High-inductance laminated low-temperature co-fired ceramic inductor and design method thereof
By designing clamping protection devices and hollow heat dissipation plates in large-inductive stacked sheet low-temperature co-fired ceramic inductors, and using air-conditioning circulation cooling and airflow blowing devices, the problem of poor heat dissipation effect of the inductor is solved, achieving efficient cooling and easy installation effects.
Patent Information
- Application Number
- CN202510150403.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-11
AI Technical Summary
The existing large-inductance stacked sheet-type low-temperature co-fired ceramic inductors have poor heat dissipation effect, which can easily cause the inductor to burn when the current is unstable, and the fixing method of the external electrodes affects the circuit connection and electrode wear.
An inductor including a clamping protection device and a hollow heat dissipation plate is designed, and the air-cooling air is transported to the hollow heat dissipation plate through a cooling air circulation cooling device, realizing active heat dissipation and rapid cooling, and providing air-cooling effect through an air-flow blowing device to assist in cooling.
It effectively improves the heat dissipation effect of the inductor, prevents inductor damage caused by heat accumulation, and maintains the normal operation of the external electrodes, achieving efficient cooling of the inductor and easy installation and disassembly.
Smart Images

Figure CN119626715A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrical components, in particular to a large-inductance laminated low-temperature co-fired ceramic inductor and a design method thereof. Background Art
[0002] The high-inductance multilayer low-temperature co-fired ceramic inductor is a type of inductor that works based on the principle of electromagnetic induction. When current passes through the coil inside it, a magnetic field is generated around the coil, and this magnetic field in turn hinders the change of current, thus reflecting the characteristics of inductance. Unlike ordinary inductors, it adopts a multilayer structure and is made using low-temperature co-fired ceramic (LTCC) technology, and can achieve a large inductance to meet the needs of specific circuits for high inductance values.
[0003] After searching, Chinese patent publication number CN211907144U discloses a laminated ceramic inductor, including a laminated inductor, a shell is provided on the upper outer side of the laminated inductor, a plurality of anti-slip grooves are respectively provided on the two side walls of the shell, and a heat dissipation mechanism is provided on the upper inner side of the shell. The utility model discloses a laminated ceramic inductor, which provides a detachable heat-conducting frame on its non-magnetic ceramic and cooperates with the heat dissipation mechanism on the upper part of its shell, so that the shell can protect the inductor and also have the function of heat dissipation, which can effectively prevent the inductor from not being able to discharge heat when the current is unstable. During use, the patent mostly uses a heat-conducting layer to dissipate the heat generated by its internal coil. Passive heat dissipation will affect its heat dissipation effect, resulting in the inability to quickly discharge the internal heat, which easily causes the inductor to burn out. In addition, the patent protects the inductor by frictionally fixing the rubber pad with the external electrode. The external electrode is an important part for connecting with the external circuit. The setting of the rubber pad will not only affect the connection of the external circuit, but also wear the external electrode. In view of this, we propose a large-inductance laminated low-temperature co-fired ceramic inductor and a design method thereof. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides a large-inductance laminated low-temperature co-fired ceramic inductor and a design method thereof, which solves the problems raised in the above background technology. To achieve the above purpose, the present invention is implemented through the following technical scheme: a large-inductance laminated low-temperature co-fired ceramic inductor, including a body, both sides of which are provided with external electrodes; a clamping protection device, which is arranged on the body and used to fix and protect the body; a hollow heat sink, which is arranged on the clamping protection device, and the hollow heat sink is respectively fixedly connected with a one-way air inlet connecting spiral and a one-way air outlet connecting spiral, and the one-way air inlet connecting spiral and the one-way air outlet connecting spiral are both threadedly connected with a connecting cap, and a hard pipe is rotatably connected to the connecting cap, and the end of the hard pipe is fixedly connected with a connecting pipe, and the end of the connecting pipe is provided with a cold air circulation cooling device.
[0005] Preferably, a heat sink is fixedly connected to one side of the hollow heat sink, an airflow blowing device is provided inside the hollow heat sink, a drainage groove is opened inside the hollow heat sink, and a one-way air inlet valve and a one-way air outlet valve are respectively provided inside the one-way air inlet connecting coil and the one-way air outlet connecting coil.
[0006] Preferably, the cold air circulation cooling device includes a refrigeration base, one side of the refrigeration base is connected to the end of a connecting pipe through a multi-head connection device, an active motor is installed on the refrigeration base, the output shaft of the active motor is clamped with a curved rod, the end of the curved rod is slidably connected to a limiting base, one side of the limiting base is fixedly connected to an air pressure plate through a connecting rod, and a semiconductor refrigerator is installed on one side of the air pressure plate inside the refrigeration base.
[0007] Preferably, the surface of the air pressure plate is slidably connected to the inner wall of the refrigeration base, an air inlet and an air outlet are respectively opened on one side of the refrigeration base, the number of the multi-head connection devices is set to two, and the two multi-head connection devices are respectively connected to the air inlet and the air outlet.
