Relay and iron stand automatic assembling mechanism thereof and assembling machine of relay and iron stand automatic assembling mechanism
By designing a relay automatic assembly mechanism with flexible feeding and oblique top limit functions, the problems of motion interference and insufficient accuracy during assembly in the prior art are solved, and high-precision automatic assembly of relays is achieved.
Patent Information
- Application Number
- CN202411879422.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-19
AI Technical Summary
The prior art has problems of motion interference and insufficient assembly accuracy in the automatic assembly of relays, making it difficult to achieve high-precision automatic assembly.
A relay with flexible material transfer and oblique top limit functions and its iron frame automatic assembly mechanism are designed. The embedded side suction is used to realize the adsorption of the iron frame with the bottom shell and the U-shaped structure, and is equipped with movable assembly limit guide, elastic pressing and post-assembly pressing functions.
It effectively avoids motion interference during assembly, improves assembly accuracy and position accuracy, and realizes high-precision automatic assembly of relay components.
Smart Images

Figure CN119609599A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of relay automatic assembly, and in particular to a relay and an iron frame automatic assembly mechanism and an assembly machine thereof. Background Art
[0002] A relay is an electrical control device. It is an electrical device that causes a predetermined step change in the controlled quantity in the electrical output circuit when the change in the input quantity reaches the specified requirements. It has an interactive relationship between the control system, also known as the input circuit, and the controlled system, also known as the output circuit; it is usually used in automated control circuits. It is actually an "automatic switch" that uses a small current to control the operation of a large current; it plays the role of automatic adjustment, safety protection, and circuit conversion in the circuit.
[0003] The structure of the relay includes components such as the relay bottom shell, iron frame, magnetic blocks and core body. The relay bottom shell is a rectangular box-shaped structure, the middle of which is a cavity, and the top of the cavity is open for installing other components. The relay iron frame is a U-shaped frame structure. Two relay iron frames need to be assembled in a single relay. After the two iron frames are symmetrically assembled to form a rectangular frame structure, it is also necessary to vertically insert assembly magnetic blocks at both ends of the rectangular frame structure composed of the iron frames; then, the relay core body is vertically inserted into the rectangular frame with the magnetic blocks installed to form a semi-finished relay; then, the relay semi-finished product is assembled as a whole into the relay bottom shell, and the bottom plate at the bottom of the core body is riveted and fixed to the iron frame; finally, the relay semi-finished product is assembled as a whole into the relay bottom shell, and the top cover is assembled to form an integrated relay. Based on the assembly process and process requirements of the above relay components, it is necessary to design an automatic assembly mechanism for a relay and its iron frame to realize the automatic assembly of the relay components. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a relay and its iron frame automatic assembly mechanism and its assembly machine with flexible material selection and inclined top limiting functions to realize automatic material replacement under load circulation, and adopt embedded side suction to realize adsorption-type material picking and placing of the bottom shell and the U-shaped iron frame, so as to effectively avoid motion interference during assembly while realizing material picking and placing, and at the same time, it has movable assembly limiting material guiding, elastic material pressing and post-assembly pressing functions, which effectively improve the assembly accuracy and position accuracy of the relay and its iron frame automatic assembly mechanism and its assembly machine.
[0005] The technical solution adopted by the present invention is as follows: a relay and an automatic iron frame assembly mechanism thereof, which are arranged in an automatic relay assembly machine and are used for automatically assembling relays, comprising an assembly platform, an assembly mechanism and a guiding and pressing mechanism, wherein the assembly platform is arranged horizontally, and at least two assembly stations are arranged on the assembly platform, at least two relay carriers are placed on the at least two assembly stations, and at least two relay assemblies are placed on the relay carriers; the assembly platform comprises a flexible pushing component and a limiting component, wherein the flexible pushing component is arranged below the at least two assembly stations and outputs power in a linear direction to drive the relay carrier to move between different assembly stations; the limiting component is arranged below the at least two assembly stations and is used to limit the relay carrier at the assembly station; the assembly mechanism is erected above the assembly platform and is used to carry and assemble the relay assembly; the guiding and pressing mechanism is erected above the assembly platform and is used to pre-press the bottom shell of the relay assembly during the assembly process, and to guide and flexibly press down the iron frame placed in the bottom shell to prevent the iron frame from moving upward with the assembly mechanism.
[0006] Preferably, the assembly platform also includes a platform bracket and a reference limit strip, wherein the platform bracket is an upper and lower frame structure, and its top is a horizontal support platform; at least two reference limit strips are respectively provided on the outer side of the horizontal support platform in the transverse direction and the longitudinal direction, and at least two assembly stations are arranged in the space surrounded by the at least two reference limit strips; the horizontal support platform is provided with a pushing slide and a limit slide which pass through the upper and lower parts; the pushing slide includes at least two, and the at least two pushing slides are arranged in parallel and spaced apart.
[0007] Preferably, the flexible pushing component is arranged in the space between the upper and lower frame structures of the platform support, and the flexible pushing component includes a pushing support plate, a pushing cylinder, a pushing connecting plate, a pushing slide, a pushing frame and a flexible pushing component, wherein the pushing support plate is vertically arranged on the platform support and arranged in a straight line along the direction of the pushing slide groove, and a slide rail is provided on the side wall of the pushing support plate; the pushing cylinder is arranged at the lower part of the pushing support plate and outputs power along the direction of the pushing slide groove; the pushing slide seat is slidably embedded in the slide rail on the side wall of the pushing support plate, and is connected to the output end of the pushing cylinder through the pushing connecting plate; the pushing frame is horizontally arranged on the top of the pushing slide seat and is located above the pushing support plate; the flexible pushing component includes at least two groups, and at least two groups of flexible pushing components are arranged on the pushing slide seat at intervals, and are respectively arranged corresponding to at least two pushing slide grooves up and down.
[0008] Preferably, the flexible pushing component includes a pushing seat, a rotating shaft, a pushing block and a pushing spring, wherein the pushing seat is arranged on the pushing frame and protrudes upward, and the pushing seat is provided with a U-shaped mounting groove with an opening facing upward; the rotating shaft is horizontally inserted in the U-shaped mounting groove; one end of the pushing block is rotatably sleeved on the rotating shaft, and the other end of the pushing block extends obliquely upward to form an inclined pressure surface; the lower part of the other end of the pushing block is vertically connected with a pushing spring, and the lower end of the pushing spring is arranged in the U-shaped mounting groove. In a natural state, the elastic force of the pushing spring pushes the pushing block upward, so that the pushing block extends from the bottom to the top from the pushing slide groove, and is driven by the pushing cylinder to move linearly in the pushing slide groove, so as to push the relay carrier to move between different assembly stations. When the pushing block completes pushing and returns to the starting position, the bottom surface of the relay carrier presses against the inclined pressure surface of the pushing block, so that the pushing block compresses the pushing spring downward.
