Concrete end face grinding device for engineering detection

By designing a concrete end-face grinding device that can grind the outer surface and end surface of the concrete mandrel at the same time, the problems of low grinding efficiency and high labor cost in the prior art are solved, and an efficient, stable and automated grinding process is achieved.

CN119609787AInactive Publication Date: 2025-03-14GUIZHOU SHUNKANG TESTING CO LTD
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Patent Information

Application Number
CN202510159467.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing concrete mandrel grinding devices require separate grinding of the outer surface and the end surface, which is inefficient and consumes a lot of labor costs.

Method used

A concrete end-face grinding device including a ring frame, a grinding roller, and an end-face positioning table is designed, which can simultaneously grind the outer surface and one end of the concrete mandrel, and realize automatic loading through a material pushing mechanism.

Benefits of technology

It improves the efficiency and stability of concrete mandrel grinding, reduces labor costs, and realizes automated batch loading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the related technical field of grinding devices, and particularly discloses a concrete end face grinding device for engineering detection, which comprises a bracket, a vertical frame is fixedly arranged on the outer wall of one end of the bracket, a supporting seat is arranged at the lower part in the bracket, and a workpiece frame is fixedly arranged on the upper surface of the supporting seat; a mounting seat is fixedly arranged on the upper surface of the workpiece frame, L-shaped seats are fixedly arranged on the two sides of the outer wall of the mounting seat, first air cylinders are arranged in the two L-shaped seats, and rotating abutting seats are arranged on the two sides of the outer wall of the mounting seat and located above the L-shaped seats. According to the concrete core rod polishing device, a concrete core rod can be automatically pushed to be polished, one end and the outer surface of the concrete core rod are polished at the same time in the polishing process, the polishing speed is increased, and the detection efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field related to grinding devices, and specifically discloses a concrete end surface grinding device for engineering detection. Background Art

[0002] Concrete test samples are an important basis for evaluating the quality of concrete. By testing the concrete test samples, the quality of concrete can be inspected and evaluated. Some testing experiments require grinding of the concrete test samples, so it is necessary to provide a device that can grind concrete test samples.

[0003] When grinding concrete core rods, traditional grinding devices need to grind the outer surface and the end face separately, the grinding efficiency is low, and manual feeding is required, which consumes a lot of manpower costs in the grinding operation. Therefore, we need to make improvements. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the background technology, and a concrete end face grinding device for engineering inspection is proposed, comprising a bracket, a vertical frame is fixedly arranged on the outer wall of one end of the bracket, a support seat is arranged at the lower part of the bracket, a workpiece rack is fixedly arranged on the upper surface of the support seat, a mounting seat is fixedly arranged on the upper surface of the workpiece rack, and L-shaped seats are fixedly arranged on both sides of the outer wall of the mounting seat, first cylinders are arranged inside the two groups of L-shaped seats, rotating seats are arranged on both sides of the outer wall of the mounting seat and above the L-shaped seat, the telescopic ends of the two groups of the first cylinders are respectively provided with a pressing grinding mechanism and an end face clamping mechanism, and a pushing mechanism is arranged on the inner side of the vertical frame; The pressing and grinding mechanism comprises a trapezoidal plate arranged at the telescopic end of one of the first cylinders, a plug rod is inserted and installed inside the trapezoidal plate, a fixed grinding disc is fixedly arranged at one end of the plug rod away from the trapezoidal plate, and limit members are arranged at both ends of the trapezoidal plate; The end face clamping mechanism includes a ring frame, the lower outer side of the ring frame is connected to a first cylinder away from one end of the trapezoidal plate, a No. 1 motor is fixedly installed inside the ring frame, an end face positioning platform is fixedly provided at the output end of the No. 1 motor, a clamping frame is rotatably installed outside the end face positioning platform, an outer edge of one side of the clamping frame is connected to the outer side of the ring frame through a plurality of support rods, and grinding components are correspondingly connected to both sides of the outer wall of the clamping frame through provided connecting components.