[0008] Preferably, the multi-head connection device includes an adapter seat, one side of the adapter seat is fixedly connected to one side of the refrigeration base, and the other side of the adapter seat is provided with a plurality of slots, a plug rod is fixedly connected to the inside of the adapter seat, a blocking valve is slidably connected to the plug rod, and an upper magnetic holder and a lower magnetic holder are slidably connected to the surface of the adapter seat.
[0009] Preferably, one end of the connecting tube away from the hard tube is fixedly connected with a convex head, and the convex head is inserted into any one of the multiple slots.
[0010] Preferably, a spring is fixedly connected between the surface of the blocking valve and the inner wall of the adapter seat, the upper magnetic seat and the lower magnetic seat are both clamped with the surface of the protruding head, the bottom of the upper magnetic seat and the top of the lower magnetic seat are magnetically connected, and ears are provided on both sides of the upper magnetic seat and the lower magnetic seat.
[0011] Preferably, the clamping protection device includes an upper clamping seat, the interior of the upper clamping seat is rotatably connected to a two-way threaded rod, the end of the two-way threaded rod is rotatably connected to a lower clamping seat, the surface of the two-way threaded rod is respectively threadedly connected to an upper clamping seat and a lower clamping seat, the upper clamping seat is rotatably connected to a screw seat, the two-way threaded rod is fixedly connected to a gear, the gear is transmission-engaged with a toothed belt, and the gear is fixedly connected to a handle at one end away from the two-way threaded rod.
[0012] Preferably, the inner walls of the upper clamp seat and the lower clamp seat are respectively slidably connected to the surface of the device body, the inner wall of the screw seat is threadedly connected to the surface of the one-way air intake connecting spiral tube, the upper clamp seat is provided with a slot, the heat sink is inserted into the inside of the slot, and a protective base plate is fixedly connected to the lower clamp seat, the surface of the protective base plate is in contact with the surface of the device body, and the toothed belt is located inside the upper clamp seat for internal transmission.
[0013] Preferably, the airflow blowing device includes a passive pressure plate, the surface of the passive pressure plate is slidably connected to the inside of the hollow heat sink, one end of the passive pressure plate is fixedly connected to a baffle, the other end of the passive pressure plate is fixedly connected to a circulation chuck via a sliding shaft, a protective rubber ball is fixedly connected to the circulation chuck, the interior of the protective rubber ball is connected to the interior of the circulation chuck, and an air outlet is provided on the circulation chuck, the baffle is slidably connected to the inside of the drainage groove, and the surface of the sliding shaft is slidably connected to the bottom of the hollow heat sink.
[0014] A design method for a large-inductance multilayer low-temperature co-fired ceramic inductor, comprising: Step A: Protection, by rotating any one of the multiple rotating handles, the bidirectional threaded rod on the gear is driven to rotate, and the bidirectional threaded rod drives the upper clamping seat and the lower clamping seat to move relative to each other, thereby completing the clamping protection work of the entire device body; Step B: Passive heat dissipation, the hollow heat sink absorbs the heat from the body and dissipates heat through multiple heat sinks; Step C: Active heat dissipation, including the following steps: C1, refrigeration, start the semiconductor refrigerator, and the semiconductor refrigerator cools the gas in the refrigeration base; C2, delivery, start the active motor, the output shaft of the active motor controls the limit base to move back and forth linearly through the reciprocating rotation of the crankshaft, the limit base drives the air pressure plate to move the piston in the refrigeration base through the connecting rod, the air pressure plate squeezes the cold air in the refrigeration base to the adapter at the air outlet, the adapter transfers the cold air from the connecting pipe to the hard pipe through the clamping convex head, the hard pipe delivers the cold air to the hollow heat sink through the connection cap and the one-way air inlet connecting spiral tube; C3, circulation, the cold air flows from one side of the hollow heat sink to the other side through the drainage groove, and the active heat dissipation and rapid cooling of the hollow heat sink are realized during the circulation, and the gas is transported to the adapter at the air inlet through the one-way air outlet connecting spiral tube connected to the other side and the connecting cap, hard tube, connecting tube and convex head thereon, and the gas is transported to the refrigeration base again through the adapter for cooling.
[0015] It can be seen from the above technical solutions that the large-inductance multilayer low-temperature co-fired ceramic inductor and the design method thereof provided in the embodiments of this specification have at least the following beneficial effects: (1) The present invention achieves the effects of auxiliary heat dissipation, buffer protection and clamping positioning on both sides of the device body through the clamping protection device and the hollow heat sink. The cold air circulation cooling device is used to generate cold air and supply the cold air to the inside of the hollow heat sink through the connecting pipe, the hard pipe and the connecting cap, thereby realizing rapid cooling of the hollow heat sink. The hollow heat sink can absorb heat and dissipate heat quickly on one side of the device body, thereby achieving efficient cooling of the device body. The circulating cold air setting can then ensure continuous auxiliary cooling of the device body, thereby solving the problem of poor heat dissipation effect of the existing inductor.