[0009] Preferably, the limit assembly includes a limit cylinder and an oblique limit block, wherein the limit cylinder is arranged in the space between the upper and lower frame structures of the platform bracket, and is correspondingly arranged below the limit slide groove, and the limit cylinder outputs linear power obliquely upward; the oblique limit block is arranged on the output end of the limit cylinder, and is driven by the limit cylinder to obliquely pass through the limit slide groove upward, and is pushed onto the relay carrier, so as to limit and fix the relay carrier.
[0010] Preferably, the relay carrier includes a carrier and a bearing seat, wherein the carrier is a plate-like structure, the carrier is horizontally placed on the assembly platform, and at least two product mounting positions are arranged on the carrier at intervals; the bearing seat includes at least two, at least two bearing seats, and at least two bearing seats are respectively arranged at at least two product mounting positions, and a downwardly recessed bearing groove is provided on the bearing seat for placing the relay assembly.
[0011] Preferably, the relay assembly includes a bottom shell, a core body, an iron frame and a magnetic block, wherein the bottom shell is a shell-like structure with an open top; the iron frame is a U-shaped bracket structure, and includes two iron frames, and the two iron frames are symmetrically arranged at intervals to form a rectangular frame structure; the magnetic block includes two magnetic blocks, and the two magnetic blocks are vertically inserted at the two ends of the rectangular frame structure formed by the iron frame, and are adsorbed on the inner wall of the iron frame to form an overall frame structure, which is inserted in the bottom shell; the core body is inserted in the frame structure.
[0012] Preferably, the assembly mechanism includes an assembly bracket, a driving component, a support frame, a rotating component and an assembly head, wherein the assembly bracket is mounted on one side of the assembly platform and extends vertically upward; the driving component is arranged on the assembly bracket, and outputs linear power in the longitudinal, transverse and vertical directions; the support frame is arranged on the output end of the driving component and is located above the assembly platform; the rotating component is arranged at the bottom of the support frame, and outputs rotational power in a horizontal plane; the assembly head is arranged on the output end of the rotating component.
[0013] Preferably, the driving component includes a first linear module, a second linear module, an assembly slide and a third linear module, wherein the first linear module is horizontally arranged on an assembly bracket; the second linear module is arranged on the output end of the first linear module, and outputs power in a direction perpendicular to the first linear module; the assembly slide is connected to the output end of the second linear module; the third linear module is arranged on the side wall of the assembly slide, and outputs power in a vertical direction; the support frame is connected to the output end of the third linear module, and is driven by the third linear module to move up and down; the rotating component includes a rotating cylinder and a rotating seat, wherein the rotating cylinder is horizontally arranged at the bottom of the support frame, and the output end is arranged downward; the rotating seat is horizontally arranged below the rotating cylinder, one end of the rotating seat is connected to the output end of the rotating cylinder, and the other end extends horizontally outward; the assembly head is arranged at the lower part of the other end of the rotating seat.
[0014] Preferably, the assembly head includes a connecting column, a buffer spring, a material picking seat, a suction block and a spring seat, wherein the connecting column is vertically inserted on the rotating seat and extends to the bottom of the rotating seat; the material picking seat is arranged at the lower part of the connecting column, and a vertically extending mounting socket is provided in the material picking seat; the connecting column is inserted in the mounting socket and is movable in the vertical direction; the buffer spring is sleeved on the connecting column, the lower end of the buffer spring abuts against the material picking seat, and the upper end passes through the rotating seat and abuts against the spring seat provided on the rotating seat; at least two mounting holes are provided on the side of the material picking seat; the suction block includes at least two blocks, and the at least two suction blocks are respectively inserted in the at least two mounting holes, so as to adsorb and fix the inner side wall of the iron frame of the relay assembly from the side.
[0015] Preferably, the guiding pressing mechanism includes a pressing support, a pressing cylinder, a pressing lifting seat and a pressing guide assembly, wherein the pressing support is erected above the assembly platform; the pressing cylinder is arranged on the top plate of the pressing support, and the output end extends vertically downward through the top plate; the pressing lifting seat is horizontally arranged below the top plate, and is movably connected to the top plate through a guide column, and the pressing lifting seat is connected to the pressing cylinder; the pressing guide assembly is arranged on the top plate and extends to below the pressing lifting seat.
[0016] Preferably, the material pressing guide assembly comprises a material pressing connecting seat, a lifting cylinder, a material pressing frame, an opening and closing cylinder, an opening and closing frame and a material guiding sheet, wherein the material pressing connecting seat is connected to the top plate and extends horizontally outward; the lifting cylinder is vertically connected to the bottom of the material pressing connecting seat, and the output end is arranged downward; the material pressing frame is connected to the output end of the lifting cylinder and extends horizontally outward, and the side of the material pressing frame close to the lifting cylinder is a horizontal supporting surface for placing the opening and closing cylinder, and the other side of the material pressing frame is provided with a guide groove which passes through the upper and lower parts; the output end of the opening and closing cylinder is arranged upward; the opening and closing frame comprises two, and the two opening and closing frames are respectively connected to the output ends of the opening and closing cylinder, and are driven by the opening and closing cylinder to approach or move away from each other above the guide groove; the material guiding sheet comprises two, and the two guide sheets are respectively arranged on the two opening and closing frames, and extend obliquely downward into the guide groove; the material guiding sheet is an elastic sheet.
[0017] An assembling machine comprises a relay and an automatic assembly mechanism of an iron frame thereof.
[0018] The beneficial effects of the present invention are: In view of the defects and shortcomings of the prior art, the present invention independently develops and designs a relay and its iron frame automatic assembly mechanism and its assembly machine with flexible material shifting and inclined top limiting functions to realize automatic material replacement in a load-bearing cycle, and adopts embedded side suction to realize adsorption-type material taking and placing of the bottom shell and the U-shaped iron frame, thereby effectively avoiding motion interference during assembly while realizing material taking and placing, and at the same time having movable assembly limiting material guiding, elastic material pressing and post-assembly pressing functions, which effectively improve the assembly accuracy and position accuracy of the relay and its iron frame automatic assembly mechanism and its assembly machine.
[0019] The present invention aims to provide a device which is arranged in a relay assembly machine and is used to realize automatic high-precision assembly of components such as a bottom shell and an iron frame of a relay, so as to improve the efficiency and precision of the automatic assembly of the relay.
