Cable construction clamping device

By designing a cable construction clamping device including a frame, a guide wheel set and an execution assembly, the problem of poor cable clamping effect in the prior art is solved, and stable clamping of cables of different diameters is achieved, and safe and stable under extreme weather conditions are maintained.

CN119602130APending Publication Date: 2025-03-11STATE GRID JIANGXI ELECTRIC POWER CO LTD +1
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Patent Information

Application Number
CN202411620025.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The clamping effect of existing cable fixtures is poor when clamping cables of different diameters, and the change in cable radius under extreme weather conditions leads to a decrease in clamping effect, which poses a safety hazard.

Method used

A cable construction clamping device is designed, including a frame, a guide wheel set and an actuator assembly. The up and down movement of the guide wheel set is achieved through a motor driving screw and a screw nut to clamp the cable. The device is also equipped with a pressure sensor and a load-bearing frame, which can adapt to cables of different diameters and maintain stable clamping in extreme weather conditions.

Benefits of technology

The stable clamping of cables of various diameters is achieved, which reduces working strength and improves construction efficiency. The safety and stability of the cable is ensured through real-time feedback and adjustment of clamping force.

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Abstract

The invention provides a cable construction clamping device which comprises a rack, a leading-in wheel set and an execution assembly, the rack is fixedly connected to a foundation, the execution assembly is fixedly connected to the rack, the leading-in wheel set is installed on the execution assembly, a cable is connected into and penetrates through the leading-in wheel set to continue to pull the installation position, and the installation position is fixed to the rack. An operator can remotely control the execution assembly to drive the leading-in wheel set to move towards the machine frame, and finally the leading-in wheel set and the machine frame clamp the cable. A semi-automatic working process is provided, the working intensity is reduced, the safety of operators is guaranteed, the construction efficiency and the clamping stability are further improved, and the cable clamping device can adapt to cables of various diameter sizes.
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Description

Technical Field

[0001] The invention relates to the technical field of electric power construction, in particular to a cable construction clamping device. Background Art

[0002] Cable is a rope-like cable made of several or several groups of wires twisted together. Each group of wires is insulated from each other and often twisted around a center. The entire outer layer is covered with a highly insulating covering. It is mostly installed in the air or underground or underwater for telecommunications or power transmission. Cables include power cables, control cables, etc. They are all composed of single or multiple strands of wires and an insulating layer, and are used to connect circuits, electrical appliances, etc. When the cable is being installed, the staff needs to pull and press the cable to keep the cable at a predetermined tension.

[0003] Patent No.: "CN221282723U" discloses "A cable traction device for power construction with clamping and fixing function", including a supporting base plate, a mounting plate fixedly connected to the upper surface of the supporting base plate, a lower fixing frame fixedly connected to the upper surface of the mounting plate, a lower rubber anti-skid pad fixedly connected to the upper surface of the lower fixing frame, a lower fixing plate fixedly connected to the upper end surface of the lower fixing frame, the upper surface of the lower fixing plate contacts the upper fixing plate, the surface of the upper fixing plate is fixedly connected to the upper fixing frame, the lower surface of the upper fixing frame is fixedly connected to the upper rubber anti-skid pad, a fixing hole is provided on the surface of the lower fixing plate, a fixing bolt contacts the surface of the fixing bolt, and a fixing nut is threadedly connected to the surface of the fixing bolt. However, the above device has a single structure and can only fix cables of one specification; and when the weather is too cold or too hot, the cable radius is prone to change to a certain extent, and the clamping effect is prone to decrease due to the reduction of the cable radius, which brings safety hazards to users. Summary of the invention

[0004] In view of the deficiencies of the prior art, the object of the present invention is to solve the problem that the existing clamps have poor clamping effects when clamping cables of different diameters.

