Paperboard batch conveying method and system for packaging box processing
By designing a system for batch conveying of cardboard, the problems of low efficiency, classification errors and lack of real-time monitoring in the prior art are solved, and efficient and accurate cardboard conveying and processing processes are achieved.
Patent Information
- Application Number
- CN202411934850.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cardboard conveying methods are inefficient, incorrect in classification, and lack real-time monitoring and load regulation capabilities, resulting in equipment failure or reduced efficiency.
A cardboard batch conveying method and system is designed to start a pre-constructed batch conveying unit, including a batch processing unit and a cloud processing unit, by receiving the batch conveying signal of the cardboard. The system deploys conveying sensors and controllers, collects cardboard data in real time, calculates the degree of difference for classification, sorting and conveying, and monitors processing load and transportation efficiency in real time and makes adjustments.
The efficiency of cardboard conveying is improved, precise classification and batch processing is ensured, and through real-time monitoring and adjustment, the operating efficiency and stability of the overall production line are significantly improved.
Smart Images

Figure CN119610771A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of signal transmission, and in particular to a cardboard batch conveying method and system for packaging box processing. Background Art
[0002] With the rapid development of modern manufacturing and the continuous improvement of logistics supply chain, the demand for cardboard as a packaging material continues to grow. Cardboard plays an important role in transportation, storage and processing and is widely used in various industries.
[0003] However, the diversity of cardboard specifications and materials, as well as the need for efficient processing during the production process, have brought many challenges to the existing cardboard conveying methods. The current cardboard conveying methods usually rely on the traditional assembly line model. In large-scale production, the cardboard needs to be accurately batched and reasonably classified first, and then conveyed according to the capacity of the processing equipment. Due to the inaccurate handling of differences in cardboard size and material, problems such as low transportation efficiency and incorrect cardboard classification often occur. In addition, the existing cardboard transportation system lacks real-time monitoring of transportation efficiency and processing load, and it is difficult to make timely adjustments to changing working conditions. In particular, when facing overload of cardboard processing equipment, there is a lack of flexible load adjustment means, which can easily lead to equipment failure or reduced efficiency. Therefore, how to improve the efficiency of cardboard conveying is a technical challenge that needs to be solved urgently. Summary of the invention
[0004] The invention provides a method and system for conveying cardboard in batches for packaging box processing, the main purpose of which is to improve the conveying efficiency of the cardboard.
[0005] To achieve the above-mentioned purpose, the present invention provides a cardboard batch conveying method for packaging box processing, comprising: receiving a batch conveying signal of the cardboard, starting a pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit comprises: a batch processing unit and a cloud processing unit; deploying a conveying sensor and a conveying controller, performing data collection on the cardboard based on the conveying sensor to obtain transported cardboard, cardboard size and material values; calculating cardboard difference based on the cardboard size and material values, and classifying the cardboard using the cardboard difference to obtain a cardboard group set; transmitting the cardboard difference and the cardboard group set to the batch processing unit, and using the batch processing unit to sort the cardboard group set to obtain a batch sequence; conveying the cardboard based on the batch sequence, and after determining the cardboard processing equipment, using the cardboard processing equipment to process the cardboard, and at the same time using the cloud processing unit to calculate the cardboard a real-time processing load when the board processing equipment processes the cardboard; judging whether the real-time processing load is greater than a preset real-time processing threshold; if the real-time processing load is greater than the real-time processing threshold, adjusting the real-time processing load to obtain an adjusted processing load, updating the real-time processing load with the adjusted processing load and returning to the above step of judging whether the real-time processing load is greater than the preset real-time processing threshold; if the real-time processing load is not greater than the real-time processing threshold, calculating the cardboard transportation efficiency; judging whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency; if the cardboard transportation efficiency is less than the minimum transportation efficiency, performing transportation adjustment with the transportation controller to obtain an adjusted transportation efficiency, updating the cardboard transportation efficiency with the adjusted transportation efficiency and returning to the above step of judging whether the cardboard transportation efficiency is less than the preset minimum transportation efficiency; if the cardboard transportation efficiency is not less than the minimum transportation efficiency, completing the cardboard transportation in batches.
[0006] Optionally, the calculating the cardboard difference based on the cardboard size and material value includes: obtaining a size weight and a material weight of the cardboard, and calculating the cardboard difference based on the size weight, the material weight, the cardboard size and the material value: ,in, Cardboard With cardboard The difference between the cardboard represents the size weight, Cardboard Cardboard size, Cardboard Cardboard size, Represents the material weight, Cardboard The material value of Cardboard The material value of Represents the absolute value symbol.
[0007] Optionally, the method of classifying cardboards by using the cardboard difference to obtain a cardboard group set includes: step A3: aggregating all transport cardboards to obtain a transport cardboard set, randomly extracting a transport cardboard from the transport cardboard set, and removing the transport cardboard from the transport cardboard set to obtain an initial cardboard set; step B3: extracting a cardboard set of the same type of the transport cardboard from the initial cardboard set based on a preset difference threshold and the cardboard difference of the transport cardboards, and removing the cardboard set of the same type from the initial cardboard set to obtain a cardboard group and an iterative cardboard set; updating the transport cardboard set by using the iterative cardboard set, and returning to step A3; when the transport cardboard set is empty, classifying the cardboards according to the same type of cardboard group to obtain a cardboard group set.
[0008] Optionally, transmitting the cardboard difference and the cardboard group set to the batch processing unit includes: acquiring the cardboard group data of the cardboard group set, normalizing the cardboard difference and the cardboard group data respectively to obtain normalized data; performing data compression on the normalized data using a pre-built Huffman coding algorithm to obtain compressed data, and packaging the compressed data to obtain packaged data; calculating the busyness value of the batch processing unit, and determining whether the busyness value is greater than a preset busy threshold, if the busyness value is not greater than the busy threshold, directly transmitting the packaged data to the batch processing unit; if the busyness value is greater than the busy threshold, first transmitting the packaged data to a preset standby processing unit, and waiting until the busyness value is not greater than the busy threshold, and then transmitting the packaged data to the batch processing unit.
[0009] Optionally, the step of sorting the cardboard group set by using the batch processing unit to obtain the batch order includes: obtaining a first priority value set of the cardboard group set, and randomly extracting a first priority value from the first priority value set; step A5: identifying the first cardboard group of the first priority value, removing the first cardboard group from the cardboard group set, and obtaining a target group set; step B5: supplementing a preset initial sequence set by using the first cardboard group to obtain a target sequence set, identifying a second priority value set corresponding to the target group set, and randomly extracting a second priority value based on the second priority value set, and obtaining a second cardboard group corresponding to the second priority value; step C5: respectively updating the first cardboard group, the initial sequence set, and the cardboard group set by using the second cardboard group, the target sequence set, and the target group set, and returning to step A5 until the target group set is an empty set, and the sorting of the cardboard group set is completed to obtain the batch order.