[0020] Specifically, in order to ensure the material carrying capacity during the automated assembly of relays and maintain the continuity of assembly, the assembly platform used for bearing support during the assembly process of the present invention adopts an automatic cycle material replacement method, and the upper horizontal support platform of the platform bracket of the assembly platform of the upper and lower structures is the bearing platform, on which two reference limit strips arranged in parallel and at intervals form a limit space for placing multiple groups of relay carriers, and the relay carrier is provided with multiple bearing slots so as to simultaneously carry and assemble multiple relays; the horizontal support platform is provided with a pushing slide and a limit slide that pass through the upper and lower parts, and a flexible pushing component arranged below the horizontal support platform passes through the pushing slide to move the relay carrier The horizontal support is cyclically shifted to move the vacant relay carrier to the bottom of the assembly mechanism; at the same time, the limit assembly arranged under the horizontal support passes through the limit slide groove to resist the relay carrier to maintain its position stability during the assembly process; the special feature is that after the flexible pushing assembly pushes a group of relay carriers, it needs to return to the starting position and then push the next group of relay carriers again. During the return process, if the state of extending the pushing slide groove upward is maintained, there will be motion interference with another group of relay carriers. In order to solve this technical problem, one end of the push block of the flexible pushing assembly of the present invention is inserted into the U-shaped mounting groove of the pushing seat. The rotating shaft is rotatably connected, and the other end of the push block is an inclined pressure surface extending obliquely upward, which is used to play a transition role in the process of contacting the bottom of the relay carrier during the return process after pushing; at the same time, a push spring is vertically arranged at the lower part of the other end of the push block. During the return process of the push block, the relay carrier presses the push spring downward through the inclined pressure surface until the push block is pressed down to the bottom of the relay carrier, and then returns to the starting pushing position to push the next group of relays. The motion interference problem in the process of pushing the material back is effectively solved by the inclined pressure surface transition of the push block and the rotatable installation method of the other end. At the same time, the upward elastic force of the push spring causes the push block to pass through another group of relays. When the electrical appliance carrier returns to the starting position, the pushing block is lifted up again to the top of the pushing chute so as to push the next group of relays. In addition, when the limit assembly of the present invention releases the relay carrier after the limit is completed, there is also a motion interference problem. To solve this problem, the limit assembly of the present invention adopts an inclined upward power output method, that is, when limiting is required, the limit cylinder of the limit assembly outputs power obliquely upward to drive the oblique limit block to pass through the limit chute to hold the fixed relay carrier. When the material on the relay carrier is assembled, the limit cylinder drives the oblique limit block obliquely downward to release the relay carrier and retract downward to below the limit chute.
[0021] In addition, for the assembly and taking and placing of the relay bottom shell and the U-shaped iron frame, the assembly head of the assembly mechanism of the present invention adopts an embedded side suction method to complete the taking and placing of the relay bottom shell and the iron frame. This internal side suction method effectively utilizes the shape structure of the relay bottom shell and the iron frame, and can avoid deformation damage to the relay bottom shell during external clamping; and because the iron frame is a rectangular frame structure formed by symmetrically splicing two U-shaped frame bodies, it is very easy to cause relative position offset between the two U-shaped frame bodies when taking and placing materials by external clamping, and the position accuracy of the iron frame cannot be guaranteed during taking and placing materials; and the internal side suction fixing method of the present invention realizes independent adsorption and fixation of the two U-shaped frame bodies during taking and placing materials, and can effectively maintain the stability of the joint position of the two U-shaped frame bodies; in addition, during the assembly process, after the relay housing is placed on the relay carrier, the iron frame of the rectangular frame structure needs to be inserted into the relay housing from top to bottom. The gap between the inner wall of the device housing and the outer wall of the iron frame is small, and the external clamping method is adopted, which will inevitably cause movement interference with the relay bottom shell during the assembly of the iron frame; therefore, the internal side suction fixing method of the present invention can effectively avoid movement interference with the relay bottom shell during the insertion of the iron frame; specifically, the material picking head of the present invention uses a material picking seat as an execution structure, and a plurality of mounting holes are opened on the side wall of the material picking seat, and suction blocks are horizontally inserted into the plurality of mounting holes, respectively. The suction holes can be made of magnet material so as to adsorb the metal relay bottom shell and the iron frame during the material picking process. After the material picking seat extends into the inside of the relay bottom shell and the iron frame during the material picking process, the suction block is used to fix the inner wall of the relay bottom shell or the iron frame from the inside to achieve adsorption and fixation; in addition, the material picking seat is connected and supported by a connecting column and a buffer spring, so that it has flexible buffering capacity in the vertical direction to avoid excessive pressure in the vertical direction during the material picking process, resulting in product damage.
[0022] In addition, for the assembly of relays, the present invention also designs a guiding and pressing mechanism to assist in guiding, limiting and pressing during the assembly process, so as to improve the assembly accuracy and effectively avoid the problem that the material picking head leaves the relay bottom shell or iron frame upward after the material is discharged, and the relay bottom shell or iron frame is pulled up due to its adsorption force. Specifically, the guiding and pressing mechanism is integrally erected above the assembly platform, including a pressing bracket as a bearing structure, and a pressing cylinder vertically downwardly arranged on the pressing bracket serves as a driving force in the vertical direction during pressing, so as to drive the pressing lifting seat below to press horizontally downward toward the relay bottom shell on the assembly platform and the iron frame inserted therein after assembly is completed, so as to level the surface flatness of the assembled relay bottom shell and the iron frame; in addition, after the relay bottom shell is assembled, the pressing guide component of the guiding and pressing mechanism is used to press the relay bottom shell horizontally from above the relay bottom shell, so as to prevent the relay bottom shell from being lifted up from the relay carrier due to its suction force when the material picking head is upwardly separated from the relay bottom shell; at the same time, the pressing guide component can also play a guiding and limiting role in the process of inserting the iron frame, and press the inserted iron frame downward by elastic pressing, so as to prevent the iron frame from being lifted up from the relay bottom shell due to its suction force when the material picking head moves upward after inserting the iron frame. Specifically, the press guide assembly outputs power in the vertical direction with the lifting cylinder to drive the press frame connected horizontally below it to move up and down. The function of the press frame is to use the side of the press frame to press and fix the relay bottom shell from the top after the relay bottom shell is assembled. At the same time, the middle part of the press frame is provided with a guide groove that runs through the top and bottom to facilitate the material picking head to drive the iron frame to pass through and insert the iron frame into the assembled relay bottom shell. Furthermore, an opening and closing cylinder is horizontally provided on the press frame, and the output end of the opening and closing cylinder drives the two opening and closing frames on the press frame respectively. When the relay bottom shell is inserted, the two opening and closing frames are opened or closed horizontally. When the relay bottom shell is inserted, the two opening and closing frames are opened outward. After the relay bottom shell is inserted, the two opening and closing frames are closed to each other to form a rectangular frame above the guide groove. In addition, the two opening and closing frames are provided with guide pieces extending obliquely downward. When the iron frame is inserted, the guide pieces arranged obliquely downward play a transition role by obliquely contacting the material taking head, thereby avoiding motion interference with the material taking head. At the same time, the elastic guide pieces elastically press the iron frame downward after the iron frame is inserted, thereby avoiding the iron frame being brought out when the material taking head is pulled out upward. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention.
