Tunnel lining trolley surface oil coating device and tunnel lining trolley
By designing a tunnel lining trolley surface oiling device including an oiled drag chain assembly, a drive assembly and an oil circuit system, the problems of low spray efficiency and poor flexibility in the prior art are solved, and efficient and uniform oiling effect is achieved.
Patent Information
- Application Number
- CN202411698881.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-03-14
AI Technical Summary
The existing spraying mechanism cannot continuously and quickly complete the oiling work of the entire tunnel lining steel mold surface in a narrow space, and it has poor flexibility and low working efficiency.
A tunnel-lined trolley surface oiling device is designed, including an oiled drag chain assembly, a drive assembly and an oil circuit system. The oiled drag chain assembly is wound along the circumference of the tunnel lining trolley, and the driving assembly synchronously drives the oiled drag chain assembly to move through the first and second traction components. The oil circuit system realizes uniform spraying of oil through the oiled pipe and nozzle.
The entire surface of the tunnel lining trolley was sprayed in one spray, which improved the oil coating efficiency and uniformity, reduced labor intensity and improved work efficiency.
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Figure CN119608438A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tunnel construction, and in particular to a tunnel lining trolley surface oiling device and a tunnel lining trolley. Background Art
[0002] In tunnel construction, secondary lining is an important part of the tunnel structure, and its quality directly affects the overall stability and safety of the tunnel. As a key equipment in the construction process, the surface treatment of the formwork of the tunnel lining trolley is crucial to ensure the flatness and finish of the concrete lining. In order to prevent the steel formwork from rusting, reduce friction during concrete pouring, improve the surface finish and flatness of the concrete, and ensure smooth demoulding, oiling technology, as an important means of formwork surface treatment, is widely used in the maintenance of the formwork of the tunnel lining trolley.
[0003] At present, the oiling and maintenance of the surface of tunnel lining trolleys is mainly done manually, but the manual operation efficiency is low. In addition, the tunnel lining trolley is located in a drill-and-blast tunnel with a narrow working environment. Manual application is extremely inconvenient, and there are blind spots in the construction, resulting in high work intensity.
[0004] In order to solve the above problems, the existing technology also provides a variety of solutions, but there are still some shortcomings, such as:
[0005] Patent CN209393437U discloses an automatic grinding and oiling device for a tunnel lining trolley panel, which includes a track frame matched with the tunnel lining trolley panel, a grinding and oiling vehicle and two winches. The grinding and oiling vehicle is driven by a winch to slide along the track, one ring is one cycle, and the grinding and oiling width of each cycle is about 430mm of the track frame width. Therefore, it is necessary to move the lining trolley 400mm every time a cycle is completed to ensure the grinding and oiling of the entire lining trolley panel. The work efficiency is slow and the distance is difficult to control; Patent CN109365339B discloses a large-section tunnel lining trolley template annular automatic cleaning and coating construction device and method, including: annular steel guide rails, annular traction equipment, cleaning and coating equipment and pipeline systems; after the device is installed in place, the strong and weak electric cables transmit power and control signals, the control command starts the cleaning motor to start the wire brush, and at the same time starts the annular traction equipment to drive the cleaning and coating equipment to move along the annular steel guide rail to achieve one ring of cleaning, and then the infrared recognition sensor is used to sense, and the spraying controller controls the spray agent nozzle to complete the spraying; after completing one ring, the lining trolley is pushed forward, and the advancement distance recorded by the infrared recognition sensor is transmitted to the cleaning controller to start the cleaning and coating of the next ring. The whole process is complex to control, and the movement is intermittent, so the efficiency is low. Patent CN114278340A discloses a composite tunnel lining trolley release agent and its preparation method and application. The release agent is applied to the outer surface of the tunnel lining trolley template by a coating mechanism. The coating mechanism includes a mounting frame and a spraying mechanism. The mounting frame includes legs connected to mounting holes evenly arranged at both ends of the template body and racks detachably connected between the legs. There is a liquid storage tank on the spraying mechanism. Driven by the gear, the spraying mechanism moves along the rack on the mounting frame to achieve radial spraying of the lining trolley. However, to achieve the spraying of the entire panel, the coating mechanism needs to be disassembled and assembled at different mounting holes of the template body, which affects the construction efficiency. In short, the existing spraying mechanism cannot achieve the continuous and rapid completion of the oiling of the entire lining steel mold surface in a narrow space, and it is inconvenient to disassemble and assemble, has poor flexibility, and low work efficiency.