[0005] The technical solution of the present invention is:

[0006] A cable construction clamping device comprises a frame, an introduction wheel group and an execution component, wherein the frame is fixedly connected to a foundation, the execution component is fixedly connected to the frame, and the introduction wheel group is installed on the execution component;

[0007] The actuator assembly includes a fixed housing, a motor, a lead screw, a lead screw nut and a carrying platform, wherein the fixed housing is fixedly connected to the frame, the motor is fixedly connected to the fixed housing, one end of the lead screw is rotatably connected to the fixed housing, the other end of the lead screw is rotatably connected to the frame, one end of the lead screw close to the fixed housing is connected to the output shaft of the motor and transmits, the lead screw nut is sleeved on the lead screw, the carrying platform is fixedly connected to the lead screw nut, and the introduction wheel set is mounted on the carrying platform;

[0008] The introduction wheel group includes a clamping base plate and a clamping shell, a plurality of guide wheels are arranged side by side on the clamping base plate, the clamping base plate is installed on the carrying platform, the clamping shell is installed on the frame, and a clamping groove corresponding to the guide wheel is provided on the lower surface of the clamping shell.

[0009] Preferably, a connecting shaft and a bearing seat are further provided between the motor output shaft and the screw rod, the bearing seat is fixedly connected to the fixed housing, one end of the connecting shaft is connected to the output shaft of the motor, the other end of the connecting shaft passes through the bearing seat and is connected to the screw rod, the shaft section of the connecting shaft between the bearing seat and the screw rod is provided with a second protrusion, the shaft section below the second protrusion is sleeved with a thrust bearing, the other side of the thrust bearing abuts against one end of an external load-bearing frame, and the other end of the external load-bearing frame is fixedly connected to the foundation.

[0010] Preferably, it also includes a control end, the end face of the connecting shaft is provided with a transmission hole for inserting the output shaft of the power supply motor, and the motor and the transmission hole are radially provided with a first pin hole; the end of the connecting shaft away from the motor and one end of the connecting sleeve are radially provided with a second pin hole, and the other end of the connecting sleeve and the screw rod are radially provided with a third pin hole.

[0011] Preferably, the first pin hole, the second pin hole and the third pin hole have the same hole diameter.

[0012] Preferably, a rubber layer is provided in the clamping groove, a sawtooth-shaped protrusion is provided in the clamping groove, and the direction of the sawtooth-shaped protrusion is perpendicular to the axis of the guide wheel.

[0013] Preferably, a slot hole for engaging the guide wheel shaft is provided on the side surface of the clamping base plate, the slot hole is vertically arranged, a support rod is provided on the outer side of the slot hole, a spring is provided under the support rod, one end of the spring abuts against the support rod, the other end of the spring abuts against the clamping shell, and the end of the support rod away from the spring abuts against the shaft end of the guide wheel; a first protrusion is provided on the inner side of the slot hole, an arc-shaped gear ring is provided on the upper end of the first protrusion, and a gear matching with the arc-shaped gear ring is provided on the guide wheel shaft.

[0014] Preferably, a clamping rod is further provided in the clamping base plate, and the installation position of the clamping rod is lower than the highest position of the guide wheel and lower than or equal to the lowest position of the guide wheel.

[0015] Preferably, a pressure sensor is provided at the bottom of the clamping groove.

[0016] Preferably, the cylindrical surface of the guide wheel is radially recessed.

[0017] Preferably, the guide wheel is made of rubber.

[0018] Preferably, the cylindrical surface of the guide wheel is provided with anti-slip textures.

[0019] Compared with the prior art, the advantages of the present invention are:

[0020] 1. The present invention can indirectly realize the cable clamping step by remotely controlling the start and stop of the electric motor, thereby reducing the work intensity, not only ensuring the safety of the operators, but also further improving the construction efficiency.

[0021] 2. The present invention is also provided with a load-bearing frame, which can distribute the falling force on the screw rod to the load-bearing frame, thereby improving the stability of the transmission connection structure of the present invention.

[0022] 3. The present invention is also provided with a pressure sensor, which can provide real-time feedback of the clamping force of the present invention on the cable, and adjust the motor in real time according to the size of the clamping force, so that the clamping force can always be maintained at a standard that can clamp the cable, thereby improving the stability of the present invention in clamping the cable.