[0010] Optionally, the use of the cloud processing unit to calculate the real-time processing load when the cardboard processing equipment processes the cardboard includes: performing coefficient allocation on the cardboard based on the material value to obtain a paper material coefficient; recording temperature and humidity based on a preset humidity sensor and temperature sensor to obtain a real-time temperature and real-time humidity; obtaining a humidity influence coefficient, a temperature influence coefficient, an ideal processing temperature and an ideal processing humidity, and calculating an environmental influence coefficient based on the humidity influence coefficient, the temperature influence coefficient, the ideal processing temperature, the ideal processing humidity, the real-time temperature and the real-time humidity: ,in, represents the environmental impact coefficient, represents the humidity influence coefficient, Indicates real-time humidity. Indicates the ideal humidity, represents the temperature influence coefficient, Indicates the real-time temperature. Indicates the ideal temperature; obtains the current power and maximum power of the cardboard processing equipment, obtains the current cardboard weight and the maximum bearing weight, and calculates the real-time processing load using the current power, maximum power, current cardboard weight, maximum bearing weight, paper material coefficient, environmental impact coefficient and cloud processing unit.
[0011] Optionally, the calculating of the real-time processing load using the current power, maximum power, current paperboard weight, maximum bearing weight, paper material coefficient, environmental impact coefficient and cloud processing unit includes: calculating the real-time processing load using the following formula: ,in, Indicates the real-time processing load, Indicates the current power. Indicates the maximum power, Indicates the maximum bearing weight. Indicates the current cardboard weight. Indicates the paper material coefficient.
[0012] Optionally, the calculation of the cardboard transportation efficiency includes: obtaining a transportation equipment set and a transportation starting point and a transportation end point of each transportation equipment in the transportation equipment set, performing sensor settings on each transportation equipment in the transportation equipment set to obtain a start sensor and an end sensor, wherein the start sensor is set at the transportation starting point of the transportation equipment, and the end sensor is set at the transportation end point of the transportation equipment; placing the cardboard at the transportation starting point, the start sensor generates a first sensor signal after detecting the cardboard, and the first sensor signal is transmitted to a preset sensor recorder for recording to obtain a start time; when the cardboard is transported to the transportation end point, the end sensor generates a second sensor signal after detecting the cardboard, and the second sensor signal is transmitted to the sensor recorder for recording to obtain an end time and a number of records, wherein an initial value of the number of records is 0; performing calculations based on the start time, the end time, and a preset recording time period to obtain a transportation time set, performing mean calculations on the transportation time in the transportation time set to obtain an average transportation time; performing statistics on the number of records according to the recording time period to obtain a transportation number; obtaining the transportation energy consumption within the recording time period, and calculating the cardboard transportation efficiency based on the transportation energy consumption, the average transportation time, and the transportation number: ,in, Indicates the cardboard transportation efficiency, Indicates the transport quantity, represents the average transportation time, Represents the transport energy consumption.
[0013] Optionally, the use of the conveying controller to perform transport adjustment to obtain adjusted transport efficiency includes: detecting the pause time of the cardboards in the transport equipment set during the transport process, summarizing the pause time to obtain a pause time set, judging the pause time set based on a preset pause threshold to obtain a timeout pause set, and identifying a corresponding timeout transport cardboard set according to the timeout pause set; using the conveying controller to transfer the cardboards in the timeout cardboard set to a preset storage area, and when the transfer is completed, calculating the adjusted transport efficiency.
[0014] To achieve the above-mentioned purpose, the present invention also provides a cardboard batch conveying system for packaging box processing, comprising: a data acquisition module, used to receive a batch conveying signal of a cardboard, and start a pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit comprises: a batch processing unit and a cloud processing unit; deploying a conveying sensor and a conveying controller, performing data collection on the cardboard based on the conveying sensor, and obtaining transported cardboard, cardboard size and material values; a batch conveying module, used to calculate the cardboard difference based on the cardboard size and material values, and classify the cardboard using the cardboard difference to obtain a cardboard group set; transmitting the cardboard difference and the cardboard group set to the batch processing unit, and using the batch processing unit to sort the cardboard group set to obtain a batch sequence; conveying the cardboard based on the batch sequence, and after determining the cardboard processing equipment, using the cardboard processing equipment to process the cardboard, and at the same time using the cloud processing unit to calculate the cardboard A real-time processing load when the board processing equipment processes the cardboard; a load calculation module, used to determine whether the real-time processing load is greater than a preset real-time processing threshold; if the real-time processing load is greater than the real-time processing threshold, the real-time processing load is adjusted to obtain an adjusted processing load, the real-time processing load is updated using the adjusted processing load and the step of returning to the above step of determining whether the real-time processing load is greater than the preset real-time processing threshold; an efficiency determination module, used to calculate the cardboard transportation efficiency if the real-time processing load is not greater than the real-time processing threshold; determine whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency; if the cardboard transportation efficiency is less than the minimum transportation efficiency, the transportation controller is used to perform transportation adjustment to obtain an adjusted transportation efficiency, the cardboard transportation efficiency is updated using the adjusted transportation efficiency and the step of returning to the above step of determining whether the cardboard transportation efficiency is less than the preset minimum transportation efficiency; if the cardboard transportation efficiency is not less than the minimum transportation efficiency, the cardboard is transported in batches.
[0015] In order to solve the above problems, the present invention also provides an electronic device, which includes: a memory, storing at least one indication command; a processor, executing the indication command stored in the memory to implement the above-mentioned cardboard batch conveying method for packaging box processing.
[0016] In order to solve the above problems, the present invention also provides a computer-readable storage medium, in which at least one indication command is stored. The at least one indication command is executed by a processor in an electronic device to implement the above-mentioned cardboard batch conveying method for packaging box processing.
[0017] In order to solve the problems described in the background technology, the present invention constructs an automated conveying process covering data collection, classification, sorting, conveying, real-time processing load adjustment and transportation efficiency adjustment of cardboard by combining and receiving batch conveying signals of cardboard, comprehensively optimizes the conveying and processing process of cardboard, improves the efficiency of cardboard conveying, not only ensures the accurate classification and batch processing of cardboard, but also significantly improves the operation efficiency and stability of the overall production line by monitoring and adjusting the real-time processing load and transportation efficiency, and meets the needs of modern industry for cardboard conveying and processing process; first, deploy conveying sensors and conveying controllers, perform data collection on the cardboard based on the conveying sensors, obtain cardboard data, use conveying sensors to collect cardboard data in real time, accurately obtain cardboard size and material values, ensure that the classification and processing of cardboard during the conveying process are more intelligent, and the data collection process improves the responsiveness of the system and reduces the inaccuracy caused by human judgment; secondly, calculate the cardboard difference based on the cardboard size and material values, and use the cardboard difference to classify the cardboard to obtain cardboard groups, and then The cardboard difference is calculated and the cardboard is classified according to the difference, so as to realize the intelligent classification and processing of the cardboard, optimize the resource utilization rate, and improve the efficiency of cardboard transportation and cardboard processing; then, the cardboard difference and cardboard group are transmitted to the batch processing unit, and the batch processing unit, the cardboard difference and the cardboard group are used for sorting, so that the cardboard transportation and cardboard processing are more efficient and orderly, and the confusion of the cardboard during the transportation process is avoided. Sorting according to the cardboard difference can reduce the adjustment frequency of the processing equipment, and further improve the overall transportation and processing efficiency; further, the cardboard is transported based on the batch sequence, and the processing load is monitored in real time. The load of the cardboard processing equipment is monitored in real time through the cloud processing unit to ensure that the processing process runs within the equipment capacity, avoid the problem of equipment overload, and extend the service life of the equipment; finally, the cardboard transportation efficiency is calculated and adjusted, and the cardboard transportation efficiency is monitored and calculated in real time, so that the system can dynamically adjust the transportation plan to ensure the best transportation efficiency. When the transportation efficiency decreases, the system can make adjustments in time to reduce potential transportation delays and ensure the continuity of the production process. Therefore, the present invention can improve the transportation efficiency of cardboard. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic flow chart of a method for conveying cardboard in batches for packaging box processing provided by an embodiment of the present invention; Figure 2 A functional module diagram of a cardboard batch conveying system for packaging box processing provided by an embodiment of the present invention; Figure 3 A schematic structural diagram of an electronic device for implementing the method for conveying cardboards in batches for packaging box processing provided by an embodiment of the present invention.