[0024] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention.
[0025] Figure 3 This is the third schematic diagram of the three-dimensional structure of the present invention.
[0026] Figure 4 This is one of the three-dimensional structural schematic diagrams of the assembly platform of the present invention.
[0027] Figure 5 This is the second schematic diagram of the three-dimensional structure of the assembly platform of the present invention.
[0028] Figure 6 for Figure 5 The enlarged structural diagram at point I in the middle.
[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the assembly platform of the present invention after the components are hidden.
[0030] Figure 8 It is a schematic diagram of the three-dimensional structure of the flexible pushing component of the present invention.
[0031] Fig. 9 It is a schematic diagram of the component disassembly structure of the flexible pushing assembly of the present invention.
[0032] Fig.10 This is one of the structural schematic diagrams of the relay carrier of the present invention.
[0033] Fig.11 This is the second structural schematic diagram of the relay carrier of the present invention.
[0034] Fig.12 This is the third structural schematic diagram of the relay carrier of the present invention.
[0035] Fig.13 It is a three-dimensional structural schematic diagram of the assembly mechanism of the present invention.
[0036] Fig.14 It is a schematic diagram of the three-dimensional structure of the assembly component of the present invention.
[0037] Fig.15 This is one of the structural schematic diagrams of the assembly head of the present invention.
[0038] Fig.16 This is the second structural schematic diagram of the assembly head of the present invention.
[0039] Fig.17 This is one of the three-dimensional structural schematic diagrams of the guide pressing mechanism of the present invention.
[0040] Fig.18 This is the second schematic diagram of the three-dimensional structure of the guiding and pressing mechanism of the present invention.
[0041] Fig.19 This is the third schematic diagram of the three-dimensional structure of the guiding and pressing mechanism of the present invention.
[0042] Fig. 20 This is one of the three-dimensional structural schematic diagrams of the guide pressing mechanism of the present invention.
[0043] Fig.21 This is the second schematic diagram of the three-dimensional structure of the guiding and pressing mechanism of the present invention.
[0044] Fig. 22 This is one of the schematic diagrams of the component disassembly structure of the guide pressing mechanism of the present invention.
[0045] Fig.23 This is the second schematic diagram of the component disassembly structure of the guide pressing mechanism of the present invention.
[0046] In the figure: 0. Relay assembly; 01. Bottom shell; 02. Core; 03. Iron frame; 04. Magnetic block; 1. Assembly platform; 2. Assembly mechanism; 3. Guide and press mechanism; 11. Platform bracket; 12. Flexible push assembly; 13. Limit assembly; 14. Reference limit strip; 15. Relay carrier; A. Push slide; B. Limit slide; 121, push support plate; 122, push cylinder; 123, push connecting plate; 124, push slide; 125, push frame; 126, push seat; 127, rotating shaft; 128, push block; 129, push spring; 131. Limit cylinder; 132. Oblique limit block; 151, carrier; 152, bearing seat; C, bearing slot; 21. Assembly bracket; 22. First linear module; 23. Second linear module; 24. Assembly slide; 25. Third linear module; 26. Support frame; 27. Rotary cylinder; 28. Rotary seat; 29. Assembly head; 291, connecting column; 292, buffer spring; 293, material taking seat; 294, suction block; 295, spring seat; D, mounting socket; 31. Material pressing support; 32. Material pressing cylinder; 33. Material pressing lifting seat; 34. Material pressing guide assembly; 341. Material pressing connection seat; 342. Lifting cylinder; 343. Material pressing frame; 344. Opening and closing cylinder; 345. Opening and closing frame; 346. Material guide sheet; E. Guide groove. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0049] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example 1
[0050] like Figures 1 to 8 As shown, the present invention proposes a relay and an automatic iron frame assembly mechanism thereof, which are arranged in a relay automatic assembly machine and are used for automatically assembling relays, including an assembly platform 1, an assembly mechanism 2 and a guide pressing mechanism 3, wherein the assembly platform 1 is arranged horizontally, and at least two assembly stations are arranged on the assembly platform 1, at least two relay carriers 15 are placed on the at least two assembly stations, and at least two relay components 0 are placed on the relay carrier 15; the assembly platform 1 includes a flexible pushing component 12 and a limiting component 13, wherein the flexible pushing component 12 is arranged on at least two It is below the assembly station and outputs power in a linear direction to drive the relay carrier 15 to move between different assembly stations; the limiting component 13 is arranged below at least two assembly stations to limit the relay carrier 15 at the assembly station; the assembly mechanism 2 is set above the assembly platform 1 to transport and assemble the relay assembly 0; the guiding and pressing mechanism 3 is set above the assembly platform 1 to pre-press the bottom shell 01 of the relay assembly 0 during the assembly process, and guide and flexibly press down the iron frame 03 placed in the bottom shell 01 to prevent the iron frame 03 from moving upward with the assembly mechanism 2.
