Intelligent control repairing and shaping equipment and method for surface defects of wood floor plain board
By introducing laser scanners and intelligent control systems into wooden floor repair equipment, automatic detection and repair of wooden floor surface defects is achieved, solving the problems of incomplete repair and poor results in the prior art, and improving repair efficiency and quality.
Patent Information
- Application Number
- CN202411879663.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-19
AI Technical Summary
Existing wooden floor repair equipment cannot automatically detect pits or parts that need to be repaired and automatically fill in repair materials, resulting in incomplete repair and poor repair results.
A smart control repair and shaping equipment for surface defects of wooden floor plain boards was designed, and the surface detection was performed using a laser scanner. The controller controlled the repair mechanism to automatically fill and scrape the repair material.
It realizes rapid and accurate detection and automatic repair of pits on the surface of wooden floors, reduces manual operation errors, improves repair efficiency and quality, and ensures the flatness and aesthetics of the surface after repair.
Smart Images

Figure CN119610318A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wood floor repair, and in particular to intelligent control repair and shaping equipment and a method for surface defects of wood floor plain boards. Background Art
[0002] Wooden flooring refers to flooring made of wood. Wooden flooring produced in China is mainly divided into six categories: solid wood flooring, laminate flooring, solid wood composite flooring, multi-layer composite flooring, bamboo flooring and cork flooring, as well as the emerging wood-plastic flooring.
[0003] For example, the patent with the national authorized patent announcement number CN214163360U discloses a wooden floor scratch repair device, including a device body, the upper outer surface of the device body is provided with two screw caps, wheels are rotatably connected on both sides of the device body, two fixing frames are provided on the front outer surface of the device body, and support rods are provided on the inner sides of the two fixing frames, the other ends of the two support rods are rotatably connected to the upper outer surface of the scraper, and the upper outer surface of the scraper is fixedly connected with a second spring, the other end of the second spring is provided with an elastic rod, and one end of the elastic rod is fixedly connected to the front outer surface of the device body, the rear outer surface of the device body is fixedly connected with a self-locking lifting mechanism, and a placement mechanism is placed on the front outer surface of the device body. The wooden floor scratch repair device described in the present invention is more convenient through the placement mechanism and the self-locking lifting mechanism, which brings better prospects for use.
[0004] However, the above-mentioned wooden floor scratch repair equipment cannot automatically detect the pits on the floor surface or the parts that need to be repaired and automatically fill the repairing materials during the floor repair process, which may easily lead to omissions, resulting in incomplete repairs. Moreover, after filling the repairing materials, the repaired pits or cracks cannot be smoothed and scraped flat, resulting in poor repair effects. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent control repair and shaping device and method for surface defects of wooden flooring, so as to solve the problem in the above-mentioned background technology that during the floor repair process, pits on the floor surface or parts that need to be repaired cannot be automatically detected and repair materials cannot be automatically filled.
[0006] To achieve the above object, the present invention provides the following technical solutions: The intelligent control repair and shaping equipment for the surface defects of wooden floor plain board comprises: a support frame, a first C-shaped frame is fixedly installed on the upper surface of the support frame, a plurality of groups of support wheels are rotatably installed in the first C-shaped frame, a cross bar is fixedly installed on the upper surface of the support frame, two groups of transmission mechanisms are slidably installed on the outer surface of the cross bar, and the two groups of transmission mechanisms can slide inward or outward synchronously on the outer surface of the cross bar to change the spacing between them to adapt to wooden floors of different sizes, so that the two groups of transmission mechanisms can touch the two sides of the wooden floor and drive to move on the outer surface of the support wheel; Wherein, two groups of connecting plates are fixedly installed on the upper surface of the support frame, a second C-shaped frame is rotatably installed between the two groups of connecting plates, the second C-shaped frame is rotated on the outer upper end of the transmission mechanism through the connecting plates, a laser scanner is fixedly installed on one end of the second C-shaped frame, the laser scanner can face the support wheel in an inclined shape through the rotation of the second C-shaped frame, so that the laser scanner can perform high-frequency scanning on the surface of the wooden floor through laser scanning, and convert the scanning data into digital signals and send them to the controller, so that the controller can fully perceive the surface flatness of the wooden floor; An overhead rod is fixedly installed on the other end of the upper surface of the support frame, and the overhead rod is suspended on the outer upper end of the transmission mechanism. A repair mechanism is fixedly installed on the upper surface of the overhead rod, and the repair mechanism is controlled by a controller. After the controller receives the floor defect signal sent by the laser scanner, the controller will control the repair mechanism to move horizontally to a corresponding position and move vertically downward to spray repair materials on the surface of the wooden floor and scrape them into the corresponding pits. The models of the laser scanner and the controller are Leica RTC360 and Leica Cyclone Field 360 respectively.
[0007] Preferably, a butterfly bolt is threadedly installed at one end of the connecting plate, so that the butterfly bolt can be threadedly pressed on one end of the second C-shaped frame, so that the angle of the second C-shaped frame can be adjusted and its position can be locked by pressing the butterfly bolt.
[0008] Preferably, the transmission mechanism includes two groups of third C-shaped frames, the lower surfaces of the two groups of the third C-shaped frames are fixedly installed with sliding sleeves, the two groups of the third C-shaped frames are slidably installed on the outer surface of the cross bar through the sliding sleeves, and the two groups of the third C-shaped frames are relatively arranged, two groups of transmission columns are rotatably installed in the third C-shaped frames, the outer surfaces of the two groups of transmission columns are sleeved with transmission belts, and a motor is fixedly installed on the upper surface of the third C-shaped frame, and the output shaft of the motor passes through the third C-shaped frame and is fixedly connected to one of the groups of transmission columns, so that the two groups of the third C-shaped frames can drive the transmission belts to touch the two sides of the wooden floor and be driven by the transmission of the motor to move and transport on the outer surface of the support wheel.
[0009] Preferably, transmission blocks are fixedly mounted on the lower surfaces of the two groups of the third U-shaped frames, and the two groups of the transmission blocks are respectively threadedly mounted on the positive thread and negative thread outer surfaces at both ends of the outer surface of the connecting rod, and the connecting rod is rotatably mounted in the support frame.
[0010] Preferably, a hand wheel is fixedly mounted on one end of the connecting rod.
[0011] Preferably, the connecting rod can drive the positive thread and the negative thread on the outer surface through the hand wheel to drive the two sets of transmission blocks to drive the two sets of third U-shaped frames to slide inward or outward synchronously to change the distance between them to adapt to wooden floors of different sizes.