[0023] 4. The present invention can be adapted to clamp cables of various different diameters and has strong compatibility.

[0024] The detailed structure of the present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the appearance of the execution component of the present invention;

[0026] Figure 2 It is an exploded schematic diagram of the execution assembly of the present invention;

[0027] Figure 3 The figure is a schematic diagram of the installation of the wheel set and the actuator assembly of the present invention.

[0028] The names of the components and their corresponding serial numbers are: 1. Motor; 2. Fixed housing; 3. Screw; 4. Screw nut; 5. Carrying platform; 6. Connecting shaft; 7. Bearing seat; 8. Thrust bearing; 9. Connecting sleeve; 10. Clamping base plate; 11. Guide wheel; 12. Clamping rod. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. The following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] Unless otherwise defined, the technical or scientific terms used in the present disclosure shall have the usual meanings understood by persons with ordinary skills in the field to which the present disclosure belongs. The words "including" or "comprising" and the like used in the present disclosure mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0031] like Figure 1-3 As shown: a cable construction clamping device, comprising a frame, an introduction wheel group and an execution component, the frame is fixedly connected to the foundation, the execution component is fixedly connected to the frame, and the introduction wheel group is installed on the execution component;

[0032] The actuator assembly includes a fixed housing 2, a motor 1, a screw rod 3, a screw nut 4 and a carrying platform 5. The fixed housing 2 is fixedly connected to the frame, the motor 1 is fixedly connected to the fixed housing 2, one end of the screw rod 3 is rotatably connected to the fixed housing 2, and the other end of the screw rod 3 is rotatably connected to the frame. The end of the screw rod 3 close to the fixed housing 2 is connected to and transmitted to the output shaft of the motor 1, the screw nut 4 is sleeved on the screw rod 3, the carrying platform 5 is fixedly connected to the screw nut 4, and the introduction wheel group is installed on the carrying platform 5; the power is provided by the output shaft of the motor 1 to drive the screw rod 3 to rotate and the screw nut 4 to move on the screw rod 3, and finally the introduction wheel group follows the screw nut 4 to move up and down.

[0033] The guide wheel assembly includes a clamping base plate 10 and a clamping shell, a plurality of guide wheels are arranged side by side on the clamping base plate 10, the clamping base plate 10 is mounted on the carrying platform 5, the clamping shell is mounted on the frame, and a clamping groove corresponding to the guide wheel is provided on the lower surface of the clamping shell. Since the clamping shell and the clamping base plate 10 are designed as separate bodies, when the clamping base plate 10 moves upward, the guide wheel installed on the clamping base plate 10 gradually approaches the clamping shell, so that the cable is finally clamped between the guide wheel and the clamping groove under the clamping shell.

[0034] During cable construction, the cable is first connected and passed through the guide wheel group, and then the cable is pulled to the laying position; when the cable needs to be clamped, the operator only needs to start the control motor 1, the motor 1 drives the screw 3 to rotate and makes the guide wheel group and the carrying platform 5 move upward along the axial direction of the screw 3 with the screw nut 4, so that the cable on the guide wheel group is clamped between the guide wheel and the clamping shell; when the cable needs to be loosened, the operator can also operate the motor 1 to rotate in the opposite direction to achieve unlocking. The above scheme greatly reduces the work intensity of the staff and improves the work efficiency. The operator can remotely control the whole process to reduce the risks that may be encountered during the construction process.

[0035] Specifically, a rubber layer is provided in the clamping groove, a sawtooth protrusion is provided in the clamping groove, and the direction of the sawtooth protrusion is perpendicular to the axis of the guide wheel, so as to further enhance the anti-slip performance of the clamping groove and improve the stability when clamping the cable.