[0006] Therefore, it is urgent to develop a tunnel lining trolley surface oiling device to improve the oiling efficiency and oiling effect and meet the needs of tunnel lining trolley steel film maintenance during tunnel construction. Summary of the invention
[0007] The invention provides a tunnel lining trolley surface oiling device to solve the technical problems that the existing spraying mechanism cannot continuously and quickly complete the oiling work on the entire lining steel mold surface in a narrow space and has poor flexibility.
[0008] The invention also provides a tunnel lining trolley.
[0009] According to one aspect of the present invention, a tunnel lining trolley surface oiling device is provided, the tunnel lining trolley surface oiling device is used to be installed on the tunnel lining trolley, and includes an oiling drag chain assembly, a drive assembly and an oil circuit system, wherein:
[0010] The oiling drag chain assembly comprises an oiling drag chain, and the oiling drag chain is used to be wound around the outer peripheral wall of the tunnel lining trolley along the circumference of the tunnel lining trolley;
[0011] The driving assembly includes a first traction assembly and a second traction assembly, wherein the first traction assembly is arranged on the top of the tunnel lining trolley and is used to provide driving force to the middle part of the oiling drag chain assembly, and the second traction assembly is arranged on both sides of the tunnel lining trolley and is used to provide driving force to both ends of the oiling drag chain assembly, and the first traction assembly and the second traction assembly are used to drive the oiling drag chain assembly as a whole to move synchronously along the surface of the tunnel lining trolley;
[0012] The oil circuit system comprises an oiling pipeline, which is installed on an oiling drag chain. A plurality of nozzles for oiling the surface of the tunnel lining trolley are installed on the oiling pipeline. The oil circuit system is used to provide oil.
[0013] Furthermore, the oiling drag chain comprises a plurality of single-section drag chains, and the plurality of single-section drag chains are hinged in series in sequence through quick-change connecting buckles, so that two adjacent single-section drag chains can rotate freely along the quick-change connecting buckles to adapt to the state of the curved surface of the tunnel lining trolley; the distances between the plurality of nozzles in the oiling drag chain and the surface of the tunnel lining trolley are consistent.
[0014] Furthermore, a universal wheel is provided at the bottom of the oiled drag chain, and two adjacent universal wheels are respectively arranged at the front and rear sides of the oiled drag chain along the moving direction thereof.
[0015] Furthermore, the single-section drag chain is provided with a groove for placing the oiling pipe, and the single-section drag chain is also provided with a fixing hoop, which is used to limit the oiling pipe placed in the groove.
[0016] Furthermore, the first traction assembly is a robot, and the robot is fixedly connected to the oiled drag chain assembly via a quick-change connection bracket.
[0017] Furthermore, the second traction assembly includes a traction rope, an electric hoist and a driving device, the traction rope is used to be fixed to the bottom of the side of the tunnel lining trolley along the length direction of the tunnel lining trolley through a magnetic seat, and the bottom of both sides of the tunnel lining trolley is provided with a second traction assembly, and the end of the oiled drag chain is connected to a pulley, and the pulley is installed on the traction rope and is used to move along the traction rope; the driving device is connected to the electric hoist, and the electric hoist is connected to the end of the oiled drag chain, and the ends of both sides of the oiled drag chain assembly are moved synchronously through the driving device.
[0018] Furthermore, the oil circuit system also includes an oil tank, an oil pump and an oil pipeline connected in sequence, the oil pipeline is connected to the oil coating pipeline, and the oil pump is used to pump oil from the oil tank through the oil pipeline to the oil coating pipeline.
[0019] Furthermore, the oiling pipeline includes a plurality of oil-saving pipes and a three-way quick-plug connector disposed between two adjacent oil-saving pipes, and the nozzle is connected to the three-way quick-plug connector.
[0020] Furthermore, a robot storage platform and a drag chain hook are provided at both ends of the tunnel lining trolley, the robot storage platform is used to store the robot, and the drag chain hook is used to place the oiled drag chain assembly.