[0005] Preferably, the connection assembly comprises a connection block fixedly arranged on one side of the outer wall of the bracket, the interior of the connection block is connected with a movable rod via a rotatably installed rotating shaft, and the grinding assembly is arranged outside the movable rod.

[0006] Preferably, the grinding assembly comprises a grinding roller, and the grinding roller is sleeved on the outside of the movable rod.

[0007] Preferably, the limiting member includes a screw barrel fixedly mounted on one end of the trapezoidal plate, the screw barrel is threadedly connected to a screw rod, a connecting barrel is rotatably sleeved on one end of the screw rod inside the screw barrel, a rotating rod is rotatably sleeved on one end of the connecting barrel away from the screw rod, the connecting barrel and the screw barrel are slidably matched, and the rotating rod rotates against one end of the grinding roller.

[0008] Preferably, a vertical rod is fixedly provided on the upper outside of the ring frame, a sliding frame is fixedly installed on the outer side of the vertical rod, a slide is slidably installed on the outer side of the slide frame, a clamping block is slidably installed on the lower inside of the slide, a second cylinder is provided on the outer side of the clamping block, the second cylinder is fixedly installed on the outer side of the vertical rod and is located below the slide frame, push rods are vertically installed on both sides of the outer wall of the slide, a T-shaped plate is jointly mounted on the upper outside of the two push rods, a sliding rod is slidably inserted inside the T-shaped plate, the lower end of the sliding rod is fixedly provided on the upper surface of the slide, a spring is mounted on the outer side of the sliding rod and located below the T-shaped plate, a connecting rod is provided on the outer wall of the slide and on the side away from the second cylinder, and limit wheels are symmetrically arranged on the outside of the connecting rod.

[0009] Preferably, the pushing mechanism includes a screw rod rotatably mounted on the inner side of the vertical frame, a No. 2 motor is provided at the upper end of the screw rod, and the No. 2 motor is fixedly mounted on the upper surface of the vertical frame, the external thread of the screw rod is matched with a slide seat, a base is symmetrically provided on the upper surface of one end of the slide seat, two groups of loading fences are vertically mounted on the upper surfaces of the bases, and an arc-shaped elastic plate is fixedly provided on the upper end of one group of the loading fences, a frame is fixedly provided on the lower surface of the slide seat, a hydraulic cylinder is fixedly installed inside the frame, and the telescopic end of the hydraulic cylinder slides and extends to the top of the slide seat and a push plate is provided at the end.

[0010] Compared with the prior art, the present invention has the following beneficial effects: 1. The outer surface and one end of the concrete core rod can be polished simultaneously by the ring frame, grinding roller and end face positioning table, and the stability of the concrete core rod can be ensured during the grinding process, thereby improving the efficiency of later detection.

[0011] 2. Through the setting of the pushing mechanism, the next set of concrete core rods can be quickly pushed to load during grinding, which is convenient for workers to operate.

[0012] 3. The setting limit wheel can improve the stability when grinding the outer surface and one end of the concrete core rod, thereby preventing the concrete core rod from detaching from the grinding structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall connection structure of the present invention from another angle; Figure 3 It is a schematic diagram of the connection structure between the rotating stop and the L-shaped seat of the present invention; Figure 4 This is a schematic diagram of the connection structure between the charging boom and the slide seat of the present invention; Figure 5 It is a schematic diagram of the connection structure between the grinding roller and the bracket of the present invention; Figure 6 It is a schematic diagram of the connection structure between the trapezoidal plate and the screw barrel of the present invention; Figure 7 It is a schematic diagram of the connection structure between the card frame, the ring frame and the No. 1 motor of the present invention; Figure 8 It is a schematic diagram of the connection structure between the limiting wheel and the sliding frame of the present invention; Fig. 9 For the present invention Figure 6 Schematic diagram of the structure at A in the middle; Fig.10 It is a schematic diagram of the split structure between the mounting seat, the workpiece rack and the L-shaped seat of the present invention; Fig.11 It is a schematic diagram of the connection structure between the workpiece holder and the pressing and grinding mechanism of the present invention; Fig.12 For the present invention Figure 2 Schematic diagram of the structure of the middle part.