[0012] Preferably, the repair mechanism includes a linear module, which is fixedly mounted on the upper surface of the overhead rod, an electric push rod is fixedly mounted on one end of the moving block of the linear module, a splicing plate is fixedly mounted on the outer surface of the piston rod of the electric push rod, a rubber cylinder is fixedly mounted in the splicing plate, and a rubber discharge nozzle of the rubber cylinder penetrates to the lower surface of the splicing plate, a storage box is fixedly mounted on one end of the linear module, a gear pump is fixedly mounted on the upper surface of the storage box, the extraction port of the gear pump is connected to the storage box, and the discharge port of the gear pump is connected to the rubber cylinder, so that the rubber cylinder can be driven by the linear module and the electric push rod to move laterally and vertically, and the linear module, gear pump and electric push rod are all controlled by a controller.
[0013] Preferably, a scraping plate is installed at the other end of the splicing plate, and an inclined V-shaped scraping groove is opened at one end of the scraping plate. The V-shaped scraping groove of the scraping plate is opposite to the glue discharge nozzle of the rubber cartridge, so that the scraping plate can enclose the repair material discharged from the rubber cartridge through the V-shaped scraping groove and can slide and fill it on the surface of the wooden floor.
[0014] Preferably, a guide cylinder is fixedly installed at one end of the scraping plate, a guide block is slidably installed in a guide groove provided on the lower surface of the guide cylinder, a shovel plate is fixedly installed at one end of the guide block, a plurality of shovel blades are fixedly installed on the lower surface of the shovel plate, a spring is provided in the guide groove of the guide cylinder, the upper and lower ends of the spring are respectively fixedly connected between the upper surface in the guide groove and the upper surface of the guide block, so that the guide block can drive the shovel plate to touch the surface of the wooden floor through the elastic thrust applied by the spring, a guide rail block is fixedly installed on the upper surface of the guide cylinder, and the guide rail block is slidably inserted in the moving block of the linear module.
[0015] The present invention also provides a method for intelligently controlling the repair and shaping of surface defects of a wood flooring plain board, comprising the following steps: S1. Before use, the hand wheel can be rotated according to the size of the plain board to drive the positive and negative threads on the outer surface of the connecting rod to drive the two sets of transmission blocks to move inward or outward synchronously, and then the transmission blocks can be used to drive the third C-shaped frame on the upper surface to slide horizontally on the outer surface of the cross bar through the sliding sleeve on the lower surface, so as to adjust the spacing between the two sets of third C-shaped frames until it is adjusted to match the size of the plain board; S2. Then the motor can be started to drive the transmission column in the third C-shaped frame to drive the transmission belt to transmit in the third C-shaped frame, and then the blank plate can be transported to the support wheel in the first C-shaped frame, and at the same time, the blank plate is bitten and transported by the two sets of relatively driven transmission belts, and the spacing between the third C-shaped frames is adjusted so that the blank plate can be transported in the same direction without deflection. In the process of the transmission belt driving the blank plate to transport, the blank plate will move from the lower end of the laser scanner, so that the laser scanner can emit a laser beam to the surface of the blank plate and receive the laser signal reflected from the surface of the blank plate. When the laser beam scans the surface of the blank plate, it will form a point cloud (Point Cloud) or lines, these data can be used to construct the three-dimensional contour of the object. In this system, the laser scanner calculates the precise position of each point on the surface by measuring the time it takes for the laser beam to reflect back (i.e., flight time) or the reflection angle of the beam. When the surface is flat, the angle of the reflected light changes less, while when there are pits on the surface of the plain board, the angle of the reflected light changes more, thus reflecting the height change of the surface (i.e., depression), which enables the laser scanner to convert the scan data into digital signals and send them to the controller, so that the controller can sense the lateral position of the pits on the surface of the plain board; S3. After the controller senses the lateral position of the pit on the surface of the base plate, it can delay and control the linear module, electric push rod and gear pump in sequence. The linear module will drive the rubber cylinder at one end of the moving block to move horizontally to the point with the pit and start the electric push rod to push the rubber cylinder's discharge nozzle to move vertically to the surface of the base plate, and at the same time, it will also push the scraper plate (and shovel plate to slide and fit on the surface of the base plate. Then, the gear pump can be started to draw the repair material in the storage box into the rubber cylinder and discharge it to the surface of the base plate through the discharge nozzle. The repair liquid drawn by the gear pump increases or decreases with the size of the pit, and the size of the pit is controlled by the signal sent by the laser scanner. The device identifies, and then as the plain plate is continuously pushed, the plain plate can drive the repair material on the surface into the scraper plate, and the scraper plate can scrape the repair material into the pits of the plain plate. Then, as the plain plate is continuously transported, the filled pits can move again from the lower surface of the scraper plate, and the scraper plate slides in the guide cylinder through the guide block, and the guide block sliding in the guide cylinder is applied with a spring thrust by the spring in the guide cylinder, and then the guide block can drive the scraper plate to touch the surface of the plain plate through the spring thrust applied by the spring, so as to scrape off the excess repair material from the surface of the plain plate, that is, to achieve the purpose of automatic repair of the plain plate; S4. If the distribution positions of the pits on the surface of the plain board are different, the linear module will drive the scraper plate to move horizontally to the position of each pit in turn to fill the repair material into each pit in turn.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the design of the support wheel, the second C-shaped frame, the laser scanner, the transmission mechanism and the repair mechanism, when in use, the staff can adjust the spacing between the transmission mechanisms to match the size of the blank plate according to the size of the blank plate, which allows the system to adapt to blank plates of different sizes. Whether large or small, the blank plates can be effectively processed in the system, which improves the versatility of the system. At the same time, the tilt angle of the laser scanner can be adjusted. The tilt angle of the laser scanner can be adjusted by rotating the second C-shaped frame at one end of the connecting plate, so that the laser scanner can face the support wheel in the required tilt, which can ensure that the laser scanner can face the support wheel at the best angle. The blank plate is then conveyed to the support wheel in the first C-shaped frame, and the blank plate is bitten and conveyed by two sets of transmission mechanisms that are relatively driven. During the process of conveying the blank plate driven by the transmission mechanism, the blank plate will move past the lower end of the laser scanner, so that the laser scanner can emit a laser beam to the surface of the blank plate and receive the laser signal reflected from the surface of the blank plate. When the laser beam scans the surface of the blank plate, it will form a point cloud (Point Cloud) or lines, these data can be used to construct the three-dimensional contour of the object. In this system, the laser scanner calculates the precise position of each point on the surface by measuring the time it takes for the laser beam to reflect back (i.e., flight time) or the reflection angle of the beam. This method can quickly and accurately detect pits on the surface of the plain board, and can accurately perceive both the lateral position and height changes of the pits. Compared with manual detection, it greatly improves the detection efficiency and accuracy, and reduces the possible misjudgment and omissions of manual detection. When the surface of the plain board is flat, the angle of the reflected light changes less, while when there are pits on the surface of the plain board, the angle of the reflected light changes more, thereby reflecting the height change (i.e., depression) of the surface, which enables the laser scanner to convert the scanned data into digital signals and send them to the controller, so that the control The device can sense the lateral position of the pits on the surface of the plain board. After the controller senses the lateral position of the pits on the surface of the plain board, it can control the repair mechanism to move horizontally to the point with the pit and fill the repair material on the surface of the plain board. Subsequently, as the plain board is continuously conveyed, the filled pits can be scraped flat, thereby achieving the purpose of automatic repair of the plain board. If the distribution positions of the pits on the surface of the plain board are different, the repair mechanism will be moved horizontally to the position of each pit in turn to fill the repair material into each pit in turn. This automated repair process not only reduces the error of manual operation, but also ensures that the repair material is accurately filled into the pits. Moreover, as the plain board is continuously conveyed, the filled pits can be scraped flat, realizing a fully automated process from detection to repair and then to scraping flat, thereby improving the repair efficiency and quality.