[0016] (2) The present invention uses a cold air circulation cooling device to set multiple slots, multiple plug rods, and blocking valves to achieve the purpose of auxiliary cooling of multiple devices. When only one connecting pipe on the device is connected to the adapter, the redundant slots on it are in an idle state. In this state, the blocking valve at the idle position will be inserted into the slot by elastic force, thereby achieving the effect of sealing the idle slot. When the slot at the connecting pipe is inserted, the blocking valve at the position is squeezed out of the slot by the protruding head. At this time, the gas in the adapter will flow through the cavity on the blocking valve after giving way to the protruding head and the connecting pipe, thereby achieving the normal one-way gas transportation effect.
[0017] (3) The present invention provides a drainage groove, and the adapter transfers the cold air from the connecting pipe to the hard pipe through the convex head. The hard pipe delivers the cold air to the hollow heat sink through the connection cap and the one-way air inlet connecting spiral tube. The cold air flows from one side of the hollow heat sink to the other side through the drainage groove. During the circulation, active heat dissipation and rapid cooling of the hollow heat sink are achieved. The gas is transported to the adapter at the air inlet through the one-way air outlet connecting spiral tube connected to the other side and the connecting cap, hard pipe, connecting pipe and convex head thereon. The gas is then transported to the refrigeration base again through the adapter for cooling, thereby achieving the effect of automatically and rapidly dissipating the heat of the device body. The cold air can circulate, thereby ensuring continuous auxiliary cooling of the device body, solving the problem of poor heat dissipation effect of the existing inductor. At the same time, during the heat dissipation, buffering, positioning protection and easy disassembly of the device body, the normal operation of the external electrode will not be affected.
[0018] (4) The present invention provides a clamping protection device, which drives the upper clamping seat and the lower clamping seat on the bidirectional threaded rod to move away from or towards each other by rotating the handle, and then adjusts the gap between the upper clamping seat and the lower clamping seat to clamp or not clamp the device body, thereby achieving the purpose of facilitating installation and disassembly. At the same time, the adjustability of the upper clamping seat and the lower clamping seat can also achieve the purpose of clamping and protecting devices of different thicknesses.
[0019] (5) The present invention provides an airflow blowing device, and utilizes the protective rubber ball inside the device to achieve the effect of buffering, protecting and positioning one side of the device body. Combined with the squeezing of the baffle plate by the airflow passing through the drainage groove, the flow chuck on the sliding shaft of the passive pressure plate drives the protective rubber ball to squeeze the device body. During the squeezing, the gas inside the protective rubber ball is discharged toward the surface of the device body through the flow chuck. The discharged gas has the effect of air cooling and soot blowing on the surface of the device body, thereby utilizing the power of the cold air circulation to achieve secondary cooling of the surface of the device body, thereby improving the cooling effect on the device body, and also having the function of automatic cleaning of the device body. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the hollow heat dissipation plate of the present invention; Figure 3 It is a structural schematic diagram of the drainage trough in the present invention; Figure 4 It is a structural schematic diagram of the one-way air intake connecting solenoid in the present invention; Figure 5 This is a schematic diagram of the internal structure of the refrigeration base in the present invention; Figure 6It is a schematic diagram of the structure of the curved rod in the present invention; Figure 7 It is a schematic diagram of the structure of the limiting base in the present invention; Figure 8 It is a schematic diagram of the internal structure of the adapter in the present invention; Fig. 9 This is a schematic diagram of the barrier valve structure of the present invention; Fig.10 It is a schematic diagram of the structure of the plug rod in the present invention; Fig.11 It is a schematic diagram of the top structure of the transfer seat in the present invention; Fig.12 It is a schematic diagram of the structure of the convex head in the present invention; Fig.13 It is a schematic diagram of the internal structure of the upper card seat in the present invention; Fig.14 It is a schematic diagram of the structure of the upper clamping seat in the present invention; Fig.15 It is a schematic diagram of the structure of the device body in the present invention; Fig.16 This is a schematic diagram of the internal structure of the hollow heat dissipation plate of the present invention; Fig.17 It is a schematic diagram of the structure of the airflow blowing device in the present invention; Fig.18 It is a schematic diagram of the structure of the circulation chuck in the present invention.