[0021] According to another aspect of the present invention, there is also provided a tunnel lining trolley, comprising a trolley body and the tunnel lining trolley surface oiling device, wherein the tunnel lining trolley surface oiling device is installed on the trolley body.
[0022] The present invention has the following beneficial effects:
[0023] The oiling drag chain in the oiling drag chain assembly of the present invention is arranged around the outer peripheral wall of the tunnel lining trolley along the circumference of the tunnel lining trolley, and can span the entire width of the tunnel lining trolley, and can spray the entire surface of the tunnel lining trolley in one spraying, thereby improving the oiling efficiency, and the oiling drag chain has the same curvature as the surface of the tunnel lining trolley, thereby improving the uniformity of the oiling. In addition, the present invention is provided with traction assemblies for synchronous movement in the middle of the top and the bottom of both sides of the oiling drag chain assembly, thereby ensuring synchronous movement of the upper part of the drag chain and the lower part of both sides, and the oiling drag chain can complete the oiling of the entire steel mold surface in one movement, thereby achieving high operation efficiency.
[0024] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0026] Figure 1 It is a schematic diagram of the overall structure of the surface oiling device of the tunnel lining trolley in the present invention;
[0027] Figure 2 It is a schematic diagram of the structure of the oil-coated drag chain assembly in the invention;
[0028] Figure 3 It is the front view of the oiled drag chain assembly;
[0029] Figure 4 It is a top view of the oiled drag chain assembly;
[0030] Figure 5 This is a schematic diagram of the folded state of the oiled drag chain assembly;
[0031] Figure 6 for Figure 1 The enlarged view of point A in the middle;
[0032] Figure 7 for Figure 1 The enlarged view of point B in the middle;
[0033] Figure 8 This is a storage diagram of the oiled drag chain components and robots in the non-oiled working state.
[0034] In the figure: 1-tunnel lining trolley; 2-ground; 3-first traction assembly; 3-1-robot; 3-2-quick-change connecting bracket; 4-oiling drag chain assembly; 4-1-single-section drag chain; 4-2-fixing hoop; 4-3-quick-change connecting buckle; 4-4-universal wheel; 5-second traction assembly; 5-1-magnetic seat; 5-2-traction rope; 5-3-pulley; 5-4-electric hoist; 5-5-drive device; 6-oil system; 6-1-oil tank; 6-2-oil pump; 6-3-oiling pipeline; 6-4-quick plug connector; 6-5-nozzle; 6-6-oil pipeline; 7-drag chain hook; 8-robot storage platform; 9-control system. DETAILED DESCRIPTION
[0035] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered below.
[0036] See also Figures 1 to 8The embodiment of the first aspect of the present invention provides a tunnel lining trolley surface oiling device, which is used to be installed on the tunnel lining trolley 1, including an oiling drag chain assembly 4, a driving assembly and an oil circuit system 6, wherein: the oiling drag chain assembly 4 includes an oiling drag chain, which is used to be wound around the outer peripheral wall of the tunnel lining trolley 1 along the circumference of the tunnel lining trolley 1; the driving assembly includes a first traction assembly 3 and a second traction assembly 5, the first traction assembly 3 is arranged on the top of the tunnel lining trolley 1 and is used to oil the oil in the oiling drag chain assembly 4 The intermediate part provides driving force, the second traction assembly 5 is arranged on both sides of the tunnel lining trolley 1 and is used to provide driving force for both ends of the oiling drag chain assembly 4, the first traction assembly 3 and the second traction assembly 5 are used to drive the oiling drag chain assembly 4 to move synchronously along the surface of the tunnel lining trolley 1 as a whole; the oil circuit system 6 includes an oiling pipeline 6-3 connected to the oiling pipeline 6-3, the oiling pipeline 6-3 is fixedly installed on the oiling drag chain, and the oiling pipeline 6-3 is installed with a plurality of nozzles 6-5 for oiling the surface of the tunnel lining trolley 1, and the oil circuit system 6 is used to provide oil.