[0036] Specifically, a slot hole for engaging the guide wheel shaft is provided on the side of the clamping base plate 10, the slot hole is arranged vertically, a support rod is provided on the outside of the slot hole, a spring is provided below the support rod, one end of the spring abuts against the support rod, the other end of the spring abuts against the clamping shell, and the end of the support rod away from the spring abuts against the shaft end of the guide wheel; a first protrusion is provided on the inside of the slot hole, an arc-shaped gear ring is provided on the upper end of the first protrusion, and a gear that cooperates with the arc-shaped gear ring is provided on the guide wheel shaft. When the guide wheel rolls normally for cable guidance, the gear is not in meshing state with the arc-shaped gear ring, and the guide wheel can rotate freely. When the clamping base plate 10 moves upward for clamping, the guide wheel moves downward so that the gear is meshed with the arc-shaped gear ring, and the guide wheel completes self-locking to prevent the rolling of the guide wheel from affecting the stability of the cable when it is clamped.

[0037] Specifically, a clamping rod is further provided in the clamping base plate 10, and the installation position of the clamping rod is lower than the highest position of the guide wheel, and lower than or equal to the lowest position of the guide wheel. When the pressure of the guide wheel when clamped is at the lowest position, the fixed clamping rod also participates in the clamping process, and clamps the cable in cooperation with the clamping groove, thereby increasing the clamping area of ​​the cable and further enhancing the stability of the clamped cable.

[0038] Specifically, a pressure sensor is provided at the bottom of the clamping groove, which can monitor the clamping force of the cable in real time and feed it back to the operator's console, so that the operator can manually operate the motor 1 to rotate or the program can automatically control the motor 1 to rotate, so as to always keep the clamping force of the cable above the standard line, greatly improving the stability of the clamping cable.

[0039] Specifically, a connecting shaft 6, a bearing seat 7 and a load-bearing frame are further provided between the output shaft of the motor 1 and the screw rod 3. The bearing seat 7 is fixedly connected to the fixed housing 2. One end of the connecting shaft 6 is connected to the output shaft of the motor 1, and the other end of the connecting shaft 6 passes through the bearing seat 7 and is connected to the screw rod 3. The shaft section of the connecting shaft 6 between the bearing seat 7 and the screw rod 3 is provided with a second protrusion, and the shaft section below the second protrusion is sleeved with a thrust bearing 8. The other side of the thrust bearing 8 abuts against one end of the load-bearing frame, and the other end of the load-bearing frame is fixedly connected to the foundation. When the falling force on the screw is too large, the falling force can be transmitted to the load-bearing frame through the connecting shaft 6 and the thrust bearing 8, thereby ensuring that the output shaft of the motor 1 is only subjected to a small tensile force, extending the working life of the motor 1 and reducing the failure rate of the motor 1.

[0040] Specifically, it also includes a control end, and the end face of the connecting shaft 6 is provided with a transmission hole for inserting the output shaft of the power supply machine 1, and the motor 1 and the transmission hole are radially provided with a first pin hole; the end of the connecting shaft 6 away from the motor 1 and one end of the connecting sleeve 9 are radially provided with a second pin hole, and the other end of the connecting sleeve 9 and the screw rod 3 are radially provided with a third pin hole, which is simple to connect and easy to process.

[0041] Specifically, to facilitate processing, the first pin hole, the second pin hole and the third pin hole may have the same diameter, which further reduces processing costs.

[0042] Specifically, the cylindrical surface of the guide wheel is radially concave, so that when the cable is pulled and moved on the guide wheel, it can always be at the lowest point of the guide wheel, which can effectively prevent the cable from moving laterally.

[0043] Specifically, the guide wheel is made of rubber, and the cylindrical surface of the guide wheel is provided with anti-slip patterns, which further increases the friction coefficient of the guide wheel surface, increases the friction between the cable and the guide wheel, and further improves the stability when clamping the cable.

[0044] The above is a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes according to the technical solutions and concepts of the present invention, which should be covered by the protection scope of the claims of the present invention.