[0051] The present invention designs a relay and its iron frame automatic assembly mechanism and its assembly machine with flexible material selection and inclined top limit functions, realizing automatic material replacement in load-bearing cycle, using embedded side suction to realize adsorption-type material picking and placing of the bottom shell and the U-shaped iron frame, realizing material picking and placing while effectively avoiding motion interference during assembly, and having movable assembly limit material guiding and elastic material pressing and post-assembly material pressing functions, effectively improving assembly accuracy and position accuracy. The present invention aims to provide a relay assembly machine, which is used to realize automatic high-precision assembly of components such as the bottom shell and iron frame of the relay, so as to improve the efficiency and accuracy of automatic assembly of the relay.Specifically, in order to ensure the material carrying capacity during the automated assembly of relays and maintain the continuity of assembly, the assembly platform used for bearing support during the assembly process of the present invention adopts an automatic cycle material replacement method, and the upper horizontal support platform of the platform bracket of the assembly platform of the upper and lower structures is the bearing platform, on which two reference limit strips arranged in parallel and at intervals form a limit space for placing multiple groups of relay carriers, and the relay carrier is provided with multiple bearing slots so as to simultaneously carry and assemble multiple relays; the horizontal support platform is provided with a pushing slide and a limit slide that pass through the upper and lower parts, and a flexible pushing component arranged below the horizontal support platform passes through the pushing slide to move the relay carrier The horizontal support is cyclically shifted to move the vacant relay carrier to the bottom of the assembly mechanism; at the same time, the limit assembly arranged under the horizontal support passes through the limit slide groove to resist the relay carrier to maintain its position stability during the assembly process; the special feature is that after the flexible pushing assembly pushes a group of relay carriers, it needs to return to the starting position and then push the next group of relay carriers again. During the return process, if the state of extending the pushing slide groove upward is maintained, there will be motion interference with another group of relay carriers. In order to solve this technical problem, one end of the push block of the flexible pushing assembly of the present invention is inserted into the U-shaped mounting groove of the pushing seat. The rotating shaft is rotatably connected, and the other end of the push block is an inclined pressure surface extending obliquely upward, which is used to play a transition role in the process of contacting the bottom of the relay carrier during the return process after pushing; at the same time, a push spring is vertically arranged at the lower part of the other end of the push block. During the return process of the push block, the relay carrier presses the push spring downward through the inclined pressure surface until the push block is pressed down to the bottom of the relay carrier, and then returns to the starting pushing position to push the next group of relays. The motion interference problem in the process of pushing the material back is effectively solved by the inclined pressure surface transition of the push block and the rotatable installation method of the other end. At the same time, the upward elastic force of the push spring causes the push block to pass through another group of relays. When the electrical appliance carrier returns to the starting position, the pushing block is lifted up again to the top of the pushing chute so as to push the next group of relays. In addition, when the limit assembly of the present invention releases the relay carrier after the limit is completed, there is also a motion interference problem. To solve this problem, the limit assembly of the present invention adopts an inclined upward power output method, that is, when limiting is required, the limit cylinder of the limit assembly outputs power obliquely upward to drive the oblique limit block to pass through the limit chute to hold the fixed relay carrier. When the material on the relay carrier is assembled, the limit cylinder drives the oblique limit block obliquely downward to release the relay carrier and retract downward to below the limit chute. Example 2
[0052] like Figures 10 to 12 , Figure 15 to Figure 16As shown, as an embodiment of the present invention, the relay assembly 0 of the present invention includes a bottom shell 01, a core body 02, an iron frame 03 and a magnet 04, wherein the bottom shell 01 is a box-shaped structure with an opening at the top, the iron frame 03 is a U-shaped frame structure, the iron frame 03 includes two pieces, the two iron frames 03 are symmetrically arranged, and after being combined to form a rectangular frame structure, they are inserted into the bottom shell 01; the magnet 04 includes two pieces, the two magnets 04 are vertically inserted at the two ends of the inner part of the rectangular frame structure assembled by the iron frame 03, and are respectively adsorbed and fixed on the inner walls at the two ends of the rectangular frame structure; the core body 02 is inserted in the rectangular frame structure formed by the iron frame 03.
[0053] The relay carrier 15 of the present invention includes a carrier 151 and a bearing seat 152, wherein the carrier 151 is a plate-like structure, the carrier 151 is horizontally placed on the assembly platform 1, and at least two product installation positions are arranged at intervals on the carrier 151; the bearing seat 152 includes at least two, at least two bearing seats 152, at least two bearing seats 152 are respectively arranged at at least two product installation positions, and a downwardly recessed bearing groove C is provided on the bearing seat 152 for placing the relay component 0. Example 3
[0054] like Figures 4 to 7 As shown, as an embodiment of the present invention, the assembly platform 1 of the present invention also includes a platform bracket 11 and a reference limit strip 14, wherein the platform bracket 11 is an upper and lower frame structure, and its top is a horizontal support platform; at least two reference limit strips 14 are respectively provided on the outer side of the horizontal support platform along the transverse direction and the longitudinal direction, and at least two assembly stations are arranged in the space surrounded by the at least two reference limit strips 14; a pushing slide A and a limit slide B which pass through the upper and lower parts are opened on the horizontal support platform; the pushing slide A includes at least two, and at least two pushing slides A are arranged in parallel and spaced apart. Example 4
[0055] like Figures 8 to 9As shown, as an embodiment of the present invention, the flexible pushing component 12 of the present invention is arranged in the space between the upper and lower frame structures of the platform bracket 11, and the flexible pushing component 12 includes a pushing support plate 121, a pushing cylinder 122, a pushing connecting plate 123, a pushing slide 124, a pushing frame 125 and a flexible pushing component, wherein the pushing support plate 121 is vertically arranged on the platform bracket 11 and is arranged in a straight line along the direction of the pushing slide groove A, and a slide rail is arranged on the side wall of the pushing support plate 121; the pushing cylinder 122 is arranged on the pushing support plate 121, and the pushing support plate 121 is provided with a slide rail ... support plate 1 The push slide 124 is slidably embedded in the slide rail on the side wall of the push support plate 121, and is connected to the output end of the push cylinder 122 through the push connecting plate 123; the push frame 125 is horizontally arranged on the top of the push slide 124 and is located above the push support plate 121; the flexible pushing components include at least two groups, at least two groups of flexible pushing components are spaced apart on the push slide 124, and are respectively arranged corresponding to at least two push slides A up and down.
[0056] The flexible pushing component includes a pushing seat 126, a rotating shaft 127, a pushing block 128 and a pushing spring 129, wherein the pushing seat 126 is arranged on the pushing frame 125 and protrudes upward, and a U-shaped mounting groove with an opening facing upward is provided on the pushing seat 126; the rotating shaft 127 is horizontally inserted in the U-shaped mounting groove; one end of the pushing block 128 is rotatably sleeved on the rotating shaft 127, and the other end of the pushing block 128 extends upward obliquely to form an inclined pressure surface; the lower part of the other end of the pushing block 128 is vertically connected to a pushing spring 129. 29, the lower end of the push spring 129 is arranged in the U-shaped installation groove. In the natural state, the elastic force of the push spring 129 pushes the push block 128 upward, so that the push block 128 extends from the push slide groove A from bottom to top, and is driven by the push cylinder 122 to move linearly in the push slide groove A, so as to push the relay carrier 15 to move between different assembly stations. When the push block 128 is pushed and returns to the starting position, the bottom surface of the relay carrier 15 pushes against the inclined pressure surface of the push block 128, so that the push block 128 compresses the push spring 129 downward. Example 5
[0057] like Figures 5 and 6 As shown, as an embodiment of the present invention, the limit assembly 13 of the present invention includes a limit cylinder 131 and an oblique limit block 132, wherein the limit cylinder 131 is arranged in the space between the upper and lower frame structures of the platform bracket 11, and is correspondingly arranged below the limit slide groove B, and the limit cylinder 131 outputs linear power obliquely upward; the oblique limit block 132 is arranged on the output end of the limit cylinder 131, and is driven by the limit cylinder 131 to obliquely upward pass through the limit slide groove B, and is pushed onto the relay carrier 15, for limiting and fixing the relay carrier 15. Example 6
[0058] like Figure 13 to Figure 14 As shown, as an embodiment of the present invention, the assembly mechanism 2 of the present invention includes an assembly bracket 21, a driving component, a support frame 26, a rotating component and an assembly head 29, wherein the assembly bracket 21 is mounted on one side of the assembly platform 1 and extends vertically upward; the driving component is arranged on the assembly bracket 21, and outputs linear power in the longitudinal, transverse and vertical directions; the support frame 26 is arranged on the output end of the driving component and is located above the assembly platform 1; the rotating component is arranged at the bottom of the support frame 26, and outputs rotational power in a horizontal plane; the assembly head 29 is arranged on the output end of the rotating component.