[0014] In the figure: 1, bracket; 2, support seat; 3, frame; 4, hydraulic cylinder; 5, workpiece rack; 6, L-shaped seat; 7, No. 1 motor; 8, ring frame; 9, vertical frame; 10, No. 2 motor; 11, screw rod; 12, connecting rod; 13, vertical rod; 14, first cylinder; 15, screw rod; 16, grinding roller; 17, sliding rod; 18, sliding seat; 19, mounting seat; 20, rotating stop seat; 21, loading fence; 22 , base; 23, elastic plate; 24, push plate; 25, trapezoidal plate; 26, screw barrel; 27, rotating rod; 28, movable rod; 29, fixed grinding disc; 30, plug rod; 31, bracket; 32, connecting tube; 33, support rod; 34, connecting block; 35, end face positioning table; 36, limiting wheel; 37, second cylinder; 38, slide frame; 39, slide; 40, push rod; 41, spring; 42, bracket. DETAILED DESCRIPTION

[0015] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0016] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] like Figure 1-Figure 12 A concrete end face grinding device for engineering inspection shown in the figure comprises a bracket 1, a vertical frame 9 is fixedly arranged on the outer wall of one end of the bracket 1, a support seat 2 is arranged at the lower part inside the bracket 1, a workpiece rack 5 is fixedly arranged on the upper surface of the support seat 2, a mounting seat 19 is fixedly arranged on the upper surface of the workpiece rack 5, and L-shaped seats 6 are fixedly arranged on both sides of the outer wall of the mounting seat 19, first cylinders 14 are arranged inside the two groups of L-shaped seats 6, and rotating seats 20 are arranged on both sides of the outer wall of the mounting seat 19 and above the L-shaped seats 6, and the telescopic ends of the two groups of first cylinders 14 are respectively provided with a pressing grinding mechanism and an end face clamping mechanism, and a pushing mechanism is arranged on the inner side of the vertical frame 9; like Figure 1 , Figure 2 , Figure 3 , Fig.10 As shown, the lower end surface of the concrete core rod to be processed needs to be placed on two sets of rotating seats 20 for clamping, and then ground by the pressing and grinding mechanism and the end surface clamping mechanism.

[0018] The pressing and grinding mechanism includes a trapezoidal plate 25 arranged at the telescopic end of one of the first cylinders 14, an insertion rod 30 is inserted and installed inside the trapezoidal plate 25, and a fixed grinding disc 29 is fixedly arranged at one end of the insertion rod 30 away from the trapezoidal plate 25, and both ends of the trapezoidal plate 25 are provided with limit members; like Figure 5 , Figure 6 and Fig.11 As shown, under the telescopic drive of one of the first cylinders 14, the trapezoidal plate 25 can drive the fixed grinding disc 29 and the insertion rod 30 to move toward one end of the concrete core rod until the fixed grinding disc 29 contacts the concrete core rod to grind its end.

[0019] The end face clamping mechanism includes a ring frame 8, the outer side of the ring frame 8 is connected to the first cylinder 14 away from one end of the trapezoidal plate 25, the inner side of the ring frame 8 is fixedly installed with a No. 1 motor 7, the output end of the No. 1 motor 7 is fixedly provided with an end face positioning platform 35, the outer side of the end face positioning platform 35 is rotatably installed with a clamping frame 31, the outer edge of one side of the clamping frame 31 is connected to the outer side of the ring frame 8 through a plurality of support rods 33, and the outer sides of the outer wall of the clamping frame 31 are connected to the grinding components through the provided connecting components; like Figure 1 , Figure 2 , Figure 5 , Figure 7 As shown, the No. 1 motor 7 can drive the end surface positioning platform 35 corresponding to the front end to rotate, so that the end surface positioning platform 35 can rotate when it is stuck against one end of the concrete core rod, so that the outer surface and one end of the concrete core rod can be polished at the same time.

