Information processing system, information processing method, and information processing program
By designing an information processing system for renewable energy supply equipment, it is possible to efficiently utilize the changes in power generation, solving the problem of difficulty in generating efficient production plans in the prior art, and achieving the effect of improving production efficiency and reducing carbon dioxide emissions.
Patent Information
- Application Number
- CN202280098559.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-05
- Publication Date
- 2025-03-11
AI Technical Summary
When using renewable energy supply equipment as the power supply source, it is difficult to generate a production plan that can efficiently utilize the fluctuation of power generation.
An information processing system is designed, including a determination unit and a correction unit. The determination unit determines whether the production plan needs to be corrected. The calibration unit generates a power storage plan, a discharge plan and a procurement plan according to changes in the external environment state to optimize the production plan.
The production plan for efficient use of power generation changes in the case of changes in the external environment state is realized, which improves production efficiency and reduces carbon dioxide emissions.
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Figure CN119604883A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the correction of production plans. Background Art
[0002] In Japan, China, Europe and the United States, the automation of production equipment is being promoted with the goal of improving manufacturing efficiency. On the other hand, in recent years, legal regulations related to the emission of environmentally harmful substances such as carbon dioxide have become increasingly stringent.
[0003] Currently, in order to comply with legal regulations, the introduction of renewable energy supply equipment as power supply equipment for supplying power to production equipment has begun to be studied. Renewable energy supply equipment includes EV (Electric Vehicle) equipped with solar power generation (hereinafter also referred to as PV (Photovoltaic) power generation) and V2X (Vehicle-to-everything).
[0004] Under such circumstances, it is assumed that the ratio of the power supply amount from the renewable energy supply facility to the power demand amount, which is the power consumption amount of the production facility and the utility facility, becomes high. The utility facility is a facility that supplies resources required for production to the production facility.
[0005] In this way, since it is assumed that the ratio of the power supply from the renewable energy supply equipment to the power demand becomes higher, it is required to strike a balance between the operation of the production equipment and the public service equipment and the operation of the renewable energy supply equipment. By striking a balance in the operation, it is possible to maintain production efficiency and reduce carbon dioxide emissions. In this way, it is possible to cope with legal regulations.
[0006] Patent Document 1 discloses a method of optimizing electricity rates by adjusting a production plan.
[0007] More specifically, in the technology of Patent Document 1, production is performed during the night time period when the unit price of electricity is low based on a predetermined rate plan, thereby optimizing the electricity rate.
[0008] Prior art literature
[0009] Patent Literature
[0010] Patent Document 1: Japanese Patent Application Publication No. 2014-81774 Summary of the invention
[0011] Problem that the invention aims to solve
[0012] In power generation equipment such as renewable energy supply equipment, the amount of power generated varies depending on the state of the external environment. For example, in solar power generation, the amount of power generated varies depending on the amount of sunlight. When such power generation equipment is used as a power supply source, it is necessary to generate a production plan that can efficiently utilize the variation in the amount of power generated.
[0013] Patent Document 1 has a problem that, when such a power generation facility is used as a power supply source, it is impossible to generate a production plan that can efficiently utilize fluctuations in the amount of power generated.
[0014] The main purpose of the present disclosure is to solve such problems. Specifically, the purpose of the present disclosure is to obtain a production plan that can efficiently utilize the fluctuation of the power generation amount when a power generation facility whose power generation amount fluctuates according to the state transition of the external environment is used as a power supply source.
[0015] Means used to solve problems
[0016] The information processing system disclosed in the present invention comprises: a determination unit for determining whether it is necessary to revise a production plan of a production facility, the production facility receiving power supply from a power generation facility for production, the power generation amount of the power generation facility changing according to the state transition of the external environment; and a correction unit for generating a correction plan for the production plan when the determination unit determines that it is necessary to revise the production plan, generating a power storage plan, a discharge plan, and a purchase plan based on the generated correction plan for the production plan and the power generation plan of the power generation facility based on the prediction of the state transition of the external environment, and generating a power storage plan, a discharge plan, and a purchase plan based on the generated power storage plan, the discharge plan, and the purchase plan plan, determining whether to correct the production plan according to the correction plan of the production plan, wherein the power storage plan is a plan for storing the excess power when the power generation of the power generation equipment exceeds the required power, and the required power is the power used for production by the production equipment, the discharge plan is a plan for discharging the excess stored power to the production equipment, and the procurement plan is a plan for purchasing the insufficient power from power supply equipment other than the power generation equipment, wherein the insufficient power is the insufficient power when the total power of the power generation equipment and the stored power is insufficient relative to the required power.
[0017] Effects of the Invention
[0018] According to the present disclosure, when a power generation facility whose power generation amount fluctuates according to the transition of the state of the external environment is used as a power supply source, a production plan that can efficiently utilize the fluctuation of the power generation amount can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1This is a diagram showing a configuration example of a production planning optimization system according to the first embodiment.
[0020] Figure 2 This is a diagram showing a hardware configuration example of the production plan generating device according to the first embodiment.
[0021] Figure 3 This is a diagram showing a functional configuration example of the production plan generating device according to the first embodiment.
[0022] Figure 4 This is a diagram showing a hardware configuration example of the supply equipment operation plan generating device according to the first embodiment.
[0023] Figure 5 This is a diagram showing a functional configuration example of the supply equipment operation plan generating device according to the first embodiment.
[0024] Figure 6 This is a diagram showing an example of the hardware structure of the optimization device according to embodiment 1.
[0025] Figure 7 This is a diagram showing an example of the functional structure of the optimization device according to embodiment 1.
[0026] Figure 8 This is a diagram showing an example of process information according to the first embodiment.
[0027] Fig. 9 This is a diagram showing an example of the order of the production process in the first embodiment.
[0028] Fig.10 This is a diagram showing an example of productivity information according to the first embodiment.
[0029] Fig.11 This is a diagram showing an example of process operation information according to the first embodiment.
[0030] Fig.12 This is a diagram showing an example of device operation information according to the first embodiment.
[0031] Fig.13 This is a diagram showing an example of production plan information according to the first embodiment.
[0032] Fig.14 This is a diagram showing an example of calculation time information in the first embodiment.
[0033] Fig.15 This is a diagram showing an example of calculating unit time information according to the first embodiment.
[0034] Fig.16 This is a diagram showing an example of production resource information according to Implementation Example 1.
[0035] Fig.17This is a diagram showing an example of production resource information according to Implementation Example 1.
[0036] Fig.18 This is a diagram showing an example of production resource information according to Implementation Example 1.
[0037] Fig.19 This is a diagram showing an example of production resource information according to Implementation Example 1.
[0038] Fig. 20 This is a diagram showing an example of environmental load substance information according to the first embodiment.
[0039] Fig.21 This is a diagram showing an example of production equipment operation plan information according to the first embodiment.
[0040] Fig. 22 This is a diagram showing public service equipment operation schedule information according to the first embodiment.
[0041] Fig.23 This is a diagram showing an example of public service resource information according to Implementation Example 1.
[0042] Fig.24 This is a diagram showing public service facility operation plan information according to the first embodiment.
[0043] Fig.25 This is a diagram showing examples of resource consumption information and environmental load information according to the first embodiment.
[0044] Fig.26 This is a diagram showing a configuration example of renewable energy supply equipment according to the first embodiment.
[0045] Fig. 27 This is a diagram showing an example of maximum power information according to the first embodiment.
[0046] Fig.28 This is a diagram showing an example of PV equipment information according to the first embodiment.
[0047] Fig.29 This is a diagram showing an example of PV device information according to the first embodiment.
[0048] Fig.30 This is a diagram showing an example of weather forecast information according to the first embodiment.
[0049] Fig.31 This is a diagram showing an example of PV power generation plan information according to the first embodiment.
[0050] Fig.32 This is a diagram showing an example of EV operation plan information according to the first embodiment.
[0051] Fig.33This is a diagram showing an example of demand-side power consumption information according to the first embodiment.
[0052] Fig.34 This is a diagram showing an example of EV charge and discharge amount information according to the first embodiment.
[0053] Fig.35 This is a diagram showing an example of supply equipment operation plan information according to the first embodiment.
[0054] Fig.36 This is a diagram showing an example of power unit price information according to the first embodiment.
[0055] Fig.37 This is a diagram showing an example of supply and demand electricity purchase rate information according to the first embodiment.
[0056] Fig.38 This is a diagram showing an example of service unit price information according to the first embodiment.
[0057] Fig.39 This is a diagram showing an example of worker headcount information according to the first embodiment.
[0058] Fig.40 This is a diagram showing an example of CO 2 emission unit price information according to the first embodiment.
[0059] Fig.41 This is a diagram showing an example of production cost information according to the first embodiment.
[0060] Fig.42 This is a diagram showing an example of production evaluation index information according to the first embodiment.
[0061] Fig.43 This is a diagram showing an example of target value information according to the first embodiment.
[0062] Fig.44 This is a flowchart showing an example of operation of the first embodiment.
[0063] Fig.45 This is a flowchart showing an example of operation of the first embodiment.
[0064] Fig.46 It is a diagram showing an example of production plan information based on the sequential method.
[0065] Fig.47 This is a diagram showing an example of production plan information based on the synchronous method according to the first embodiment.
[0066] Fig.48 This is a diagram showing an example of production equipment operation plan information based on the sequential method.
[0067] Fig.49It is a diagram showing an example of resource consumption information and environmental load information based on a sequential method.
[0068] Fig.50 This is a diagram showing an example of production equipment operation plan information based on the synchronous method according to the first embodiment.
[0069] Fig.51 This is a diagram showing an example of resource consumption information and environmental load information based on the synchronous method according to the first embodiment.
[0070] Fig.52 This is a diagram showing an example of demand-side power consumption information based on the successive method.
[0071] Fig.53 This is a diagram showing an example of demand-side power consumption information based on the synchronous method according to the first embodiment.
[0072] Fig.54 This is a diagram showing an example of supply equipment operation plan information based on the sequential method.
[0073] Fig.55 This is a diagram showing an example of supply equipment operation plan information based on the synchronous method according to the first embodiment.
[0074] Fig.56 This is a diagram showing an example of supply-demand electricity purchase rate information based on the successive method.
[0075] Fig.57 This is a diagram showing an example of supply and demand electricity purchase rate information based on the synchronous method according to the first embodiment.
[0076] Fig.58 It is a diagram showing an example of production cost information based on the successive method.
[0077] Fig.59 This is a diagram showing an example of production cost information based on the synchronous method according to the first embodiment.
[0078] Fig.60 It is a diagram showing an example of production evaluation index information based on the successive method.
[0079] Fig.61 This is a diagram showing an example of production evaluation index information based on the synchronous method according to the first embodiment.
[0080] Fig.62 This is a diagram showing an example of the functional structure of an optimization device according to the second embodiment.
[0081] Fig.63 This is a flowchart showing an example of the operation of the second embodiment.
[0082] Fig.64This is a flowchart showing an example of the operation of the second embodiment.
[0083] Fig.65 This is a diagram showing an example of production plan correction plan information according to the first embodiment. DETAILED DESCRIPTION
[0084] Hereinafter, the embodiment will be described using the drawings. In the following description of the embodiment and the drawings, parts denoted by the same reference numerals represent the same parts or corresponding parts.
[0085] Implementation method 1.
[0086] ***Description of system structure***
[0087] Figure 1 An example of the production planning optimization system 100 according to the first embodiment is shown.
[0088] like Figure 1 As shown, the production plan optimization system 100 includes production equipment 1, a production control device 2, a public service equipment 3, a production plan generating device 4, a renewable energy supply device 5, a supply control device 6, a supply equipment operation plan generating device 7, an optimization device 8, a display device 9 and a network 10.
[0089] In the present embodiment, an example in which the production planning optimization system 100 includes three production facilities 1 is described, but the number of production facilities 1 may be any number.
[0090] Furthermore, in the present embodiment, an example is described in which the production planning optimization system 100 includes one common service device 3 , but the number of common service devices 3 may be plural.
[0091] Furthermore, in the present embodiment, an example is described in which the production planning optimization system 100 includes three renewable energy supply facilities 5 , but the number of the renewable energy supply facilities 5 may be any number.
[0092] In addition, the production plan generating device 4, the supply equipment operation plan generating device 7, and the optimization device 8 are equivalent to the information processing system 500. In addition, the actions performed by the production plan generating device 4, the supply equipment operation plan generating device 7, and the optimization device 8 are equivalent to the information processing method. In addition, the program that realizes the actions of the production plan generating device 4, the supply equipment operation plan generating device 7, and the optimization device 8 is equivalent to the information processing program.
[0093] The production facility 1 is used for producing products. The production facility 1 receives power supply from the renewable energy supply facility 5 to produce products.
[0094] The production equipment 1 may include, for example, an injection molding machine or an extrusion molding machine for processing raw materials of the product. In addition, the production equipment 1 may also include processing devices such as a lathe and a grinder. In addition, the production equipment 1 may also include an assembly device for assembling the product by fastening parts such as screws and nuts to the product. In addition, the production equipment 1 may also include inspection devices such as a magnetic particle inspection device, a radioactive inspection device, and a penetration inspection device.
[0095] The production control device 2 controls the production equipment 1 according to the production plan of the product and manages the production of the product.
[0096] The production control device 2 is, for example, a programmable logic controller (PLC) or the like.
[0097] The public service facility 3 supplies resources required for production to the production facility 1 .
[0098] The resources supplied by the public service equipment 3 to the production equipment 1 are, for example, cold water, warm water, compressed air, or electricity.
[0099] In addition, the production equipment 1 and the public service equipment 3 are connected by a supply line for supplying resources such as a water supply pipe, an air pipe or an electric wire line, which is not shown in the figure. In addition, the public service equipment 3 is a device that cannot be controlled by the production control device 2. In addition, the managers who manage the production equipment 1 and the public service equipment 3 are sometimes different. In addition, the public service equipment 3 only supplies resources to the production equipment 1 controlled by the production control device 2. The public service equipment 3 does not supply resources to the production equipment 1 that is not controlled by the production control device 2.
[0100] The production plan generating device 4 generates a production plan for the production facility 1 .
[0101] Furthermore, the production plan generating device 4 generates a revised production plan when the optimization device 8 instructs the optimization device 8 to revise the production plan. Then, the production plan generating device 4 generates a new production plan based on the revised production plan.
[0102] The renewable energy supply facility 5 includes a renewable energy power generation device. The renewable energy supply facility 5 supplies the production facility 1 with electric power generated by the renewable energy power generation device.
[0103] The renewable energy supply device 5 is a power generation device whose power generation varies according to the state transition of the external environment. "The state transition of the external environment" means that the state of the environment in which the energy that will become the conversion source of electric energy is supplied to the power generation device changes with the passage of time. In the present embodiment, it is assumed that the renewable energy supply device 5 has a solar power generation device (PV) as a renewable energy power generation device. In the present embodiment, in an environment where light energy (solar energy) is irradiated as the conversion source of electric energy, the change in the irradiation amount of light energy (solar energy) over time is equivalent to the "external environment state transition". That is, in the present embodiment, the change in the amount of sunlight with the passage of time is equivalent to the "external environment state transition". As is well known, in a solar power generation device, the power generation varies according to the change in the amount of sunlight.
[0104] In addition, the renewable energy supply device 5 may also include other renewable energy power generation devices such as geothermal power generation devices and biomass power generation devices as solar power generation devices. Even if the renewable energy supply device 5 includes other renewable energy power generation devices such as geothermal power generation devices and biomass power generation devices, the renewable energy supply device 5 is equivalent to a power generation device whose power generation varies according to the state of the external environment.
[0105] Furthermore, the renewable energy supply facility 5 includes an electric shuttle vehicle (EV) for picking up employees and a power storage device.
[0106] In addition, as described above, due to the fluctuation of the power generation of the renewable energy supply device 5, the power generation may be insufficient for the power required by the production device 1 and the public service device 3. In this embodiment, in order to cope with the insufficient power generation, in addition to the renewable energy supply device 5, there is also Figure 1 Auxiliary power supply equipment not shown in the figure.
[0107] When the amount of power generated by the renewable energy supply facility 5 is insufficient, the renewable energy supply facility procures (purchases) the insufficient amount of power from the auxiliary power supply facility.
[0108] The supply equipment operation plan generating device 7 generates an operation plan for the renewable energy supply equipment 5 , that is, a supply equipment operation plan, based on the production plan generated by the production plan generating device 4 . The supply equipment operation plan is a power supply plan for the renewable energy supply equipment 5 .
[0109] Furthermore, when the optimization device 8 instructs the optimization device 8 to revise the production plan, the supply equipment operation plan generating device 7 generates a revised plan for the supply equipment operation plan based on the revised plan for the production plan generated by the production plan generating device 4 .
[0110] The supply control device 6 controls the renewable energy supply equipment 5 according to the supply equipment operation plan.
[0111] The supply control device 6 is, for example, a PLC or the like.
[0112] The optimization device 8 determines whether the production plan generated by the production plan generating device 4 needs to be corrected.
[0113] If it is determined that the production plan does not need to be corrected, the optimization device 8 approves the production plan. Then, the production equipment 1 is controlled based on the production plan approved by the optimization device 8. In addition, the renewable energy supply equipment 5 is controlled by the supply equipment operation plan based on the production plan approved by the optimization device 8.