[0059] The driving component includes a first linear module 22, a second linear module 23, an assembly slide 24 and a third linear module 25, wherein the first linear module 21 is horizontally arranged on the assembly bracket 21; the second linear module 23 is arranged on the output end of the first linear module 22, and outputs power in a direction perpendicular to the first linear module 22; the assembly slide 24 is connected to the output end of the second linear module 23; the third linear module 25 is arranged on the side wall of the assembly slide 24, and outputs power in a vertical direction; the support frame 26 is connected to the output end of the third linear module 25, and is driven by the third linear module 25 to move up and down; the rotating component includes a rotating cylinder 27 and a rotating seat 28, wherein the rotating cylinder 27 is horizontally arranged at the bottom of the support frame 26, and the output end is arranged downward; the rotating seat 28 is horizontally arranged below the rotating cylinder 27, one end of the rotating seat 28 is connected to the output end of the rotating cylinder 27, and the other end extends horizontally outward; the assembly head 29 is arranged at the lower part of the other end of the rotating seat 28.
[0060] like Figure 15 to Figure 16 As shown in the figure, as an embodiment of the present invention, the assembly head 29 of the present invention includes a connecting column 291, a buffer spring 292, a material picking seat 293, a suction block 294 and a spring seat 295, wherein the connecting column 291 is vertically inserted on the rotating seat 28 and extends to the bottom of the rotating seat 28; the material picking seat 293 is arranged at the lower part of the connecting column 291, and a vertically extending mounting socket D is opened in the material picking seat 293; the connecting column 291 is inserted in the mounting socket D, and It is movable in the vertical direction; the buffer spring 292 is sleeved on the connecting column 291, the lower end of the buffer spring 292 abuts against the material picking seat 293, and the upper end passes through the rotating seat 28 and abuts against the spring seat 295 provided on the rotating seat 28; at least two mounting holes are provided on the side of the material picking seat 293; the suction block 294 includes at least two blocks, and at least two suction blocks 294 are respectively inserted into at least two mounting holes, for adsorbing and fixing the inner side wall of the iron frame 03 of the relay assembly 0 from the side.
[0061] The present invention is aimed at the assembly and taking and placing of the relay bottom shell and the iron frame of the U-shaped structure. The assembly head of the assembly mechanism of the present invention adopts an embedded side suction method to complete the taking and placing of the relay bottom shell and the iron frame. This internal side suction method effectively utilizes the shape structure of the relay bottom shell and the iron frame, and can avoid deformation damage to the relay bottom shell during external clamping; and because the iron frame is a rectangular frame structure formed by symmetrically splicing two U-shaped structure frames, it is very easy to cause relative position offset between the two U-shaped structure frames when taking and placing materials by external clamping, and the position accuracy of the iron frame cannot be guaranteed during taking and placing materials; and the internal side suction fixing method of the present invention realizes independent adsorption and fixation of the two U-shaped structure frames during taking and placing materials, and can effectively maintain the stability of the joint position of the two U-shaped structure frames; in addition, during the assembly process, after the relay housing is placed on the relay carrier, the iron frame of the rectangular frame structure needs to be inserted into the relay housing from top to bottom. The gap between the inner wall of the device housing and the outer wall of the iron frame is small, and the external clamping method is adopted, which will inevitably cause movement interference with the relay bottom shell during the assembly of the iron frame; therefore, the internal side suction fixing method of the present invention can effectively avoid movement interference with the relay bottom shell during the insertion of the iron frame; specifically, the material picking head of the present invention uses a material picking seat as an execution structure, and a plurality of mounting holes are opened on the side wall of the material picking seat, and suction blocks are horizontally inserted into the plurality of mounting holes, respectively. The suction holes can be made of magnet material so as to adsorb the metal relay bottom shell and the iron frame during the material picking process. After the material picking seat extends into the inside of the relay bottom shell and the iron frame during the material picking process, the suction block is used to fix the inner wall of the relay bottom shell or the iron frame from the inside to achieve adsorption and fixation; in addition, the material picking seat is connected and supported by a connecting column and a buffer spring, so that it has flexible buffering capacity in the vertical direction to avoid excessive pressure in the vertical direction during the material picking process, resulting in product damage. Example 7
[0062] like Figures 17 to 19 As shown, as an embodiment of the present invention, the guiding pressing mechanism 3 of the present invention includes a pressing support 31, a pressing cylinder 32, a pressing lifting seat 33 and a pressing guide assembly 34, wherein the pressing support 31 is erected above the assembly platform 1; the pressing cylinder 32 is arranged on the top plate of the pressing support 31, and the output end extends vertically downward through the top plate; the pressing lifting seat 33 is horizontally arranged below the top plate, and is movably connected to the top plate through a guide column, and the pressing lifting seat 33 is connected to the pressing cylinder 32; the pressing guide assembly 34 is arranged on the top plate and extends to below the pressing lifting seat 33.
[0063] like Figure 20 to Figure 23As shown, as an embodiment of the present invention, the material pressing guide assembly 34 of the present invention includes a material pressing connection seat 341, a lifting cylinder 342, a material pressing frame 343, an opening and closing cylinder 344, an opening and closing frame 345 and a material guiding piece 346, wherein the material pressing connection seat 341 is connected to the top plate and extends horizontally outward; the lifting cylinder 342 is vertically connected below the material pressing connection seat 341, and the output end is set downward; the material pressing frame 343 is connected to the output end of the lifting cylinder 342 and extends horizontally outward, and the material pressing frame 343 is close to one side of the lifting cylinder 342 It is a horizontal supporting surface for placing the opening and closing cylinder 344, and a guide groove E which passes through from top to bottom is provided on the other side of the pressing frame 343; the output end of the opening and closing cylinder 344 is arranged upward; the opening and closing frame 345 includes two, and the two opening and closing frames 345 are respectively connected to the output ends of the opening and closing cylinder 344, and are driven by the opening and closing cylinder 344 to approach or move away from each other above the guide groove E; the guide sheet 346 includes two sheets, and the two guide sheets 346 are respectively arranged on the two opening and closing frames 345, and extend obliquely downward into the guide groove E; the guide sheet 346 is an elastic sheet.