[0037] See also Figure 3 The oiling drag chain in the oiling drag chain assembly 4 of the present invention is arranged along the width direction of the tunnel lining trolley 1 and spans the entire width of the tunnel lining trolley 1, so that the entire surface of the tunnel lining trolley 1 can be sprayed in one spraying, thereby improving the oiling efficiency. The oiling drag chain has the same curvature as the surface of the tunnel lining trolley 1, which can improve the uniformity of the oiling. The oiling drag chain can be made of a bendable material, or a long drag chain formed by hinged connection of multiple single-section drag chains 4-1 to match the curvature of the surface of the tunnel lining trolley 1, so that all nozzles 6-5 on the oiling drag chain are at the same distance from the surface of the tunnel lining trolley 1, thereby ensuring the uniformity of the oiling. In addition, the present invention is provided with traction assemblies for synchronous movement in the middle of the top and the bottom of both sides of the oiling drag chain assembly 4, which can ensure the synchronous movement of the upper part of the drag chain and the lower part of both sides, and the oiling of the entire steel mold surface can be completed in one movement of the oiling drag chain, with high operating efficiency. The first traction assembly 3 and the second traction assembly 5 can be driven and controlled by supporting a follower mechanism, or by synchronous operation of multiple robots 3-1, or by synchronous operation of two bottom motor pulleys 5-3 and one top wall-climbing robot 3-1. The first traction assembly 3 and the second traction assembly 5 are connected to a control system 9, and the first traction assembly 3 and the second traction assembly 5 are controlled to operate synchronously by the control system 9. The oil circuit system 6 is placed on the ground 2 for easy transportation and operation.
[0038] See also Figure 2 and Figure 5In the embodiment of the present invention, the oiling drag chain includes a plurality of single-section drag chains 4-1, and the plurality of single-section drag chains 4-1 are sequentially connected in series and hinged through a quick-change connection buckle 4-3, so that two adjacent single-section drag chains 4-1 can freely rotate along the quick-change connection buckle 4-3 to adapt to the curved surface of the tunnel lining trolley 1; the distance between the plurality of nozzles 6-5 in the oiling drag chain and the surface of the tunnel lining trolley 1 is consistent. The plurality of single-section drag chains 4-1 are sequentially connected in series and hinged through a quick-change connection buckle 4-3, which is convenient for folding and storage. At the same time, the plurality of single-section drag chains 4-1 have a certain flexibility to better fit the curved surface of the tunnel lining trolley 1, and improve the uniformity of oiling. The plurality of single-section drag chains 4-1 can support and pull each other. When the universal wheel driving path of a single-section drag chain 4-1 passes through the window or convex block on the trolley surface, due to the traction between the adjacent single-section drag chains 4-1, the obstacle-encountered single-section drag chain 4-1 can smoothly pass the obstacle, and the passability is strong. The quick connection buckle can adopt existing spring buckle and other structures, so that the connection between two adjacent single-section drag chains 4-1 is flexible and convenient, and it is convenient to fold and bend, and it is also convenient to disassemble and assemble when a single-section drag chain 4-1 needs to be replaced. The oiled drag chain adopts a multi-section folding drag chain structure, which can adapt to the surface of the tunnel lining trolley 1 of any curvature. The single-section drag chain 4-1 is hinged by quick plug, which can be quickly installed, disassembled and maintained, and is easy to receive and store.
[0039] In the embodiment of the present invention, a universal wheel 4-4 is provided at the bottom of the oiled drag chain, and two adjacent universal wheels 4-4 are respectively arranged at the front and rear sides of the oiled drag chain along its moving direction. The universal wheel 4-4 is arranged in the middle of the single-section drag chain 4-1, plays a supporting and sliding role, improves the flexibility of the oiled drag chain, and the adjacent universal wheels 4-4 are respectively arranged on both sides of the drag chain, which improves the stability of the whole machine.
[0040] In the embodiment of the present invention, the single-section drag chain 4-1 is provided with a groove for placing the oiled pipe 6-3, and the single-section drag chain 4-1 is also provided with a fixing hoop 4-2 for limiting the oiled pipe 6-3 placed therein. The single-section drag chain 4-1 is provided with a groove for placing the oil pipe, and the fixing hoop 4-2 limits the oil pipe placed therein to prevent it from being disengaged.
[0041] The oiling drag chain mechanism of the present invention is mainly used as an arrangement device for oil pipes. During the oiling process, it provides support for the oil pipes and can ensure that it can adapt to the outer surface of the steel film of the tunnel lining trolley 1 with different curvatures. The arrangement of multiple nozzles 6-5 can complete the oiling of the entire steel mold surface in one walk, which is highly efficient.