[0114] On the other hand, when it is determined that the production plan needs to be corrected, the optimization device 8 instructs the production plan generating device 4 to generate a correction plan for the production plan. The production plan generating device 4 generates a plurality of correction plans for the production plan in accordance with the instruction from the optimization device 8.
[0115] The optimization device 8 selects an arbitrary correction plan from a plurality of correction plans of the production plan.
[0116] Then, the production facility 1 is controlled by the production plan according to the correction plan selected by the optimization device 8. Furthermore, the renewable energy supply facility 5 is controlled by the supply facility operation plan based on the correction plan selected by the optimization device 8.
[0117] The display device 9 generates a display screen reflecting the production plan approved by the optimization device 8, and displays the generated display screen. The display device 9 includes a monitor such as a liquid crystal display or an organic EL (Electroluminescence) display. The display device 9 displays the generated display screen on the monitor.
[0118] In addition, in this embodiment, an example in which the display device 9 is separated from the optimization device 8 is described, but the display device 9 may be integrated with the optimization device 8. That is, the optimization device 8 may also have a display function.
[0119] The network 10 connects the elements included in the production planning optimization system 100 .
[0120] Specifically, the network 10 connects the production equipment 1 with the production control device 2. In addition, the network 10 connects the production control device 2 with the production plan generating device 4. In addition, the network 10 connects the public service equipment 3 with the production plan generating device 4. In addition, the network 10 connects the production plan generating device 4 with the optimization device 8. In addition, the network 10 connects the optimization device 8 with the supply equipment operation plan generating device 7. In addition, the network 10 connects the optimization device 8 with the display device 9. In addition, the network 10 connects the supply equipment operation plan generating device 7 with the supply control device 6. In addition, the network 10 connects the supply control device 6 with the renewable energy supply equipment 5.
[0121] The network 10 is, for example, a field network such as CC-Link (Control & Communication Link, registered trademark). Alternatively, the network 10 may be a common network such as Ethernet (registered trademark) or a dedicated input / output line.
[0122] In addition, in the present embodiment, an example is described in which all the elements included in the production planning optimization system 100 are connected via the same network 10. However, they may be connected via different networks.
[0123] ***summary***
[0124] Here, in the description Figure 1 The details of the production plan generating device 4, the supply equipment operation plan generating device 7 and the optimization device 8 shown in FIG. Fig.44 and Fig.45 , an overview of the operations of the production plan generating device 4, the supply equipment operation plan generating device 7 and the optimizing device 8 is described.
[0125] First, the production plan generating device 4 generates a production plan (step S411). In the production plan, the production outline in the production facility 1 is defined.
[0126] Information indicating a production plan is referred to as production plan information. Fig.13 An example of production plan information is shown below. Fig.13 Details of the situation.
[0127] Next, the production plan generating device 4 generates a production equipment operation plan for each unit time based on the production plan (step S412 ).
[0128] The unit time is the time used to manage the production in the production equipment 1. The unit time is also called the calculation unit time. Fig.15 As shown, the unit time is, for example, 3600 seconds (= 1 hour).
[0129] The production equipment operation plan is an operation plan of the production equipment 1 and is a detailed production plan. In the production equipment operation plan, the product (model) to be produced, the production quantity, the operation to be performed by the production equipment 1, etc. are specified per unit time.
[0130] The information indicating the production equipment operation plan is referred to as production equipment operation plan information. Fig.21 An example of production equipment operation plan information is shown below. Fig.21 Details of the situation.
[0131] Furthermore, the production plan generating device 4 generates a public service equipment operation plan for each unit time based on the production equipment operation plan (step S413 ).
[0132] The public service equipment operation plan is an operation plan of the public service equipment 3. In the public service equipment operation plan, the supply amount of resources supplied from the public service equipment 3, the operation performed by the public service equipment 3, etc. are specified for each unit time.
[0133] The information showing the public service facility operation plan is referred to as public service facility operation plan information. Fig.24 An example of public service equipment operation plan information is shown. Fig.24 Details of the situation.
[0134] Furthermore, the production plan generating device 4 calculates the total amount of consumed resources consumed by the production facility 1 and the public service facility 3 based on the production facility operation plan and the public service facility operation plan (step S414 ).
[0135] Furthermore, the production plan generating device 4 calculates the total of the environmental load discharge amounts in the production facility 1 and the public service facility 3 based on the production facility operation plan and the public service facility operation plan (step S415 ).
[0136] Information showing the total of the consumed resources calculated by the production plan generating device 4 is referred to as consumed resource information. In addition, information showing the total of the environmental load discharge amount calculated by the production plan generating device 4 is referred to as environmental load information.
[0137] Fig.25 Examples of resource consumption information and environmental load information are shown below. Fig.25 Details of the situation.
[0138] Then, the production plan generating device 4 sends the production equipment operation plan information, the public service equipment operation plan information, the resource consumption information and the environmental load information to the optimizing device 8 (step S416).
[0139] The optimization device 8 receives production equipment operation plan information, public service equipment operation plan information, resource consumption information and environmental load information from the production plan generation device 4 (step S811).
[0140] Then, the optimization device 8 sends the production equipment operation plan information, the public service equipment operation plan information and the consumed resource information to the supply equipment operation plan generating device 7 (step S812).
[0141] The supply equipment operation plan generating device 7 receives the production equipment operation plan information, the public service equipment operation plan information and the consumed resource information from the optimizing device 8 (step S711).
[0142] Next, the supply equipment operation plan generating device 7 generates a PV power generation plan based on the weather forecast information (step S712 ). The PV power generation plan is a power generation plan of the solar power generation device (PV) included in the renewable energy supply equipment 5 .
[0143] Information indicating the PV power generation plan generated by the supply equipment operation plan generating device 7 is referred to as PV power generation plan information. Fig.31 An example of PV power generation plan information is shown below. Fig.31 Details of the situation.
[0144] Furthermore, the supply equipment operation plan generating means 7 generates an EV operation plan based on the production equipment operation plan information and the public service equipment operation plan information (step S713). The EV operation plan is an operation plan of EVs. EVs are used to transport employees working at the production equipment 1 and the public service equipment 3.
[0145] The information indicating the EV operation plan is referred to as EV operation plan information. Fig.32 An example of EV operation plan information is shown. Fig.32 Details of the situation.
[0146] Furthermore, the supply equipment operation plan generating device 7 generates a power storage plan, a discharge plan, and a purchase plan based on the consumption resource information, the PV power generation plan, and the EV operation plan (step S714).
[0147] The power storage plan is a plan related to storing the excess power in the storage battery and / or EV when the PV power generation exceeds the required power (the power required by the production facility 1 and the public service facility 3 ).
[0148] The discharge plan is a plan related to the discharge of the excess amount of stored electric power to the production equipment 1 .
[0149] The procurement plan is a plan related to procurement (purchase) of the shortfall in power from the auxiliary power supply equipment when the total power of the PV power generation amount and the power storage amount is short of the required power amount.
[0150] Furthermore, the supply equipment operation plan generating device 7 generates a supply equipment operation plan based on the resource consumption information, the PV power generation plan, the power storage plan, the discharge plan, and the purchase plan (step 715 ).
[0151] The information indicating the supply equipment operation plan is referred to as supply equipment operation plan information. Fig.35 An example of supply equipment operation plan information is shown.
[0152] In the supply equipment operation plan information, the demand side power consumption is based on the consumption resource information ( Fig.25 ). In addition, the PV power generation is based on the PV power generation plan. The battery charge and discharge amount and EV charge and discharge amount are based on the storage plan and discharge plan. The supply and demand power purchase amount is based on the procurement plan. Fig.35 Details of the situation.
[0153] Next, the supply equipment operation plan generating device 7 sends the supply equipment operation plan information to the optimizing device 8 (step S716).
[0154] The optimization device 8 receives the supply equipment operation plan information from the supply equipment operation plan generating device 7 (step S811).
[0155] Then, the optimization device 8 calculates the production cost based on the production equipment operation plan information, the public service equipment operation plan information, the consumed resource information, the environmental load information and the supply equipment operation plan information (step S813).
[0156] Production costs are costs required for production according to the production plan. In addition to labor costs and environmental load costs, production costs also include costs required to purchase electricity from auxiliary power supply equipment, namely power purchase costs (power purchase costs), etc.
[0157] Next, the optimization device 8 calculates the index value of the production cost, that is, the production evaluation index (step S814).
[0158] Next, the optimization device 8 determines whether correction of the production plan is required (step S815).
[0159] Specifically, the optimization device 8 determines whether the production evaluation index is consistent with the target value.
[0160] When the production evaluation index is consistent with the target value, the optimization device 8 determines that the production plan does not need to be corrected. When it is determined that the production equipment operation plan does not need to be corrected, the optimization device 8 approves the production plan generated by the production plan generation device 4 (step S816). When the optimization device 8 approves the production plan, the production equipment 1 is controlled by the production equipment operation plan generated by the production plan generation device 4. In addition, the renewable energy supply device 5 is controlled by the supply equipment operation plan generated by the supply equipment operation plan generation device 7.
[0161] On the other hand, when the production evaluation index does not agree with the target value, the optimization device 8 determines that correction of the production plan is necessary.
[0162] When it is determined that the production plan needs to be corrected, the optimization device 8 sends a correction plan generation instruction (step S817). The correction plan generation instruction is a command to instruct the production plan generation device 4 to generate a correction plan for the production plan.
[0163] The optimization device 8 enables the production plan generation device 4 to generate a correction plan for the production plan in an exhaustive manner so as to comply with the correction plan generation instructions.
[0164] In addition, the optimization device 8 may use the production cost instead of the production evaluation index in determining whether the production plan needs to be corrected. That is, the optimization device 8 may determine whether the production cost is consistent with the target value for the production cost. In this case, the optimization device 8 can omit the calculation of the production evaluation index (step 814).
[0165] like Fig.45 As shown, when receiving the correction plan generation instruction from the optimization device 8, the production plan generation device 4 generates a plurality of correction plans for the production plan by exhaustive method (step S420). Here, it is assumed that N (N≥2) correction plans are generated. Fig.65 An example of production plan correction plan information showing N correction plans for the production plan is shown. Fig.65 Details of the situation.
[0166] Thereafter, the processing of step S421 to step S825 is performed for each calibration plan. That is, the processing of step S421 to step S825 is repeated N times.
[0167] Specifically, the production plan generating device 4 generates an i-th new production plan based on the i-th (i is any one of 0 to N) correction plan (step S421 ).
[0168] Information indicating a new production plan is referred to as new production plan information.
[0169] The new production plan information is only numerical and Fig.13 The production plan information shown is different and in the same format as Fig.13 The production plan information shown is the same.
[0170] Furthermore, the production plan generating device 4 generates an i-th new production equipment operation plan based on the i-th new production plan (step S422 ).
[0171] Information indicating a new production equipment operation plan is referred to as new production equipment operation plan information.
[0172] The new production equipment operation plan information is only numerical and Fig.21 The production equipment operation plan information shown is different in format from Fig.21 The production equipment operation plan information shown is the same.
[0173] Furthermore, the production plan generating device 4 generates an i-th new public service equipment operation plan based on the i-th new production equipment operation plan (step S423 ).
[0174] The information indicating the new public service facility operation plan is referred to as new public service facility operation plan information.
[0175] The new production equipment operation plan information is only numerical and Fig.24 The public service equipment operation plan information shown is different and the format is the same as Fig.24 The public service equipment operation plan information shown is the same.
[0176] Furthermore, the production plan generating device 4 calculates the i-th new total of the consumed resources consumed by the production equipment 1 and the public service equipment 3 based on the i-th new production equipment operation plan and the i-th new public service equipment operation plan (step S424 ).
[0177] Information showing a new total of resources consumed by the production equipment 1 and the public service equipment 3 is referred to as new consumed resource information.
[0178] The new resource consumption information is only numerical and Fig.25 The resource consumption information shown is different and in the same format as Fig.25 The consumed resource information shown is the same.
[0179] Furthermore, the production plan generating device 4 calculates the i-th new total of the environmental load emissions in the production facility 1 and the public service facility 3 based on the i-th new production facility operation plan and the i-th new public service facility operation plan (step S425 ).
[0180] Information indicating a new total of the environmental load discharge amounts in the production facility 1 and the public service facility 3 is referred to as new environmental load information.
[0181] The new environmental load information is only numerical and Fig.25 The environmental load information shown is different and in the same format as Fig.25 The environmental load information shown is the same.
[0182] Then, the production plan generating device 4 sends the i-th new production equipment operation plan information, the i-th new public service equipment operation plan information, the i-th new consumption resource information and the i-th new environmental load information to the optimization device 8 (step S426).
[0183] The optimization device 8 receives the i-th new production equipment operation plan information, the i-th new public service equipment operation plan information, the i-th new consumption resource information and the i-th new environmental load information from the production plan generation device 4 (step S821).
[0184] Then, the optimization device 8 sends the i-th new production equipment operation plan information, the i-th new public service equipment operation plan information and the i-th new consumption resource information to the supply equipment operation plan generation device 7 (step S822).
[0185] The supply equipment operation plan generating device 7 receives the i-th new production equipment operation plan information, the i-th new public service equipment operation plan information and the i-th new consumption resource information from the optimizing device 8 (step S721).
[0186] Next, the supply equipment operation plan generating device 7 generates the i-th new PV power generation plan based on the weather forecast information (step S722). In addition, step S722 may be omitted. In this case, the supply equipment operation plan generating device 7 uses the previously generated PV power generation plan in step S724 described later.
[0187] Furthermore, the supply equipment operation plan generating device 7 generates an i-th new EV operation plan based on the i-th new production equipment operation plan information and the i-th new public service equipment operation plan information (step S723 ).
[0188] Furthermore, the supply equipment operation plan generating device 7 generates an i-th new storage plan, an i-th new discharge plan, and an i-th new purchase plan based on the i-th new consumption resource information, the i-th new PV power generation plan, and the i-th new EV operation plan (step S724).
[0189] In addition, the supply equipment operation plan generating device 7 generates the i-th new supply equipment operation plan based on the i-th new resource consumption information, the i-th new PV power generation plan, the i-th new power storage plan, the i-th new discharge plan and the i-th new procurement plan (step 725).
[0190] The information indicating the new supply equipment operation plan is referred to as new supply equipment operation plan information.
[0191] The new supply equipment operation plan information is only numerical and Fig.35 The supply equipment operation plan information shown is different in format from Fig.35 The supply equipment operation plan information shown is the same.
[0192] Next, the supply equipment operation plan generating device 7 sends the i-th new supply equipment operation plan information to the optimizing device 8 (step S726).
[0193] The optimization device 8 receives the i-th new supply equipment operation plan information from the supply equipment operation plan generating device 7 (step S821).
[0194] Then, the optimization device 8 calculates the i-th new production cost based on the i-th new production equipment operation plan information, the i-th new public service equipment operation plan information, the i-th new resource consumption information, the i-th new environmental load information and the i-th new supply equipment operation plan information (step S823).
[0195] Next, the optimization device 8 calculates the i-th new production evaluation index which is the index value of the i-th new production cost (step S824).
[0196] Next, the optimization device 8 determines whether all correction plans of the production plan have been tried (step S825). That is, the optimization device 8 determines whether the production evaluation index has been calculated for all N correction plans.
[0197] When all the calibration cases have not been tried, the processing from step S421 onwards is repeated for the (i+1)th calibration case.
[0198] On the other hand, when all correction plans have been tried, the optimization device 8 selects the correction plan for the production plan with the smallest production evaluation index (step S826).
[0199] Thereafter, the production facility 1 is controlled by a new production plan corresponding to the correction plan selected by the optimization device 8. Furthermore, the renewable energy supply facility 5 is controlled by a new supply facility operation plan corresponding to the new production plan.
[0200] In addition, the optimization device 8 may also use production costs instead of production evaluation indicators in the selection of correction plans. That is, the optimization device 8 may also select a correction plan for the production plan with the minimum production costs. In this case, the optimization device 8 can omit the calculation of the production evaluation indicators (step 824).
[0201] Thus, in the present embodiment, when the optimization device 8 determines that the production plan needs to be corrected, the production plan generation device 4 generates a correction plan for the production plan. Then, the supply equipment operation plan generation device 7 uses the production plan based on the generated correction plan and the PV power generation plan generated based on the weather forecast to generate a new power storage plan, a new discharge plan, and a new procurement plan. In addition, the supply equipment operation plan generation device 7 reflects the new power storage plan, the new discharge plan, and the new procurement plan to generate a new supply equipment operation plan. In addition, the optimization device 8 uses the new supply equipment operation plan to calculate the production evaluation index, and selects an arbitrary correction plan from a plurality of correction plans based on the production evaluation index. In addition, the optimization device 8 selecting an arbitrary correction plan from a plurality of correction plans is synonymous with the optimization device 8 determining whether to correct the production plan according to each correction plan.
[0202] Here, an example is described in which the optimization device 8 selects a correction plan with the smallest production evaluation index from a plurality of correction plans generated by exhaustive enumeration.