[0019] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0020] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0021] The embodiment of the present application provides a method for conveying cardboard in batches for packaging box processing. The execution subject of the method for conveying cardboard in batches for packaging box processing includes but is not limited to at least one of the electronic devices such as a server and a terminal that can be configured to execute the method provided by the embodiment of the present application. In other words, the method for conveying cardboard in batches for packaging box processing can be executed by software or hardware installed on a terminal device or a server device, and the software can be a blockchain platform. The server includes but is not limited to: a single server, a server cluster, a cloud server or a cloud server cluster, etc.
[0022] Reference Figure 1 FIG. 1 is a flow chart of a cardboard batch conveying method for packaging box processing provided by an embodiment of the present invention. In this embodiment, the cardboard batch conveying method for packaging box processing includes: S1, receiving a cardboard batch conveying signal, and starting a pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit includes: a batch processing unit and a cloud processing unit.
[0023] It can be explained that the batch conveying signal refers to the signal generated when the cardboard is transported, which is used to start the batch conveying unit. The batch conveying unit refers to the unit that controls the operation of the cardboard, including a batch processing unit and a cloud processing unit. Among them, the batch processing unit refers to the unit used to sort the cardboard, and the cloud processing unit refers to a system located in a cloud computing environment, which has powerful computing power and data analysis capabilities.
[0024] S2. Deploy a conveying sensor and a conveying controller, and collect data on the cardboard based on the conveying sensor to obtain the transport cardboard, cardboard size, and material values.
[0025] It can be explained that the conveying sensor refers to the equipment used to collect cardboard data, the conveying controller refers to the equipment used to adjust the position of the cardboard, thereby adjusting the transportation efficiency of the cardboard, the transport cardboard refers to the cardboard after data collection, the cardboard size refers to the length, width and height of the cardboard, the material value refers to the value corresponding to the paper material, each paper material has a unique corresponding value, which is convenient for data processing in the subsequent process, and the paper material refers to the type of material used in the manufacturing process of the cardboard, such as: corrugated cardboard, gray board, white board, white cardboard, kraft cardboard and coated cardboard, etc. Cardboard of different materials is suitable for different packaging, processing and transportation needs. The paper material will not only affect the strength and durability of the product, but also affect the processing methods in the production and transportation process and the processing load in the processing process. The product refers to the packaging box obtained by processing cardboard. The processing load refers to the pressure that the equipment bears when performing the processing task of the cardboard. The processing load usually depends on the paper material of the cardboard processed by the equipment and the speed and power of the equipment. Too high or too low processing load may affect the equipment's operating efficiency, processing quality and service life.
[0026] S3. Calculate the cardboard difference based on the cardboard size and material value, and classify the cardboards using the cardboard difference to obtain a cardboard group set.
[0027] It can be explained that the cardboard difference refers to the difference between cardboards in cardboard size and cardboard material. The cardboard group set refers to the set formed by cardboard groups. The cardboard group refers to the combination obtained by grouping cardboards according to the cardboard difference and the difference threshold. The difference threshold refers to a grouping standard. When the cardboard difference between two cardboards is less than the standard, the two cardboards are grouped together. For example: the difference threshold is 1, there are four cardboards, namely cardboard No. 1, cardboard No. 2, cardboard No. 3 and cardboard No. 4, the cardboard difference between cardboard No. 1 and cardboard No. 2 is 0.9, the cardboard difference between cardboard No. 1 and cardboard No. 3 is 0.5, and the cardboard difference between cardboard No. 1 and cardboard No. 4 is 1.5. Then cardboard No. 1, cardboard No. 2 and cardboard No. 3 are grouped together, and cardboard No. 4 is grouped together to obtain a cardboard group.
[0028] In detail, the cardboard difference degree is calculated based on the cardboard size and material value, including: obtaining the size weight and material weight of the cardboard, and calculating the cardboard difference degree based on the size weight, material weight, cardboard size and material value: ,in, Cardboard With cardboard The difference between the cardboard represents the size weight, Cardboard Cardboard size, Cardboard Cardboard size, Represents the material weight, Cardboard The material value of Cardboard The material value of Represents the absolute value symbol.
[0029] It can be understood that the size weight refers to the influence of the cardboard size on the cardboard difference, and the material weight refers to the influence of the material value on the cardboard difference.
[0030] In detail, the method of classifying cardboards by using the cardboard difference to obtain a cardboard group set includes: step A3: performing aggregation on all transport cardboards to obtain a transport cardboard set, randomly extracting a transport cardboard from the transport cardboard set, and removing the transport cardboard from the transport cardboard set to obtain an initial cardboard set; step B3: extracting a cardboard set of the same type of the transport cardboard in the initial cardboard set based on a preset difference threshold and the cardboard difference of the transport cardboard, and removing the cardboard set of the same type from the initial cardboard set to obtain a cardboard group and an iterative cardboard set; using the iterative cardboard set to update the transport cardboard set, and returning to step A3; when the transport cardboard set is empty, completing the classification of the cardboard according to the same type of cardboard group to obtain a cardboard group set.
[0031] It can be explained that the transport cardboard set refers to the set formed by transport cardboards, the standard cardboard refers to a cardboard randomly selected from the transport cardboard set as the first criterion for grouping, the initial cardboard set refers to the transport cardboard set after the standard cardboard is removed, and extracting the same cardboard set of the standard cardboard from the initial cardboard set based on a preset difference threshold refers to calculating the cardboard difference between the standard cardboard and the cardboard in the initial cardboard set, and selecting a cardboard set whose cardboard difference is less than the difference threshold. This cardboard set is the same cardboard set of the standard cardboard, the same cardboard group refers to the combination obtained by integrating the standard cardboard and the same cardboard set, and the iterative cardboard set refers to the set obtained by removing the same cardboard set from the initial cardboard set.
[0032] S4, transmitting the cardboard difference and the cardboard group set to a batch processing unit, and using the batch processing unit to sort the cardboard group set to obtain a batch sequence.
[0033] Explainably, batch sequence refers to the order in which the cardboard groups are shipped.