[0017] 2. Through the design of the motor, the connecting rod, the third C-shaped frame, the transmission belt and the sliding sleeve, before use, the hand wheel can be rotated according to the size of the plain board to drive the positive thread and the negative thread on the outer surface of the connecting rod to drive the two sets of transmission blocks to move synchronously inward or outward, and then the transmission block can be used to drive the third C-shaped frame on the upper surface to slide horizontally on the outer surface of the cross bar through the sliding sleeve on the lower surface, so as to adjust the spacing between the two sets of third C-shaped frames until it is adjusted to match the size of the plain board. This adjustable design can adapt to plain boards of different sizes, improve the compatibility of the system with plain boards of different specifications, and make the system more widely used; Then the motor can be started to drive the transmission column in the third C-shaped frame to drive the transmission belt to transmit in the third C-shaped frame, and then the blank plate can be transported to the supporting wheel in the first C-shaped frame, and at the same time, the blank plate is bitten and transported by the two sets of relatively driven transmission belts, and the spacing between the third C-shaped frames can be adjusted to keep the blank plate in the same direction when being transported, without deflection, ensuring the stability of the blank plate during the transportation process, which is helpful for the accuracy of subsequent laser scanning, repair and other operations, because if the blank plate is deflected during transportation, it may cause inaccurate laser scanning, affecting the detection of pits on the surface of the blank plate and the subsequent repair work; When the transmission belt drives the blank plate to be transported, the blank plate will move past the lower end of the laser scanner, so that the laser scanner can emit laser to the surface of the blank plate through the laser beam and receive the laser signal reflected from the surface of the blank plate. When the laser beam scans the surface of the blank plate, it will form a point cloud (Point Cloud) or line on the surface of the object. These data can be used to construct the three-dimensional contour of the object. In this system, the laser scanner calculates the precise position of each point on the surface by measuring the time it takes for the laser beam to be reflected back (i.e., flight time) or the reflection angle of the beam. When the surface is flat, the angle of the reflected light changes less, and when there are pits on the surface of the blank plate, the angle of the reflected light changes more, thereby reflecting the height change of the surface (i.e., depression), which enables the laser scanner to convert the scanned data into a digital signal and send it to the controller, so that the controller can sense the lateral position of the pit on the surface of the blank plate. This automated data processing and transmission method reduces manual intervention, improves the speed and accuracy of data processing, and thus improves the work efficiency of the entire blank plate repair system.
[0018] 3. Through the design of the storage box, linear module, gear pump, rubber cylinder, electric push rod, scraper plate and shovel plate, after the controller senses the lateral position of the pit on the surface of the plain board, the controller can delay and control the linear module, electric push rod and gear pump in sequence, and the linear module will drive the rubber cylinder at one end of the moving block to move horizontally to the point with the pit and start the electric push rod to push the rubber cylinder's discharge nozzle to move vertically to the surface of the plain board, and at the same time, it will also push the scraper plate (and the shovel plate to slide and fit on the surface of the plain board, and then the gear pump can be started to draw the repair material in the storage box into the rubber cylinder and discharge it to the surface of the plain board through the discharge nozzle, and the repair liquid extracted by the gear pump increases or decreases with the size of the pit, and the size of the pit is identified by the signal sent by the laser scanner for the controller to identify. This method of accurately controlling the filling amount of the repair material can avoid insufficient or excessive filling of the repair material. Then, as the plain board is continuously pushed, the repair is carried out. The blank plate can drive the repair material on the surface into the scraper plate, and the scraper plate can scrape the repair material into the pits of the blank plate. Then, as the blank plate is continuously transported, the filled pits can move over the lower surface of the shovel plate again, and the shovel plate slides in the guide cylinder through the guide block, and the guide block sliding in the guide cylinder will be applied an elastic thrust by the spring in the guide cylinder, so that the guide block can drive the shovel plate to touch the surface of the blank plate through the elastic thrust applied by the spring to scrape off the excess repair material from the surface of the blank plate, which helps to maintain the flatness of the blank plate surface, makes the repaired blank plate surface more tidy and beautiful, and reduces the workload of subsequent cleaning work, that is, to achieve the purpose of automatic repair of the blank plate. If the distribution positions of the pits on the surface of the blank plate are different, the linear module will drive the scraper plate to move horizontally to the position of each pit in turn to fill the repair material into each pit in turn. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the intelligent control repair and shaping equipment for surface defects of wooden flooring plain boards of the present invention; Figure 2 It is a structural schematic diagram of the connecting plate and the laser scanner of the present invention; Figure 3 It is a structural schematic diagram of the cross bar of the present invention; Figure 4 It is a structural schematic diagram of the transmission mechanism of the present invention; Figure 5 It is a schematic structural diagram of the shovel plate and the scraper plate of the present invention; Figure 6 It is a schematic diagram of the structure of the gear pump and the storage box of the present invention; Figure 7 It is a schematic diagram of the structure of the electric push rod and the rubber cylinder of the present invention; Figure 8 It is a schematic structural diagram of the guide block and the guide cylinder of the present invention.