[0203] Alternatively, the production plan generation device 4 may generate one correction plan at a time, and the optimization device 8 may determine whether the production evaluation index based on the correction plan is consistent with the target value each time the production plan generation device 4 generates the correction plan. That is, the optimization device 8 may also perform step S815 after step S824 to determine whether the new production evaluation index is consistent with the target value. In this case, the optimization device 8 selects the corresponding correction plan when the new production evaluation index is consistent with the target value. On the other hand, when the new production evaluation index is inconsistent with the target value, the optimization device 8 performs step S817 to instruct the production plan generation device 4 to generate a further correction plan for the production plan.
[0204] In the exhaustive method, it is not possible to select the correction plan to be reflected in the production plan until all the correction plans are generated and the production evaluation indexes for all the correction plans are calculated. On the other hand, in this method, the correction plan to be reflected in the production plan can be selected in advance.
[0205] **Details of the production plan generating device 4**
[0206] Next, the production plan generating device 4 will be described in detail.
[0207] Figure 2 A hardware configuration example of the production plan generating device 4 according to the first embodiment is shown.
[0208] like Figure 2As shown, the production plan generating device 4 includes a control unit 41, a storage 42, a memory 43, a communication unit 44, and an input unit 45. The production plan generating device 4 also includes a power source (not shown) serving as a power source.
[0209] The control unit 41 controls the production plan generating device 4 .
[0210] The control unit 41 may also be a processor such as a CPU (Central Processing Unit). In addition, the control unit 41 may also be an integrated circuit such as an FPGA (Field Programmable Gate Array), an LSI (Large Scale Integration), or an ASIC (Application Specific Integrated Circuit). In addition, the control unit 41 may also be a combination of a processor and an integrated circuit.
[0211] In addition, the control unit 41, which is a higher-level concept of a processor and an integrated circuit, can also be replaced by a "processing circuit".
[0212] In this embodiment, an example in which the control unit 41 is a processor that executes a program will be described. That is, the control unit 41 executes the production plan generation program 421 stored in the memory 42. The details of the production plan generation program 421 will be described later.
[0213] The control unit 41 controls the storage 42 , the memory 43 , the communication unit 44 , and the input unit 45 , executes the production plan generation program 421 , and generates a production plan.
[0214] The memory 42 stores various programs executed by the control unit 41 , data referred to when the control unit 41 executes the various programs, data generated as a result of the control unit 41 executing the programs, and the like.
[0215] The storage 42 stores, for example, a production plan creation program 421 .
[0216] The storage 42 is, for example, a non-volatile memory such as a flash memory, a ROM (Read Only Memory), a hard disk, a solid state drive, or a memory card reader.
[0217] The memory 43 is a storage device that is directly accessed when the control unit 41 executes the processing of the program. Various programs and data stored in the storage 42 are copied to the memory 43 and temporarily stored.
[0218] The memory 43 is, for example, a volatile memory such as a RAM (Random Access Memory).
[0219] Furthermore, the control unit 41 usually temporarily stores the program stored in the storage 42 in the memory 43 , and executes the program by reading the program from the memory 43 .
[0220] The communication unit 44 includes a receiver for receiving data and a transmitter for transmitting data.
[0221] The communication unit 44 communicates with an external device using a receiver and a transmitter.
[0222] The input unit 45 receives input from the user and is, for example, a keyboard, a mouse, a touch pad, or a touch panel having a display function.
[0223] Next, a functional configuration example of the production plan generating device 4 according to the present embodiment will be described.
[0224] Figure 3 A functional configuration example of the production plan generating device 4 is shown.
[0225] exist Figure 3 In the example, the information input unit 451 uses the input unit 45 to input production plan requirement information based on the order data from the user of the production plan generating device 4 .
[0226] The order data shows the order contents (order) from the customer. More specifically, the order data specifies which product (model) is to be produced, when (production delivery date), in which batches (production batch number), and how many (production quantity).
[0227] The production plan required information defines information required for generating a production plan reflecting the order indicated by the order data.
[0228] When it is necessary to generate a correction plan for the production plan, the information input unit 451 receives input of production start time interval information from a user of the production plan generating device 4 using the input unit 45. Details of the production start time interval information will be described later.
[0229] Here, the information required for production planning is explained.
[0230] The production plan requires information, including information on the model, production delivery date, production batch number, and production quantity specified by the order data. In addition, the production plan requires information, including information on the earliest possible production time, production start time, and available production lines. The earliest possible production time refers to the earliest time when the production of the product specified by the order data can be started within the period until the production delivery date. The production start time refers to the time when the production of the product starts. A possible production line is a production line that can produce a product. For example, when product X can be produced by both production line Y and production line Z, the available production lines for product X are production line Y and production line Z.
[0231] The parameters to be changed in the instruction unit 815 described later (hereinafter, changed parameters) are the following three.
[0232] The first is the production quantity of each model on each production line.
[0233] The second is the production order. When the production of two or more models is planned within the delivery period in the same production line, the designation unit 815 can change the production order between the models.
[0234] Then, the third is the production start time. When the production completion time (total production time) of all models scheduled for production is earlier than the delivery date, the designation unit 815 can change the production start time.
[0235] In this embodiment, these three parameters are treated as discrete values. Alternatively, the production quantity and production start time may be treated as continuous values.
[0236] The control unit 41 executes Figure 2 The production plan generation program 421 is shown.
[0237] Figure 3 The following schematically shows a state in which the control unit 41 executes the production plan generating program 421 .
[0238] The production plan generation program 421 includes programs for realizing the functions of the production plan generation unit 411 , the production equipment operation plan generation unit 412 , the communication control unit 413 , the public service equipment operation plan generation unit 414 , and the resource load calculation unit 415 .
[0239] In the following, for the sake of simplicity, the situation in which the control unit 41 executes the program to implement the respective functions of the production plan generation unit 411, the production equipment operation plan generation unit 412, the communication control unit 413, the public service equipment operation plan generation unit 414, and the resource load calculation unit 415 will be explained as the actions of the production plan generation unit 411, the production equipment operation plan generation unit 412, the communication control unit 413, the public service equipment operation plan generation unit 414, and the resource load calculation unit 415.
[0240] In addition, the production plan generation unit 411, the production equipment operation plan generation unit 412, the communication control unit 413, the public service equipment operation plan generation unit 414, and the resource load calculation unit 415 executed by the control unit 41 are equivalent to the "correction unit". In addition, the processing performed by the production plan generation unit 411, the production equipment operation plan generation unit 412, the communication control unit 413, the public service equipment operation plan generation unit 414, and the resource load calculation unit 415 is equivalent to the "correction processing".
[0241] The production plan generation unit 411 performs Fig.44 Step S411 and Fig.45 Step S420 and step S421.
[0242] Specifically, the production plan generating unit 411 generates a production plan based on the production plan requirement information and the production equipment information.
[0243] The production equipment information is pre-stored in the main database 431. The details of the production equipment information will be described later.
[0244] The production plan generation unit 411 acquires the production equipment information from the master database 431. Then, the production plan generation unit 411 generates a production plan based on the order data acquired from the information input unit 451 and the production equipment information acquired from the master database 431.
[0245] The production plan generation unit 411 outputs the production plan information indicating the production plan to the production equipment operation plan generation unit 412. In addition, the production plan generation unit 411 stores the production plan information in the master database 431. As described above, the production plan information is Fig.13 The information illustrated.
[0246] In addition, when the production plan generation unit 411 receives a correction plan generation instruction from the optimization device 8 via the communication control unit 413, it generates a plurality of correction plans for the production plan in an exhaustive manner based on the correction plan generation instruction. In the correction plan generation instruction, the change parameters reflected in the correction plan are indicated. The production plan generation unit 411 generates a correction plan based on the change parameters indicated in the correction plan generation instruction. For example, in the correction plan generation instruction, "production quantity" is indicated as a change parameter reflected in the correction plan. When "production quantity" is indicated in the correction plan generation instruction, the production plan generation unit 411 generates a plurality of correction plans for changing the production quantity of any product.
[0247] The production plan generation unit 411 sets a calibration case number i for each calibration case. Here, the production plan generation unit 411 generates N calibration cases. In this case, the calibration case number i takes any one of 0 to N. Hereinafter, the i-th calibration case, the i-th production plan information, the i-th production equipment information, etc. may be used for expression. The calibration case number i is set for the i-th calibration case, the i-th production plan information, and the i-th production equipment information, respectively.
[0248] The production plan generation unit 411 generates the i-th production plan for each correction plan by referring to the production plan requirement information and the production equipment information. The production plan generation unit 411 outputs the i-th production plan information indicating the i-th production plan to the production equipment operation plan generation unit 412. In addition, the production plan generation unit 411 stores the i-th new production plan information in the master database 431.
[0249] The production equipment operation plan generation unit 412 performs Fig.44 Step S412 and Fig.45 Step S422.
[0250] Specifically, the production equipment operation plan generation unit 412 generates the i-th production equipment operation plan for each unit time based on the i-th production plan information and the production equipment information generated by the production plan generation unit 411 .
[0251] The production equipment operation plan generating unit 412 outputs the i-th production equipment operation plan information indicating the i-th production equipment operation plan to the public service equipment operation plan generating unit 414. In addition, the production equipment operation plan generating unit 412 stores the i-th production equipment operation plan information in the production equipment operation plan database 432. As described above, the production equipment operation plan information is Fig.21 The information illustrated.
[0252] Furthermore, when the i-th production plan information is generated by the production plan generating unit 411 , the production equipment operation plan generating unit 412 generates the i-th production equipment operation plan based on the i-th production plan information and the i-th production equipment information.
[0253] The production equipment operation plan generation unit 412 outputs the i-th production equipment operation plan information indicating the i-th production equipment operation plan to the common service equipment operation plan generation unit 414. The production equipment operation plan generation unit 412 also stores the i-th production equipment operation plan information in the production equipment operation plan database 432.
[0254] The public service equipment operation plan generation unit 414 performs Fig.44 Step S413 and Fig.45 Step S423.
[0255] Specifically, the public service equipment operation plan generator 414 generates the i-th public service equipment operation plan for each unit time based on the i-th production equipment operation plan information and the public service equipment information. The public service equipment operation plan is an operation plan for the public service equipment 3 .
[0256] The public service equipment information is pre-stored in the main database 431. The details of the public service equipment information will be described later.
[0257] The public service equipment operation plan generator 414 obtains the public service equipment information from the master database 431 , and then generates the i-th public service equipment operation plan based on the i-th production equipment operation plan information obtained from the production equipment operation plan generator 412 and the public service equipment information obtained from the master database 431 .
[0258] The public service equipment operation plan generation unit 414 outputs the i-th production equipment operation plan information and the i-th public service equipment operation plan information showing the i-th public service equipment operation plan to the resource load calculation unit 415. In addition, the public service equipment operation plan generation unit 414 stores the i-th public service equipment operation plan information in the public service equipment operation plan database 433. As described above, the public service equipment operation plan information is Fig.24 The information illustrated.
[0259] Furthermore, when the i-th production equipment operation plan information is generated by the production equipment operation plan generating unit 412 , the public service equipment operation plan generating unit 414 generates the i-th public service equipment operation plan based on the i-th production equipment operation plan information and the public service equipment information.
[0260] The public service equipment operation plan generation unit 414 outputs the i-th production equipment operation plan information and the i-th public service equipment operation plan information showing the i-th public service equipment operation plan to the resource load calculation unit 415. In addition, the production equipment operation plan generation unit 412 stores the i-th public service equipment operation plan information in the public service equipment operation plan database 433.
[0261] The resource load calculation unit 415 performs Fig.44 Step S415 and step S416 and Fig.45 Step S425 and step S426.
[0262] Specifically, the resource load calculation unit 415 calculates the total of resources consumed by the production equipment 1 and the public service equipment 3 based on the i-th production equipment operation plan information and the i-th public service equipment operation plan information. Then, the resource load calculation unit 415 stores the i-th consumed resource information showing the calculated total of resources in the resource load database 434.
[0263] Furthermore, the resource load calculation unit 415 calculates the total of the environmental load emission amounts in the production equipment 1 and the public service equipment 3 based on the i-th production equipment operation plan information and the i-th public service equipment operation plan information. Then, the resource load calculation unit 415 stores the i-th environmental load information showing the total of the environmental load emission amounts in the resource load database 434.
[0264] As mentioned above, resource consumption information and environmental load information are Fig.25 The information illustrated.
[0265] In addition, when the public service equipment operation plan generating unit 414 generates the i-th public service equipment operation plan information, the resource load calculating unit 415 generates the i-th resource consumption information and the i-th environmental load information based on the i-th production equipment operation plan information and the i-th public service equipment operation plan information. Then, the resource load calculating unit 415 stores the i-th resource consumption information and the i-th environmental load information in the resource load database 434.
[0266] The communication control unit 413 uses the communication unit 44 to communicate with the production control device 2, the public service equipment 3 and the optimization device 8.
[0267] Specifically, the communication control unit 413 reads the production equipment operation plan information from the production equipment operation plan database 432 via the production equipment operation plan generation unit 412. Then, the communication control unit 413 transmits the read production equipment operation plan information to the production control device 2 and the optimization device 8.
[0268] Furthermore, the communication control unit 413 reads out the public service equipment operation plan information from the public service equipment operation plan database 433 via the public service equipment operation plan generation unit 414. Then, the communication control unit 413 transmits the read out public service equipment operation plan information to the public service equipment 3 and the optimization device 8.
[0269] Furthermore, the communication control unit 413 reads out the consumed resource information and the environmental load information from the resource load database 434 via the resource load calculation unit 415. Then, the communication control unit 413 transmits the read consumed resource information and environmental load information to the optimization device 8.
[0270] In addition, the communication control unit 413 receives a correction plan generation instruction from the optimization device 8.
[0271] When receiving a correction plan generation instruction from the optimization device 8 , the communication control unit 413 outputs the correction plan generation instruction to the production plan generation unit 411 .
[0272] In addition, when receiving a correction plan generation instruction from the optimization device 8, the communication control unit 413 sends the i-th production equipment operation plan information, the i-th public service equipment operation plan information, the i-th consumption resource information and the i-th environmental load information to the optimization device 8.
[0273] **Details of the supply equipment operation plan generating device 7**
[0274] Next, the supply equipment operation plan generating device 7 will be described in detail.
[0275] Figure 4 A hardware configuration example of the supply equipment operation plan generating device 7 according to the first embodiment is shown.
[0276] like Figure 4 As shown, the supply equipment operation plan generating device 7 includes a control unit 71, a storage 72, a memory 73, a communication unit 74, and an input unit 75. The supply equipment operation plan generating device 7 also includes a power source (not shown) serving as a power source.
[0277] The control unit 71 controls the supply equipment operation plan generating device 7 .
[0278] The control unit 71 may be a processor such as a CPU. In addition, the control unit 71 may be an integrated circuit such as an FPGA, an LSI, or an ASIC. In addition, the control unit 71 may be a combination of a processor and an integrated circuit.
[0279] In addition, the control unit 71, which is a higher-level concept of a processor and an integrated circuit, can also be renamed as a "processing circuit."
[0280] In this embodiment, an example is described in which the control unit 71 is a processor that executes a program. That is, the control unit 71 executes the supply equipment operation plan generation program 721 stored in the storage 72. The details of the supply equipment operation plan generation program 721 will be described later.
[0281] The control unit 71 controls the storage 72 , the memory 73 , the communication unit 74 , and the input unit 75 , executes the supply equipment operation plan generation program 721 , and generates a supply equipment operation plan.
[0282] The memory 72 stores various programs executed by the control unit 71 , data referred to when the control unit 71 executes the various programs, data generated as a result of the control unit 71 executing the programs, and the like.
[0283] The memory 72 stores, for example, a supply equipment operation plan creation program 721 .
[0284] The storage 72 is, for example, a non-volatile memory such as a flash memory, a ROM, a hard disk, a solid state drive, or a memory card reader.
[0285] The memory 73 is a storage device that is directly accessed when the control unit 71 executes processing of a program. Various programs and data stored in the storage 72 are copied to the memory 73 and temporarily stored.
[0286] The memory 73 is, for example, a volatile memory such as a RAM.
[0287] Furthermore, the control unit 71 usually temporarily stores the program stored in the storage 72 in the memory 73 , and executes the program by reading the program from the memory 73 .
[0288] The communication unit 74 includes a receiver for receiving data and a transmitter for transmitting data.
[0289] The communication unit 74 communicates with an external device using a receiver and a transmitter.
[0290] The input unit 75 receives input from the user and is, for example, a keyboard, a mouse, a touch pad, or a touch panel having a display function.
[0291] Next, a functional configuration example of the supply equipment operation plan generating device 7 according to the present embodiment will be described.
[0292] Figure 5 A functional configuration example of the supply equipment operation plan generating device 7 is shown.
[0293] exist Figure 5 In the weather forecast information input unit 751, for example, the weather forecast information is input from the user of the supply equipment operation plan generating device 7 using the input unit 75.
[0294] The weather forecast information shows the weather forecast of the region where the production facility 1 is located. The weather forecast information is, for example, time series data showing the weather forecast for each hour.
[0295] The control unit 71 executes Figure 4 The supply equipment operation plan generation program 721 is shown.
[0296] Figure 5 The following schematically shows a state in which the control unit 71 executes the supply equipment operation plan creation program 721 .