[0034] In detail, the cardboard difference and the cardboard group set are transmitted to the batch processing unit, including: obtaining the cardboard group data of the cardboard group set, normalizing the cardboard difference and the cardboard group data respectively to obtain normalized data; using a pre-built Huffman coding algorithm to perform data compression on the normalized data to obtain compressed data, and packaging the compressed data to obtain packaged data; calculating the busyness value of the batch processing unit, and determining whether the busyness value is greater than a preset busy threshold, if the busyness value is not greater than the busy threshold, directly transmitting the packaged data to the batch processing unit; if the busyness value is greater than the busy threshold, first transmitting the packaged data to a preset standby processing unit, waiting for the busyness value to be no greater than the busy threshold, and then transmitting the packaged data to the batch processing unit.
[0035] It can be understood that the cardboard group data refers to the data of all cardboard groups in the cardboard group set, the normalized data refers to the data obtained after normalizing the cardboard difference and the cardboard group data, the compressed data refers to the data obtained after compressing the normalized data, and the packaged data refers to the compressed package of the compressed data. By compressing the data, the amount of data can be significantly reduced, especially in large-scale data transmission, which can greatly reduce bandwidth consumption. The compressed data has a smaller volume, which can speed up the transmission speed and improve the stability of transmission. The compressed data can be directly used for processing after decompression, reducing the burden on the system. The busyness value refers to the current working pressure of the batch processing unit. The higher the busyness value, the greater the current pressure of the batch processing unit. The busy threshold refers to an evaluation standard, which reflects whether the batch processing unit can withstand new tasks. The standby processing unit refers to a unit that decompresses the packaged data. The packaged data is decompressed when the batch processing unit is busy. When the busyness value is not greater than the busy threshold, the decompressed data is transmitted to the batch processing unit, reducing the pressure on the batch processing unit.
[0036] In detail, the method of using the batch processing unit to sort the cardboard group set to obtain the batch order includes: obtaining a first priority value set of the cardboard group set, and randomly extracting a first priority value from the first priority value set; step A5: identifying the first cardboard group of the first priority value, removing the first cardboard group from the cardboard group set, and obtaining a target group set; step B5: supplementing a preset initial sequence set with the first cardboard group to obtain a target sequence set, identifying a second priority value set corresponding to the target group set, and randomly extracting a second priority value based on the second priority value set, and obtaining a second cardboard group corresponding to the second priority value; step C5: respectively updating the first cardboard group, the initial sequence set, and the cardboard group set with the second cardboard group, the target sequence set, and the target group set, and returning to step A5 until the target group set is an empty set, completing the sorting of the cardboard group set, and obtaining the batch order.
[0037] It can be explained that the first priority value set refers to the set formed by the priority values of all cardboard groups in the cardboard group set, the priority value refers to the numerical value reflecting the transportation and processing priority of the cardboard group, the first priority value refers to the largest priority value in the first priority value set, the first cardboard group refers to the cardboard group corresponding to the first priority value, the target group set refers to the cardboard group set after the first cardboard group is eliminated, the initial sequence set refers to the set used to sort the cardboard groups, which is initially an empty set, the target sequence set refers to the set obtained by adding the first cardboard group to the initial sequence set, the second priority value set refers to the set formed by the priority values of all cardboard groups in the target group set, the second priority value refers to the largest priority value in the second priority value set, and the second cardboard group refers to the cardboard group corresponding to the second priority value.
[0038] S5. Carry out cardboard transportation based on the batch sequence, and after determining the cardboard processing equipment, use the cardboard processing equipment to process the cardboard, and use the cloud processing unit to calculate the real-time processing load when the cardboard processing equipment processes the cardboard.
[0039] It can be explained that cardboard processing equipment refers to equipment that processes cardboard into packaging boxes, and real-time processing load refers to the pressure that the cardboard processing equipment is subjected to when performing processing tasks.
[0040] In detail, the use of the cloud processing unit to calculate the real-time processing load when the cardboard processing equipment processes the cardboard includes: performing coefficient allocation on the cardboard based on the material value to obtain a paper material coefficient; performing temperature recording and humidity recording based on a preset humidity sensor and temperature sensor to obtain a real-time temperature and real-time humidity; obtaining a humidity influence coefficient, a temperature influence coefficient, an ideal processing temperature and an ideal processing humidity, and calculating an environmental influence coefficient based on the humidity influence coefficient, the temperature influence coefficient, the ideal processing temperature, the ideal processing humidity, the real-time temperature and the real-time humidity: ,in, represents the environmental impact coefficient, represents the humidity influence coefficient, Indicates real-time humidity. Indicates the ideal humidity, represents the temperature influence coefficient, Indicates the real-time temperature. Indicates ideal temperature; The current power and maximum power of the cardboard processing equipment are obtained, the current cardboard weight and the maximum bearing weight are obtained, and the real-time processing load is calculated using the current power, maximum power, current cardboard weight, maximum bearing weight, paper material coefficient, environmental impact coefficient and cloud processing unit.
[0041] It can be explained that the paper material coefficient refers to the influence of the paper material corresponding to the material value on the real-time processing load, the humidity sensor refers to the equipment used to detect the humidity of the surrounding environment, the temperature sensor refers to the equipment used to detect the temperature of the cardboard processing equipment, the real-time temperature refers to the temperature of the cardboard processing equipment during processing, the real-time humidity refers to the humidity of the surrounding environment during processing, the humidity influence coefficient refers to the influence of the real-time humidity on the environmental influence coefficient, the temperature influence coefficient refers to the influence of the real-time temperature on the environmental influence coefficient, the ideal processing temperature refers to the temperature most suitable for the cardboard processing equipment to process, the ideal processing humidity refers to the humidity most suitable for the cardboard processing equipment to process, the current power refers to the power of the cardboard processing equipment currently performing processing work, the maximum power refers to the maximum power that the cardboard processing equipment can withstand, the current cardboard weight refers to the weight of the cardboard in the cardboard processing equipment, and the maximum bearing weight refers to the maximum weight that the cardboard processing equipment can withstand.
[0042] In detail, the method of calculating the real-time processing load using the current power, maximum power, current paperboard weight, maximum bearing weight, paper material coefficient, environmental impact coefficient and cloud processing unit includes: calculating the real-time processing load using the following formula: ,in, Indicates the real-time processing load, Indicates the current power. Indicates the maximum power, Indicates the maximum bearing weight. Indicates the current cardboard weight. Indicates the paper material coefficient.
[0043] S6. Determine whether the real-time processing load is greater than a preset real-time processing threshold.
[0044] It can be explained that the real-time processing threshold refers to a standard. When the real-time processing load exceeds this standard, it will be overloaded, affecting the processing efficiency and durability of the equipment.
[0045] If the real-time processing load is greater than the real-time processing threshold, execute S7, adjust the real-time processing load to obtain the adjusted processing load, use the adjusted processing load to update the real-time processing load and return to the above step of determining whether the real-time processing load is greater than the preset real-time processing threshold.
[0046] It can be explained that the adjusted processing load refers to the load obtained by reducing the pressure of the real-time processing load.
