecting column is mounted on one end of the insulating operating rod (6) and is used to control the binding unit and the locking unit (10); the binding unit is mounted on the binding plate (8) and is used to fix the binding plate (8) on the porcelain bottle (3); the locking unit (10) is mounted on the binding plate (8) and is used to fix the wire (1) on the porcelain bottle (3).

2. A live lashing tool according to claim 1, characterized in that: The tying unit comprises a support frame (4), a tying line (9), a shell (5), a first ratchet (11) group and a rotating shaft (14); the support frame (4) is mounted on the tying plate (8); the shell (5) is mounted on the support frame (4); the rotating shaft (14) is mounted on the support frame (4) and one end thereof penetrates into the shell (5); the first ratchet (11) group comprises a ratchet (11) and a pawl (12); the ratchet (11) is mounted on the rotating shaft (14); 4) is located at one end in the housing (5), the pawl (12) is rotatably mounted in the housing (5) via a torsion spring, the pawl (12) cooperates with the ratchet (11) to limit the rotating shaft (14) to rotate in only one direction, and an engaging groove corresponding to the connecting column is provided at one end of the rotating shaft (14) away from the ratchet (11), the cross-sectional shapes of the engaging groove and the connecting column are both non-rotating bodies, and both ends of the binding line (9) pass through the binding plate (8) to be connected to the rotating shaft (14).

3. A live lashing tool according to claim 2, characterized in that: The invention also comprises a first limiting unit, which comprises a sleeve (13), a spring (16) and a sphere (15). The sleeve (13) is rotatably mounted on the support frame (4), and one end of the sleeve (13) is located in the housing (5). The rotating shaft (14) is rotatably mounted in the sleeve (13). The ratchet (11) is fixedly mounted on the sleeve (13). An active groove (17) is provided at one end of the rotating shaft (14) close to the ratchet (11). The sphere (15) is slidably mounted in the active groove (17). The spring (16) is installed in the active groove (17), and the two ends thereof are elastically supported by the bottom of the active groove (17) and the sphere (15) respectively. A spherical groove (18) corresponding to the sphere (15) is provided on the inner side wall of the sleeve (13). Both ends of the binding line (9) pass through the binding plate (8) and are connected to the sleeve (13).

4. A live lashing tool according to claim 1, characterized in that: The binding plate (8) is provided with an opening for engaging with the porcelain bottle (3).

5. The live lashing tool according to claim 3, characterized in that: The locking unit (10) comprises a locking wire (7), a second ratchet (11) group, a locking hook and a second limiting unit. The first ratchet (11) group and the second ratchet (11) group have the same structure. The first limiting unit and the second limiting unit have the same structure. Locking hooks are installed at both ends of the binding plate (8). The locking hooks are used to hook the wire (1). One end of the locking hook is connected to the locking wire (7). The second ratchet (11) group is installed on the binding plate (8). The second limiting unit is installed on the second ratchet (11) group. The other end of the locking wire (7) is connected to the second limiting unit.

6. A live lashing tool according to claim 5, characterized in that: The locking hook comprises a hook claw (201) and a connecting plate, both ends of the binding plate (8) are rotatably connected to the middle of the connecting plate, one end of the hook claw (201) is rotatably connected to one end of the connecting plate, and the other end of the connecting plate is connected to the locking line (7).

7. A live lashing tool according to claim 3, characterized in that: A guide cylinder for facilitating the entry of a connecting column is installed at one end of the sleeve (13) away from the support frame (4), and the guide cylinder is trumpet-shaped.

8. A live lashing tool according to claim 2, characterized in that: A magnet is fixedly installed in the engaging groove, and the connecting column is made of a material that can be attracted by magnets.

Citation Information

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