[0020] The connecting assembly includes a connecting block 34 fixedly arranged on one side of the outer wall of the bracket 31, the interior of the connecting block 34 is connected to the movable rod 28 via a rotatably installed rotating shaft, and the grinding assembly is arranged outside the movable rod 28; like Figure 7 As shown, under the connection of the connection block 34 , the grinding assembly can be arranged outside one end of the movable rod 28 for use.

[0021] The grinding assembly includes a grinding roller 16, which is sleeved on the outside of the movable rod 28; like Figure 5 As shown, the grinding roller 16 can be placed parallel to one side of the concrete core rod under the sleeve of the movable rod 28 to perform coordinated grinding work, and it is convenient to operate.

[0022] The limiting member includes a screw barrel 26 fixedly mounted on one end of the trapezoidal plate 25, the screw barrel 26 is threadedly connected with the screw rod 15, a connecting barrel 32 is rotatably sleeved at one end of the screw barrel 26 and located at the screw rod 15, and a rotating rod 27 is rotatably sleeved at one end of the connecting barrel 32 away from the screw rod 15, the connecting barrel 32 and the screw barrel 26 are slidably matched, and the rotating rod 27 and one end of the grinding roller 16 are rotatably opposed; like Figure 5 , Figure 6 , Figure 7 , Fig. 9 As shown, the screw 15 inside the screw barrel 26 can rotate in coordination, and the rotating rod 27 at its front end moves toward the front end. When the fixed grinding disc 29 contacts one end of the concrete core rod, the rotating rod 27 can be locked with the end of the grinding roller 16 at one end.

[0023] A vertical rod 13 is fixedly arranged on the upper part of the ring frame 8, a sliding frame 38 is fixedly installed on the outer side of the vertical rod 13, a sliding frame 39 is slidably installed on the outer side of the sliding frame 38, a clamping block 42 is slidably installed on the lower part of the sliding frame 39, a second cylinder 37 is arranged on the outer side of the clamping block 42, the second cylinder 37 is fixedly installed on the outer side of the vertical rod 13 and is located below the sliding frame 38, and push rods 40 are vertically installed on both sides of the outer wall of the sliding frame 39, and a T-shaped plate is commonly set on the upper part of the two push rods 40, and a sliding rod 17 is slidably inserted inside the T-shaped plate, and the lower end of the sliding rod 17 is fixedly arranged on the upper surface of the sliding frame 39, and a spring 41 is set on the outer side of the sliding rod 17 and located below the T-shaped plate, and a connecting rod 12 is arranged on the outer wall of the sliding frame 39 and away from the second cylinder 37, and a limiting wheel 36 is symmetrically arranged on the outer side of the connecting rod 12; like Figure 8 As shown, under the telescopic drive of the second cylinder 37, the block 42 drives the slide frame 38 to move to one end, and then pulls the slide rod 17 so that the slide rod 17 drives the slide frame 39 to move upward, prompting the limiting wheel 36 to pass over the bracket 31, so that the limiting wheel 36 can be pressed against the upper surface of the concrete core rod, and then when the concrete core rod rotates, it can cooperate with the rotation to get in position on the top.

[0024] The pushing mechanism includes a screw rod 11 rotatably mounted on the inner side of the vertical frame 9, a No. 2 motor 10 is arranged on the upper end of the screw rod 11, and the No. 2 motor 10 is fixedly mounted on the upper surface of the vertical frame 9. The external thread of the screw rod 11 is matched with a slide 18, and a base 22 is symmetrically arranged on the upper surface of one end of the slide 18. A loading fence 21 is vertically mounted on the upper surface of both groups of bases 22, and an arc-shaped elastic plate 23 is fixedly arranged on the upper end of one group of the loading fences 21. A frame 3 is fixedly arranged on the lower surface of the slide 18, and a hydraulic cylinder 4 is fixedly installed inside the frame 3. The telescopic end of the hydraulic cylinder 4 slides and extends to the top of the slide 18 and a push plate 24 is arranged at the end; like Figure 1 , Figure 2 , Figure 4 and Fig.12 As shown, the No. 2 motor 10 is started to drive the screw 11 to rotate. With the rotation of the screw 11, the threaded slide 18 slides inside the vertical frame 9, thereby lifting the multiple concrete core rods to be inspected and polished that are clamped in the two sets of material fences 21. Then, under the push of the hydraulic cylinder 4, the push plate 24 pushes the multiple groups of concrete core rods to move upward, causing the top concrete core rod to be pushed out from above and contact the surface of the arc-shaped elastic plate 23. Under the guidance of the elastic plate 23, the concrete core rod is squeezed out from one side, and then the worker places it above the two sets of rotating seats 20 for processing.