[0047] If the real-time processing load is not greater than the real-time processing threshold, S8 is executed to calculate the cardboard transportation efficiency.
[0048] Explainably, cardboard transportation efficiency refers to the efficiency with which cardboard is transported.
[0049] In detail, the calculation of cardboard transportation efficiency includes: obtaining a transportation equipment set and a transportation starting point and a transportation end point of each transportation equipment in the transportation equipment set, performing sensor settings on each transportation equipment in the transportation equipment set to obtain a start sensor and an end sensor, wherein the start sensor is set at the transportation starting point of the transportation equipment, and the end sensor is set at the transportation end point of the transportation equipment; placing the cardboard at the transportation starting point, the start sensor generates a first sensor signal after detecting the cardboard, and the first sensor signal is transmitted to a preset sensor recorder for recording to obtain a start time; when the cardboard is transported to the transportation end point, the end sensor generates a second sensor signal after detecting the cardboard, and the second sensor signal is transmitted to the sensor recorder for recording to obtain an end time and a number of records, wherein the initial value of the number of records is 0; performing calculations based on the start time, the end time, and a preset recording time period to obtain a transportation time set, performing mean calculations on the transportation time in the transportation time set to obtain an average transportation time; performing statistics on the number of records according to the recording time period to obtain a transportation number; obtaining the transportation energy consumption within the recording time period, and calculating the cardboard transportation efficiency based on the transportation energy consumption, the average transportation time, and the transportation number: ,in, Indicates the cardboard transportation efficiency, Indicates the transport quantity, represents the average transportation time, Represents the transport energy consumption.
[0050] It can be explained that the transport equipment set refers to the set formed by all transport equipment, the transport equipment refers to the equipment that transports the cardboard to the cardboard processing equipment, the transport starting point refers to the position where the cardboard starts to be transported, that is, the position when the cardboard is placed on the transport equipment and starts to move, the transport end point refers to the position where the cardboard completes the transportation, that is, the position when the cardboard reaches the cardboard processing equipment and stops moving, the start sensor refers to the sensor set at the transport starting point, which is used to record the time, the end sensor refers to the sensor set at the transport end point, which is used to record the time, the first sensor signal refers to the signal generated by the start sensor when the cardboard passes the transport starting point, and the sensor recorder refers to the sensor that receives the signal and records the time and quantity. The recording device, the start time refers to the time when the cardboard passes the transportation starting point, the second sensor signal refers to the signal generated by the end sensor when the cardboard passes the transportation end point, the end time refers to the time when the cardboard arrives at the transportation end point, the recorded quantity refers to the number of cardboards that arrive at the transportation end point, the recording time period refers to a time period, the transportation time set refers to the set formed by all transportation times within the recording time period, the transportation time refers to the time from the start time to the end time, the average transportation time refers to the average of all transportation times in the transportation time set, the transportation quantity refers to the number of cardboards that arrive at the transportation end point within the recording time period, and the transportation energy consumption refers to the energy consumed by the transportation equipment for transportation within the recording time period.
[0051] S9: Determine whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency.
[0052] Explainably, minimum transport efficiency refers to the lowest efficiency required to complete the task.
[0053] If the cardboard transport efficiency is less than the minimum transport efficiency, execute S10, use the conveying controller to perform transport adjustment to obtain the adjusted transport efficiency, use the adjusted transport efficiency to update the cardboard transport efficiency and return to the above step of determining whether the cardboard transport efficiency is less than the preset minimum transport efficiency.
[0054] Understandably, adjusting the transport efficiency refers to the efficiency of the transport equipment after the cardboard is transferred.
[0055] In detail, the method of using the conveying controller to perform transport adjustment and obtain adjusted transport efficiency includes: detecting the pause time of the cardboards in the transport equipment set during the transport process, summarizing the pause time to obtain a pause time set, judging the pause time set based on a preset pause threshold to obtain a timeout pause set, and identifying a corresponding timeout transport cardboard set according to the timeout pause set; using the conveying controller to transfer the cardboards in the timeout cardboard set to a preset storage area, and when the transfer is completed, calculating the adjusted transport efficiency.
[0056] It can be explained that the pause time refers to the time when the cardboard stops moving during transportation, the pause time set refers to the set formed by the pause time, the pause threshold refers to a standard, when the pause time exceeds this standard, it means that the cardboard is blocked, the timeout pause set refers to the set formed by all pause times exceeding the pause threshold in the process of transporting cardboard by all transportation equipment in the transportation equipment set, the timeout transportation cardboard set refers to the set formed by the transportation cardboard corresponding to all pause times in the timeout pause set, the storage area refers to the area used to store cardboard whose pause time exceeds the pause threshold, and the adjusted transportation efficiency refers to the transportation efficiency of the cardboard after the cardboard in the timeout cardboard set is transferred to the storage area. The calculation method is the same as the calculation method of the cardboard transportation efficiency in S6, which will not be repeated here.
[0057] If the cardboard transportation efficiency is not less than the minimum transportation efficiency, S11 is executed to complete the transportation of cardboards in batches.
[0058] In order to solve the problems described in the background technology, the present invention constructs an automated conveying process covering data collection, classification, sorting, conveying, real-time processing load adjustment and transportation efficiency adjustment of cardboard by combining and receiving batch conveying signals of cardboard, comprehensively optimizes the conveying and processing process of cardboard, improves the efficiency of cardboard conveying, not only ensures the accurate classification and batch processing of cardboard, but also significantly improves the operation efficiency and stability of the overall production line by monitoring and adjusting the real-time processing load and transportation efficiency, and meets the needs of modern industry for cardboard conveying and processing process; first, deploy conveying sensors and conveying controllers, perform data collection on the cardboard based on the conveying sensors, obtain cardboard data, use conveying sensors to collect cardboard data in real time, accurately obtain cardboard size and material values, ensure that the classification and processing of cardboard during the conveying process are more intelligent, and the data collection process improves the responsiveness of the system and reduces the inaccuracy caused by human judgment; secondly, calculate the cardboard difference based on the cardboard size and material values, and use the cardboard difference to classify the cardboard to obtain cardboard groups, and then The cardboard difference is calculated and the cardboard is classified according to the difference, so as to realize the intelligent classification and processing of the cardboard, optimize the resource utilization rate, and improve the efficiency of cardboard transportation and cardboard processing; then, the cardboard difference and cardboard group are transmitted to the batch processing unit, and the batch processing unit, the cardboard difference and the cardboard group are used for sorting, so that the cardboard transportation and cardboard processing are more efficient and orderly, and the confusion of the cardboard during the transportation process is avoided. Sorting according to the cardboard difference can reduce the adjustment frequency of the processing equipment, and further improve the overall transportation and processing efficiency; further, the cardboard is transported based on the batch sequence, and the processing load is monitored in real time. The load of the cardboard processing equipment is monitored in real time through the cloud processing unit to ensure that the processing process runs within the equipment capacity, avoid the problem of equipment overload, and extend the service life of the equipment; finally, the cardboard transportation efficiency is calculated and adjusted, and the cardboard transportation efficiency is monitored and calculated in real time, so that the system can dynamically adjust the transportation plan to ensure the best transportation efficiency. When the transportation efficiency decreases, the system can make adjustments in time to reduce potential transportation delays and ensure the continuity of the production process. Therefore, the present invention can improve the transportation efficiency of cardboard.