[0020] In the figure: 1. support frame; 101. first C-shaped frame; 102. support wheel; 103. connecting plate; 104. second C-shaped frame; 105. laser scanner; 106. overhead rod; 107. cross bar; 2. transmission mechanism; 201. third C-shaped frame; 202. sliding sleeve; 203. transmission column; 204. transmission belt; 205. motor; 206. transmission block; 207. connecting rod; 208. hand wheel; 3. repair mechanism; 301. storage box; 302. linear module; 303. gear pump; 304. rubber cylinder; 305. electric push rod; 306. splicing plate; 307. scraping plate; 308. guide cylinder; 309. shovel plate; 310. guide rail block; 311. guide block; 312. spring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-Figure 8 The present embodiment provides a surface defect intelligent control repair and shaping device for a wood floor plain board, comprising: a support frame 1, a first C-shaped frame 101 is fixedly installed on the upper surface of the support frame 1, a plurality of support wheels 102 are rotatably installed in the first C-shaped frame 101, a cross bar 107 is fixedly installed on the upper surface of the support frame 1, two sets of transmission mechanisms 2 are slidably installed on the outer surface of the cross bar 107, the two sets of transmission mechanisms 2 can synchronously slide inward or outward on the outer surface of the cross bar 107 to change the spacing between them to adapt to wood floors of different sizes, so that the two sets of transmission mechanisms 2 can touch both sides of the wood floor and drive to move on the outer surface of the support wheel 102; Among them, two groups of connecting plates 103 are fixedly installed on the upper surface of the support frame 1, and a second C-shaped frame 104 is rotatably installed between the two groups of connecting plates 103. The second C-shaped frame 104 is rotated on the outer upper end of the transmission mechanism 2 through the connecting plates 103. A laser scanner 105 is fixedly installed on one end of the second C-shaped frame 104. The laser scanner 105 can face the supporting wheel 102 in an inclined shape through the rotation of the second C-shaped frame 104, so that the laser scanner 105 can perform high-frequency scanning on the surface of the wooden floor through laser scanning, and convert the scanning data into digital signals and send them to the controller, so that the controller can fully perceive the surface flatness of the wooden floor; Among them, an overhead rod 106 is fixedly installed on the other end of the upper surface of the support frame 1. The overhead rod 106 is suspended on the outer upper end of the transmission mechanism 2. A repair mechanism 3 is fixedly installed on the upper surface of the overhead rod 106. The repair mechanism 3 is controlled by a controller. After the controller receives the floor defect signal sent by the laser scanner 105, the controller will control the repair mechanism 3 to move horizontally to the corresponding position and move vertically downward to spray the repair material on the surface of the wooden floor and scrape it into the corresponding pits. The models of the laser scanner 105 and the controller are Leica RTC360 and Leica Cyclone Field 360 respectively.
[0023] Among them, a butterfly bolt is threadedly installed at one end of the connecting plate 103, so that the butterfly bolt can be threadedly pressed against one end of the second C-shaped frame 104, so that the angle of the second C-shaped frame 104 can be adjusted and its position can be locked by pressing the butterfly bolt.
[0024] Through the design of the support wheel 102, the second C-shaped frame 104, the laser scanner 105, the transmission mechanism 2 and the repair mechanism 3, when in use, the staff can adjust the spacing between the transmission mechanisms 2 to match the size of the blank plate according to the size of the blank plate, which allows the system to adapt to blank plates of different sizes. Whether large or small, the blank plates can be effectively processed in the system, which improves the versatility of the system, and at the same time, the inclination angle of the laser scanner 105 can be regulated. The inclination angle of the laser scanner 105 can be adjusted by rotating the second C-shaped frame 104 at one end of the connecting plate 103, so that the laser scanner 105 can face the support wheel 102 in the required inclination, which can ensure that the laser scanner 105 can face the support wheel 102 at the best angle The blank plate on the support wheel 102 is ensured to ensure the accuracy of laser scanning, and at the same time, the butterfly bolt thread is pressed against one end of the second C-shaped frame 104, so that the angle of the second C-shaped frame 104 can be adjusted and its position can be locked by pressing the butterfly bolt, and then the blank plate can be transported to the support wheel 102 in the first C-shaped frame 101, and at the same time, the blank plate is bitten and transported by two sets of relatively transmitted transmission mechanisms 2. In the process of the transmission mechanism 2 driving the blank plate to be transported, the blank plate will move past the lower end of the laser scanner 105, so that the laser scanner 105 can emit a laser beam to the surface of the blank plate through a laser beam, and receive the laser signal reflected from the surface of the blank plate. When the laser beam scans the surface of the blank plate, it will form a point cloud (Point Cloud) or lines, these data can be used to construct the three-dimensional contour of the object. In this system, the laser scanner 105 calculates the precise position of each point on the surface by measuring the time it takes for the laser beam to reflect back (i.e., flight time) or the reflection angle of the beam. This method can quickly and accurately detect the pits on the surface of the plain board, and can accurately perceive both the lateral position and height changes of the pits. Compared with manual detection, it greatly improves the detection efficiency and accuracy, and reduces the possible misjudgment and omissions of manual detection. When the surface of the plain board is flat, the angle of the reflected light changes less, while when there are pits on the surface of the plain board, the angle of the reflected light changes more, thereby reflecting the height change (i.e., depression) of the surface, which can enable the laser scanner to detect the pits on the surface of the plain board quickly and accurately. The scanner 105 converts the scanned data into digital signals and sends them to the controller, so that the controller can sense the lateral position of the pits on the surface of the plain board. After sensing the lateral position of the pits on the surface of the plain board, the controller can control the repair mechanism 3 to move horizontally to the point with the pit and fill the repair material on the surface of the plain board. Then, as the plain board is continuously transported, the filled pits can be scraped flat, that is, the purpose of automatic repair of the plain board is achieved. If the distribution positions of the pits on the surface of the plain board are different, the repair mechanism 3 will be moved horizontally to the position of each pit in turn to fill the repair material into each pit in turn. This automated repair process not only reduces the error of manual operation, but also ensures that the repair material is accurately filled into the pit.Moreover, as the raw board is continuously conveyed, the filled pits can be scraped flat, realizing a fully automated process from detection to repair and then to scraping flat, thus improving the repair efficiency and quality.
[0025] like Figure 4 As shown, the transmission mechanism 2 includes two groups of third C-shaped frames 201, the lower surfaces of the two groups of third C-shaped frames 201 are fixedly installed with sliding sleeves 202, the two groups of third C-shaped frames 201 are slidably installed on the outer surface of the cross bar 107 through the sliding sleeves 202, and the two groups of third C-shaped frames 201 are relatively arranged, two groups of transmission columns 203 are rotatably installed in the third C-shaped frames 201, and the outer surfaces of the two groups of transmission columns 203 are sleeved with transmission belts 204, and the upper surface of the third C-shaped frame 201 is fixedly installed with a motor 205, and the output shaft of the motor 205 passes through the third C-shaped frame 201 and is fixedly connected to one of the groups of transmission columns 203, so that the two groups of third C-shaped frames 201 can drive the transmission belts 204 to touch the two sides of the wooden floor and be driven by the transmission of the motor 205 to move and transport on the outer surface of the support wheel 102.