[0042] See also Figure 7In an embodiment of the present invention, the first traction assembly 3 is a robot 3-1, and the robot 3-1 is fixedly connected to the oiling drag chain assembly 4 through a quick-change connecting bracket 3-2. The robot 3-1 is a robot 3-1 with a correction function, such as a polishing robot 3-1, which is fixedly connected to the oiling drag chain assembly 4 through a quick-change connecting bracket 3-2, and is used to drive the oiling drag chain assembly 4 to move forward with the robot 3-1. The quick-change connecting bracket 3-2 can be connected by bolts or latches, etc., and the connection is convenient and fast. The robot 3-1 for driving the oiling device provided by the present invention can automatically position and connect the oiling drag chain, and the operation is simple, and the height of the whole machine can be controlled within 200 mm, which is suitable for the narrow working space of the lining trolley.
[0043] See also Figure 6 In an embodiment of the present invention, the second traction assembly 5 includes a traction rope 5-2, an electric hoist 5-4 and a driving device 5-5. The traction rope 5-2 is used to be fixed to the bottom of the side of the tunnel lining trolley 1 along the length direction of the tunnel lining trolley 1 through a magnetic seat 5-1. The bottom of both sides of the tunnel lining trolley 1 is provided with a second traction assembly 5. The end of the oiled drag chain is connected to a pulley 5-3, and the pulley 5-3 is installed on the traction rope 5-2 for moving along the traction rope 5-2; the traction rope 5-2 is a steel wire rope, and the driving device 5-5 is connected to the electric hoist 5-4, and the electric hoist 5-4 is connected to the end of the oiled drag chain. The ends of the oiled drag chain assembly 4 on both sides are moved synchronously through the driving device 5-5.
[0044] The magnetic seat 5-1 is fixedly adsorbed on both ends of the steel mold surface of the tunnel lining trolley 1, and both ends of the steel wire rope are fixedly connected to the magnetic seat 5-1, and the steel wire rope passes through the ends of both sides of the oiling drag chain assembly 4 and is in a tensioned state to ensure that the vertical distance between each section of the oiling drag chain assembly 4 and the steel mold surface of the tunnel lining trolley 1 is consistent, thereby ensuring that the spraying height of each nozzle 6-5 is consistent, and improving the spraying consistency of the entire steel mold surface; the ends of both sides of the oiling drag chain assembly 4 are fixedly connected with pulleys 5-3. During operation, the electric hoist 5-4 hooks the ends of both sides of the oiling drag chain assembly 4. Under the command of the control system 9, the driving device 5-5 and the robot 3-1 run synchronously, so that the top drag chain of the oiling drag chain assembly 4 and the end drag chains on both sides travel synchronously at a uniform speed, further improving the consistency of oiling.
[0045] The second traction component 5 and the robot 3-1 together provide traction for the walking of the oiling drag chain mechanism. Under the action of the control system 9, the driving device 5-5 and the robot 3-1 are controlled to move synchronously. The driving device 5-5 pulls the ends of the oiling drag chain mechanism on both sides through the electric hoist 5-4, and the robot 3-1 pulls the middle section of the oiling drag chain mechanism through the quick-change connecting bracket 3-2. The three points move synchronously to ensure that the entire steel mold surface can be covered in one walking, thereby improving the consistency of oiling; in addition, a magnetic seat 5-1 and a steel wire rope are provided to connect the ends of the oiling drag chain mechanism on both sides, which can prevent the oiling drag chain from being vertically downward due to the action of gravity and not fitting with the bottom of both sides of the tunnel lining trolley 1. Through the magnetic seat 5-1 and the steel wire rope, the ends of the oiling drag chain mechanism on both sides fit the steel mold surface, further improving the consistency of oiling.
[0046] See also Figure 1 In an embodiment of the present invention, the oil circuit system 6 also includes an oil tank 6-1, an oil pump 6-2 and an oil pipeline 6-6 connected in sequence. The oil pipeline is connected to the oil coating pipeline 6-3. The oil pump 6-2 is used to pump the oil from the oil tank 6-1 to the oil coating pipeline 6-3 through the oil pipeline 6-6. The oil tank 6-1 is placed on the ground 2 on one side. The oil coating pipeline 6-3 is provided with an interface connected to the oil pipeline. The oil volume and pressure are accurately controlled by the oil pump 6-2 to improve the uniformity of the oil injection, and the transportation and operation are convenient. During operation, under the command of the control system 9, the oil pump 6-2 pumps the oil from the oil tank 6-1 through the oil pipeline to the oil coating pipeline 6-3, and sprays it through the nozzle 6-5.