[0059] like Figure 2 FIG. 1 is a functional module diagram of a cardboard batch conveying system for packaging box processing provided by an embodiment of the present invention.
[0060] The cardboard batch conveying system 100 for packaging box processing of the present invention can be installed in an electronic device. According to the functions to be implemented, the cardboard batch conveying system 100 for packaging box processing can include a data acquisition module 101, a batch conveying module 102, a load calculation module 103 and an efficiency determination module 104. The module of the present invention can also be called a unit, which means a series of computer program segments that can be executed by an electronic device processor and can complete fixed functions, which are stored in the memory of the electronic device.
[0061] The data acquisition module 101 is used to receive the batch conveying signal of the cardboard, and start the pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit includes: a batch processing unit and a cloud processing unit; deploying a conveying sensor and a conveying controller, performing data collection on the cardboard based on the conveying sensor, and obtaining the transported cardboard, cardboard size and material values; the batch conveying module 102 is used to calculate the cardboard difference based on the cardboard size and material values, and classify the cardboard using the cardboard difference to obtain a cardboard group set; transmit the cardboard difference and the cardboard group set to the batch processing unit, and use the batch processing unit to sort the cardboard group set to obtain a batch sequence; convey the cardboard based on the batch sequence, and after determining the cardboard processing equipment, use the cardboard processing equipment to process the cardboard, and use the cloud processing unit to calculate the real-time processing load when the cardboard processing equipment processes the cardboard The load calculation module 103 is used to determine whether the real-time processing load is greater than a preset real-time processing threshold value; if the real-time processing load is greater than the real-time processing threshold value, the real-time processing load is adjusted to obtain an adjusted processing load, the real-time processing load is updated using the adjusted processing load, and the step of returning to the above step of determining whether the real-time processing load is greater than the preset real-time processing threshold value is returned; the efficiency determination module 104 is used to calculate the cardboard transportation efficiency if the real-time processing load is not greater than the real-time processing threshold value; determine whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency; if the cardboard transportation efficiency is less than the minimum transportation efficiency, the transportation controller is used to perform transportation adjustment to obtain an adjusted transportation efficiency, the cardboard transportation efficiency is updated using the adjusted transportation efficiency, and the step of returning to the above step of determining whether the cardboard transportation efficiency is less than the preset minimum transportation efficiency is returned; if the cardboard transportation efficiency is not less than the minimum transportation efficiency, the cardboard is transported in batches.
[0062] In detail, the modules in the cardboard batch conveying system 100 for packaging box processing described in the embodiment of the present invention are used in the same manner as described above. Figure 1 The same technical means as the method for conveying cardboard in batches for packaging box processing described in the text and the like are used and can produce the same technical effects, which will not be repeated here.
[0063] like Figure 3 FIG. 1 is a schematic diagram of the structure of an electronic device for implementing a method for conveying cardboards in batches for packaging box processing provided by an embodiment of the present invention.
[0064] The electronic device 1 may include a processor 10, a memory 11 and a bus 12, and may also include a computer program stored in the memory 11 and executable on the processor 10, such as a cardboard batch conveying method program for packaging box processing.
[0065] The memory 11 includes at least one type of readable storage medium, including flash memory, mobile hard disk, multimedia card, card-type memory (such as SD or DX memory, etc.), magnetic memory, disk, optical disk, etc. In some embodiments, the memory 11 can be an internal storage unit of the electronic device 1, such as a mobile hard disk of the electronic device 1. In other embodiments, the memory 11 can also be an external storage device of the electronic device 1, such as a plug-in mobile hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (SecureDigital, SD) card, a flash card (Flash Card), etc. equipped on the electronic device 1. Further, the memory 11 also includes an internal storage unit of the electronic device 1 and an external storage device. The memory 11 can not only be used to store application software and various types of data installed in the electronic device 1, such as the code of the cardboard batch conveying method program for packaging box processing, but also can be used to temporarily store data that has been output or is to be output.
[0066] The processor 10 may be composed of an integrated circuit in some embodiments, for example, a single packaged integrated circuit, or a plurality of packaged integrated circuits with the same or different functions, including one or more central processing units (CPUs), microprocessors, digital processing chips, graphics processors, and combinations of various control chips, etc. The processor 10 is the control core (Control Unit) of the electronic device, and uses various interfaces and lines to connect various components of the entire electronic device, and executes or executes programs or modules stored in the memory 11 (such as a cardboard batch conveying method program for packaging box processing, etc.), and calls data stored in the memory 11 to execute various functions of the electronic device 1 and process data.
[0067] The bus 12 may be a peripheral component interconnect (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The bus 12 may be divided into an address bus, a data bus, a control bus, etc. The bus 12 is configured to realize connection and communication between the memory 11 and at least one processor 10, etc.
[0068] Figure 3 Only an electronic device with components is shown, and those skilled in the art will understand that Figure 3 The structure shown does not constitute a limitation on the electronic device 1, and may include fewer or more components than shown in the figure, or combine certain components, or arrange the components differently.
[0069] For example, although not shown, the electronic device 1 may also include a power source (such as a battery) for supplying power to various components. Preferably, the power source may be logically connected to the at least one processor 10 through a power management device, so that the power management device can realize functions such as charging management, discharging management, and power consumption management. The power source may also include one or more DC or AC power sources, recharging devices, power failure detection circuits, power converters or inverters, power status indicators, and other arbitrary components. The electronic device 1 may also include a variety of sensors, Bluetooth modules, Wi-Fi modules, etc., which will not be repeated here.
[0070] Furthermore, the electronic device 1 may also include a network interface. Optionally, the network interface may include a wired interface and / or a wireless interface (such as a WI-FI interface, a Bluetooth interface, etc.), which is generally used to establish a communication connection between the electronic device 1 and other electronic devices.
[0071] Optionally, the electronic device 1 may further include a user interface, which may be a display, an input unit (such as a keyboard), or a standard wired interface or a wireless interface. Optionally, in some embodiments, the display may be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, and an OLED (Organic Light-Emitting Diode) touch device. The display may also be appropriately referred to as a display screen or a display unit, which is used to display information processed in the electronic device 1 and to display a visual user interface.