[0297] The supply facility operation plan generation program 721 includes programs for realizing the functions of the power generation plan generation unit 711 , the EV operation plan generation unit 712 , the supply facility operation plan generation unit 713 , and the communication control unit 714 .
[0298] In the following, for the sake of simplicity, the situation in which the control unit 71 executes the program to implement the respective functions of the power generation plan generation unit 711, the EV operation plan generation unit 712, the supply equipment operation plan generation unit 713, and the communication control unit 714 will be described as the actions of the power generation plan generation unit 711, the EV operation plan generation unit 712, the supply equipment operation plan generation unit 713, and the communication control unit 714.
[0299] In addition, the power generation plan generation unit 711, the EV operation plan generation unit 712, the supply equipment operation plan generation unit 713, and the communication control unit 714 executed by the control unit 71 are equivalent to the "correction unit". In addition, the processing performed by the power generation plan generation unit 711, the EV operation plan generation unit 712, the supply equipment operation plan generation unit 713, and the communication control unit 714 is equivalent to the "correction processing".
[0300] The power generation plan generation unit 711 performs Fig.44 Step S712 and Fig.45 Step S722.
[0301] Specifically, the power generation plan generation unit 711 generates a PV power generation plan for each unit time based on weather forecast information and renewable energy supply equipment information. That is, the power generation plan generation unit 711 predicts the PV power generation for the next week, for example. The PV power generation is the power generation of the solar power generation device (PV) included in the renewable energy supply equipment 5. The renewable energy supply equipment information shows the power generation capacity of the renewable energy supply equipment 5, etc. The renewable energy supply equipment information is pre-stored in the main database 730. The details of the renewable energy supply equipment information will be described later.
[0302] The power generation plan generation unit 711 outputs PV power generation plan information indicating the generated PV power generation plan to the EV operation plan generation unit 712 .
[0303] In addition, the power generation plan generating unit 711 stores the PV power generation plan information in the power generation plan database 731. As described above, the PV power generation plan information is Fig.31 The information illustrated.
[0304] Furthermore, the power generation plan generation unit 711 generates an i-th correction plan for the PV power generation plan when the i-th production equipment operation plan information, the i-th public service equipment operation plan information, and the i-th consumption resource information are received from the communication control unit 714. Then, the supply equipment operation plan generation unit 713 outputs the i-th PV power generation plan information corresponding to the i-th correction plan for the PV power generation plan to the EV operation plan generation unit 712.
[0305] Furthermore, the power generation plan generation unit 711 stores the i-th PV power generation plan information in the power generation plan database 731. Furthermore, as described above, the power generation plan generation unit 711 may omit the generation of the correction plan for the i-th PV power generation plan.
[0306] The EV operation plan generation unit 712 performs Fig.44 Step S713 and Fig.45 Step S723.
[0307] Specifically, the EV operation plan generation unit 712 generates an EV operation plan. The EV operation plan is, for example, an operation plan of an EV for the next week. EVs are used to pick up and drop off employees working at the production facility 1.
[0308] The EV operation plan generation unit 712 generates an EV operation plan based on the production equipment operation plan information and the public service equipment operation plan information obtained from the optimization device 8 via the communication control unit 714 .
[0309] The EV operation plan generation unit 712 outputs the PV power generation plan information and the EV operation plan information indicating the EV operation plan to the supply equipment operation plan generation unit 713 .
[0310] In addition, the EV operation plan generating unit 712 stores the EV operation plan information in the EV operation plan database 732. As described above, the EV operation plan information is Fig.32 The information illustrated.
[0311] In addition, the EV operation plan generation unit 712 generates an i-th correction plan of the EV operation plan when the i-th production equipment operation plan information, the i-th public service equipment operation plan information, and the i-th consumption resource information are received by the communication control unit 714. Then, the EV operation plan generation unit 712 outputs the i-th EV operation plan information corresponding to the i-th correction plan of the EV operation plan to the supply equipment operation plan generation unit 713. In addition, the EV operation plan generation unit 712 stores the i-th EV operation plan information in the EV operation plan database 732.
[0312] Supply equipment operation plan generation unit 713 performs Fig.44 Step S714 and Fig.45 Step S724.
[0313] Specifically, the supply equipment operation plan generation unit 713 generates a supply equipment operation plan based on the PV power generation plan information, the EV operation plan information, the production equipment operation plan information obtained from the optimization device 8 via the communication control unit 714, the public service equipment operation plan information and the resource consumption information.
[0314] The supply equipment operation plan generating unit 713 stores the supply equipment operation plan information indicating the supply equipment operation plan in the supply equipment operation plan database 733. As described above, the supply equipment operation plan information is Fig.35 The information illustrated.
[0315] Furthermore, the supply equipment operation plan generation unit 713 generates an i-th correction plan of the supply equipment operation plan when receiving the i-th new production equipment operation plan information, the i-th public service equipment operation plan information, and the i-th consumption resource information from the communication control unit 714. Then, the supply equipment operation plan generation unit 713 stores the i-th supply equipment operation plan information corresponding to the i-th correction plan of the supply equipment operation plan in the supply equipment operation plan database 733.
[0316] The communication control unit 714 communicates with the supply control device 6 and the optimization device 8 using the communication unit 74 .
[0317] Specifically, the communication control unit 714 receives the production equipment operation plan information, the public service equipment operation plan information, and the consumed resource information from the optimization device 8. Then, the communication control unit 714 outputs the received production equipment operation plan information and the public service equipment operation plan information to the EV operation plan generation unit 712. In addition, the communication control unit 714 outputs the received production equipment operation plan information, the public service equipment operation plan information, and the consumed resource information to the supply equipment operation plan generation unit 713.
[0318] Furthermore, the communication control unit 714 reads out the supply equipment operation plan information from the supply equipment operation plan database 733 via the supply equipment operation plan generation unit 713. Then, the communication control unit 714 transmits the read-out supply equipment operation plan information to the supply control device 6 and the optimization device 8.
[0319] In addition, the communication control unit 714 receives the i-th production equipment operation plan information, the i-th public service equipment operation plan information, and the i-th consumption resource information from the optimization device 8. The communication control unit 714 outputs the received i-th production equipment operation plan information and the i-th public service equipment operation plan information to the EV operation plan generation unit 712. In addition, the communication control unit 714 outputs the i-th production equipment operation plan information, the i-th public service equipment operation plan information, and the i-th consumption resource information to the supply equipment operation plan generation unit 713.
[0320] Furthermore, the communication control unit 714 reads out the i-th supply equipment operation plan information from the supply equipment operation plan database 733 via the supply equipment operation plan generation unit 713. Then, the communication control unit 714 transmits the read out i-th supply equipment operation plan information to the optimization device 8.
[0321] ***Details of optimization device 8***
[0322] Next, the details of the optimization device 8 are described.
[0323] Figure 6 An example of the hardware structure of the optimization device 8 according to the first embodiment is shown.
[0324] like Figure 6 As shown, the optimization device 8 includes a control unit 81, a storage 82, a memory 83, a communication unit 84, and an input unit 85. In addition, the optimization device 8 also includes a power source (not shown) serving as a power source.
[0325] The control unit 81 controls the optimization device 8.
[0326] The control unit 81 may be a processor such as a CPU. In addition, the control unit 81 may be an integrated circuit such as an FPGA, an LSI, or an ASIC. In addition, the control unit 81 may be a combination of a processor and an integrated circuit.
[0327] In addition, the control unit 81, which is a higher-level concept of a processor and an integrated circuit, can also be renamed as a "processing circuit."
[0328] In this embodiment, an example in which the control unit 81 is a processor that executes a program will be described. That is, the control unit 81 executes the optimization program 821 stored in the storage 82. The details of the optimization program 821 will be described later.
[0329] The control unit 81 controls the storage 82 , the memory 83 , and the communication unit 84 , and executes the optimization program 821 .
[0330] The memory 82 stores various programs executed by the control unit 81 , data referred to when the control unit 81 executes the various programs, data generated as a result of the control unit 81 executing the programs, and the like.
[0331] The storage 82 stores, for example, an optimization program 821 .
[0332] The storage 82 is, for example, a non-volatile memory such as a flash memory, a ROM, a hard disk, a solid state drive, or a memory card reader.
[0333] The memory 83 is a storage device that is directly accessed when the control unit 81 executes the processing of the program. Various programs and data stored in the storage 82 are copied to the memory 83 and temporarily stored.
[0334] The memory 83 is, for example, a volatile memory such as a RAM.
[0335] Furthermore, the control unit 81 usually temporarily stores the program stored in the storage 82 in the memory 83 , and executes the program by reading the program from the memory 83 .
[0336] The communication unit 84 includes a receiver for receiving data and a transmitter for transmitting data.
[0337] The communication unit 84 communicates with an external device using a receiver and a transmitter.
[0338] The input unit 85 receives input from the user and is, for example, a keyboard, a mouse, a touch pad, or a touch panel having a display function.
[0339] Next, a functional configuration example of the optimization device 8 of this embodiment is described.
[0340] Figure 7 An example of the functional structure of the optimization device 8 is shown.
[0341] exist Figure 7 In the example, the weight coefficient input unit 851 uses the input unit 85 to input the weight coefficient from the user of the optimization device 8.
[0342] The weight coefficient is used to calculate the production evaluation index.
[0343] The control unit 81 executes Figure 6 Optimization procedure 821 is shown.
[0344] Figure 7 The following schematically shows a state in which the control unit 81 executes the optimization program 821 .
[0345] The optimization program 821 includes programs for realizing the functions of the communication control unit 811 , the production cost calculation unit 812 , the production evaluation index calculation unit 813 , the determination unit 814 , and the instruction unit 815 .
[0346] In the following, for the sake of simplicity, the situation in which the control unit 81 executes the program to implement the respective functions of the communication control unit 811, the production cost calculation unit 812, the production evaluation index calculation unit 813, the determination unit 814, and the indication unit 815 will be described as the actions of the communication control unit 811, the production cost calculation unit 812, the production evaluation index calculation unit 813, the determination unit 814, and the indication unit 815.
[0347] In addition, the processing performed by the determination unit 814 corresponds to the "determination processing".
[0348] Furthermore, the communication control unit 811, the production cost calculation unit 812, the production evaluation index calculation unit 813, and the instruction unit 815 executed by the control unit 81 are equivalent to the "correction unit". Furthermore, the processing performed by the communication control unit 811, the production cost calculation unit 812, the production evaluation index calculation unit 813, and the instruction unit 815 is equivalent to the "correction processing".
[0349] Production cost calculation unit 812 performs Fig.44 Step S813.
[0350] Specifically, the production cost calculation unit 812 calculates the production cost based on the production equipment operation plan information, the public service equipment operation plan information, the consumption resource information, the environmental load information, and the supply equipment operation plan information.
[0351] The production cost calculation unit 812 calculates the production cost for each cost item such as the power purchase cost, labor cost, and environmental load cost.
[0352] The production cost calculation unit 812 outputs production cost information indicating the production cost for each cost item to the production evaluation index calculation unit 813 .
[0353] Furthermore, the production cost calculation unit 812 stores the production cost information in the production cost database 832. Furthermore, the production cost calculation unit 812 stores the production equipment operation plan information, the public service equipment operation plan information, the consumption resource information, the environmental load information and the supply equipment operation plan information in the main database 831.
[0354] The production evaluation index calculation unit 813 performs Fig.44 Step S814.
[0355] Specifically, the production evaluation index calculation unit 813 calculates a production evaluation index which is an index value of production cost.
[0356] The production evaluation index calculation unit 813 obtains the weight coefficient from the weight coefficient input unit 851. Then, the production evaluation index calculation unit 813 multiplies the amount of the cost by the corresponding weight coefficient according to each cost item of the production cost. Then, the production evaluation index calculation unit 813 adds up the multiplied values of each cost item to obtain the production evaluation index.
[0357] The production evaluation index calculation unit 813 outputs production evaluation index information indicating the production evaluation index to the determination unit 814 .
[0358] Furthermore, the production evaluation index calculation unit 813 stores the production evaluation index information in the production evaluation index database 833 .
[0359] The determination unit 814 performs Fig.44 Step S815.
[0360] That is, the determination unit 814 determines whether the production evaluation index indicated by the production evaluation index information is consistent with the target value.
[0361] The determination unit 814 acquires target value information indicating the target value from the target value database 834 .
[0362] Then, the determination unit 814 determines whether the production evaluation index indicated by the production evaluation index information matches the target value indicated by the target value information.
[0363] The determination unit 814 outputs the production evaluation index information and determination result information indicating the determination result to the instruction unit 815 .
[0364] The instruction unit 815 performs Fig.44 Step S816 or step S817.
[0365] Specifically, the instructing unit 815 determines that the production plan does not need to be corrected if the determination unit 814 determines that the production evaluation index matches the target value. If the production plan is not needed, the instructing unit 815 approves the production plan generated by the production plan generating device 4.
[0366] When the production plan is approved, the instruction unit 815 reads the production equipment operation plan information from the master database 831. Then, the instruction unit 815 outputs the read production equipment operation plan information to the communication control unit 811.
[0367] On the other hand, when the production evaluation index does not coincide with the target value, the instruction unit 815 determines that correction of the production plan is necessary.
[0368] Then, when it is determined that the production plan needs to be corrected, the instruction unit 815 outputs a correction plan generation instruction to the communication control unit 811 to cause the production plan generation device 4 to generate a correction plan for the production plan.
[0369] The correction plan generation instruction includes the change parameters to be reflected in the correction plan.
[0370] The communication control unit 811 receives the production equipment operation plan information, the public service equipment operation plan information, the consumed resource information, and the environmental load information from the production plan generating device 4. The communication control unit 811 outputs the received production equipment operation plan information, the public service equipment operation plan information, the consumed resource information, and the environmental load information to the production cost calculating unit 812.
[0371] Furthermore, the communication control unit 811 transmits the production equipment operation plan information, the public service equipment operation plan information, and the consumed resource information to the supply equipment operation plan generating device 7 .
[0372] Furthermore, the communication control unit 811 receives the supply equipment operation plan information from the supply equipment operation plan generating device 7. The communication control unit 811 outputs the received new supply equipment operation plan information to the production cost calculating unit 812.
[0373] Furthermore, when the instruction unit 815 determines that the production plan does not need to be corrected, the communication control unit 811 transmits the production equipment operation plan information to the display device 9 .
[0374] Furthermore, the communication control unit 811 transmits the correction plan generation instruction from the instruction unit 815 to the production plan generation device 4 .
[0375] Furthermore, the communication control unit 811 receives the i-th production equipment operation plan information, the i-th public service equipment operation plan information, the i-th resource consumption information, and the i-th environmental load information from the production plan generating device 4 .
[0376] The communication control unit 811 outputs the received i-th production equipment operation plan information, i-th public service equipment operation plan information, i-th resource consumption information, and i-th environmental load information to the production cost calculation unit 812 .
[0377] In addition, the communication control unit 811 sends the i-th production equipment operation plan information, the i-th public service equipment operation plan information, and the i-th consumption resource information to the supply equipment operation plan generating device 7 .
[0378] Furthermore, the communication control unit 811 receives the i-th supply equipment operation plan information from the supply equipment operation plan generating device 7. The communication control unit 811 outputs the received i-th supply equipment operation plan information to the production cost calculating unit 812.
[0379] When the communication control unit 811 receives the i-th production equipment operation plan information, the i-th public service equipment operation plan information, the i-th consumed resource information, and the i-th environmental load information, the production cost calculation unit 812 calculates the i-th production cost based on the i-th production equipment operation plan information, the i-th public service equipment operation plan information, the i-th consumed resource information, and the i-th environmental load information.
[0380] Then, the production cost calculation unit 812 outputs the i-th production cost information indicating the i-th production cost to the production evaluation index calculation unit 813 .
[0381] In addition, the production cost calculation unit 812 stores the i-th production cost information in the production cost database 832.
[0382] In addition, the production cost calculation unit 812 stores the i-th production equipment operation plan information, the i-th public service equipment operation plan information, the i-th resource consumption information, the i-th environmental load information and the i-th supply equipment operation plan information in the main database 831.
[0383] Then, the production evaluation index calculation unit 813 calculates the i-th production evaluation index which is the index value of the i-th production cost.
[0384] Furthermore, the production evaluation index calculation unit 813 outputs the i-th production evaluation index information indicating the i-th production evaluation index to the instruction unit 815 .
[0385] Furthermore, the production evaluation index calculation unit 813 stores the i-th production evaluation index information in the production evaluation index database 833 .
[0386] Furthermore, when the instruction unit 815 obtains the i-th production evaluation index information from the production evaluation index calculation unit 813 , it stores the obtained i-th production evaluation index information in the production plan change database 835 .
[0387] In addition, the instruction unit 815 determines whether all the correction plans of the production plan have been tried each time the i-th production evaluation index information is obtained. That is, the instruction unit 815 determines whether N new production evaluation index information for N correction plans has been obtained. Specifically, the instruction unit 815 determines whether the value i as the correction plan number is consistent with N. In addition, it is assumed that the instruction unit 815 is notified separately from the production plan generation unit 411 that the total number of correction plans is N.
[0388] When all the calibration plans have not been tried, the instruction unit 815 waits for acquisition of new production evaluation index information for the next calibration plan.