[0064] For the assembly of relays, the present invention designs a guiding and pressing mechanism for assisting in guiding, limiting and pressing during the assembly process, so as to improve the assembly accuracy and effectively avoid the problem that the material picking head leaves the relay bottom shell or iron frame upward after the material is discharged, and the relay bottom shell or iron frame is pulled up due to its adsorption force. Specifically, the guiding and pressing mechanism is integrally erected above the assembly platform, including a pressing bracket as a bearing structure, and a pressing cylinder vertically downwardly arranged on the pressing bracket serves as a driving force in the vertical direction during pressing, so as to drive the pressing lifting seat below to press horizontally downward toward the relay bottom shell on the assembly platform and the iron frame inserted therein after assembly is completed, so as to level the surface flatness of the assembled relay bottom shell and the iron frame; in addition, after the relay bottom shell is assembled, the pressing guide component of the guiding and pressing mechanism is used to press the relay bottom shell horizontally from above the relay bottom shell, so as to prevent the relay bottom shell from being lifted up from the relay carrier due to its suction force when the material picking head is upwardly separated from the relay bottom shell; at the same time, the pressing guide component can also play a guiding and limiting role in the process of inserting the iron frame, and press the inserted iron frame downward by elastic pressing, so as to prevent the iron frame from being lifted up from the relay bottom shell due to its suction force when the material picking head moves upward after inserting the iron frame. Specifically, the press guide assembly outputs power in the vertical direction with the lifting cylinder to drive the press frame connected horizontally below it to move up and down. The function of the press frame is to use the side of the press frame to press and fix the relay bottom shell from the top after the relay bottom shell is assembled. At the same time, the middle part of the press frame is provided with a guide groove that runs through the top and bottom to facilitate the material picking head to drive the iron frame to pass through and insert the iron frame into the assembled relay bottom shell. Furthermore, an opening and closing cylinder is horizontally provided on the press frame, and the output end of the opening and closing cylinder drives the two opening and closing frames on the press frame respectively. When the relay bottom shell is inserted, the two opening and closing frames are opened or closed horizontally. When the relay bottom shell is inserted, the two opening and closing frames are opened outward. After the relay bottom shell is inserted, the two opening and closing frames are closed to each other to form a rectangular frame above the guide groove. In addition, the two opening and closing frames are provided with guide pieces extending obliquely downward. When the iron frame is inserted, the guide pieces arranged obliquely downward play a transition role by obliquely contacting the material taking head, thereby avoiding motion interference with the material taking head. At the same time, the elastic guide pieces elastically press the iron frame downward after the iron frame is inserted, thereby avoiding the iron frame being brought out when the material taking head is pulled out upward. Example 8
[0065] As an embodiment of the present invention, the present invention discloses an assembly machine including a relay and an automatic assembly mechanism of an iron frame thereof.
[0066] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by this embodiment, so any equivalent changes or modifications made according to the scope of the patent of the present invention are within the scope of the patent claims of the present invention.
Claims
1. A relay and an automatic iron frame assembly mechanism thereof, which are arranged in a relay automatic assembly machine and are used for automatically assembling relays, characterized in that: It comprises an assembly platform (1), an assembly mechanism (2) and a guide pressing mechanism (3), wherein: The assembly platform (1) is arranged horizontally, and at least two assembly stations are arranged on the assembly platform (1), at least two relay carriers (15) are placed on the at least two assembly stations, and at least two relay assemblies (0) are placed on the relay carriers (15); The assembly platform (1) comprises a flexible pushing component (12) and a limiting component (13), wherein the flexible pushing component (12) is arranged below at least two assembly stations and outputs power in a linear direction to drive the relay carrier (15) to move between different assembly stations; the limiting component (13) is arranged below at least two assembly stations and is used to limit the relay carrier (15) at the assembly station; The assembly mechanism (2) is mounted above the assembly platform (1) and is used to carry and assemble the relay assembly (0); The guiding and pressing mechanism (3) is mounted above the assembly platform (1) and is used to pre-press the bottom shell (01) of the relay assembly (0) during the assembly process, and to guide and flexibly press down the iron frame (03) placed in the bottom shell (01), thereby preventing the iron frame (03) from moving upward along with the assembly mechanism (2).
2. A relay and its iron frame automatic assembly mechanism according to claim 1, characterized in that: The assembly platform (1) further comprises a platform support (11) and a reference limit strip (14), wherein the platform support (11) is a frame structure with upper and lower layers, and the top thereof is a horizontal support platform; at least two reference limit strips (14) are respectively arranged on the outer side of the horizontal support platform in the transverse direction and the longitudinal direction, and at least two assembly stations are arranged in the space surrounded by the at least two reference limit strips (14); a push slide groove (A) and a limit slide groove (B) which are connected vertically are provided on the horizontal support platform; the push slide groove (A) comprises at least two push slide grooves (A), and the at least two push slide grooves (A) are arranged in parallel and spaced apart.
3. A relay and its iron frame automatic assembly mechanism according to claim 2, characterized in that: The flexible pushing assembly (12) is arranged in the space between the upper and lower frame structures of the platform support (11), and the flexible pushing assembly (12) comprises a pushing support plate (121), a pushing cylinder (122), a pushing connecting plate (123), a pushing slide seat (124), a pushing frame (125) and a flexible pushing component, wherein the pushing support plate (121) is vertically arranged on the platform support (11) and is arranged linearly along the direction of the pushing slide groove (A), and a slide rail is provided on the side wall of the pushing support plate (121); the pushing cylinder (122) is arranged on the pushing support plate (121 ) at the lower part, and outputs power along the direction of the push slide (A); the push slide (124) is slidably embedded in the slide rail on the side wall of the push support plate (121), and is connected to the output end of the push cylinder (122) through the push connecting plate (123); the push frame (125) is horizontally arranged on the top of the push slide (124), and is located above the push support plate (121); the flexible push components include at least two groups, at least two groups of flexible push components are arranged on the push slide (124) at intervals, and are respectively arranged corresponding to at least two push slides (A) up and down.
4. A relay and its iron frame automatic assembly mechanism according to claim 3, characterized in that: The flexible pushing component comprises a pushing seat (126), a rotating shaft (127), a pushing block (128) and a pushing spring (129), wherein the pushing seat (126) is arranged on the pushing frame (125) and protrudes upward, and a U-shaped mounting groove with an opening facing upward is provided on the pushing seat (126); the rotating shaft (127) is horizontally inserted in the U-shaped mounting groove; one end of the pushing block (128) is rotatably sleeved on the rotating shaft (127), and the other end of the pushing block (128) extends obliquely upward to form an inclined pressure surface; the lower part of the other end of the pushing block (128) is vertically connected to the pushing spring (129); 29, the lower end of the push spring (129) is arranged in the U-shaped installation groove. In the natural state, the elastic force of the push spring (129) pushes the push block (128) upward, so that the push block (128) extends from the bottom to the top from the push slide groove (A), and is driven by the push cylinder (122) to move linearly in the push slide groove (A), so as to push the relay carrier (15) to move between different assembly stations. When the push block (128) is pushed and returns to the starting position, the bottom surface of the relay carrier (15) pushes against the inclined pressure surface of the push block (128), so that the push block (128) compresses the push spring (129) downward.