[0072] The cardboard batch conveying method program for packaging box processing stored in the memory 11 of the electronic device 1 is a combination of multiple representation commands. When running in the processor 10, it can achieve: receiving a cardboard batch conveying signal, and starting a pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit includes: a batch processing unit and a cloud processing unit; deploying a conveying sensor and a conveying controller, performing data collection on the cardboard based on the conveying sensor to obtain transport cardboard, cardboard size and material values; calculating cardboard difference based on the cardboard size and material values, and classifying cardboard using the cardboard difference to obtain a cardboard group set; transmitting the cardboard difference and the cardboard group set to the batch processing unit, and using the batch processing unit to sort the cardboard group set to obtain a batch sequence; conveying cardboard based on the batch sequence, and after determining the cardboard processing equipment, using the cardboard processing equipment to process the cardboard, and at the same time using The cloud processing unit is used to calculate the real-time processing load of the cardboard processing equipment when processing the cardboard; determine whether the real-time processing load is greater than a preset real-time processing threshold; if the real-time processing load is greater than the real-time processing threshold, the real-time processing load is adjusted to obtain an adjusted processing load, the real-time processing load is updated using the adjusted processing load and the step of returning to the above step of determining whether the real-time processing load is greater than the preset real-time processing threshold is returned; if the real-time processing load is not greater than the real-time processing threshold, the cardboard transportation efficiency is calculated; determine whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency; if the cardboard transportation efficiency is less than the minimum transportation efficiency, the transportation controller is used to perform transportation adjustment to obtain an adjusted transportation efficiency, the cardboard transportation efficiency is updated using the adjusted transportation efficiency and the step of returning to the above step of determining whether the cardboard transportation efficiency is less than the preset minimum transportation efficiency is returned; if the cardboard transportation efficiency is not less than the minimum transportation efficiency, the cardboard transportation is completed in batches.
[0073] Specifically, the specific implementation method of the processor 10 for the above-mentioned indication command can refer to Figures 1 to 3 The description of the relevant steps in the corresponding embodiments will not be repeated here.
[0074] Furthermore, if the module / unit integrated in the electronic device 1 is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. The computer-readable storage medium can be volatile or non-volatile. For example, the computer-readable medium can include: any entity or device capable of carrying the computer program code, a recording medium, a USB flash drive, a mobile hard disk, a magnetic disk, an optical disk, a computer memory, and a read-only memory (ROM).
[0075] The present invention also provides a computer-readable storage medium, which stores a computer program. When the computer program is executed by a processor of an electronic device, it can achieve: receiving a batch conveying signal of a cardboard, and starting a pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit includes: a batch processing unit and a cloud processing unit; deploying a conveying sensor and a conveying controller, and performing data collection on the cardboard based on the conveying sensor to obtain transported cardboard, cardboard size and material values; calculating cardboard difference based on the cardboard size and material values, and classifying the cardboard using the cardboard difference to obtain a cardboard group set; transmitting the cardboard difference and the cardboard group set to the batch processing unit, and using the batch processing unit to sort the cardboard group set to obtain a batch sequence; conveying the cardboard based on the batch sequence, and after determining the cardboard processing equipment, using the cardboard processing equipment to process the cardboard, and at the same time using the The cloud processing unit calculates the real-time processing load of the cardboard processing equipment when processing the cardboard; determines whether the real-time processing load is greater than a preset real-time processing threshold; if the real-time processing load is greater than the real-time processing threshold, the real-time processing load is adjusted to obtain an adjusted processing load, the real-time processing load is updated using the adjusted processing load and the step of judging whether the real-time processing load is greater than the preset real-time processing threshold is returned to; if the real-time processing load is not greater than the real-time processing threshold, the cardboard transportation efficiency is calculated; it is judged whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency; if the cardboard transportation efficiency is less than the minimum transportation efficiency, the transportation adjustment is performed using the transportation controller to obtain an adjusted transportation efficiency, the cardboard transportation efficiency is updated using the adjusted transportation efficiency and the step of judging whether the cardboard transportation efficiency is less than the preset minimum transportation efficiency is returned to; if the cardboard transportation efficiency is not less than the minimum transportation efficiency, the cardboard transportation is completed in batches.
[0076] In the several embodiments provided by the present invention, it should be understood that the disclosed devices, systems and methods can be implemented in other ways. For example, the system embodiments described above are only illustrative, and actual implementation may have other division methods.
[0077] The modules described as separate components may or may not be physically separated, and the components shown as modules may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0078] In addition, each functional module in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of hardware plus software functional modules.
[0079] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.
[0080] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention.
Claims
1. A method for conveying cardboard in batches for packaging box processing, characterized in that: The method comprises: receiving a batch conveying signal of cardboard, starting a pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit comprises: a batch processing unit and a cloud processing unit; deploying a conveying sensor and a conveying controller, performing data collection on the cardboard based on the conveying sensor, and obtaining transported cardboard, cardboard size and material values; calculating cardboard difference based on the cardboard size and material values, and classifying cardboard using the cardboard difference to obtain a cardboard group set; transmitting the cardboard difference and the cardboard group set to the batch processing unit, and sorting the cardboard group set using the batch processing unit to obtain a batch sequence; conveying cardboard based on the batch sequence, and after determining the cardboard processing equipment, processing the cardboard using the cardboard processing equipment, and calculating the actual processing time of the cardboard processing equipment when processing the cardboard using the cloud processing unit. processing load in real time; judging whether the real-time processing load is greater than a preset real-time processing threshold; if the real-time processing load is greater than the real-time processing threshold, adjusting the real-time processing load to obtain an adjusted processing load, updating the real-time processing load with the adjusted processing load and returning to the above step of judging whether the real-time processing load is greater than the preset real-time processing threshold; if the real-time processing load is not greater than the real-time processing threshold, calculating the cardboard transportation efficiency; judging whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency; if the cardboard transportation efficiency is less than the minimum transportation efficiency, performing transportation adjustment with the transportation controller to obtain an adjusted transportation efficiency, updating the cardboard transportation efficiency with the adjusted transportation efficiency and returning to the above step of judging whether the cardboard transportation efficiency is less than the preset minimum transportation efficiency; if the cardboard transportation efficiency is not less than the minimum transportation efficiency, completing the cardboard transportation in batches.
2. The cardboard batch conveying method for packaging box processing according to claim 1, characterized in that: The calculating of the cardboard difference based on the cardboard size and material value includes: obtaining the size weight and material weight of the cardboard, and calculating the cardboard difference based on the size weight, material weight, cardboard size and material value: ,in, Cardboard With cardboard The difference between the cardboard represents the size weight, Cardboard Cardboard size, Cardboard Cardboard size, Represents the material weight, Cardboard The material value of Cardboard The material value of Represents the absolute value symbol.
3. The cardboard batch conveying method for packaging box processing according to claim 1, characterized in that: The method of classifying cardboards by using the cardboard difference to obtain a cardboard group set includes: step A3: aggregating all transport cardboards to obtain a transport cardboard set, randomly extracting a transport cardboard from the transport cardboard set, and removing the transport cardboard from the transport cardboard set to obtain an initial cardboard set; step B3: extracting a cardboard set of the same type of the transport cardboard from the initial cardboard set based on a preset difference threshold and the cardboard difference of the transport cardboard, and removing the cardboard set of the same type from the initial cardboard set to obtain a cardboard group and an iterative cardboard set; updating the transport cardboard set by using the iterative cardboard set, and returning to step A3; when the transport cardboard set is empty, classifying the cardboards according to the same type of cardboard group to obtain a cardboard group set.