[0047] In an embodiment of the present invention, the oiling pipeline 6-3 includes a plurality of oil-saving pipes and a three-way quick-plug connector 6-4 disposed between two adjacent oil-saving pipes, and the nozzle is connected to the three-way quick-plug connector 6-4. The three-way quick-plug connector 6-4 is used to connect the oil pipe to the nozzle 6-5.
[0048] The oil circuit system 6 mainly provides oil and pumping pipelines for oiling operations. The oil tank 6-1 and the oil pump 6-2 are placed on the ground 2 for easy transportation and operation. During operation, the control system 9 controls the synchronous operation of walking and pumping. Under the command of the control system 9, the oil pump 6-2 pumps the oil from the oil tank 6-1 to the oiling pipeline 6-3. The oil is sprayed through the oil tank 6-1→oil pump 6-2→oil pipeline 6-6→oiling pipeline 6-3→nozzle 6-5 to complete the oiling operation.
[0049] See also Figure 8In the embodiment of the present invention, a robot storage platform 8 and a drag chain hook 7 are provided at both ends of the tunnel lining trolley 1. The robot storage platform 8 is used to store the robot 3-1, and the drag chain hook 7 is used to place the oiling drag chain assembly 4. The drag chain hook 7 is arranged at both ends of the tunnel lining trolley 1, and is used to store the oiling drag chain assembly 4, which reduces the number of times the equipment is disassembled and assembled, and further improves the oiling efficiency; the robot 3-1 placement platform is arranged at the top between the two ends of the tunnel lining trolley 1, and is used to store the robot 3-1. An automatic charging device can be arranged inside to provide power for the robot 3-1, thereby improving work efficiency.
[0050] The drag chain hook 7 and the robot storage platform 8 provide an installation platform for the whole machine during non-oiling operations. The robot storage platform 8 is provided with a slope. After completing the oiling operation, the robot 3-1 can automatically travel to the robot storage platform 8 through the slope. At the same time, it can drive the oiling drag chain assembly 4 to move to the drag chain hook 7 for storage, which does not affect other processes of the tunnel lining trolley 1, reduces the number of times the whole machine is disassembled and assembled, reduces labor intensity, and improves work efficiency.
[0051] According to an embodiment of the second aspect of the present invention, there is also provided a tunnel lining trolley 1, comprising a trolley body and the tunnel lining trolley surface oiling device, wherein the tunnel lining trolley surface oiling device is installed on the trolley body.
[0052] The present invention sends instructions through a control system to control two bottom driving devices and a top wall-climbing robot to move synchronously, ensuring that both ends of the oiling drag chain mechanism move synchronously on the surface of the tunnel lining trolley steel mold, and at the same time controls the oil pump to pump the oil into the oil pipe built into the groove of the oiling drag chain mechanism, and realizes the oiling operation through the nozzle; the height of the oiling device can be controlled within 200mm to adapt to the narrow working space of the tunnel lining trolley; the multi-section folding oiling drag chain structure adopted can adapt to the surface of the tunnel lining trolley with any curvature, is easy to disassemble and assemble, and is convenient for storage and storage. At the same time, robot storage platforms and drag chain hooks are arranged at both ends of the lining trolley, which reduces the number of times the equipment is disassembled and assembled, and further improves the oiling efficiency.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A tunnel lining trolley surface oiling device, characterized in that: The tunnel lining trolley surface oiling device is used to be installed on a tunnel lining trolley (1), and comprises an oiling drag chain assembly (4), a drive assembly and an oil circuit system (6), wherein: The oiling drag chain assembly (4) comprises an oiling drag chain, and the oiling drag chain is used to be arranged around the outer peripheral wall of the tunnel lining trolley (1) along the circumference of the tunnel lining trolley (1); The driving assembly comprises a first traction assembly (3) and a second traction assembly (5); the first traction assembly (3) is arranged on the top of the tunnel lining trolley (1) and is used to provide driving force to the middle part of the oiling drag chain assembly (4); the second traction assembly (5) is arranged on both sides of the tunnel lining trolley (1) and is used to provide driving force to both ends of the oiling drag chain assembly (4); the first traction assembly (3) and the second traction assembly (5) are used to drive the oiling drag chain assembly (4) to move synchronously as a whole along the surface of the tunnel lining trolley (1); The oil system (6) comprises an oiling pipeline (6-3), the oiling pipeline (6-3) being installed on an oiling drag chain, and a plurality of nozzles (6-5) for oiling the surface of the tunnel lining trolley (1) being installed on the oiling pipeline (6-3).