5. The relay and its iron frame automatic assembly mechanism according to claim 2, characterized in that: The limit assembly (13) comprises a limit cylinder (131) and an oblique limit block (132), wherein the limit cylinder (131) is arranged in the space between the upper and lower frame structures of the platform support (11), and is correspondingly arranged below the limit slide groove (B), and the limit cylinder (131) outputs linear power in an inclined upward direction; the oblique limit block (132) is arranged on the output end of the limit cylinder (131), and is driven by the limit cylinder (131) to pass through the limit slide groove (B) in an inclined upward direction, and is pushed onto the relay carrier (15), so as to limit and fix the relay carrier (15).
6. The relay and its iron frame automatic assembly mechanism according to claim 1, characterized in that: The relay carrier (15) comprises a carrier (151) and a bearing seat (152), wherein the carrier (151) is a plate-shaped structure, the carrier (151) is horizontally placed on the assembly platform (1), and at least two product installation positions are arranged on the carrier (151) at intervals; the bearing seat (152) comprises at least two, at least two bearing seats (152), at least two bearing seats (152) are respectively arranged at at least two product installation positions, and a downwardly recessed bearing groove (C) is provided on the bearing seat (152) for placing the relay assembly (0).
7. The relay and its iron frame automatic assembly mechanism according to claim 1, characterized in that: The relay assembly (0) comprises a bottom shell (01), a core body (02), an iron frame (03) and a magnetic block (04), wherein the bottom shell (01) is a shell-like structure with an opening at the top; the iron frame (03) is a U-shaped bracket structure, the iron frame (03) comprises two iron frames (03), and the two iron frames (03) are symmetrically arranged at intervals to form a rectangular frame structure; the magnetic block (04) comprises two magnetic blocks (04), the two magnetic blocks (04) are respectively vertically inserted at two ends of the rectangular frame structure formed by the iron frame (03), and adsorbed on the inner wall of the iron frame (03) to form an integral frame structure, and the integral frame structure is inserted into the bottom shell (01); the core body (02) is inserted into the frame structure.
8. The relay and its iron frame automatic assembly mechanism according to claim 1, characterized in that: The assembly mechanism (2) comprises an assembly bracket (21), a driving component, a support frame (26), a rotating component and an assembly head (29), wherein the assembly bracket (21) is mounted on one side of the assembly platform (1) and extends vertically upward; the driving component is arranged on the assembly bracket (21) and outputs linear power in the longitudinal, transverse and vertical directions; the support frame (26) is arranged on the output end of the driving component and is located above the assembly platform (1); the rotating component is arranged at the bottom of the support frame (26) and outputs rotational power in a horizontal plane; and the assembly head (29) is arranged on the output end of the rotating component.
9. A relay and its iron frame automatic assembly mechanism according to claim 8, characterized in that: The driving component comprises a first linear module (22), a second linear module (23), an assembly slide (24) and a third linear module (25), wherein the first linear module (21) is horizontally arranged on the assembly bracket (21); the second linear module (23) is arranged on the output end of the first linear module (22) and outputs power in a direction perpendicular to the first linear module (22); the assembly slide (24) is connected to the output end of the second linear module (23); the third linear module (25) is arranged on the side wall of the assembly slide (24) and outputs power in a vertical direction; the support frame (26) is connected to the output end of the third linear module (25) and is driven by the third linear module (25) to move up and down; The rotating component comprises a rotating cylinder (27) and a rotating seat (28), wherein the rotating cylinder (27) is horizontally arranged at the bottom of the support frame (26) and the output end is arranged downward; the rotating seat (28) is horizontally arranged below the rotating cylinder (27), one end of the rotating seat (28) is connected to the output end of the rotating cylinder (27), and the other end extends horizontally outward; the assembly head (29) is arranged at the lower part of the other end of the rotating seat (28).
10. The relay and its iron frame automatic assembly mechanism according to claim 9, characterized in that: The assembly head (29) comprises a connecting column (291), a buffer spring (292), a material taking seat (293), a suction block (294) and a spring seat (295), wherein the connecting column (291) is vertically inserted on the rotating seat (28) and extends to the bottom of the rotating seat (28); the material taking seat (293) is arranged at the bottom of the connecting column (291), and a vertically extending mounting socket (D) is provided in the material taking seat (293); the connecting column (291) is inserted in the mounting socket (D) and extends in the vertical direction. The buffer spring (292) is movable; the buffer spring (292) is sleeved on the connecting column (291); the lower end of the buffer spring (292) abuts against the material taking seat (293); the upper end passes through the rotating seat (28) and abuts against the spring seat (295) provided on the rotating seat (28); at least two mounting holes are provided on the side of the material taking seat (293); the suction block (294) includes at least two blocks, and the at least two suction blocks (294) are respectively inserted into the at least two mounting holes, and are used to absorb and fix the inner side wall of the iron frame (03) of the relay assembly (0) from the side.
11. The relay and its iron frame automatic assembly mechanism according to claim 1, characterized in that: The guiding material pressing mechanism (3) comprises a material pressing support (31), a material pressing cylinder (32), a material pressing lifting seat (33) and a material pressing guide assembly (34), wherein the material pressing support (31) is mounted above the assembly platform (1); the material pressing cylinder (32) is arranged on the top plate of the material pressing support (31), and the output end extends vertically downward through the top plate; the material pressing lifting seat (33) is horizontally arranged below the top plate and is movably connected to the top plate via a guide column, and the material pressing lifting seat (33) is connected to the material pressing cylinder (32); and the material pressing guide assembly (34) is arranged on the top plate and extends to below the material pressing lifting seat (33).
12. The relay and its iron frame automatic assembly mechanism according to claim 11, characterized in that: The material pressing guide assembly (34) comprises a material pressing connection seat (341), a lifting cylinder (342), a material pressing frame (343), an opening and closing cylinder (344), an opening and closing frame (345) and a material guiding sheet (346), wherein the material pressing connection seat (341) is connected to the top plate and extends horizontally outward; the lifting cylinder (342) is vertically connected below the material pressing connection seat (341) and the output end is arranged downward; the material pressing frame (343) is connected to the output end of the lifting cylinder (342) and extends horizontally outward; the side of the material pressing frame (343) close to the lifting cylinder (342) is a horizontal support surface, which is used to support the material pressing frame (343). An opening and closing cylinder (344) is placed, and a guide groove (E) penetrating from top to bottom is provided on the other side of the pressing frame (343); the output end of the opening and closing cylinder (344) is arranged upward; the opening and closing frame (345) includes two, and the two opening and closing frames (345) are respectively connected to the output ends of the opening and closing cylinder (344), and are driven by the opening and closing cylinder (344) to approach or move away from each other above the guide groove (E); the guide sheet (346) includes two, and the two guide sheets (346) are respectively arranged on the two opening and closing frames (345) and extend obliquely downward into the guide groove (E); the guide sheet (346) is an elastic sheet.
13. An assembly machine comprising the relay according to claim 1 and an automatic assembly mechanism for its iron frame.
Citation Information
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