[0389] On the other hand, when all the correction plans have been tried, the instruction unit 815 selects the production evaluation index information indicating the minimum production evaluation index.
[0390] Then, the instruction unit 815 reads out the production equipment operation plan information in which the same correction plan number as the selected production evaluation index information is set from the main database 831. Then, the instruction unit 815 outputs the read production equipment operation plan information to the communication control unit 811.
[0391] The communication control unit 811 transmits the production equipment operation plan information obtained from the instruction unit 815 to the display device 9 .
[0392] ***Specific examples of information and explanation of actions***
[0393] Next, an operation example will be described using a specific example of information used in this embodiment.
[0394] In the following description, the public service equipment 3 is assumed to be a compressed air supply equipment and a water recycling equipment.
[0395] The compressed air supply equipment supplies compressed air as a resource to the production equipment 1 .
[0396] In addition, the water reuse facility supplies water as a resource to the production facility 1. In addition, the water reuse facility purifies the water used once so as to reuse it.
[0397] **Specific example of information used in the production plan generating device 4 and description of the operation of the production plan generating device 4**
[0398] First, information used in the production plan generating device 4 will be described.
[0399] Figures 8 to 12 , Figures 14 to 18 An example of production equipment information is shown.
[0400] The production equipment information includes process information, productivity information, process operation information, equipment operation information, calculation time information, calculation unit time information, production resource information, and environmental load substance information.
[0401] The process information shows the production process for producing the product.
[0402] The productivity information indicates the production time of each product in each production process.
[0403] The process operation information indicates the operation of equipment in each production process.
[0404] The device operation information shows the time taken for the device operation.
[0405] The calculation time information indicates the operable time of the production equipment 1 used for the calculation.
[0406] The calculation unit time information indicates the calculation unit time.
[0407] The production resource information shows the resources consumed in each production process.
[0408] The environmental load substance information shows environmental load substances discharged from each production process and resources consumed to reduce the environmental load substances.
[0409] In addition, before the production equipment operation plan generating unit 412 generates the production equipment operation plan, the production equipment information is obtained from the production equipment 1 and stored in the main database 431. Alternatively, when the production equipment operation plan generating unit 412 generates the production equipment operation plan, the production equipment operation plan generating unit 412 uses the communication control unit 413 to obtain the production equipment information from the production equipment 1.
[0410] Figure 8 An example of process information is shown.
[0411] Figure 8 The process information is the master data of the production process related to the machine types A, B, C, and D. The machine types A, B, C, and D are products.
[0412] like Figure 8 As shown, the process information consists of the production process, production line and process number.
[0413] In the item of production process, the process for production (production process) is shown.
[0414] In the item of the production line, the production line to which each production process belongs is shown.
[0415] The item of process number shows the order of processes. A production process with a smaller process number value is an upstream process, and a process with a larger process number value is a downstream process.
[0416] Here, processing refers to the process of processing a material to produce a component. Figure 8 In order to simplify the description, only the processing steps are shown in the production process items. In addition to the processing steps, the production process items also include assembly steps, inspection steps, etc. The assembly step is the step of assembling parts into a product. The inspection step is the step of checking whether the quality of the produced product meets the benchmark.
[0417] Fig. 9 Shows the sequence of production processes.
[0418] Fig. 9 The master data of the production process of machine types A, B, C, and D is shown in a flowchart. The production process of machine types A, B, C, and D passes through processing steps in four different production lines from the beginning of the process to the end.
[0419] Fig.10 An example of productive information is shown.
[0420] like Fig.10 As shown, the productivity information consists of production process, machine model, and production capacity.
[0421] In the production process items, it is shown Figure 8 The items of production process show the various production processes. The items of machine type show the products to be produced. The items of production capacity show the processing time required for each product in each production process.
[0422] exist Fig.10 In the example, the processing 1 step of model A has a production capacity of 14.4 seconds per piece. The processing 2 step of model A has a production capacity of 15.3 seconds per piece. The processing 3 step of model A has a production capacity of 12.5 seconds per piece. The processing 4 step of model A has a production capacity of 18.8 seconds per piece.
[0423] Fig.11 An example of process operation information is shown.
[0424] like Fig.11 As shown, the process action information consists of production processes and equipment actions.
[0425] In the production process items, it is shown Figure 8 The items of the production process show the various production steps. The items of the equipment operation show the operation of the production equipment 1.
[0426] In the equipment operation, startup is the action of starting the production equipment 1. Processing is the action of the production equipment 1 processing the product. Assembly is the action of the production equipment 1 assembling the product. Inspection is the action of the production equipment 1 inspecting the product. Standby is the action of setting the production equipment 1 to the standby state. End processing is the action performed by the production equipment 1 to end the processing of the production process. Stop is the action of stopping the production equipment 1.
[0427] In addition, Fig.11 In the figure, some parts are omitted due to cartographic reasons.
[0428] Fig.12 An example of device action information is shown.
[0429] like Fig.12 As shown, the equipment action information consists of production process, equipment action and action time.
[0430] In the production process items, it is shown Figure 8 The production process items are shown in the production process items. Fig.11 The item of device action shows the device action. The item of action time shows the time required for each device action.
[0431] Fig.14 An example of calculating time information is shown.
[0432] like Fig.14 As shown, the calculation time information is composed of the production process and the production process time.
[0433] The item of production process shows the start or end of the production process. The item of production process time shows the start time or end time of the production process.
[0434] Fig.15 An example of calculating unit time information is shown.
[0435] like Fig.15 As shown, the calculation unit time information is composed of items of calculation unit time.
[0436] The item of the calculation unit time shows the unit time for the production equipment operation plan generation unit 412 to calculate the processing status of the production process in the production equipment 1. The production equipment operation plan generation unit 412 generates the production equipment operation plan for each calculation unit time.
[0437] like Fig.15 As shown, the production equipment operation plan generating unit 412 generates the production equipment operation plan every 3600 seconds. In addition, the calculation unit time may be a time other than 3600 seconds. For example, the calculation unit time may be 7200 seconds, 10800 seconds, etc.
[0438] Figures 16 to 19 An example of production resource information for each production process is shown.
[0439] Fig.16 An example of production resource information in processing step 1 is shown.
[0440] Fig.17 An example of production resource information in the processing 2 step is shown.
[0441] Fig.18 An example of production resource information in three processing steps is shown.
[0442] Fig.19 An example of production resource information in four processing steps is shown.
[0443] like Figures 16 to 19 As shown, production resource information consists of production processes, equipment operations, resources, consumption, public service equipment and cost items.
[0444] In the production process items, it is shown Figure 8 The production process items are shown in the production process items. Fig.12 The equipment actions shown in the equipment action items are shown in the resource items. The resources used in the equipment actions shown in the equipment action items are shown in the consumption items. The consumption of resources is shown in the public service equipment items. The public service equipment 3 that is the supply source of resources is shown in the cost item items. The name of the resource in the cost management is shown in the cost item items.
[0445] For example, in Fig.16 In the example, at the start of process 1, electricity and workers are used as resources. The electricity consumption is 0.0139 kWh / unit. In addition, the worker consumption is 1 hour. The cost item of electricity is electricity, and the cost item of the worker is labor cost.
[0446] Fig. 20 An example of environmentally hazardous substance information for each production process is shown.
[0447] Fig. 20 An example of environmental load substance information in process 1 to process 4 is shown. Fig. 20 In the figure, some parts are omitted due to cartographic reasons.
[0448] like Fig. 20 As shown, the environmental load information consists of production processes, equipment operations, environmental load substances, emissions, reduced resources, consumption, and limit thresholds.
[0449] In the production process items, it is shown Figure 8 The production process items are shown in the production process items. Fig.12 The equipment actions shown in the equipment actions item are shown. The substances that cause environmental load are shown in the environmental load item. The emission amount of environmental load substances is shown in the emission amount item. The reduced resources used to reduce the emission of environmental load substances are shown in the resource reduction item. The consumption amount of reduced resources is shown in the consumption amount item. The upper limit value of the emission amount of environmental load substances is shown in the limit threshold item.
[0450] Fig.13An example of production plan information generated by the production plan generating unit 411 is shown.
[0451] like Fig.13 As shown, the production plan information consists of the target machine model, production process, production start time, production delivery date and production quantity.
[0452] The item of the target model shows the model to be produced. The item of the production process shows Figure 8 The production process items show the production process. The production start time item shows the time when each production process starts. The production delivery date item shows the completion date of the production of the target model product. The production quantity item shows the production quantity of the target model.
[0453] The production plan generation unit 411 generates a production plan based on the order data and production equipment information ( Figure 8 to Figure 12 , Figures 14 to 20 ) to generate production plan information.
[0454] Fig.21 An example of the production equipment operation plan information generated by the production equipment operation plan generating unit 412 is shown.
[0455] exist Fig.21 In the figure, some parts are omitted due to cartographic reasons.
[0456] Fig.21 The production equipment operation plan information consists of the action time, production machine type in each processing step, production quantity and equipment action.
[0457] In the action time item, it is shown Fig.15 The moment for each unit of time shown.
[0458] The item of the production model shows the model name of the model produced by the production facility 1 within a unit time starting from the operation time shown in the same row.
[0459] The item of the production quantity shows the production quantity of the model produced by the production facility 1 within a unit time starting from the operation time shown in the same row.
[0460] The item of facility operation shows the operation performed by the production facility 1 within a unit time starting from the operation time shown in the same row.
[0461] The production equipment operation plan generation unit 412 generates a production plan based on the production plan information ( Fig.13 ) and production equipment information ( Figure 8 to Figure 12 , Figures 14 to 20 ),generate Fig.21 The production equipment operation plan information shown in the example.
[0462] Specifically, the production equipment operation plan generation unit 412 Figure 8 Each production process shown in the process information is based on Fig.12 Device action information, Fig.10 productive information, Fig.11 Process action information and Fig.13 Production planning information is generated Fig.21 Production equipment operation plan information.
[0463] Here, the production equipment operation plan generation unit 412 is described as follows: Figure 8 The "Processing 1" generates Fig.21 An example of production equipment operation plan information.
[0464] In addition, in this embodiment, the time spent on the transportation of products between production processes is included in the production processing time of each production process. In addition, the transportation of products between production processes is implemented every 1 hour. Furthermore, the products produced in each production process are transported to the next production process.
[0465] The production equipment operation plan generation unit 412 Fig.11 The process action information obtains "start", "processing 1 processing", "standby", "end processing" and "stop" as the equipment actions of "processing 1".
[0466] For "Processing 1", the production equipment operation plan generation unit 412 Fig.12 The device action information obtains "1 hour" as the start action time, obtains "1 hour" as the end processing action time, and obtains "0 hours" as the stop action time.
[0467] In addition, for "Processing 1", the production equipment operation plan generation unit 412 Fig.10 The productivity information obtains "Product A" as the product and "14.4 seconds / piece" as the production capacity.
[0468] In addition, for "machine type A" and "processing 1", the production equipment operation plan generation unit 412 Fig.13 The production plan information obtains "2021 / 04 / 05 09:00" as the production start time and "6000 pieces" as the production quantity.
[0469] Moreover, for "Processing 1", "1 hour" is required as the start-up action time, and the production start time is "2021 / 04 / 05 09:00", so the production equipment operation plan generation unit 412 decides that the start of "Processing 1" will start at "2021 / 04 / 05 08:00". In addition, the production quantity of "Product A" is "6000 pieces", and the production capacity of "Product A" is "14.4 seconds / piece", so the production equipment operation plan generation unit 412 determines that "Processing 1" of "Processing 1" requires 24 hours (6000 pieces × 14.4 seconds ÷ 3600 seconds = 24 hours). Therefore, the production equipment operation plan generation unit 412 determines that 250 pieces (6000 pieces ÷ 24 hours = 250 pieces) of processing are performed in 1 hour. Furthermore, the production equipment operation plan generation unit 412 determines that "Processing 1" is completed from "2021 / 04 / 05 09:00" to "2021 / 04 / 06 9:00" 24 hours later. Fig.21 The "Processing 1 Production Quantity" from "2021 / 04 / 05 09:00" to "2021 / 04 / 05 08:00" is "250 pieces". In addition, "2021 / 04 / 06 09:00" which is the completion time of "Processing 1" is Fig.13 The production schedule is within the production delivery date of "2021 / 04 / 06 09:30".
[0470] The production equipment operation plan generation unit 412 determines that the “end process” of “processing 1” starts at “2021 / 04 / 06 09:00”.
[0471] Furthermore, for “Processing 1”, “1 hour” is required as the operation time for the end processing, and therefore, the production equipment operation plan generation unit 412 determines to perform “Stop” of “Processing 1” at “2021 / 04 / 06 10:00”.
[0472] The production equipment operation plan generating unit 412 performs the same processing on “processing 2”, “processing 3”, and “processing 4”.
[0473] The production equipment operation plan generation unit 412 sets the value obtained through the above process as Fig.21 Production equipment operation plan information.
[0474] Through the above process, the production equipment operation plan generation unit 412 generates Fig.21 Production equipment operation plan information.
[0475] Next, use Figure 22 to Figure 24 Describes public service equipment information.
[0476] The public service equipment information is composed of public service equipment action reservation information and public service resource information.
[0477] The public service equipment action plan information indicates the action plan of the public service equipment 3 .
[0478] The provision resource information shows the resources consumed by the common service equipment 3 .
[0479] In addition, before the resource load calculation unit 415 generates the public service equipment operation plan, the public service equipment information (the public service equipment action schedule information and the supply resource information) is obtained from the public service equipment 3 and stored in the main database 431. Alternatively, when the resource load calculation unit 415 generates the public service equipment operation plan, the public service equipment operation plan generation unit 414 may obtain the public service equipment information from the public service equipment 3 using the communication control unit 413.
[0480] Fig. 22 An example of public service equipment operation schedule information is shown.
[0481] More specifically, Fig. 22 An example of the common service equipment operation schedule information of the compressed air supply equipment is shown.
[0482] like Fig. 22 As shown, the public service equipment action schedule information is composed of action time, supply amount and equipment action.
[0483] In the action time item, the Fig.21 The action moment of the project is the same moment.
[0484] The item of the supply amount shows the amount of compressed air supplied from the common service facility 3 to the production facility 1 per unit time starting from the operation time shown in the same row.
[0485] The item of device operation shows the operation performed by the public service device 3 within a unit time starting from the operation time shown in the same row.
[0486] The “compression process” shown in the item of the equipment operation is an operation of compressing air and supplying the air to the production equipment 1 .
[0487] Fig.23 An example of public service resource information is shown.
[0488] More specifically, Fig.23 Example showing common service resource information for compressed air supply equipment
[0489] like Fig.23 As shown, the public service resource information consists of public service equipment, equipment actions, resources, consumption and cost items.
[0490] In the item of public service facilities, the name of the public service equipment 3 is shown.
[0491] In the device action items, the Fig. 22 The device actions are shown in the Device Action column.
[0492] The resource item shows the resources consumed by the common service equipment 3 when the equipment operates.
[0493] The item of consumption amount shows the amount of resources consumed by the common service equipment 3 when the equipment operates.
[0494] In the cost item, the name of the resource in cost management is shown.
[0495] Here, compressed air is not recorded as a resource because compressed air does not incur any cost, that is, it is a resource without a cost item, and therefore, there is no need to consider the consumption amount.
[0496] Fig.24 An example of the public service facility operation plan information generated by the public service facility operation plan generating unit 414 is shown.
[0497] More specifically, Fig.24 An example of the common service equipment operation plan information of the compressed air supply equipment is shown.
[0498] like Fig.24 As shown, the public service equipment operation status information is composed of public service equipment, action time, supply quantity, equipment action, and public service equipment resources.
[0499] In the public service equipment project, it is shown Fig.23 The public service equipment items are shown in the public service equipment.
[0500] In the action time item, it is shown Fig. 22 The action time shown in the action time item.
[0501] In the supply quantity items, it is shown Fig. 22 The supply quantity of the item shown is the supply quantity.
[0502] In the device action items, it is shown Fig. 22 The device actions shown in the device action items.
[0503] In the public service equipment resource items, it is shown Fig.23 The resource items show the resources and the consumption items show the consumption.
[0504] Fig.25Examples of the consumed resource information and the environmental load information generated by the resource load calculation unit 415 are shown.
[0505] exist Fig.25 In the , the consumption resource information and environmental load information are integrated. Fig.25 Different, the resource consumption information and the environmental load information are set as different information.
[0506] exist Fig.25 In the information, the values shown in the items of the operation time and the consumed resource items correspond to the consumed resource information. In addition, the values shown in the items of the operation time and the environmental load items correspond to the environmental load information.
[0507] In addition, Fig.25 In the figure, some parts are omitted due to cartographic reasons.
[0508] exist Fig.25 In the action time item, the Fig.21 The action moment of the project is the same moment.
[0509] The resource consumption items show the amount of resources consumed in each process and the total amount of resources consumed in all processes. Specifically, the resource consumption items are composed of the power consumption in each process, the total value of the power consumption, the compressed air volume in each process, the total value of the compressed air volume, the labor time in each process, and the total value of the labor time.
[0510] The environmental load item shows the environmental load emission amount in each process and the total value of the environmental load emission amount. Specifically, the environmental load item is composed of the CO2 emission amount in each process and the total value of the CO2 emission amount.