[0021] In the figure: 1, body; 2, external electrode; 3, clamping protection device; 31, upper clamping seat; 32, two-way threaded rod; 33, lower clamping seat; 34, upper clamping seat; 35, lower clamping seat; 36, gear; 37, toothed belt; 38, handle; 39, screw seat; 310, protective bottom plate; 4, hollow heat sink; 41, heat sink; 42, air flow blowing device; 421, passive pressure plate; 422, baffle; 423, sliding shaft; 424, circulation clamping disc; 425, protective rubber ball; 43, drainage groove; 5, one-way Inlet connecting spiral tube; 6. One-way outlet connecting spiral tube; 7. Connecting cap; 8. Hard tube; 9. Connecting tube; 91. Boss; 10. Cold air circulation cooling device; 101. Refrigeration base; 102. Active motor; 103. Bending rod; 104. Limiting base; 105. Connecting rod; 106. Air pressure plate; 107. Semiconductor refrigerator; 11. Multi-head connecting device; 111. Adapter; 112. Slot; 113. Plug rod; 114. Blocking valve; 115. Upper magnetic holder; 116. Lower magnetic holder. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figure 1 - Fig.18 As shown, a large-inductance laminated low-temperature co-fired ceramic inductor includes a body 1, and external electrodes 2 are arranged on both sides of the body 1; the body 1 and the external electrodes 2 on both sides are combined to form a ceramic inductor, and a ceramic multilayer circuit board is made into a transformer winding by adopting low-temperature co-fired ceramic technology inside the ceramic inductor, and then the planar magnetic core and the ceramic circuit board are stacked together, and then statically pressed and sintered into a transformer as a whole, and low-temperature sintered ceramic powder is made into a raw ceramic tape with a uniform thickness of tens of microns as a circuit substrate material, and then the required winding parameters are wired into a circuit by laser etching and punching on the raw ceramic tape and printing silver paste guide tape, and then The ceramic multilayer circuit board is made through static pressing, trimming and other processes. There is a primary winding and two (or more) secondary windings in the ceramic multilayer circuit board. The layers in the ceramic multilayer circuit board are insulated from each other. The primary winding and the secondary winding are pressed by multiple layers of ceramic sheets to form a ceramic multilayer circuit board. The winding circuit connection between each layer of ceramic sheets is realized by the through hole on each ceramic sheet. The inner wall of the through hole is silver-plated for conduction. The ceramic multilayer circuit board material has good temperature characteristics and can effectively reduce the stress and cracking of the ceramic circuit board; the high thermal conductivity is very beneficial to the thermal conductivity of the ceramic multilayer circuit board, reducing the temperature rise of the transformer and improving the efficiency of the transformer.
[0024] A clamping protection device 3 is arranged on the device body 1 for fixing and protecting the device body 1; a hollow heat sink 4 is arranged on the clamping protection device 3, and a one-way air inlet connecting spiral tube 5 and a one-way air outlet connecting spiral tube 6 are respectively fixedly connected to the hollow heat sink 4, and a one-way air inlet connecting spiral tube 5 and a one-way air outlet connecting spiral tube 6 are respectively provided with a one-way air inlet valve and a one-way air outlet valve inside, which are used to control the gas to flow in one direction only, and the one-way air inlet connecting spiral tube 5 and the one-way air outlet connecting spiral tube 6 are both threadedly connected with a connecting cap 7, and the threaded connection method can achieve the effect of being able to be disassembled, and the two connecting caps 7 are rotatably connected with a hard tube 8, and the ends of the two hard tubes 8 are fixedly connected with a connecting tube 9, and the connecting cap 7, the hard tube 8 and the connecting tube 9 are in a connected state, and the two rotating ones on the hard tube 8 The connecting cap 7 is used to connect with the one-way air inlet connecting spiral 5 and the one-way air outlet connecting spiral 6 respectively, so as to realize the connection between the connecting cap 7 and the one-way air inlet connecting spiral 5 and the one-way air outlet connecting spiral 6. A cold air circulation cooling device 10 is provided at the end of the connecting pipe 9. The cold air circulation cooling device 10 is used to generate cold air. The cold air is supplied to the interior of the hollow heat sink 4 through the connecting pipe 9, the hard pipe 8 and the connecting cap 7 connected to the one-way air inlet connecting spiral 5, and then discharged from the interior of the hollow heat sink 4 through the connecting cap 7 connected to the one-way air outlet connecting spiral 6, so as to realize the rapid cooling of the hollow heat sink 4. The hollow heat sink 4 can realize the effect of heat absorption and rapid heat dissipation on one side of the device body 1, and the supply of cold air further increases the heat dissipation and cooling effect of the hollow heat sink 4, so as to realize the purpose of efficient heat dissipation and cooling.
[0025] In this embodiment, a heat sink 41 is fixedly connected to one side of the hollow heat sink 4, and an airflow blowing device 42 is provided in the hollow heat sink 4. When the device body 1 generates heat during normal operation, the heat energy can be transferred to the hollow heat sink 4 through the transfer of air, and the hollow heat sink 4 is set as a heat dissipation material, which can quickly dissipate the heat through the heat sink 41, thereby improving the overall heat dissipation effect of the device body 1. A drainage groove 43 (such as Fig.16 As shown in the figure, the drainage groove 43 is used to guide the cold air supplied into the hollow heat sink 4 in a unidirectional manner, so that the cold air can pass from one side of the hollow heat sink 4 to the other side, and then assist the cold air to circulate in a unidirectional manner.