[0026] Among them, the lower surfaces of the two sets of third U-shaped frames 201 are fixedly installed with transmission blocks 206, and the two sets of transmission blocks 206 are respectively threadedly installed on the positive thread and negative thread outer surfaces at both ends of the outer surface of the connecting rod 207, and the connecting rod 207 is rotatably installed in the support frame 1.
[0027] A hand wheel 208 is fixedly mounted on one end of the connecting rod 207 .
[0028] The connecting rod 207 can drive the positive and negative threads on the outer surface through the hand wheel 208 to drive the two sets of transmission blocks 206 to drive the two sets of third U-shaped frames 201 to slide inward or outward synchronously to change the distance between them to adapt to wooden floors of different sizes.
[0029] Through the design of the motor 205, the connecting rod 207, the third U-shaped frame 201, the transmission belt 204 and the sliding sleeve 202, before use, the hand wheel 208 can be rotated according to the size of the plain board to drive the positive thread and the negative thread on the outer surface of the connecting rod 207 to drive the two sets of transmission blocks 206 to move synchronously inward or outward, and then the transmission block 206 can be used to drive the third U-shaped frame 201 on the upper surface to slide horizontally on the outer surface of the cross bar 107 through the sliding sleeve 202 on the lower surface, so as to adjust the spacing between the two sets of third U-shaped frames 201 until it is adjusted to match the size of the plain board. This adjustable design can adapt to plain boards of different sizes, improve the compatibility of the system with plain boards of different specifications, and make the system more widely used. Then the motor 205 can be started to drive the transmission column 203 in the third C-shaped frame 201 to drive the transmission belt 204 to transmit in the third C-shaped frame 201, and then the blank plate can be transported to the support wheel 102 in the first C-shaped frame 101, and at the same time, the blank plate is bitten and transported by the two sets of relatively transmitted transmission belts 204, and the spacing between the third C-shaped frames 201 is adjusted so that the blank plate can be transported in the same direction without deflection, thereby ensuring the stability of the blank plate during the transportation process, and facilitating the accuracy of subsequent laser scanning, repairing and other operations, because if the blank plate is deflected during transportation, it may cause inaccurate laser scanning, affecting the detection of pits on the surface of the blank plate and the subsequent repair work; When the conveyor belt 204 drives the blank plate to be transported, the blank plate will move past the lower end of the laser scanner 105, so that the laser scanner 105 can emit laser light to the surface of the blank plate through the laser beam and receive the laser signal reflected from the surface of the blank plate. When the laser beam scans the surface of the blank plate, it will form a point cloud (Point Cloud) or lines on the surface of the object. These data can be used to construct the three-dimensional contour of the object. In this system, the laser scanner 105 calculates the precise position of each point on the surface by measuring the time it takes for the laser beam to be reflected back (i.e., the flight time) or the reflection angle of the beam. When the surface is flat, the angle of the reflected light changes less, and when there are pits on the surface of the blank plate, the angle of the reflected light changes more, thereby reflecting the height change of the surface (i.e., the depression), so that the laser scanner 105 can convert the scanned data into a digital signal and send it to the controller, so that the controller can sense the lateral position of the pit on the surface of the blank plate. This automated data processing and transmission method reduces manual intervention, improves the speed and accuracy of data processing, and thus improves the working efficiency of the entire blank plate repair system.
[0030] like Figure 5-Figure 8 As shown, the repair mechanism 3 includes a linear module 302, which is fixedly mounted on the upper surface of the overhead rod 106, an electric push rod 305 is fixedly mounted on one end of the moving block of the linear module 302, a splicing plate 306 is fixedly mounted on the outer surface of the piston rod of the electric push rod 305, a rubber cylinder 304 is fixedly mounted in the splicing plate 306, and a rubber discharge nozzle of the rubber cylinder 304 penetrates to the lower surface of the splicing plate 306, a storage box 301 is fixedly mounted on one end of the linear module 302, a gear pump 303 is fixedly mounted on the upper surface of the storage box 301, an extraction port of the gear pump 303 is connected to the storage box 301, and a discharge port of the gear pump 303 is connected to the rubber cylinder 304, so that the rubber cylinder 304 can be driven by the linear module 302 and the electric push rod 305 to move horizontally and vertically, and the linear module 302, the gear pump 303 and the electric push rod 305 are all controlled by the controller.
[0031] A scraping plate 307 is installed at the other end of the splicing plate 306. An inclined V-shaped scraping groove is opened at one end of the scraping plate 307. The V-shaped scraping groove of the scraping plate 307 is opposite to the glue discharge nozzle of the glue cartridge 304, so that the scraping plate 307 can enclose the repair material discharged from the glue cartridge 304 through the V-shaped scraping groove and can slide and fill it on the surface of the wooden floor.
[0032] A guide cylinder 308 is fixedly installed at one end of the scraper plate 307, and a guide block 311 is slidably installed in a guide groove provided on the lower surface of the guide cylinder 308. A shovel plate 309 is fixedly installed at one end of the guide block 311, and a plurality of shovel blades are fixedly installed on the lower surface of the shovel plate 309. A spring 312 is provided in the guide groove of the guide cylinder 308, and the upper and lower ends of the spring 312 are respectively fixedly connected between the upper surface in the guide groove and the upper surface of the guide block 311, so that the guide block 311 can drive the shovel plate 309 to touch the surface of the wooden floor through the elastic thrust applied by the spring 312. A guide rail block 310 is fixedly installed on the upper surface of the guide cylinder 308, and the guide rail block 310 is slidably inserted in the moving block of the linear module 302.