[0511] In addition, the resource load calculation unit 415 is based on Figures 16 to 19 Production resource information, Fig. 20 Environmental load information is generated Fig.25 resource consumption information (items of resource consumption) and environmental load information (items of environmental load).
[0512] Here, the resource load calculation unit 415 is also explained Figure 8 Generated by "Processing 1" Fig.25 Examples of resource consumption information and environmental load information.
[0513] For "Processing 1", the resource load calculation unit 415 calculates Fig.16 The production resource information includes the values recorded in the resource item, the values recorded in the consumption item, and the values recorded in the cost item for each equipment operation.
[0514] Then, the resource load calculation unit 415 uses the Fig.16 The value obtained from the production resource information is generated Fig.25 The value of resource consumption information (items that consume resources).
[0515] Here, yes Fig.25 The process of deriving the value of "Processing 1 Power Consumption" is described below.
[0516] The resource load calculation unit 415 Fig.21 Extract the production equipment operation plan information at each action moment Fig.21 The value of "Processing 1 Equipment Action".
[0517] In addition, the resource load calculation unit 415 Fig.16 In "Device Action" of , extract the row in which the value corresponding to the extracted value is described.
[0518] Furthermore, the resource load calculation unit 415 extracts the value of “consumption amount” of “electricity” described in the extracted row.
[0519] Next, the resource load calculation unit 415 compares the extracted “consumption amount” value with Fig.21 Multiply the value of "Processing 1 Production Quantity" by .
[0520] Furthermore, the resource load calculation unit 415 extracts Fig.24 The value of the "public service equipment resource" at the same action time of the public service equipment operation plan information.
[0521] Then, the resource load calculation unit 415 sets the sum of the multiplied value and the extracted value of the "public service equipment resource" as Fig.25 The "power consumption of process 1" at the same operation time.
[0522] For example, for Fig.21 At "2021 / 04 / 05 09:00", the resource load calculation unit 415 will Fig.16 The value of "Power consumption" of "Processing 1" of "Processing 1" ("0.0463") is the same as Fig.21 In addition, the resource load calculation unit 415 multiplies the value of "Processing 1 Production Quantity" ("250"). Fig.24 The value of "public service equipment resource" ("20kwh") at "2021 / 04 / 05 09:00" is added to the multiplied value. Then, the resource load calculation unit 415 sets the added value to Fig.25 "Processing 1 power consumption" at "2021 / 04 / 05 09:00".
[0523] The resource load calculation unit 415 performs the same processing on “Processing 2”, “Processing 3”, and “Processing 4”.
[0524] Then, the resource load calculation unit 415 totals the power consumption of each of "Processing 1", "Processing 2", "Processing 3", and "Processing 4" at each operation time. Furthermore, the resource load calculation unit 415 sets the total value as Fig.25 The "Total Electricity Consumption" item.
[0525] The resource load calculation unit 415 performs the same operation for the compressed air volume and the labor time.
[0526] Furthermore, for "Processing 1", the resource load calculation unit 415 calculates the resource load for each device operation from Fig. 20 The environmental load information acquires the value of the item of “environmentally hazardous substances”, the value of the item of “emission amount”, the value of the item of “resource reduction”, and the value of the item of “consumption amount”.
[0527] In addition, the resource load calculation unit 415 uses Fig. 20 The environmental load information is obtained by generating Fig.25 The value of the environmental load information (item of environmental load).
[0528] Here, yes Fig.25 The process of deriving the value of "Processing 1CO2 emissions" is explained.
[0529] The resource load calculation unit 415 Fig.21 Extract the production equipment operation plan information at each action moment Fig.21 The value of "Processing 1 Equipment Action".
[0530] In addition, the resource load calculation unit 415 Fig. 20 In "Device Action" of , extract the row in which the value corresponding to the extracted value is described.
[0531] Furthermore, the resource load calculation unit 415 extracts the value of “emission amount” described in the extracted row.
[0532] Next, the resource load calculation unit 415 compares the extracted “emission amount” value with Fig.21 Multiply the value of "Processing 1 Production Quantity" by .
[0533] Then, the resource load calculation unit 415 sets the multiplication value to Fig.25 The "CO2 emissions per processing unit" for the same action moment.
[0534] For example, for Fig.21 "2021 / 04 / 05 09:00" will Fig. 20The value of "emissions" of "processing 1" of "processing 1" ("0.0488" and Fig.21 The resource load calculation unit 415 then sets the multiplied value to Fig.25 "Processing 1CO2 emissions" at "2021 / 04 / 05 09:00".
[0535] The resource load calculation unit 415 performs the same processing on “Processing 2”, “Processing 3”, and “Processing 4”.
[0536] Then, the resource load calculation unit 415 sums up the CO2 emissions of each of "Processing 1", "Processing 2", "Processing 3" and "Processing 4" at each operation time. Furthermore, the resource load calculation unit 415 sets the sum to Fig.25 The “Total CO2 emissions” item.
[0537] **Specific example of information used by the supply equipment operation plan generating device 7 and description of the operation of the supply equipment operation plan generating device 7**
[0538] Next, information used by the supply equipment operation plan generating device 7 will be described.
[0539] In this embodiment, the renewable energy supply device 5 has Fig.26 The structure shown.
[0540] like Fig.26 As shown, there are four EVs for employee transportation in the renewable energy supply facility 5. In addition, there are four EV chargers and dischargers. In addition, there is one storage battery. In addition, there is one PV power generation device.
[0541] The renewable energy supply facility 5 supplies the electric power generated by the renewable energy supply facility 5 to the EV for employee transportation, the production facility 1 , and the public service facility 3 .
[0542] Furthermore, during the unit time when the power supply is insufficient, the renewable energy supply facility 5 supplies power purchased from the power company as an auxiliary power supply facility (purchased power) to the employee pick-up EV, the production facility 1 , and the public service facility 3 .
[0543] Figure 27 to Figure 29 An example of renewable energy supply equipment information is shown.
[0544] The renewable energy supply equipment information includes maximum power information, PV equipment information, and storage battery information.
[0545] Before the power generation plan generation unit 711 generates the power generation plan, the renewable energy supply equipment information (maximum power information, PV equipment information, battery information) is obtained from the renewable energy supply equipment 5 and stored in the main database 730. Alternatively, when the power generation plan generation unit 711 generates the power generation plan, the power generation plan generation unit 711 may obtain the renewable energy supply equipment information from the renewable energy supply equipment 5 using the communication control unit 714.
[0546] Fig. 27 An example of maximum power information is shown.
[0547] The maximum power information indicates the maximum power that can be supplied by the renewable energy supply device 5. In the present embodiment, the maximum power of the renewable energy supply device 5 is 500 kW.
[0548] Fig.28 An example of PV system information is shown.
[0549] like Fig.28 As shown, the PV equipment information consists of the building laying area, panel power generation output, panel laying area, number of panels, and total power generation output.
[0550] Fig.29 An example of battery equipment information is shown.
[0551] like Fig.29 As shown, the battery equipment information consists of battery capacity and charge and discharge efficiency.
[0552] Fig.30 An example of weather forecast information is shown.
[0553] Figure 5 The weather forecast information input unit 751 shown is used to input weather forecast information.
[0554] like Fig.30 As shown, the weather forecast information is composed of the time corresponding to the unit time and the weather forecast at each time.
[0555] Fig.31 An example of PV power generation plan information is shown.
[0556] The PV power generation plan information shows the PV power generation plan generated by the power generation plan generation unit 711 .
[0557] like Fig.31 As shown, the PV power generation plan information is composed of the operation time and the PV power generation amount.
[0558] The power generation plan generation unit 711 uses weather forecast information ( Fig.30 ) and PV device information ( Fig.28), predict PV power generation per unit time and generate a PV power generation plan.
[0559] In the action time item, the Fig.21 The action moment of the project is the same moment.
[0560] The PV electric power generation amount item shows the PV electric power generation amount predicted by the electric power generation plan generation unit 711 .
[0561] Fig.32 An example of EV operation plan information is shown.
[0562] The EV operation plan information shows the EV operation plan generated by the EV operation plan generation unit 712. The EV operation plan generation unit 712 generates an EV operation plan based on the production equipment operation plan information ( Fig.21 ) and public service equipment operation plan information ( Fig.24 ), generate EV operation plan.
[0563] like Fig.32 As shown, the EV operation plan information is composed of EV number, factory arrival date, factory arrival time, factory departure date, factory departure time, arrival scheduled charging rate, and departure scheduled charging rate.
[0564] In addition, the charging rates [%] in the “planned charging rate at arrival” and the “planned charging rate at departure” are calculated according to Formula 1.
[0565] Formula 1: Charging rate [%] = EV's remaining capacity [kwh] ÷ EV's maximum capacity [kwh]
[0566] Furthermore, the “factory” includes both the production facility 1 and the public service facility 3 .
[0567] Fig.33 An example of demand-side power consumption information is shown.
[0568] like Fig.33 As shown, the demand-side power consumption information is composed of the operation time, the power consumption of the production equipment, the power consumption of the public service equipment, and the power consumption of the demand side.
[0569] In the action time item, the Fig.21 The action moment of the project is the same moment.
[0570] The item of the amount of power consumption of the production facility 1 shows the amount of power consumption in the production facility 1 .
[0571] The item of the amount of power consumed by the public service equipment 3 shows the amount of power consumed by the public service equipment 3 .
[0572] The item of demand-side power consumption shows the total value of power consumption of production facilities and power consumption of public service facilities.
[0573] The supply equipment operation plan generation unit 713 generates the resource consumption information ( Fig.25 ) is used as the value of "power consumption" Fig.33 In addition, the supply equipment operation plan generation unit 713 generates the public service equipment operation plan information ( Fig.24 ) is used as the value of the Public Service Equipment Resource Fig.33 of “electricity consumption by public service equipment”.
[0574] Fig.34 An example of EV charge and discharge amount information is shown.
[0575] like Fig.34 As shown, the EV charge and discharge amount information is composed of the operation time and the EV charge and discharge amount.
[0576] The EV charge / discharge amount item shows the total charge / discharge amount of the four EVs. A positive EV charge / discharge amount indicates discharge. On the other hand, a negative EV charge / discharge amount indicates charge.
[0577] The supply equipment operation plan generation unit 713 generates a supply equipment operation plan based on the EV operation plan information ( Fig.32 ) to generate EV charge and discharge information.
[0578] Fig.35 An example of supply equipment operation plan information is shown.
[0579] like Fig.35 As shown, the supply equipment operation plan information consists of the operation time, demand-side power consumption, PV power generation, PV power supply, battery charge and discharge, EV charge and discharge, and supply and demand power purchase.
[0580] In the action time item, the Fig.21 The action moment of the project is the same moment.
[0581] The supply equipment operation plan generating unit 713 generates supply equipment operation plan information through the following procedure.
[0582] The supply equipment operation plan generation unit 713 uses the demand side power consumption information ( Fig.33 ) as the value of “demand side power consumption”.
[0583] In addition, the supply equipment operation plan generation unit 713 uses the PV power generation plan information ( Fig.31 ) as the value of “PV power generation”.
[0584] Furthermore, the supply equipment operation plan generating unit 713 determines the value of the “PV power supply amount” through the following procedure.
[0585] When “demand-side power consumption ≥ PV power generation”, the supply equipment operation plan generation unit 713 uses the value of “PV power generation” as the value of “PV power supply”.
[0586] On the other hand, when “demand-side power consumption amount <PV power generation amount”, the supply equipment operation plan generation unit 713 uses the value of “demand-side power consumption amount” as the value of “PV power supply amount”.
[0587] Furthermore, the supply equipment operation plan generating unit 713 determines the value of the "battery charge / discharge amount" through the following procedure.
[0588] When “demand-side power consumption amount <PV power generation amount”, the supply equipment operation plan generation unit 713 calculates the value of “battery charge / discharge amount” according to Equation 2.
[0589] On the other hand, in the case of "demand side power consumption ≥ PV power generation", if "(battery remaining capacity × charge and discharge efficiency) ≥ (demand side power consumption - PV power generation)", the supply equipment operation plan generation unit 713 calculates the value of "battery charge and discharge capacity" according to Formula 3. On the other hand, if "(battery remaining capacity × charge and discharge efficiency) < (demand side power consumption - PV power generation)", the supply equipment operation plan generation unit 713 calculates the value of "battery charge and discharge capacity" according to Formula 4.
[0590] In addition, "Charge and discharge efficiency" is listed in the battery equipment information ( Fig.29 ) is shown in .
[0591] Formula 2: Battery charge and discharge amount = (demand side power consumption - PV power generation) × charge and discharge efficiency
[0592] Formula 3: Battery charge and discharge amount = (demand side power consumption - PV power generation)
[0593] Formula 4: Battery charge and discharge capacity = battery remaining capacity × charge and discharge efficiency
[0594] In addition, the supply equipment operation plan generation unit 713 uses the EV charge and discharge amount information ( Fig.34 )’s “EV charge and discharge amount” is used as the “EV charge and discharge amount”’s value.
[0595] Furthermore, the supply equipment operation plan generating unit 713 calculates the value of the "supply and demand purchase power amount" according to Formula (5).
[0596] Formula 5: Power purchased by supply and demand = Power consumed by demand side - PV power supply - Battery discharge - EV charge and discharge
[0597] Fig.35 The transition of the electric power amount per unit time shown in the items of “battery charge / discharge amount” and “EV charge / discharge amount” corresponds to the power storage plan and the discharge plan.
[0598] Furthermore, the change in the amount of electric power per unit time shown in the item “Supply and demand purchase power amount” corresponds to the purchase plan.
[0599] **Specific example of information used by the optimization device 8 and description of the operation of the optimization device 8**
[0600] Next, the information used by the optimization device 8 is explained.
[0601] Fig.36 An example of power unit price information is shown.
[0602] like Fig.36 As shown, the electricity unit price information consists of a time period, an electricity unit price, and remarks.
[0603] exist Fig.36 , an example in which 24 hours are divided into six time periods is shown. The power unit price shows the unit price when purchasing power from the auxiliary power supply equipment in each time period.
[0604] The power unit price information is stored in the main database 831 .
[0605] Fig.37 An example of supply and demand electricity purchase cost information is shown.
[0606] like Fig.37 As shown, the supply and demand electricity purchase cost information consists of the action time, the amount of electricity purchased, and the electricity purchase cost.
[0607] In the action time item, the Fig.21 The action moment of the project is the same moment.
[0608] In the purchased electricity amount item, supply equipment operation plan information ( Fig.35 )’s supply and demand of electricity purchase power.
[0609] The production cost calculation unit 812 multiplies the value of the purchased electric power by the electric power unit price information ( Fig.36 )’s electricity unit price, and obtains the electricity purchase cost.
[0610] Fig.38 An example of service unit price information is shown.
[0611] like Fig.38As shown, the labor unit price information is composed of the working time period category, labor unit price, and working time period.
[0612] exist Fig.38 In the example of , there are 4 working time periods on weekdays and 6 working time periods on weekends and holidays. In the item of the working time period category, the names of the 6 working time periods are shown.
[0613] The labor unit price item shows the labor cost per hour of one employee for each work time period category.
[0614] The labor unit price information is stored in the production evaluation index calculation unit 813.
[0615] Fig.39 An example of the worker headcount information is shown.
[0616] like Fig.39 As shown, the operator number information consists of the production process and the number of operators.
[0617] In the item of production process, each production process of process 1 to process 4 is shown.
[0618] The item of the number of workers shows the number of workers required in each production process.
[0619] The information on the number of operators is stored in the main database 831.
[0620] Fig.40 An example of CO2 emission unit price information is shown.
[0621] like Fig.40 As shown, the CO2 emission unit price information consists of electricity-CO2 conversion and CO2 emission unit price.
[0622] The item of electricity-CO2 conversion shows a value for converting the amount of power consumption into the amount of CO2 emissions.
[0623] The item of CO2 emission unit price shows the cost per 1 kg of CO2.
[0624] The CO2 emission unit price information is stored in the main database 831 .
[0625] Fig.41 An example of production cost information is shown.
[0626] like Fig.41 As shown, the production cost information consists of object, electricity, air, labor cost, CO2, and total.
[0627] exist Fig.41In the example of , the production cost of the entire supply and demand is shown. The production cost of the entire supply and demand refers to the total cost incurred by the production equipment 1, the public service equipment 3 and the supply equipment operation plan generation device 7.
[0628] The item of electricity shows the cost of electricity consumed in the production facility 1 , the public service facility 3 , and the supply facility operation plan generating device 7 .
[0629] The item of air shows the cost of air consumed in the production facility 1 , the public service facility 3 , and the supply facility operation plan generating device 7 .
[0630] The labor cost item shows the cost of labor consumed in the production facility 1 , the public service facility 3 , and the supply facility operation plan generating device 7 .
[0631] The item of CO 2 shows the cost of environmental load consumed in the production facility 1 , the public service facility 3 , and the supply facility operation plan generating device 7 .
[0632] The total items show the totals of the values of electricity, air, labor costs, and CO2.
[0633] The production cost calculation unit 812 calculates the power purchase cost information based on the supply and demand ( Fig.37 ) and get the value of "electricity".