[0026] Furthermore, the cold air circulation cooling device 10 includes a refrigeration base 101, one side of the refrigeration base 101 is connected to the end of the connecting pipe 9 through a multi-head connecting device 11, the length of the connecting pipe 9 is not limited, and the installation of the refrigeration base 101 is also positioned according to actual conditions. The refrigeration base 101 is arranged outside the device body 1, so that it is convenient for the operator to distribute it according to the installation position of the device body 1 and the installation space in the transformer, thereby improving the applicability of the overall technical solution. Two circular holes (such as Figure 7As shown), they are respectively an air inlet and an air outlet, the number of the multi-connection devices 11 is set to two, and the two multi-connection devices 11 are respectively connected to the air inlet and the air outlet (as shown Figure 7 As shown), the corresponding connecting pipe 9 on the one-way air inlet connecting spiral tube 5 corresponds to the multi-head connecting device 11 at the air outlet, and the corresponding connecting pipe 9 on the one-way air outlet connecting spiral tube 6 corresponds to the multi-head connecting device 11 at the air inlet (combined with Figure 1 , Figure 7 and Figure 5 As shown in the figure, an active motor 102 is installed on the refrigeration base 101, and a crank rod 103 is clamped on the output shaft of the active motor 102. The end of the crank rod 103 is slidably connected to the limited base 104. The crank rod 103 is composed of two shaft rods with different axes, one of which is used to connect with the output shaft of the active motor 102, and the other shaft rod is used to drive the limited base 104. One side of the limited base 104 is fixedly connected to a pneumatic plate 106 through a connecting rod 105. The surface of the pneumatic plate 106 is slidably connected to the inner wall of the refrigeration base 101. A semiconductor refrigerator is installed on one side of the pneumatic plate 106 inside the refrigeration base 101. 107, the semiconductor refrigerator 107 cools the gas in the refrigeration base 101, the output shaft of the active motor 102 drives the crankshaft 103 to rotate, and the crankshaft 103 drives the limit base 104 slidably connected at its end to move back and forth during the rotation, and the limit base 104 drives the air pressure plate 106 to move as a piston in the refrigeration base 101 through the connecting rod 105, so as to achieve the effect of sucking and squeezing the gas in the refrigeration base 101, and the air pressure plate 106 is connected to the connecting pipe 9 through two multi-head connecting devices 11 during the movement, so as to achieve the effect of one-way circulation of cold air to the hollow heat sink 4.
[0027] Furthermore, the end of the connecting pipe 9 away from the hard pipe 8 is fixedly connected with a convex head 91, and the multi-head connecting device 11 includes a transfer seat 111, one side of the transfer seat 111 is fixedly connected to one side of the refrigeration base 101, and the other side of the transfer seat 111 is provided with a plurality of slots 112, and the convex head 91 is inserted into the interior of any one of the plurality of slots 112, and the interior of the transfer seat 111 is fixedly connected with a plug rod 113 (such as Fig.10As shown in the figure, a blocking valve 114 is slidably connected to the plug rod 113, and a spring is fixedly connected between the surface of the blocking valve 114 and the inner wall of the adapter seat 111. By setting a plurality of slots 112, a plurality of plug rods 113, and a blocking valve 114, the purpose of auxiliary cooling of a plurality of bodies 1 is achieved. Correspondingly, a plurality of connecting pipes 9 for transporting cold air can also be set. Under normal circumstances, when only one connecting pipe 9 on a body 1 is connected to the adapter seat 111, the redundant slots 112 thereon are in an idle state. In this state, the blocking valve 114 at the idle position will be inserted into the slot 112 by elastic force, thereby achieving the effect of sealing the idle slot 112, and the slot 112 at the connecting pipe 9 is inserted, and the blocking valve 114 thereat is 4 is squeezed out of the slot 112 by the convex head 91. At this time, the gas in the adapter 111 will flow into the convex head 91 and the connecting pipe 9 through the cavity on the rear blocking valve 114, thereby achieving the normal gas delivery effect. The surface of the adapter 111 is slidably connected with the upper magnetic clamping seat 115 and the lower magnetic clamping seat 116, respectively. The bottom of the upper magnetic clamping seat 115 and the top of the lower magnetic clamping seat 116 are magnetically connected. The upper magnetic clamping seat 115 and the lower magnetic clamping seat 116 are used to clamp the convex head 91, and the upper magnetic clamping seat 115 and the lower magnetic clamping seat 116 are provided with hanging ears on both sides, which is convenient for the operator to separate the two magnetic clamping seats, thereby realizing the rapid installation and removal of the convex head 91 and the slot 112. The upper magnetic clamping seat 115 and the lower magnetic clamping seat 116 are both clamped with the surface of the convex head 91. The adapter 111 transfers the cold air from the connecting pipe 9 to the hard pipe 8 through the snap-on convex head 91. The hard pipe 8 delivers the cold air to the hollow heat sink 4 through the connection between the connecting cap 7 and the one-way air inlet connecting spiral tube 5. The cold air flows from one side of the hollow heat sink 4 to the other side through the drainage groove 43. During the circulation, the hollow heat sink 4 is actively dissipated and quickly cooled. The gas is delivered to the adapter 111 at the air inlet through the one-way air outlet connecting spiral tube 6 connected to the other side and the connecting cap 7, hard tube 8, connecting pipe 9 and convex head 91 thereon. The gas is then delivered to the refrigeration base 101 for cooling again through the adapter 111, thereby achieving the effect of automatically and quickly dissipating the heat of the device body 1. The cold air can circulate, thereby ensuring continuous auxiliary cooling of the device body 1, solving the problem of poor heat dissipation effect of the existing inductor. At the same time, during the heat dissipation, buffering, positioning protection and easy disassembly of the device body 1, the normal operation of the external electrode 2 will not be affected.