[0033] Through the design of the storage box 301, the linear module 302, the gear pump 303, the glue cylinder 304, the electric push rod 305, the scraping plate 307 and the shovel plate 309, after the controller senses the lateral position of the pit on the surface of the plain board, the controller can delay and control the linear module 302, the electric push rod 305 and the gear pump 303 in sequence, and the linear module 302 will drive the glue cylinder 304 at one end of the moving block to move horizontally to the point with the pit and start the electric push rod 305 to push the glue discharge nozzle of the glue cylinder 304 to move vertically to the surface of the plain board, and At the same time, the scraper plate (307 and the shovel plate 309 are pushed together to slide and fit on the surface of the plain board. Then, the gear pump 303 can be started to draw the repair material in the storage box 301 into the glue cylinder 304 and discharge it to the surface of the plain board through the glue discharge nozzle. The repair liquid drawn by the gear pump 303 increases or decreases with the size of the pit, and the size of the pit is identified by the signal sent by the laser scanner 105 for the controller to identify. This method of accurately controlling the filling amount of the repair material can avoid insufficient or excessive filling of the repair material. Then, as the plain board is The scraper 307 is continuously pushed, so that the base plate can drive the repair material on the surface into the scraper plate 307, and the scraper plate 307 can scrape the repair material into the pits of the base plate. Then, as the base plate is continuously transported, the filled pits can move over the lower surface of the scraper plate 309 again, and the scraper plate 309 slides in the guide cylinder 308 through the guide block 311, and the guide block 311 sliding in the guide cylinder 308 is applied with a spring thrust by the spring 312 in the guide cylinder 308, so that the guide block 311 can be pushed by the spring The elastic thrust exerted by the spring 312 drives the scraper plate 309 to touch the surface of the plain board through the elastic thrust to scrape off the excess repair material from the surface of the plain board, which helps to maintain the flatness of the surface of the plain board, making the repaired surface of the plain board more tidy and beautiful, reducing the workload of subsequent cleaning work, that is, achieving the purpose of automatic repair of the plain board. If the distribution positions of the pits on the surface of the plain board are different, the linear module 302 will drive the scraper plate 307 to move horizontally to the position of each pit in turn to fill the repair material into each pit in turn.
[0034] The method for intelligently controlling and repairing surface defects of a wood flooring provided in this embodiment comprises the following steps: S1. Before use, the hand wheel 208 can be rotated according to the size of the plain board to drive the positive and negative threads on the outer surface of the connecting rod 207 to drive the two sets of transmission blocks 206 to move inward or outward synchronously, and then the transmission blocks 206 can be used to drive the third U-shaped frame 201 on the upper surface to slide horizontally on the outer surface of the cross bar 107 through the sliding sleeve 202 on the lower surface, so as to adjust the spacing between the two sets of third U-shaped frames 201 until it is adjusted to match the size of the plain board; S2. The motor 205 can then be started to drive the transmission column 203 in the third C-shaped frame 201 to drive the transmission belt 204 to transmit in the third C-shaped frame 201. The blank plate can then be transported to the support wheel 102 in the first C-shaped frame 101, and at the same time, the blank plate is bitten and transported by the two sets of relatively transmitted transmission belts 204. The spacing between the third C-shaped frames 201 is adjusted so that the blank plate can be transported in the same direction without deflection. In the process of the transmission belt 204 driving the blank plate to be transported, the blank plate will move past the lower end of the laser scanner 105, so that the laser scanner 105 can emit a laser beam to the surface of the blank plate through a laser beam and receive the laser signal reflected from the surface of the blank plate. When the laser beam scans the surface of the blank plate, it will form a point cloud (Point Cloud) or lines, these data can be used to construct the three-dimensional contour of the object. In this system, the laser scanner 105 calculates the precise position of each point on the surface by measuring the time it takes for the laser beam to reflect back (i.e., flight time) or the reflection angle of the beam. When the surface is flat, the angle of the reflected light changes slightly, while when there are pits on the surface of the plain board, the angle of the reflected light changes greatly, thereby reflecting the height change of the surface (i.e., depression), which enables the laser scanner 105 to convert the scanned data into a digital signal and send it to the controller, so that the controller can sense the lateral position of the pits on the surface of the plain board; S3. After the controller senses the lateral position of the pit on the surface of the base plate, it can delay and control the linear module 302, the electric push rod 305 and the gear pump 303 in sequence. The linear module 302 will drive the rubber cylinder 304 at one end of the moving block to move horizontally to the point with the pit and start the electric push rod 305 to push the glue discharge nozzle of the rubber cylinder 304 to move vertically to the surface of the base plate, and at the same time, it will also push the scraper plate 307 and the shovel plate 309 to slide and fit on the surface of the base plate. Then, the gear pump 303 can be started to draw the repair material in the storage box 301 into the rubber cylinder 304 and discharge it onto the surface of the base plate through the glue discharge nozzle. The repair liquid extracted by the gear pump 303 increases or decreases with the size of the pit, and the size of the pit is controlled by the signal sent by the laser scanner 105. The controller identifies that, as the plain plate is continuously pushed, the plain plate can drive the repair material on the surface into the scraper plate 307, and the scraper plate 307 can scrape the repair material into the pits of the plain plate. Then, as the plain plate is continuously transported, the filled pits can move again from the lower surface of the shovel plate 309, and the shovel plate 309 slides in the guide cylinder 308 through the guide block 311, and the guide block 311 sliding in the guide cylinder 308 is applied with a spring thrust by the spring 312 in the guide cylinder 308, so that the guide block 311 can drive the shovel plate 309 to touch the surface of the plain plate through the spring thrust applied by the spring 312, so as to scrape off the excess repair material from the surface of the plain plate, that is, to achieve the purpose of automatic repair of the plain plate; S4. If the distribution positions of the pits on the surface of the plain board are different, the linear module 302 will drive the scraping plate 307 to move horizontally to the position of each pit in turn to fill the repair material into each pit in turn.