[0634] The production cost calculation unit 812 calculates the labor cost based on the labor cost information ( Fig.38 )、Number of operators information( Fig.39 ) to get the value of “labor fee”.
[0635] The production cost calculation unit 812 calculates the environmental load information based on the environmental load information ( Fig.25 )、Supply and demand electricity purchase cost information( Fig.37 )、CO2 emission unit price information( Fig.40 ) to get the value of "CO2".
[0636] The production evaluation index calculation unit 813 calculates the production cost information based on the production cost information ( Fig.41 ), calculate the production evaluation index.
[0637] Specifically, the production evaluation index calculation unit 813 calculates the production evaluation index through the following process.
[0638] In the present embodiment, the production evaluation index is classified into productivity, energy efficiency, and environmental load.
[0639] The production evaluation index of productivity is obtained by multiplying the labor cost of each production process by the load time and dividing the multiplied value by the production quantity (Formula 6).
[0640] The production evaluation index of energy efficiency is obtained by multiplying the power consumption cost of each production process by the load time and dividing the multiplied value by the load time (Formula 7).
[0641] The production evaluation index of the environmental load is obtained by the sum of the values obtained by dividing the environmental load cost of each production process by the load time (Formula 8).
[0642] Here, the load time is obtained by subtracting the planned downtime time from the working time of the factory based on the current production plan as shown in Formula 9.
[0643] In addition, here, only labor costs are used when calculating the productive production evaluation index. In addition to labor costs, consumable resources other than power consumption, such as material costs, may also be used when calculating the productive production evaluation index. In addition, production evaluation indicators of consumable resources other than power consumption, such as material costs, may also be calculated.
[0644] Formula 6: (Productivity) = Σ(Labor Cost) × (Load Time) / (Production Quantity)
[0645] Formula 7: (Energy efficiency) = Σ(power consumption cost) × (load time) / (production quantity)
[0646] Formula 8: (Environmental load) = Σ(Environmental load cost) × (Load time) / (Production quantity)
[0647] Formula 9: (Load time) = (Operation time) - (Planned rest time)
[0648] Furthermore, the production evaluation index calculation unit 813 generates a final production evaluation index according to the production evaluation indexes of energy efficiency, productivity, and environmental load according to Formula 10. In addition, the more appropriate the production plan is, the smaller the value of the production evaluation index obtained by Formula 10 is.
[0649] Formula 10: (Production evaluation index) = w1×(Productivity) + w2×(Energy efficiency) + w3×(Environmental load)
[0650] w1, w2, w3: weight coefficients (set by user) (w1+w2+w3=1)
[0651] The weight coefficients w1, w2, and w3 can be appropriately set by the user according to the environment of the production site, the priority of evaluation, the digital alignment of each item, etc. In addition, when all the weight coefficients are added together, 1 is obtained.
[0652] Fig.42 An example of the production evaluation index information generated by the production evaluation index calculation unit 813 is shown.
[0653] like Fig.42 As shown, the production evaluation index information is composed of object, productivity, energy efficiency, environmental load, and total.
[0654] In addition, Fig.42 In the example of , the production evaluation index calculated by w1=0.1, w2=0.05, and w3=0.85 is shown.
[0655] The determination unit 814 obtains the target value information from the target value database 834 .
[0656] Fig.43 An example of target value information is shown.
[0657] The target value information shows the target value of the production evaluation index.
[0658] The determination unit 814 compares the value of the "target value" with the production evaluation index.
[0659] The determination unit 814 determines the production evaluation index information ( Fig.42 )’s production evaluation index (total) is compared with the target value information to determine whether the production plan needs to be corrected.
[0660] If the production evaluation index information ( Fig.42 ) is below the target value, the determination unit 814 determines that the production plan does not need to be corrected. On the other hand, if the production evaluation index information ( Fig.42 ) is greater than the target value, the determination unit 814 determines that the production plan needs to be corrected.
[0661] In addition, the target value can be arbitrarily set by the user of the optimization device 8.
[0662] When the determination unit 814 determines that the production plan needs to be corrected, the instruction unit 815 instructs the production plan generating device 4 to generate a correction plan of the production plan by the exhaustive method as described above.
[0663] Fig.65 An example of the production plan correction plan information generated by the production plan generating unit 411 is shown.
[0664] like Fig.65 As shown in the figure, the production plan correction plan information consists of the correction plan number, production process, target machine model, production start time, production delivery date and production quantity. Fig.65 In FIG. 1 , for simplicity, a correction plan for the production plan is shown that targets only the model B and the model D manufactured by process 2.
[0665] In the item of the calibration plan number, a number corresponding to the number of calibration plans generated by the production plan generation unit 411 is shown. Fig.65 It shows that N correction cases are generated).
[0666] In the item of the target model, the model of the target of calibration is shown.
[0667] In the production process item, the production process of the object of correction is shown. In the production process item, Figure 8 The arbitrary production process shown in the production process item.
[0668] The item of production start time shows a correction plan of the production start time. That is, the item of production start time shows a correction plan of the time when the production process shown in the item of production process starts.
[0669] The item of production end time shows a correction plan of the production end time. That is, the item of production end time shows a correction plan of the time when the production process shown in the item of production process ends.
[0670] The item of production quantity shows a correction plan of the production quantity. That is, the item of production quantity shows a correction plan of the production quantity of the model shown in the item of target model.
[0671] The production plan generation unit 411 generates a calibration plan according to the change parameter specified by the calibration plan generation instruction. In the calibration plan generation instruction, at least one of "production quantity", "production sequence" and "production start time" is specified as the change parameter.
[0672] Here, in the calibration plan generation instruction, "production quantity", "production sequence" and "production start time" are designated as change parameters.
[0673] Since the "production quantity" is designated as the change parameter, the production plan creation unit 411 creates a correction plan for changing the production quantities of model B and model D.
[0674] Furthermore, since the “production sequence” is designated as the change parameter, the production plan creation unit 411 creates a correction plan for changing the production sequence of the model B and the model D.
[0675] Furthermore, since the “production start time” is designated as the change parameter, the production plan creation unit 411 creates a correction plan for changing the production start time of the model B and the model D.
[0676] exist Fig.13 In the production plan of the production plan information, it is planned to produce 800 units of model B through process 2. In addition, it is planned to produce 290 units of model D through process 2.
[0677] The production plan generation unit 411 generates a correction plan to change the original plan of producing 800 units of model B and 290 units of model D in process 2. That is, the production plan generation unit 411 changes the production number of model B within the range of 0 to 799 units, and changes the production number of model D within the range of 0 to 279 units. Then, the production plan generation unit 411 generates N correction plans that cover all combinations of the production number of model B and the production number of model D in process 2.
[0678] exist Fig.65 In the calibration case number: 1, the production quantity of model B and model D is 0. In the calibration case number: K, the production quantity of model B and model D is 50. In the calibration case number: N, the production quantity of model B is 799 and the production quantity of model D is 289.
[0679] In addition, Fig.13 In the production plan of the production plan information, it is planned to produce model D after producing model B in process 2.
[0680] The production plan generation unit 411 generates a correction plan to change the original plan of producing model D after producing model B. That is, the production plan generation unit 411 generates a correction plan in which model D is produced first and model B is produced later.
[0681] exist Fig.65 The calibration plan number: K shows that the model D is produced first and the model B is produced after the production of the model D is completed.
[0682] In addition, Fig.13 In the production plan of the production plan information, the production start time of process 2 is "2021 / 04 / 05 09:00".
[0683] The production plan generation unit 411 generates a correction plan to change the original plan of starting the processing 2 at "2021 / 04 / 05 09:00". That is, the production plan generation unit 411 generates a correction plan to start the processing 2 at a different time.
[0684] exist Fig.65 In the correction case number: N, it is shown that the correction case for processing 2 started at "2021 / 04 / 05 03:00".
[0685] When generating a correction plan for changing the production start time, the production plan generating unit 411 first calculates the width by which the production start time of the process 2 can be changed (production start time changeable width).
[0686] The start time of the variable width at the production start time is the earliest time that production can be produced. The end time of the variable width at the production start time is the time obtained by subtracting the production time from the production delivery time. For example, if the delivery date of model B and model D is "2021 / 04 / 06 08:30", and the total production time of model B and model D is 20 hours, then "2021 / 04 / 05 12:30", which is obtained by subtracting 20 hours from "2021 / 04 / 06 08:30" which is the delivery date, is the end time of the variable width at the production start time.
[0687] Next, the production plan generation unit 411 refers to the production start time interval information. The production start time interval information shows the unit for changing the production start time by the production plan generation unit 411. Specifically, the production start time interval information shows time units such as "1 hour" and "30 minutes".
[0688] Here, for the sake of simplicity, it is assumed that the changeable width of the production start time of process 2 is "2021 / 04 / 05 03:00" to "2021 / 04 / 05 09:00". In this case, when "1 hour" is indicated in the production start time interval information, the production plan generation unit 411 generates a correction plan for the production start time of process 2 in units of 1 hour, such as "2021 / 04 / 05 03:00", "2021 / 04 / 05 04:00", "2021 / 04 / 05 05:00"... "2021 / 04 / 05 08:00". On the other hand, when "30 minutes" is indicated in the production start time interval information, the production plan generation unit 411 generates a correction plan for the production start time of processing 2 in units of 30 minutes, such as "2021 / 04 / 05 03:00", "2021 / 04 / 05 03:30", "2021 / 04 / 05 04:00", "2021 / 04 / 05 04:30", ... "2021 / 04 / 05 08:00", "2021 / 04 / 05 08:30".
[0689] The production plan generating unit 411 generates a calibration plan in such a manner as to include all combinations of change parameters designated in the calibration plan generating instruction.
[0690] Then, the production plan generating unit 411 generates a new production plan for each correction plan.
[0691] Here, for the sake of simplicity, it is assumed that model B and model D can be produced in all processing steps (processing 1, processing 3, and processing 3) except processing 2. That is, the production line of model B and model D includes processing 1, processing 3, and processing 3.
[0692] For example, in Fig.65 In the correction case number: 1, the number of model B and model D produced by process 2 is 0. Therefore, the production plan generation unit 411 generates a new production plan to produce 800 model B and 290 model D in process 1, process 3, and process 3 in total. Fig.65 In the correction plan number: K of , the number of model B and model D produced by process 2 is 50. Therefore, the production plan generation unit 411 generates a new production plan to produce 750 model B and 240 model D in the total of process 1, process 3, and process 4.
[0693] Then, as described above, after trying all the correction plans, the instruction unit 815 selects the production plan that obtains the minimum production evaluation index.
[0694] ***Comparison between the sequential method and the synchronous method***
[0695] Next, the optimization method of the production plan of the technology of Patent Document 1 and the optimization method of the production plan of the present embodiment are compared.
[0696] Hereinafter, the production plan optimization method of the technology of Patent Document 1 is referred to as a sequential method. In addition, the production plan optimization method of the present embodiment is referred to as a synchronous method.
[0697] Fig.46 An example of production plan information optimized in a sequential manner is shown. Fig.46 Corresponds to Fig.13 .
[0698] In the sequential method, when making a production plan, all production processes are performed during the night time period when the electricity price is low, within the range that does not incur overtime labor costs. Therefore, in the sequential method, a production plan can be made that suppresses overtime costs and has low electricity costs.
[0699] However, in the sequential method, the power supply of the renewable energy supply equipment is not taken into consideration when the production plan is prepared.
[0700] Fig.47 An example of production plan information optimized by synchronization is shown. Fig.47 Corresponds to Fig.13 .
[0701] Right now, Fig.47 The production plan information showing the production plan that obtains the minimum production evaluation index after generating the correction plan of the production plan by the exhaustive method.
[0702] Fig.48 Show according to Fig.46The example of production equipment operation plan information generated based on the production plan information of the sequential method is shown.
[0703] Right now, Fig.48 Corresponds to Fig.21 .
[0704] Fig.49 Show according to Fig.46 The example shown is an example of resource consumption information and environmental load information generated based on production plan information in a sequential manner.
[0705] Right now, Fig.49 Corresponds to Fig.25 .
[0706] Fig.50 Show according to Fig.47 The example of production equipment operation plan information generated based on the synchronous production plan information is shown.
[0707] Right now, Fig.50 Corresponds to Fig.21 .
[0708] Fig.51 Show according to Fig.47 The example shown is an example of resource consumption information and environmental load information generated based on production plan information in a synchronous manner.
[0709] Right now, Fig.51 Corresponds to Fig.25 .
[0710] Fig.52 Show according to Fig.46 The example shown is an example of demand-side power consumption information generated based on the production plan information of the sequential method.
[0711] Right now, Fig.52 Corresponds to Fig.33 .
[0712] Fig.53 Show according to Fig.47 The example shown is an example of demand-side power consumption information generated based on the production plan information of the synchronous method.
[0713] Right now, Fig.53 Corresponds to Fig.33 .
[0714] Fig.54 Show according to Fig.46 The example shown is supply equipment operation plan information generated based on the production plan information of the sequential method.
[0715] Right now, Fig.52 Corresponds to Fig.35 .
[0716] Fig.55 Show according to Fig.47 The example of supply equipment operation plan information generated based on the synchronous production plan information is shown.
[0717] Right now, Fig.55 Corresponds to Fig.35 .
[0718] Fig.56 Show according to Fig.46 The example of supply and demand electricity purchase cost information generated based on the production plan information of the successive method is shown.
[0719] Right now, Fig.56 Corresponds to Fig.37 .
[0720] Fig.57 Show according to Fig.47 The example of supply and demand power purchase cost information generated based on the production plan information of the synchronous method is shown.
[0721] Right now, Fig.57 Corresponds to Fig.37 .
[0722] Fig.58 Show according to Fig.46 An example of production cost information generated based on production plan information in a sequential manner is shown.
[0723] Right now, Fig.58 Corresponds to Fig.41 .
[0724] Fig.59 Show according to Fig.47 An example of production cost information generated based on production plan information in a synchronous manner is shown.
[0725] Right now, Fig.59 Corresponds to Fig.41 .
[0726] Fig.60 Show according to Fig.46 The example of production evaluation index information generated based on the production plan information of the sequential method is shown.
[0727] Right now, Fig.60 Corresponds to Fig.42 .
[0728] Fig.61 Show according to Fig.47 The example of production evaluation index information generated based on the production plan information of the synchronous method is shown.
[0729] Right now, Fig.61 Corresponds to Fig.42 .
[0730] In the sequential method, all processing steps are performed in the time period with low electricity prices, regardless of the amount of electricity supplied by the renewable energy supply equipment 5, and production is suppressed in the time period with high electricity prices. Fig.52 As shown, the demand-side power consumption is low during the daytime hours and high during the nighttime hours.
[0731] On the other hand, Fig.54 As shown, the PV power generation of the renewable energy supply device 5 is more in the daytime period. Therefore, there is a time period during the day when the demand-side power consumption is lower than the PV power generation. Specifically, from "2021 / 4 / 5 14:00" to "2021 / 4 / 5 15:00", the demand-side power consumption is lower than the PV power generation.
[0732] During these time periods, the excess of PV power generation over the demand-side power consumption is stored in the storage battery. Fig.54 In the example of , the stored electricity is supplied to the demand side at "2021 / 4 / 5 20:00" and "2021 / 4 / 5 21:00".
[0733] like Fig.29 As shown, the charging and discharging efficiency of the storage battery is 90%, and therefore the amount of electric power that can be supplied when the storage battery is stored and then discharged is 81% of the amount of generated power, which is not efficient.
[0734] As a result, in the successive method, the cost of purchasing electricity will increase, e.g. Fig.56 As shown, a total of 15,602 yen of supply and demand electricity purchase costs were generated.
[0735] On the other hand, in the synchronous method, the production plan is optimized while taking into account the power supply of the renewable energy supply equipment 5. Therefore, in the synchronous method, all processing steps are performed in the time period when the power supply of the renewable energy supply equipment 5 is large.
[0736] like Fig.53 As shown, in the synchronous mode, the demand-side power consumption amount is high during the daytime period and low during the nighttime period.
[0737] As described above, the PV power generation of the renewable energy supply device 5 is characterized by the fact that more power is generated during the daytime. Fig.55 As shown, during the day, the demand-side power consumption exceeds the PV power generation.
[0738] Therefore, in the synchronous mode, electricity is not stored in the storage battery, and the charging and discharging efficiency of the storage battery is not affected. Therefore, in the synchronous mode, the renewable energy supply equipment 5 can efficiently supply electric power.
[0739] As a result, in the synchronous mode, the power purchase cost of the supply and demand can be suppressed. Specifically, in the synchronous mode, if Fig.57 As shown, the total supply and demand electricity purchase cost can be suppressed to 14,625 yen.
[0740] In the synchronous mode, the power purchase cost can be reduced by about 6% compared with the sequential mode.
[0741] In addition, the synchronous method can reduce the cost related to CO2 emissions by about 15% compared to the sequential method.
[0742] Here, the synchronous method and the sequential method are compared by the cost of purchasing electricity according to supply and demand and the cost related to CO2 emissions, but the same comparison can be made even for environmental load substances such as Volatile Organic Compounds (VOC) gases.
[0743] according to Fig.60 and Fig.61 Among the production evaluation indicators, the synchronous method obtains better values in both energy efficiency and environmental load than the sequential method.