[0028] In addition, the clamping protection device 3 includes an upper clamping seat 31, the interior of the upper clamping seat 31 is respectively rotatably connected with four bidirectional threaded rods 32, the ends of the four bidirectional threaded rods 32 are rotatably connected with a lower clamping seat 33, the surfaces of the four bidirectional threaded rods 32 are commonly threadedly connected with an upper clamping seat 34 and a lower clamping seat 35, the inner walls of the upper clamping seat 34 and the lower clamping seat 35 are respectively slidably connected with the surface of the body 1, and a clamping groove (such as Fig.14As shown in the figure, the heat sink 41 is inserted into the slot, the upper clamp seat 34 is rotatably connected with a screw seat 39, the inner wall of the screw seat 39 is threadedly connected with the surface of the one-way air intake connecting solenoid 5, and can be disassembled, the four bidirectional threaded rods 32 are fixedly connected with gears 36, and the four gears 36 are simultaneously driven and meshed with toothed belts 37, the toothed belts 37 are located inside the upper clamp seat 31 for limited transmission, and the end of the gear 36 away from the bidirectional threaded rod 32 is fixedly connected with a rotating handle 38. A protective bottom plate 310 is fixedly connected inside the lower clamp seat 35, and the surface of the protective bottom plate 310 contacts the surface of the device body 1. The hollow heat sink 4 and the airflow blowing device 42 on one side thereof are used to provide buffering protection and positioning clamping for one side of the device body 1, while the protective bottom plate 310 in the lower clamping seat 35 provides buffering protection and positioning clamping for the other side of the device body 1. The user can rotate any one of the multiple turning handles 38, and the turning handle 38 drives the gear 36 there to achieve the effect of driving the bidirectional threaded rod 32 to rotate. Since the four gears 36 are transmitted through the toothed belt 37, the effect of synchronous rotation of the four gears 36 can be achieved by rotating one turning handle 38. Correspondingly, the four bidirectional threaded rods 32 are also rotated and adjusted at the same time. When the bidirectional threaded rod 32 rotates, the upper clamping seat 31 and the lower clamping seat 33 are driven to move away from or towards each other through the threads on the upper clamping seat 31, and then the device body 1 is clamped or not by adjusting the gap between the upper clamping seat 31 and the lower clamping seat 33, thereby achieving the purpose of facilitating installation and disassembly. At the same time, the adjustability of the upper clamping seat 31 and the lower clamping seat 33 can also achieve the purpose of clamping and protecting device bodies 1 of different thicknesses.
[0029] It is worth noting that the airflow blowing device 42 includes a passive pressure plate 421, the surface of which is slidably connected to the inside of the hollow heat sink 4, one end of the passive pressure plate 421 is fixedly connected to a baffle 422, the baffle 422 is slidably connected to the inside of the drainage groove 43, the other end of the passive pressure plate 421 is fixedly connected to a circulation chuck 424 through a sliding shaft 423, a protective rubber ball 425 is fixedly connected to the circulation chuck 424, the interior of the protective rubber ball 425 is connected to the interior of the circulation chuck 424, and an air outlet is provided on the circulation chuck 424, the surface of the sliding shaft 423 is slidably connected to the bottom of the hollow heat sink 4, the protective rubber ball 425 is used to buffer, protect and position one side of the device body 1, and an inclined surface is provided on the baffle 422. Since the protective rubber ball 425 is elastic and is in contact with the device The baffle plate 422 is in contact with the body 1, so the baffle plate 422 is supported and contacted by the protective rubber ball 425 on the body 1, and a blocking effect will be generated inside the drainage groove 43. When the airflow passes through the drainage groove 43, the airflow force will squeeze the baffle plate 422, and the baffle plate 422 moves downward under the influence of the inclined surface on it. After the baffle plate 422 moves downward, it drives the flow chuck 424 on the sliding shaft 423 to be squeezed downward through the passive pressure plate 421, and the flow chuck 424 drives the protective rubber ball 425 to be squeezed toward the body 1. During the squeezing, the internal gas of the protective rubber ball 425 is discharged toward the surface of the body 1 through the flow chuck 424. The discharged gas has the effect of air cooling and soot blowing on the surface of the body 1, thereby utilizing the power of the cold air circulation to achieve secondary cooling of the surface of the body 1, thereby improving the cooling effect on the body 1, and also having the function of automatic cleaning of the body 1. At the same time, since the protective rubber ball 425 positions the device body 1 under normal conditions, when the device body 1 vibrates as a whole, the protective rubber ball 425 can, on the one hand, provide buffering protection for the device body 1, and on the other hand, it can also use the airflow generated by extrusion to act on the surface of the device body 1, thereby achieving the cooling and cleaning effects again.