[0025] Working principle: When in use, the concrete core rod to be tested and polished can be placed above the two sets of rotating seats 20, and then the movable rods 28 on both sides of the bracket 31 rotate toward the outer surfaces of the concrete core rod on both sides, so that the grinding roller 16 is parallel to the concrete core rod, and then the first cylinder 14 at the lower end of the trapezoidal plate 25 drives the trapezoidal plate 25 and the fixed grinding disc 29 to move toward one end of the grinding roller 16 until the outer surface of the fixed grinding disc 29 contacts and abuts against one end of the concrete core rod, and the screw 1 inside the corresponding screw barrel 26 is pressed against the screw rod 16. The rotation drives the connecting tube 32 and the rotating rod 27 to approach the end of the grinding roller 16 and abut against it, so that the grinding roller 16 and the concrete core rod are clamped. At the same time, the first cylinder 14 on one side of the clamping frame 31 pushes the end surface positioning platform 35 to abut against the other end of the concrete core rod. When the end surface positioning platform 35 contacts the concrete core rod, the sliding frame 38 on the outer side of the vertical rod 13 also moves toward one end with the movement of the clamping frame 31. The second cylinder 37 can push the sliding frame 39 to approach the upper surface of the concrete core rod, and pull up the sliding rod 1 7, so that the slide frame 38 can be lifted upward, so that the limit wheel 36 can pass over the bracket 31 and roll and fit on the outer surface of the concrete core rod, so as to ensure that the concrete core rod can be more stable during grinding. The first motor 7 drives the end surface positioning platform 35 to rotate, driving the concrete core rod to rotate. One end of the concrete core rod rubs against the surface of the fixed grinding disc 29, and the outer surface rolls with the grinding rollers 16 on both sides. As a result, during the rotation process, one end and the outer surface of the concrete core rod can be polished at the same time. Inside the vertical frame 9 The concrete core rod to be polished can be placed between the two sets of loading fences 21 above the slide 18. Driven by the No. 2 motor 10 and the screw rod 11, the slide 18 moves upward, and the hydraulic cylinder 4 drives the push plate 24 to move upward, so that the uppermost concrete core rod contacts the elastic plate 23. Under the guidance of the elastic rebound of the elastic plate 23, the concrete core rod cooperates with the worker's operation to place it inside the two sets of rotating seats 20, so as to complete the operation of automated batch loading and reduce the burden of workers taking and placing back and forth.

[0026] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only examples of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected.

Claims

1. A concrete end surface grinding device for engineering inspection, comprising a bracket (1), characterized in that: A vertical frame (9) is fixedly arranged on the outer wall of one end of the bracket (1), a support seat (2) is arranged at the lower part of the bracket (1), a workpiece frame (5) is fixedly arranged on the upper surface of the support seat (2), a mounting seat (19) is fixedly arranged on the upper surface of the workpiece frame (5), and L-shaped seats (6) are fixedly arranged on both sides of the outer wall of the mounting seat (19), first cylinders (14) are arranged inside the two groups of L-shaped seats (6), and rotating seats (20) are arranged on both sides of the outer wall of the mounting seat (19) and above the L-shaped seats (6), and the telescopic ends of the two groups of the first cylinders (14) are respectively provided with a pressing and grinding mechanism and an end face clamping mechanism, and a pushing mechanism is arranged on the inner side of the vertical frame (9); The pressing and grinding mechanism comprises a trapezoidal plate (25) arranged at the telescopic end of one of the first cylinders (14), an insertion rod (30) is inserted and installed inside the trapezoidal plate (25), a fixed grinding disc (29) is fixedly arranged at one end of the insertion rod (30) away from the trapezoidal plate (25), and both ends of the trapezoidal plate (25) are provided with limit members; The end face clamping mechanism comprises a ring frame (8), the outer side of the ring frame (8) is connected to a first cylinder (14) away from one end of the trapezoidal plate (25), a first motor (7) is fixedly installed inside the ring frame (8), an end face positioning platform (35) is fixedly arranged at the output end of the first motor (7), a clamping frame (31) is rotatably installed outside the end face positioning platform (35), an outer edge of one side of the clamping frame (31) is connected to the outer side of the ring frame (8) through a plurality of support rods (33) provided, and grinding assemblies are correspondingly connected to both sides of the outer wall of the clamping frame (31) through provided connecting assemblies.