[0744] **Description of the effects of the implementation method**
[0745] In this embodiment, a storage plan, a discharge plan, and a purchase plan are generated based on the production plan correction plan and the power generation plan predicted based on the state transition of the external environment. Then, the production plan correction plan to be adopted is selected based on the generated storage plan, discharge plan, and purchase plan.
[0746] Therefore, according to this embodiment, even when a power generation facility whose power generation varies according to changes in the state of the external environment is used as a power supply source, a production plan with a storage plan, a discharge plan, and a purchase plan that can efficiently utilize the changes in the power generation can be selected.
[0747] In addition, in the method of this embodiment, the correction plan with the smallest production cost or the index value obtained from the production cost is selected from a plurality of correction plans. Therefore, according to this embodiment, the production cost can be suppressed.
[0748] Furthermore, according to the present embodiment, it is possible to generate a production plan that complies with environmental laws and regulations such as carbon dioxide emissions, VOC gas emissions, and power usage restrictions without reducing production efficiency.
[0749] Implementation method 2.
[0750] In the first embodiment, an example in which a correction plan for a production plan is generated by an exhaustive method has been described.
[0751] In this embodiment, an example of suppressing the number of generated correction plans for a production plan will be described.
[0752] In this embodiment, the differences from Embodiment 1 are mainly described.
[0753] In addition, matters not described below are the same as those in Implementation 1.
[0754] ***Structure description***
[0755] Fig.62 A functional configuration example of the optimization device 8 according to the present embodiment is shown.
[0756] exist Fig.62 In, with Figure 7 In comparison, a learning model generation unit 817 and a learning model database 837 are added.
[0757] Elements other than the learning model generation unit 817 and the learning model database 837 Figure 7 The elements shown are the same.
[0758] The learning model generation unit 817 is included in the optimization program 821 in the same manner as the instruction unit 815 and the like.
[0759] The learning model generation unit 817 learns the production plan corrected in the past and generates a learning model reflecting the learning result.
[0760] The learning model generation unit 817 stores the generated learning model in the learning model database 837 .
[0761] In this embodiment, production plan correction log information is stored for production plans corrected in the past in the production plan change database 835. The production plan correction log information includes pre-correction production plan information, post-correction production plan information, pre-correction order data, and post-correction order data.
[0762] The pre-correction production plan information is production plan information indicating a production plan before correction is performed (pre-correction production plan).
[0763] The corrected production plan information is production plan information indicating a production plan corrected according to the correction plan selected by the instruction unit 815 (corrected production plan).
[0764] The pre-correction order data is order data used to generate the pre-correction production plan.
[0765] The corrected order data is order data used to generate the corrected production plan.
[0766] The learning model generation unit 817 obtains the production plan correction log information from the production plan change database 835. Then, the learning model generation unit 817 uses the obtained production plan correction log information to perform machine learning such as reinforcement learning to generate a learning model. The learning model generation unit 817 learns the relationship between the difference between the order data before correction and the order data after correction and the difference between the production plan information before correction and the production plan information after correction. That is, the learning model generation unit 817 learns how the production plan changes when which parameter of the order data is changed in which way.
[0767] The learning model is a model that serves as a guideline for correcting the production plan.
[0768] In addition, the learning model generation unit 817 may periodically update the learning model. In addition, the learning model database 837 is periodically copied to the storage 82.
[0769] In the present embodiment, before the learning model generation unit 817 generates the learning model, the instruction unit 815 causes the production plan generation device 4 to generate a correction plan of the production plan by exhaustive enumeration, similar to the first embodiment.
[0770] Each time the instruction unit 815 selects a correction plan to be adopted for the production plan, it stores the pre-correction production plan information, the post-correction production plan information, the pre-correction order data, and the post-correction order data in the production plan change database 835 as production plan correction log information.
[0771] After the learning model generation unit 817 generates the learning model, the instruction unit 815 generates a new production plan as a revised production plan using the learning model. Then, the instruction unit 815 transmits new production plan information indicating the new production plan to the production plan generation device 4 via the communication control unit 811 .
[0772] The production plan generating device 4 generates a new production equipment operation plan based on the new production plan.
[0773] ***Action description***
[0774] Fig.63 and Fig.64 An operation example of the production plan generating device 4, the supply equipment operation plan generating device 7, and the optimizing device 8 according to the present embodiment is shown.
[0775] Fig.63 Corresponds to Fig.44 . Fig.64Corresponds to Fig.45 .
[0776] exist Fig.63 In the process of the production plan generating device 4, steps S411 to S416 are as follows: Fig.44 In addition, steps S711 to S716 as the operation of the supply equipment operation plan generating device 7 are also the same as Fig.44 same.
[0777] In addition, in the operation of the optimization device 8, steps S811 to S816 are also Fig.44 same.
[0778] In this embodiment, in step S837, the instruction unit 815 generates a new production plan using the learning model. Then, the communication control unit 811 transmits new production plan information indicating the new production plan to the production plan generating device 4.
[0779] exist Fig.64 In, with Fig.45 That is, the production plan generation unit 411 does not generate a correction plan and a new generation plan, and in step S422, the production equipment operation plan generation unit 412 generates a new production equipment operation plan based on the new generation plan information sent from the optimization device 8.
[0780] The operations after step S423 in the production plan generating device 4 are similar to those in step S424. Fig.45 The actions shown are the same, so the description is omitted.
[0781] In addition, the operation of the supply equipment operation plan generating device 7 is also the same as Fig.45 The actions shown are the same, so the description is omitted.
[0782] In the optimization device 8, steps S821 to S824 are Fig.45 The steps shown are the same, so the description is omitted.
[0783] In step S845, the instruction unit 815 determines whether a new production plan needs to be generated, that is, whether the production evaluation index is consistent with the target value. If a new production plan does not need to be generated, that is, if the production evaluation index is consistent with the target value, in step S846, the instruction unit 815 approves the new production plan. In addition, the instruction unit 815 stores the production plan correction log information in the production plan change database 835.
[0784] On the other hand, when the production evaluation index is inconsistent with the target value and the production plan needs to be corrected, in step S847, the instruction unit 815 uses the learning model to further generate a new production plan. Then, the communication control unit 811 sends new production plan information indicating the new production plan to the production plan generation device 4.
[0785] Thereafter, the processing after step S422 is repeated.
[0786] In addition, as mentioned above, before generating the learning model, the instruction unit 815 causes the production plan generation device 4 to generate a correction plan for the production plan by exhaustive method. Alternatively, the instruction unit 815 may also generate a new production plan using a solution search method based on a genetic algorithm, Lagrangian relaxation method, etc. In this way, the instruction unit 815 can generate production plan information with the minimum production evaluation index within a limited time.
[0787] **Description of the effects of the implementation method**
[0788] As described above, in this embodiment, new production plan information is generated using a learning model obtained by machine learning or reinforcement learning. Therefore, according to this embodiment, a production plan with a smaller production evaluation index can be generated with less time and processing.
[0789] Although the first and second embodiments have been described above, these two embodiments may be implemented in combination.
[0790] Alternatively, one of these two embodiments may be partially implemented.
[0791] Alternatively, these two embodiments may be partially combined and implemented.
[0792] Furthermore, the structures and processes described in these two embodiments may be changed as necessary.
[0793] ***Supplementary explanation of hardware structure***
[0794] Finally, a supplementary explanation will be given on the hardware structure of the production plan generating device 4, the supply equipment operation plan generating device 7 and the optimization device 8.
[0795] In the production plan generating device 4 , when the control unit 41 is a processor, an OS (Operating System) is also stored in the memory 42 .
[0796] Furthermore, at least a part of the OS is executed by the control unit 41 which is a processor.
[0797] The control unit 41 executes the production plan creation program 421 while executing at least a part of the OS.
[0798] The control unit 41 executes the OS to perform task management, memory management, file management, communication control, and the like.
[0799] The production plan generation program 421 may be stored in a removable recording medium such as a magnetic disk, a floppy disk, an optical disk, a high-density disk, a Blu-ray (registered trademark) disc, or a DVD. Furthermore, the removable recording medium storing the production plan generation program 421 may be distributed.
[0800] In addition, the "unit" of the production plan generation unit 411, the production equipment operation plan generation unit 412, the communication control unit 413, the public service equipment operation plan generation unit 414, and the resource load calculation unit 415 can also be rewritten as "circuit" or "process" or "procedure" or "processing".
[0801] Similarly, in the supply equipment operation plan generating device 7 , when the control unit 71 is a processor, the OS is also stored in the memory 72 .
[0802] Furthermore, at least a part of the OS is executed by the control unit 71 which is a processor.
[0803] The control unit 71 executes the supply equipment operation plan creation program 721 while executing at least a part of the OS.
[0804] The control unit 71 executes the OS to perform task management, memory management, file management, communication control, and the like.
[0805] The supply equipment operation plan generation program 721 may be stored in a removable recording medium such as a magnetic disk, a floppy disk, an optical disk, a high-density disk, a Blu-ray (registered trademark) optical disk, or a DVD. Furthermore, the removable recording medium storing the supply equipment operation plan generation program 721 may be circulated.
[0806] In addition, the "unit" in the power generation plan generation unit 711, the EV operation plan generation unit 712, the supply equipment operation plan generation unit 713, and the communication control unit 714 can also be rewritten as "circuit" or "process" or "procedure" or "processing".
[0807] Similarly, in the optimization device 8 , when the control unit 81 is a processor, the OS is also stored in the storage 82 .
[0808] Furthermore, at least a part of the OS is executed by the control unit 81 which is a processor.
[0809] The control unit 81 executes the optimization program 821 while executing at least a part of the OS.
[0810] The control unit 81 executes the OS to perform task management, memory management, file management, communication control, and the like.
[0811] In addition, the optimization program 821 may be stored in a removable recording medium such as a magnetic disk, a floppy disk, an optical disk, a high-density disk, a Blu-ray (registered trademark) disc, or a DVD. Furthermore, the removable recording medium storing the optimization program 821 may be circulated.
[0812] In addition, the "unit" of the communication control unit 811, the production cost calculation unit 812, the production evaluation index calculation unit 813, the instruction unit 815, and the learning model generation unit 817 can also be rewritten as "circuit" or "process" or "procedure" or "processing".
[0813] Description of Reference Numerals
[0814] 1 production equipment, 2 production control device, 3 public service equipment, 4 production plan generating device, 5 renewable energy supply equipment, 6 supply control device, 7 supply equipment operation plan generating device, 8 optimization device, 9 display device, 10 network, 41 control unit, 42 storage, 43 memory, 44 communication unit, 45 input unit, 71 control unit, 72 storage, 73 memory, 74 communication unit, 75 input unit, 81 control unit, 82 storage, 83 memory, 84 communication unit, 85 input unit, 100 production plan optimization system, 411 production plan generating unit, 412 production equipment operation plan generating unit, 413 communication control unit, 414 public service equipment operation plan generating unit, 415 resource load calculation unit, 421 production plan generating program, 431 main database, 432 production equipment operation plan database, 433 public service equipment operation plan generating unit 434 resource load database, 451 information input unit, 500 information processing system, 711 power generation plan generation unit, 712 EV operation plan generation unit, 713 supply equipment operation plan generation unit, 714 communication control unit, 721 supply equipment operation plan generation program, 730 main database, 731 power generation plan database, 732 EV operation plan database, 733 supply equipment operation plan database, 751 weather forecast information input unit, 811 communication control unit, 812 production cost calculation unit, 813 production evaluation index calculation unit, 814 judgment unit, 815 instruction unit, 817 learning model generation unit, 821 optimization program, 831 main database, 832 production cost database, 833 production evaluation index database, 834 target value database, 835 production plan change database, 837 learning model database.
Claims
1. An information processing system, wherein: The information processing system has: a determination unit for determining whether correction of a production plan of a production facility is required, the production facility performing production by receiving power supplied from a power generation facility, the power generation amount of the power generation facility varying according to a change in a state of an external environment; as well as A correction unit, which generates a correction plan for the production plan when the determination unit determines that the production plan needs to be corrected, generates a power storage plan, a discharge plan, and a procurement plan based on the generated correction plan for the production plan and the power generation plan of the power generation equipment based on the prediction of the state transition of the external environment, and determines whether to correct the production plan according to the correction plan for the production plan based on the generated power storage plan, the discharge plan, and the procurement plan, wherein the power storage plan is a plan for storing excess power when the power generation of the power generation equipment exceeds the required power, the required power being the power used for production at the production equipment, the discharge plan is a plan for discharging the excess stored power to the production equipment, and the procurement plan is a plan for purchasing a shortage of power from power supply equipment other than the power generation equipment, wherein the shortage is a shortage when the total power of the power generation of the power generation equipment and the stored power is insufficient relative to the required power.
2. The information processing system according to claim 1, wherein: The correction unit performs the following processing: generating a plurality of corrections to the production plan, generating the power storage plan, the discharge plan, and the purchase plan based on the correction plan and the power generation plan for each correction plan, Based on the power storage plan, the discharge plan, and the procurement plan of a plurality of correction plans of the production plan, an arbitrary correction plan is selected from the plurality of correction plans of the production plan, and the production plan is corrected according to the selected correction plan.
3. The information processing system according to claim 2, wherein: The correction case is processed as follows: According to each correction plan, the production cost required for the production of the production equipment is estimated based on the power storage plan, the discharge plan and the purchase plan, the production cost including the power purchase cost required to purchase the insufficient power from power supply equipment other than the power generation equipment, Based on the estimated production cost, an arbitrary correction plan is selected from a plurality of correction plans of the production plan.
4. The information processing system according to claim 3, wherein: The correction unit selects a correction plan in which the production cost or an index value of the production cost is minimized from a plurality of correction plans of the production plan.
5. The information processing system according to claim 1, wherein: The production of the production equipment is managed according to the production plan and per unit time. The correction unit generates each of the power storage plan, the discharge plan, and the purchase plan for each unit time.
6. The information processing system according to claim 1, wherein: The correction unit generates the power storage plan by reflecting the power storage efficiency during power storage. The correction unit generates the discharge plan by reflecting the discharge efficiency during discharge.
7. The information processing system according to claim 1, wherein: The correction unit generates the power storage plan and the procurement plan using the total power required by the production equipment and the power required by a public service equipment that supplies the production equipment with resources used for production by the production equipment as the required power.
8. The information processing system according to claim 3, wherein: The calibration unit estimates production costs including the power procurement costs, labor costs, and environmental load reduction costs for each calibration plan.
9. The information processing system according to claim 1, wherein: The correction unit generates the power storage plan, the discharge plan, and the procurement plan based on the correction plan of the production plan, the power generation plan of the power generation equipment, and the operation plan of the electric vehicle operating at the public service equipment and the production equipment, wherein the public service equipment supplies the production equipment with resources used for production by the production equipment.
10. The information processing system according to claim 1, wherein: The correction unit generates a correction plan for the production plan using a learning model obtained by learning the production plan corrected in the past.
11. The information processing system according to claim 1, wherein: The power generation facility is a power generation facility including a power generation device for generating power using renewable energy.
12. An information processing method, wherein: The computer determines whether it is necessary to correct a production plan of a production facility that receives power from a power generation facility for production, and the power generation of the power generation facility varies according to changes in the state of an external environment. In a case where it is determined that the production plan needs to be corrected, the computer generates a correction plan for the production plan, generates a storage plan, a discharge plan, and a procurement plan based on the generated correction plan for the production plan and the power generation plan of the power generation equipment based on a prediction of the state transition of the external environment, and determines whether to correct the production plan in accordance with the correction plan for the production plan based on the generated storage plan, the discharge plan, and the procurement plan, wherein the storage plan is a plan for storing excess power when the power generation of the power generation equipment exceeds a required power amount, the required power amount being the amount of power used for production at the production equipment, the discharge plan is a plan for discharging the excess stored power to the production equipment, and the procurement plan is a plan for purchasing a shortfall in power from power supply equipment other than the power generation equipment, wherein the shortfall is a shortfall in a case where the total power generation of the power generation equipment and the stored power is short of the required power amount.
13. An information processing program, wherein: The information processing program causes the computer to execute: a determination process for determining whether it is necessary to correct a production plan of a production facility, the production facility receiving power from a power generation facility for production, the power generation of the power generation facility varying according to changes in the state of an external environment; as well as A correction process, in which, when it is determined by the determination process that the production plan needs to be corrected, a correction plan for the production plan is generated, and a storage plan, a discharge plan, and a purchase plan are generated based on the generated correction plan for the production plan and the power generation plan of the power generation equipment based on the prediction of the state transition of the external environment, and based on the generated storage plan, the discharge plan, and the purchase plan, it is determined whether to correct the production plan according to the correction plan for the production plan, wherein the storage plan is a plan for storing the excess power when the power generation of the power generation equipment exceeds the required power, the required power being the power used for production at the production equipment, the discharge plan is a plan for discharging the excess stored power to the production equipment, and the purchase plan is a plan for purchasing the insufficient power from power supply equipment other than the power generation equipment, wherein the insufficient power is the insufficient power when the total power of the power generation of the power generation equipment and the stored power is insufficient with respect to the required power.
Citation Information
Patent Citations
Power rate plan selection support apparatus, method and program
JP2014081774A