[0030] A design method for a large-inductance multilayer low-temperature co-fired ceramic inductor, comprising: Step A: protection, by rotating any one of the multiple rotating handles 38, the bidirectional threaded rod 32 on the gear 36 is driven to rotate, and the bidirectional threaded rod 32 drives the upper clamping seat 31 and the lower clamping seat 33 to move relatively, completing the clamping protection work of the entire device body 1, thereby achieving the effect of buffering protection and positioning clamping of the device body 1, and at the same time will not affect the normal work of the external electrode 2; Step B: passive heat dissipation, the hollow heat dissipation plate 4 absorbs the heat on the device body 1 and dissipates heat through a plurality of heat sinks 41, thereby improving the overall heat dissipation effect of the device body 1; Step C: Active heat dissipation, including the following steps: C1, cooling, starting the semiconductor refrigerator 107, the semiconductor refrigerator 107 cools the gas in the cooling base 101, thereby using the cold air to achieve rapid cooling of the device body 1; C2, conveying, start the active motor 102, the output shaft of the active motor 102 controls the limit base 104 to move back and forth linearly through the reciprocating rotation of the bent rod 103, the limit base 104 drives the air pressure plate 106 to move the piston in the refrigeration base 101 through the connecting rod 105, the air pressure plate 106 squeezes the cold air in the refrigeration base 101 to the adapter 111 at the air outlet, the adapter 111 transfers the cold air from the connecting pipe 9 to the hard pipe 8 through the clamping convex head 91, the hard pipe 8 conveys the cold air to the hollow heat sink 4 through the connection cap 7 and the one-way air inlet connecting spiral tube 5, and the cold air acts on the hollow heat sink 4 to achieve rapid cooling of the device body 1; C3, circulation, cold air flows from one side of the hollow heat sink 4 to the other side through the drainage groove 43, and active heat dissipation and rapid cooling of the hollow heat sink 4 are achieved during the circulation, and the gas is transported to the adapter 111 at the air inlet through the one-way air outlet connecting spiral tube 6 connected to the other side and the connecting cap 7, hard tube 8, connecting tube 9 and protruding head 91 thereon, and the gas is transported to the refrigeration base 101 again through the adapter 111 for cooling, so as to achieve the effect of cold air circulation, and then ensure continuous auxiliary cooling of the device body 1, and solve the problem of poor heat dissipation effect of the existing inductor.
[0031] When the large-inductance laminated low-temperature co-fired ceramic inductor and the design method thereof are used, the hollow heat sink 4 and the airflow blowing device 42 on one side thereof are used to provide buffer protection and positioning clamping for one side of the device body 1, while the protective bottom plate 310 in the lower clamp seat 35 is used to provide buffer protection and positioning clamping for the other side of the device body 1. The user can rotate any one of the multiple rotating handles 38, and the rotating handle 38 drives the gear 36 there to achieve the effect of driving the bidirectional threaded rod 32 to rotate. Since the four gears 36 are driven by the toothed belt 37, the transmission is performed through By rotating a handle 38, the four gears 36 can be rotated synchronously. Accordingly, the four bidirectional threaded rods 32 are also rotated and adjusted at the same time. When the bidirectional threaded rods 32 rotate, the upper clamping seat 31 and the lower clamping seat 33 are driven to move away from or close to each other through the threads on the upper clamping seat 31 and the lower clamping seat 33. Then, the clamping of the device body 1 is achieved by adjusting the gap between the upper clamping seat 31 and the lower clamping seat 33, thereby achieving the purpose of facilitating installation and disassembly. At the same time, the adjustability of the upper clamping seat 31 and the lower clamping seat 33 can also achieve the purpose of clamping and protecting the device body 1 of different thicknesses. When the hollow heat sink 4 performs buffer protection and positioning clamping on one side of the device body 1, since the protective rubber balls 425 are distributed in a dot array on the hollow heat sink 4, when the device body 1 generates heat during normal operation, the heat energy can be transferred to the hollow heat sink 4 through the transfer of air, and the hollow heat sink 4 is set as a heat dissipation material, which can quickly dissipate the heat through the heat sink 41, thereby improving the overall heat dissipation effect of the device body 1.
[0032] At the same time, when the temperature of the device body 1 is high, by starting the semiconductor refrigerator 107 and the active motor 102, the semiconductor refrigerator 107 cools the gas in the refrigeration base 101, and the output shaft of the active motor 102 drives the crankshaft 103 to rotate. During the rotation, the crankshaft 103 drives the limit base 104 slidably connected to its end to perform reciprocating linear movement. The limit base 104 drives the air pressure plate 106 to perform piston movement in the refrigeration base 101 through the connecting rod 105. The air pressure plate 106 squeezes the cold air in the refrigeration base 101 to the adapter 111 at the air outlet. The adapter 111 transfers the cold air from the connecting pipe 9 to the hard pipe 8 through the clamping convex head 91. The hard pipe 8 delivers the cold air to the hollow heat sink 4 through the docking of the connecting cap 7 and the one-way air inlet connecting spiral tube 5. The cold air flows from one side of the hollow heat sink 4 to the other side through the drainage groove 43, and the active heat dissipation and rapid cooling of the hollow heat sink 4 are realized during the circulation, and the gas is transported to the adapter 111 at the air inlet through the one-way air outlet connecting spiral tube 6 connected to the other side and the connecting cap 7, hard tube 8, connecting tube 9 and protruding head 91 thereon, and the gas is transported to the refrigeration base 101 again through the adapter 111 for cooling, so as to achieve the effect of automatically and quickly dissipating the heat of the device body 1, and the cold air can circulate, thereby ensuring the continuous auxiliary cooling of the device body 1, solving the problem of poor heat dissipation effect of the existing inductor, and at the same time, during the heat dissipation, buffering, positioning protection and easy disassembly of the device body 1, it will not affect the normal operation of the external electrode 2.