Claims

1. A cable construction clamping device, characterized in that: It includes a frame, an introduction wheel set and an execution assembly, wherein the frame is fixedly connected to a foundation, the execution assembly is fixedly connected to the frame, and the introduction wheel set is installed on the execution assembly; The actuator assembly comprises a fixed housing (2), a motor (1), a screw rod (3), a screw rod nut (4) and a carrying platform (5); the fixed housing (2) is fixedly connected to a frame; the motor (1) is fixedly connected to the fixed housing (2); one end of the screw rod (3) is rotatably connected to the fixed housing (2); the other end of the screw rod (3) is rotatably connected to the frame; one end of the screw rod (3) close to the fixed housing (2) is connected to and drives the output shaft of the motor (1); the screw rod nut (4) is sleeved on the screw rod (3); the carrying platform (5) is fixedly connected to the screw rod nut (4); and the introduction wheel set is mounted on the carrying platform (5); The introduction wheel group comprises a clamping base plate (10) and a clamping shell, a plurality of guide wheels (11) are arranged side by side on the clamping base plate (10), the clamping base plate (10) is mounted on the carrying platform (5), the clamping shell is mounted on the frame, and a clamping groove corresponding to the guide wheel is provided on the lower surface of the clamping shell.

2. A cable construction clamping device according to claim 1, characterized in that: A connecting shaft (6) and a bearing seat (7) are also provided between the output shaft of the motor (1) and the screw rod (3); the bearing seat (7) is fixedly connected to the fixed housing (2); one end of the connecting shaft (6) is connected to the output shaft of the motor (1); the other end of the connecting shaft (6) passes through the bearing seat (7) and is connected to the screw rod (3); a second protrusion is provided on the shaft section of the connecting shaft (6) between the bearing seat (7) and the screw rod (3); a thrust bearing (8) is sleeved on the shaft section below the second protrusion; the other side of the thrust bearing (8) abuts against one end of an external load-bearing frame; the other end of the external load-bearing frame is fixedly connected to the foundation.

3. A cable construction clamping device according to claim 2, characterized in that: The end surface of the connecting shaft (6) is provided with a transmission hole into which the output shaft of the power supply machine (1) is inserted, and the motor (1) and the transmission hole are both radially provided with a first pin hole; the end of the connecting shaft (6) away from the motor (1) and one end of the connecting sleeve (9) are both radially provided with a second pin hole, and the other end of the connecting sleeve (9) and the screw rod (3) are both radially provided with a third pin hole.

4. A cable construction clamping device according to claim 2, characterized in that: The first pin hole, the second pin hole and the third pin hole have the same hole diameter.

5. A cable construction clamping device according to claim 1, characterized in that: A rubber layer is arranged in the clamping groove, and a sawtooth-shaped protrusion is arranged in the clamping groove. The direction of the sawtooth-shaped protrusion is perpendicular to the axis of the guide wheel.

6. A cable construction clamping device according to claim 1, characterized in that: A slot hole for engaging the guide wheel shaft is provided on the side of the clamping base plate (10), the slot hole is vertically arranged, a support rod is provided on the outer side of the slot hole, a spring is provided below the support rod, one end of the spring abuts against the support rod, the other end of the spring abuts against the clamping shell, and the end of the support rod away from the spring abuts against the shaft end of the guide wheel; a first protrusion is provided on the inner side of the slot hole, an arc-shaped gear ring is provided on the upper end of the first protrusion, and a gear matching the arc-shaped gear ring is provided on the guide wheel shaft.

7. A cable construction clamping device according to claim 6, characterized in that: A clamping rod is also provided in the clamping base plate (10), and the installation position of the clamping rod is lower than the highest position of the guide wheel and lower than or equal to the lowest position of the guide wheel.

8. A cable construction clamping device according to claim 6, characterized in that: A pressure sensor is provided at the bottom of the clamping groove.

9. A cable construction clamping device according to any one of claims 1 to 8, characterized in that: The cylindrical surface of the guide wheel is radially concave.

10. A cable construction clamping device according to any one of claims 1 to 8, characterized in that: The guide wheel is made of rubber, and the cylindrical surface of the guide wheel is provided with anti-skid patterns.

Citation Information

Patent Citations

  • Cable traction device with clamping and fixing functions for power construction

    CN221282723U