2. The concrete end surface grinding device for engineering inspection according to claim 1 is characterized in that: The connection assembly comprises a connection block (34) fixedly arranged on one side of the outer wall of the bracket (31); a movable rod (28) is connected to the interior of the connection block (34) via a rotatably mounted rotating shaft; and the grinding assembly is arranged outside the movable rod (28).

3. The concrete end surface grinding device for engineering inspection according to claim 2 is characterized in that: The grinding assembly comprises a grinding roller (16), and the grinding roller (16) is sleeved on the outside of a movable rod (28).

4. The concrete end surface grinding device for engineering inspection according to claim 1 is characterized in that: The limiting member comprises a screw barrel (26) fixedly mounted on one end of the trapezoidal plate (25); the screw barrel (26) is internally threadedly connected to a screw rod (15); a connecting barrel (32) is rotatably sleeved at one end of the screw barrel (26) located inside the screw barrel (26); a rotating rod (27) is rotatably sleeved at one end of the connecting barrel (32) away from the screw rod (15); the connecting barrel (32) and the screw barrel (26) are slidably matched, and the rotating rod (27) and one end of the grinding roller (16) are rotatably opposed to each other.

5. The concrete end surface grinding device for engineering inspection according to claim 1 is characterized in that: A vertical rod (13) is fixedly arranged on the upper part of the outside of the ring frame (8); a sliding frame (38) is fixedly installed on the outer side of the vertical rod (13); a sliding frame (39) is slidably installed on the outer side of the sliding frame (38); a clamping block (42) is slidably installed on the inner side of the sliding frame (39); a second cylinder (37) is arranged on the outer side of the clamping block (42); the second cylinder (37) is fixedly installed on the outer side of the vertical rod (13) and is located below the sliding frame (38); both sides of the outer wall of the sliding frame (39) are vertical. A push rod (40) is installed, and a T-shaped plate is commonly mounted on the upper part of the two push rods (40). A slide rod (17) is slidably inserted into the interior of the T-shaped plate. The lower end of the slide rod (17) is fixedly arranged on the upper surface of the slide frame (39). A spring (41) is mounted on the outer side of the slide rod (17) and below the T-shaped plate. A connecting rod (12) is arranged on the outer wall of the slide frame (39) and away from the second cylinder (37). A limit wheel (36) is symmetrically arranged on the outside of the connecting rod (12).

6. The concrete end surface grinding device for engineering inspection according to claim 1 is characterized in that: The pushing mechanism comprises a screw rod (11) rotatably mounted on the inner side of a vertical frame (9), a second motor (10) being arranged at the upper end of the screw rod (11), the second motor (10) being fixedly mounted on the upper surface of the vertical frame (9), the screw rod (11) being threadedly matched with a slide seat (18) on the outer surface, a base (22) being symmetrically arranged on the upper surface of one end of the slide seat (18), a loading bar (21) being vertically mounted on the upper surfaces of two groups of the bases (22), and an arc-shaped elastic plate (23) being fixedly arranged on the upper end of one group of the loading bars (21), a frame (3) being fixedly mounted on the lower surface of the slide seat (18), a hydraulic cylinder (4) being fixedly mounted inside the frame (3), the telescopic end of the hydraulic cylinder (4) slidingly extending to the top of the slide seat (18) and a pushing plate (24) being arranged at the end.

Citation Information

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