4. The cardboard batch conveying method for packaging box processing according to claim 1, characterized in that: The transmitting of the cardboard difference and the cardboard group set to the batch processing unit includes: obtaining the cardboard group data of the cardboard group set, normalizing the cardboard difference and the cardboard group data respectively to obtain normalized data; using a pre-built Huffman coding algorithm to perform data compression on the normalized data to obtain compressed data, and packaging the compressed data to obtain packaged data; calculating the busyness value of the batch processing unit, and determining whether the busyness value is greater than a preset busy threshold value, if the busyness value is not greater than the busy threshold value, directly transmitting the packaged data to the batch processing unit; if the busyness value is greater than the busy threshold value, first transmitting the packaged data to a preset standby processing unit, and then transmitting the packaged data to the batch processing unit after the busyness value is not greater than the busy threshold value.
5. The method for conveying cardboard in batches for packaging box processing according to claim 1, characterized in that: The step of using the batch processing unit to sort the cardboard group set to obtain a batch sequence includes: obtaining a first priority value set of the cardboard group set, and randomly extracting a first priority value from the first priority value set; step A5: identifying a first cardboard group of the first priority value, removing the first cardboard group from the cardboard group set, and obtaining a target group set; step B5: supplementing a preset initial sequence set with the first cardboard group to obtain a target sequence set, identifying a second priority value set corresponding to the target group set, and randomly extracting a second priority value based on the second priority value set, and obtaining a second cardboard group corresponding to the second priority value; step C5: respectively updating the first cardboard group, the initial sequence set, and the cardboard group set with the second cardboard group, the target sequence set, and the target group set, and returning to step A5 until the target group set is an empty set, completing the sorting of the cardboard group set, and obtaining the batch sequence.
6. The cardboard batch conveying method for packaging box processing according to claim 1, characterized in that: The use of the cloud processing unit to calculate the real-time processing load of the cardboard processing equipment when processing the cardboard includes: performing coefficient allocation on the cardboard based on the material value to obtain a paper material coefficient; performing temperature recording and humidity recording based on a preset humidity sensor and temperature sensor to obtain a real-time temperature and real-time humidity; obtaining a humidity influence coefficient, a temperature influence coefficient, an ideal processing temperature and an ideal processing humidity, and calculating an environmental influence coefficient based on the humidity influence coefficient, the temperature influence coefficient, the ideal processing temperature, the ideal processing humidity, the real-time temperature and the real-time humidity: ,in, represents the environmental impact coefficient, represents the humidity influence coefficient, Indicates real-time humidity. Indicates the ideal humidity, represents the temperature influence coefficient, Indicates the real-time temperature. Indicates ideal temperature; The current power and maximum power of the cardboard processing equipment are obtained, the current cardboard weight and the maximum bearing weight are obtained, and the real-time processing load is calculated using the current power, maximum power, current cardboard weight, maximum bearing weight, paper material coefficient, environmental impact coefficient and cloud processing unit.
7. The method for conveying cardboard in batches for packaging box processing according to claim 6, characterized in that: The method of calculating the real-time processing load using the current power, maximum power, current paperboard weight, maximum bearing weight, paper material coefficient, environmental impact coefficient and cloud processing unit includes: calculating the real-time processing load using the following formula: ,in, Indicates the real-time processing load, Indicates the current power. Indicates the maximum power, Indicates the maximum bearing weight. Indicates the current cardboard weight. Indicates the paper material coefficient.
8. The cardboard batch conveying method for packaging box processing according to claim 1, characterized in that: The calculation of cardboard transportation efficiency includes: obtaining a transportation equipment set and a transportation starting point and a transportation end point of each transportation equipment in the transportation equipment set, performing sensor setting on each transportation equipment in the transportation equipment set to obtain a start sensor and an end sensor, wherein the start sensor is set at the transportation starting point of the transportation equipment, and the end sensor is set at the transportation end point of the transportation equipment; placing the cardboard at the transportation starting point, the start sensor generates a first sensor signal after detecting the cardboard, and the first sensor signal is transmitted to a preset sensor recorder for recording to obtain a start time; when the cardboard is transported to the transportation end point, the end sensor generates a second sensor signal after detecting the cardboard, and the second sensor signal is transmitted to the sensor recorder for recording to obtain an end time and a number of records, wherein an initial value of the number of records is 0; performing calculation based on the start time, the end time and a preset recording time period to obtain a transportation time set, performing mean calculation on the transportation time in the transportation time set to obtain an average transportation time; performing statistics on the number of records according to the recording time period to obtain a transportation number; obtaining the transportation energy consumption within the recording time period, and calculating the cardboard transportation efficiency based on the transportation energy consumption, the average transportation time and the transportation number: ,in, Indicates the cardboard transportation efficiency, Indicates the transport quantity, represents the average transportation time, Represents the transport energy consumption.
9. The method for conveying cardboard in batches for packaging box processing according to claim 1, characterized in that: The method of using the conveying controller to perform transport adjustment and obtain adjusted transport efficiency includes: detecting the pause time of the cardboards in the transport equipment set during the transport process, summarizing the pause time to obtain a pause time set, judging the pause time set based on a preset pause threshold to obtain a timeout pause set, and identifying a corresponding timeout transport cardboard set according to the timeout pause set; using the conveying controller to transfer the cardboards in the timeout cardboard set to a preset storage area, and calculating the adjusted transport efficiency when the transfer is completed.
10. A cardboard batch conveying system for packaging box processing, characterized in that: The system includes: a data acquisition module, which is used to receive a batch conveying signal of a cardboard, and start a pre-built batch conveying unit according to the batch conveying signal, wherein the batch conveying unit includes: a batch processing unit and a cloud processing unit; a conveying sensor and a conveying controller are deployed, and data collection is performed on the cardboard based on the conveying sensor to obtain the transported cardboard, cardboard size and material values; a batch conveying module, which is used to calculate the cardboard difference based on the cardboard size and material values, and classify the cardboard using the cardboard difference to obtain a cardboard group set; the cardboard difference and the cardboard group set are transmitted to the batch processing unit, and the batch processing unit is used to sort the cardboard group set to obtain a batch sequence; the cardboard is conveyed based on the batch sequence, and after the cardboard processing equipment is determined, the cardboard is processed by the cardboard processing equipment, and the cloud processing unit is used to calculate the actual processing time of the cardboard processing equipment when processing the cardboard a load calculation module, used to determine whether the real-time processing load is greater than a preset real-time processing threshold; if the real-time processing load is greater than the real-time processing threshold, adjusting the real-time processing load to obtain an adjusted processing load, updating the real-time processing load with the adjusted processing load and returning to the above step of determining whether the real-time processing load is greater than the preset real-time processing threshold; an efficiency determination module, used to calculate the cardboard transportation efficiency if the real-time processing load is not greater than the real-time processing threshold; determining whether the cardboard transportation efficiency is less than a preset minimum transportation efficiency; if the cardboard transportation efficiency is less than the minimum transportation efficiency, performing transportation adjustment with the transportation controller to obtain an adjusted transportation efficiency, updating the cardboard transportation efficiency with the adjusted transportation efficiency and returning to the above step of determining whether the cardboard transportation efficiency is less than the preset minimum transportation efficiency; if the cardboard transportation efficiency is not less than the minimum transportation efficiency, completing the cardboard transportation in batches.