[0035] According to the above technical scheme, the working steps of this scheme are summarized and sorted out: before use, the hand wheel 208 can be rotated according to the size of the plain board to drive the positive thread and the negative thread on the outer surface of the connecting rod 207 to drive the two sets of transmission blocks 206 to move synchronously inward or outward, and then the transmission block 206 can be used to drive the third U-shaped frame 201 on the upper surface to slide horizontally on the outer surface of the cross bar 107 through the sliding sleeve 202 on the lower surface, so as to adjust the spacing between the two sets of third U-shaped frames 201 until it is adjusted to match the size of the plain board, and then the motor 205 can be started to drive the transmission column 203 in the third U-shaped frame 201 to drive the transmission belt 204 on the third U-shaped frame 20 1, and then the blank board can be transported to the support wheel 102 in the first U-shaped frame 101, and at the same time, the blank board is bitten and transported by the two sets of transmission belts 204 that drive relatively, and the spacing between the third U-shaped frames 201 is adjusted so that the blank board can be transported in the same direction without deflection. In the process of the transmission belt 204 driving the blank board to be transported, the blank board will move from the lower end of the laser scanner 105, so that the laser scanner 105 can emit a laser beam to the surface of the blank board through the laser beam and receive the laser signal reflected from the surface of the blank board. When the laser beam scans the surface of the blank board, it will form a point cloud (Point Cloud) or lines, these data can be used to construct the three-dimensional contour of the object. In this system, the laser scanner 105 calculates the precise position of each point on the surface by measuring the time it takes for the laser beam to reflect back (i.e., flight time) or the reflection angle of the beam. When the surface is flat, the angle of the reflected light changes slightly, while when there are pits on the surface of the plain board, the angle of the reflected light changes greatly, thereby reflecting the height change of the surface (i.e., depression), thereby enabling the laser scanner 105 to convert the scanned data into a digital signal and send it to the controller, so that the controller can sense the lateral position of the pit on the surface of the plain board. After the controller senses the lateral position of the pit on the surface of the plain board, it can delay and control the linear module 302, the electric push rod 305 and the gear pump 303 in sequence, and the linear module 302 will drive the rubber cylinder 304 at one end of the moving block to move horizontally. The glue discharge nozzle of the glue cylinder 304 is moved to the point with the pit and the electric push rod 305 is started to push the glue discharge nozzle of the glue cylinder 304 to move vertically to the surface of the plain board, and at the same time, the scraper plate 307 and the shovel plate 309 are pushed to slide and fit on the surface of the plain board. Then, the gear pump 303 can be started to draw the repair material in the storage box 301 into the glue cylinder 304 and discharge it to the surface of the plain board through the glue discharge nozzle, and the repair liquid extracted by the gear pump 303 increases or decreases with the size of the pit, and the size of the pit is identified by the signal sent by the laser scanner 105 for the controller to identify. Then, as the plain board is continuously pushed, the plain board can drive the repair material on the surface into the scraper plate 307, and the scraper plate 307 can scrape the repair material into the pit of the plain board. Then, as the plain board is continuously transported, the filled pit can be moved again from the lower surface of the shovel plate 309.The scraper plate 309 slides in the guide cylinder 308 through the guide block 311, and the guide block 311 sliding in the guide cylinder 308 is exerted with an elastic thrust by the spring 312 in the guide cylinder 308, so that the guide block 311 can drive the scraper plate 309 to touch the surface of the plain board through the elastic thrust exerted by the spring 312 to scrape off the excess repair material from the surface of the plain board, that is, to achieve the purpose of automatic repair of the plain board. If the distribution position of the pits on the surface of the plain board is different, the linear module 302 will drive the scraper plate 307 to move horizontally to the position of each pit in turn to fill the repair material into each pit in turn.
[0036] In summary: it can automatically detect the flatness of the surface of the plain board during the transportation process, and can automatically fill the repair material in the parts that need to be repaired. After filling the repair material, it can also trim and scrape the pits or cracks filled with the repair material, which helps to maintain the flatness of the surface of the plain board, make the repaired surface of the plain board more tidy and beautiful, and reduce the workload of subsequent cleaning work.
[0037] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Intelligent control repair and shaping equipment for surface defects of wooden flooring, characterized in that: include: A support frame (1), wherein a first C-shaped frame (101) is fixedly mounted on the upper surface of the support frame (1), and a plurality of groups of support wheels (102) are rotatably mounted inside the first C-shaped frame (101); a crossbar (107) is fixedly mounted on the upper surface of the support frame (1), and two groups of transmission mechanisms (2) are slidably mounted on the outer surface of the crossbar (107); the two groups of transmission mechanisms (2) can slide synchronously inward or outward on the outer surface of the crossbar (107) to change the spacing between them to adapt to wooden floors of different sizes, so that the two groups of transmission mechanisms (2) can contact the two sides of the wooden floor and drive the movement on the outer surface of the support wheels (102), wherein: Two groups of connecting plates (103) are fixedly mounted on the upper surface of the support frame (1), a second C-shaped frame (104) is rotatably mounted between the two groups of connecting plates (103), the second C-shaped frame (104) is rotated on the outer upper end of the transmission mechanism (2) through the connecting plates (103), a laser scanner (105) is fixedly mounted on one end of the second C-shaped frame (104), the laser scanner (105) can face the supporting wheel (102) in an inclined shape through the rotation of the second C-shaped frame (104), so that the laser scanner (105) can perform high-frequency scanning on the surface of the wooden floor through laser scanning, and convert the scanning data into digital signals and send them to the controller, so that the controller can fully perceive the surface flatness of the wooden floor; An overhead rod (106) is fixedly mounted on the other end of the upper surface of the support frame (1), and the overhead rod (106) is suspended on the outer upper end of the transmission mechanism (2). A repair mechanism (3) is fixedly mounted on the upper surface of the overhead rod (106), and the repair mechanism (3) is controlled by a controller, so that after the controller receives a floor defect signal sent by the laser scanner (105), the controller controls the repair mechanism (3) to move horizontally to a corresponding position and move vertically downward to spray repair material on the surface of the wooden floor and scrape it into the corresponding pit.
2. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 1 is characterized by: A butterfly bolt is threadedly mounted on one end of the connecting plate (103), and the butterfly bolt can be threadedly pressed against one end of the second C-shaped frame (104), thereby achieving angle adjustment of the second C-shaped frame (104) and locking its position by pressing the butterfly bolt.
3. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 1 is characterized by: The transmission mechanism (2) comprises two groups of third C-shaped frames (201), the lower surfaces of the two groups of the third C-shaped frames (201) are fixedly mounted with sliding sleeves (202), the two groups of the third C-shaped frames (201) are slidably mounted on the outer surface of the crossbar (107) via the sliding sleeves (202), and the two groups of the third C-shaped frames (201) are arranged opposite to each other, and two groups of transmission columns (203) are rotatably mounted in the third C-shaped frames (201), and the two groups of the transmission columns (203) are rotatably mounted in the third C-shaped frames (201). The outer surface is provided with a transmission belt (204); a motor (205) is fixedly mounted on the upper surface of the third C-shaped frame (201); an output shaft of the motor (205) passes through the third C-shaped frame (201) and is fixedly connected to one set of transmission columns (203), so that the two sets of the third C-shaped frames (201) can drive the transmission belt (204) to contact the two sides of the wooden floor and be driven by the motor (205) to move and transport on the outer surface of the support wheel (102).
4. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 3 is characterized by: Transmission blocks (206) are fixedly mounted on the lower surfaces of the two sets of third U-shaped frames (201), and the two sets of transmission blocks (206) are respectively threadedly mounted on the positive thread and negative thread outer surfaces at both ends of the outer surface of the connecting rod (207), and the connecting rod (207) is rotatably mounted in the support frame (1).
5. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 4 is characterized by: A hand wheel (208) is fixedly mounted on one end of the connecting rod (207).
6. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 5 is characterized by: The connecting rod (207) can drive the positive thread and the negative thread on the outer surface through the hand wheel (208) to drive the two sets of transmission blocks (206) to drive the two sets of third U-shaped frames (201) to slide inward or outward synchronously to change the distance between them to adapt to wooden floors of different sizes.
7. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 1 is characterized by: The repair mechanism (3) comprises a linear module (302), wherein the linear module (302) is fixedly mounted on the upper surface of the overhead rod (106), an electric push rod (305) is fixedly mounted on one end of the moving block of the linear module (302), a splicing plate (306) is fixedly mounted on the outer surface of the piston rod of the electric push rod (305), a rubber cylinder (304) is fixedly mounted inside the splicing plate (306), a rubber discharge nozzle of the rubber cylinder (304) penetrates the lower surface of the splicing plate (306), and one end of the linear module (302) is fixedly mounted on the outer surface of the piston rod of the electric push rod (305). A storage box (301) is fixedly installed, and a gear pump (303) is fixedly installed on the upper surface of the storage box (301). The extraction port of the gear pump (303) is connected to the storage box (301), and the discharge port of the gear pump (303) is connected to the rubber cylinder (304), so that the rubber cylinder (304) can be driven by the linear module (302) and the electric push rod (305) to move horizontally and vertically. The linear module (302), the gear pump (303) and the electric push rod (305) are all controlled by a controller.
8. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 7 is characterized by: A scraping plate (307) is mounted on the other end of the splicing plate (306), and an inclined V-shaped scraping groove is formed on one end of the scraping plate (307). The V-shaped scraping groove of the scraping plate (307) is opposite to the glue discharge nozzle of the glue cartridge (304), so that the scraping plate (307) can enclose the repair material discharged from the glue cartridge (304) through the V-shaped scraping groove and can be attached to the surface of the wooden floor for sliding filling.
9. The intelligent control repair and shaping equipment for surface defects of wooden flooring according to claim 8 is characterized by: A guide cylinder (308) is fixedly mounted on one end of the scraping plate (307), a guide block (311) is slidably mounted in a guide groove provided on the lower surface of the guide cylinder (308), a shovel plate (309) is fixedly mounted on one end of the guide block (311), a plurality of shovel blades are fixedly mounted on the lower surface of the shovel plate (309), a spring (312) is arranged in the guide groove of the guide cylinder (308), upper and lower ends of the spring (312) are respectively fixedly connected between the upper surface in the guide groove and the upper surface of the guide block (311), so that the guide block (311) can drive the shovel plate (309) to contact the surface of the wooden floor through the elastic thrust applied by the spring (312), a guide rail block (310) is fixedly mounted on the upper surface of the guide cylinder (308), and the guide rail block (310) is slidably inserted in the moving block of the linear module (302).
10. A method for intelligently controlling the repair and shaping of surface defects of a wood flooring, characterized in that: The surface of a wood flooring board is repaired and shaped using the intelligent control repair and shaping device for surface defects of a wood flooring board according to any one of claims 1 to 9, comprising the following steps: S1. Before use, the hand wheel (208) is rotated according to the size of the plain board to drive the positive and negative threads on the outer surface of the connecting rod (207) to drive the two sets of transmission blocks (206) to move inward or outward synchronously, and then the transmission blocks (206) can be used to drive the third U-shaped frame (201) on the upper surface to slide horizontally on the outer surface of the cross bar (107) through the sliding sleeve (202) on the lower surface, so as to adjust the spacing between the two sets of third U-shaped frames (201) until it is adjusted to match the size of the plain board; S2, then starting the motor (205) to drive the transmission column (203) in the third U-shaped frame (201) to drive the transmission belt (204) to transmit in the third U-shaped frame (201), and then transporting the blank plate to the support wheel (102) in the first U-shaped frame (101), and at the same time, the blank plate is bitten into and transported by the two sets of transmission belts (204) that are transmitted relatively to each other, and the spacing between the third U-shaped frames (201) is adjusted so that the blank plate can be transported in the same direction without being skewed, and in the process of the transmission belt (204) driving the blank plate to be transported, the blank plate will move past the lower end of the laser scanner (105), so that the laser scanner (105) can pass through the laser The laser beam emits a laser to the surface of the blank board and receives the laser signal reflected from the surface of the blank board. When the laser beam scans the surface of the blank board, it forms a point cloud or line on the surface of the object. These data are used to construct the three-dimensional contour of the object. The laser scanner (105) calculates the precise position of each point on the surface by measuring the time when the laser beam is reflected back or the reflection angle of the beam. When the surface is flat, the angle of the reflected light changes slightly, while when there are pits on the surface of the blank board, the angle of the reflected light changes significantly, thereby reflecting the height change of the surface. The laser scanner (105) can then convert the scan data into a digital signal and send it to the controller, so that the controller can sense the lateral position of the pit on the surface of the blank board. S3. After the controller senses the lateral position of the pit on the surface of the base plate, the controller delays and sequentially controls the linear module (302), the electric push rod (305) and the gear pump (303), and the linear module (302) drives the rubber cylinder (304) at one end of the moving block to move horizontally to the point with the pit and starts the electric push rod (305) to push the rubber discharge nozzle of the rubber cylinder (304) to move vertically to the surface of the base plate, and at the same time, it also pushes the scraper plate (307) and the shovel plate (309) to slide and fit on the surface of the base plate, and then starts the gear pump (303) to draw the repair material in the storage box (301) into the rubber cylinder (304) and discharge it onto the surface of the base plate through the rubber discharge nozzle, and the repair liquid drawn by the gear pump (303) increases or decreases with the size of the pit, and the size of the pit is controlled by the signal sent by the laser scanner (105). The controller identifies that, as the plain plate is continuously pushed, the plain plate can drive the repair material on the surface into the scraping plate (307), and the scraping plate (307) can scrape the repair material into the pits of the plain plate. Then, as the plain plate is continuously transported, the filled pits can move again from the lower surface of the shovel plate (309), and the shovel plate (309) slides in the guide cylinder (308) through the guide block (311). The guide block (311) sliding in the guide cylinder (308) is applied with a spring thrust by the spring (312) in the guide cylinder (308), and the guide block (311) can drive the shovel plate (309) to contact the surface of the plain plate through the spring thrust applied by the spring (312), so as to scrape off the excess repair material from the surface of the plain plate, that is, to achieve the purpose of automatic repair of the plain plate; S4. If the positions of the pits on the surface of the plain board are not the same, the linear module (302) will drive the scraping plate (307) to move horizontally to the position of each pit in turn to fill the repair material into each pit in turn.
Citation Information
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Wood floor scratch repairing equipment
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