2. The surface oiling device for tunnel lining trolley according to claim 1 is characterized in that: The oiled drag chain comprises a plurality of single-section drag chains (4-1), which are sequentially hinged in series via a quick-change connecting buckle (4-3) so that two adjacent single-section drag chains (4-1) can freely rotate along the quick-change connecting buckle (4-3) to a state that adapts to the curved surface of the tunnel lining trolley (1).
3. The surface oiling device for tunnel lining trolley according to claim 2, characterized in that: A universal wheel (4-4) is provided at the bottom of the oiled drag chain, and two adjacent universal wheels (4-4) are respectively arranged at the front and rear sides of the oiled drag chain along its moving direction.
4. The surface oiling device for tunnel lining trolley according to claim 2, characterized in that: The single-section drag chain (4-1) is provided with a groove for placing the oiling pipeline (6-3), and the single-section drag chain (4-1) is also provided with a fixing hoop (4-2), and the fixing hoop (4-2) is used to limit the oiling pipeline (6-3) placed in the groove.
5. The surface oiling device for tunnel lining trolley according to claim 1, characterized in that: The first traction component (3) is a robot (3-1), and the robot (3-1) is fixedly connected to the oiled drag chain component (4) via a quick-change connection bracket (3-2).
6. The surface oiling device for tunnel lining trolley according to claim 1, characterized in that: The second traction assembly (5) comprises a traction rope (5-2), an electric hoist (5-4) and a driving device (5-5); the traction rope (5-2) is used to be fixed to the bottom of the side of the tunnel lining trolley (1) along the length direction of the tunnel lining trolley (1) through a magnetic seat (5-1); the bottom of both sides of the tunnel lining trolley (1) is provided with a second traction assembly (5); the end of the oiled drag chain is connected to a pulley (5-3); the pulley (5-3) is installed on the traction rope (5-2) and is used to move along the traction rope (5-2); the driving device (5-5) is connected to the electric hoist (5-4), and the electric hoist (5-4) is connected to the end of the oiled drag chain; the ends of both sides of the oiled drag chain assembly (4) are moved synchronously through the driving device (5-5).
7. The surface oiling device for tunnel lining trolley according to claim 1, characterized in that: The oil circuit system (6) further comprises an oil tank (6-1), an oil pump (6-2) and an oil pipeline (6-6) which are connected in sequence, the oil pipeline (6-6) being connected to the oiling pipeline (6-3), and the oil pump (6-2) being used to pump oil from the oil tank (6-1) to the oiling pipeline (6-3) through the oil pipeline (6-6).
8. The surface oiling device for tunnel lining trolley according to claim 1, characterized in that: The oiling pipeline (6-3) comprises a plurality of oil-saving pipes and a three-way quick-insertion joint (6-4) arranged between two adjacent oil-saving pipes, and the nozzle (6-5) is connected to the three-way quick-insertion joint (6-4).
9. The surface oiling device for tunnel lining trolley according to claim 5, characterized in that: A robot storage platform (8) and a drag chain hook (7) are provided at both ends of the tunnel lining trolley (1); the robot storage platform (8) is used to store the robot (3-1), and the drag chain hook (7) is used to place the oiled drag chain assembly (4).
10. A tunnel lining trolley, comprising a trolley body, characterized in that: It also includes a tunnel lining trolley surface oiling device according to any one of claims 1 to 9, wherein the tunnel lining trolley surface oiling device is installed on the trolley body.
Citation Information
Patent Citations
Automatic Circumferential Cleaning and Coating Construction Device and Method for Large-Section Tunnel Lining Formwork
CN109365339B
Automatic polishing and oiling device for tunnel lining trolley panel
CN209393437U