[0033] Furthermore, when the airflow passes through the drainage groove 43, the airflow squeezes the baffle plate 422 to make it move downward. After the baffle plate 422 moves downward, it drives the flow chuck 424 on the sliding shaft 423 to be squeezed downward through the passive pressure plate 421. The flow chuck 424 drives the protective rubber ball 425 to be squeezed toward the device body 1. During the squeezing, the internal gas of the protective rubber ball 425 is discharged toward the surface of the device body 1 through the flow chuck 424. The discharged gas has the effect of air cooling and soot blowing on the surface of the device body 1, thereby utilizing the power of the cold air circulation to achieve secondary cooling of the surface of the device body 1, thereby improving the cooling effect on the device body 1 and also having the function of automatic cleaning of the device body 1.
[0034] The above implementation methods are only used to illustrate the embodiments of the present invention, and are not limitations of the embodiments of the present invention. Ordinary technicians in the relevant technical field may make various changes and modifications without departing from the spirit and scope of the embodiments of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the embodiments of the present invention. The patent protection scope of the embodiments of the present invention should be defined by the claims.
Claims
1. A high-inductance multilayer low-temperature co-fired ceramic inductor, characterized in that: include: A device body (1), wherein both sides of the device body (1) are provided with external electrodes (2); A clamping protection device (3), wherein the clamping protection device (3) is arranged on the device body (1) and is used to fix and protect the device body (1); A hollow heat sink (4), the hollow heat sink (4) being arranged on a clamping protection device (3), the hollow heat sink (4) being respectively fixedly connected with a one-way air inlet connecting spiral tube (5) and a one-way air outlet connecting spiral tube (6), the one-way air inlet connecting spiral tube (5) and the one-way air outlet connecting spiral tube (6) being both threadedly connected with a connecting cap (7), the connecting cap (7) being rotatably connected with a hard tube (8), the end of the hard tube (8) being fixedly connected with a connecting tube (9), and the end of the connecting tube (9) being provided with a cold air circulation cooling device (10).
2. The high-inductance multilayer low-temperature co-fired ceramic inductor according to claim 1, characterized in that: A heat sink (41) is fixedly connected to one side of the hollow heat sink (4), an airflow blowing device (42) is provided inside the hollow heat sink (4), a drainage groove (43) is provided inside the hollow heat sink (4), and a one-way air inlet valve and a one-way air outlet valve are provided inside the one-way air inlet connecting spiral tube (5) and the one-way air outlet connecting spiral tube (6), respectively.
3. The high-inductance multilayer low-temperature co-fired ceramic inductor according to claim 1, characterized in that: The cold air circulation cooling device (10) comprises a refrigeration base (101), one side of the refrigeration base (101) is connected to the end of a connecting pipe (9) via a multi-head connection device (11), an active motor (102) is mounted on the refrigeration base (101), an output shaft of the active motor (102) is clamped with a bent rod (103), an end of the bent rod (103) is slidably connected to a limit base (104), and one side of the limit base (104) is connected to the limit base (104) via a connecting rod ( 105) is fixedly connected to an air pressure plate (106), a semiconductor refrigerator (107) is installed inside the refrigeration base (101) on one side of the air pressure plate (106), the surface of the air pressure plate (106) is slidably connected to the inner wall of the refrigeration base (101), an air inlet and an air outlet are respectively opened on one side of the refrigeration base (101), the number of the multi-head connection devices (11) is set to two, and the two multi-head connection devices (11) are respectively connected to the air inlet and the air outlet.
4. The large inductance multilayer low temperature co-fired ceramic inductor according to claim 3, characterized in that: The multi-head connection device (11) comprises an adapter seat (111), one side of the adapter seat (111) is fixedly connected to one side of the refrigeration base (101), the other side of the adapter seat (111) is provided with a plurality of slots (112), a plug rod (113) is fixedly connected inside the adapter seat (111), a blocking valve (114) is slidably connected to the plug rod (113), and an upper magnetic clamping seat (115) and a lower magnetic clamping seat (116) are slidably connected to the surface of the adapter seat (111).
5. The large inductance multilayer low temperature co-fired ceramic inductor according to claim 4, characterized in that: One end of the connecting tube (9) away from the hard tube (8) is fixedly connected to a convex head (91), and the convex head (91) is inserted into any one of the plurality of slots (112).
6. The large inductance multilayer low temperature co-fired ceramic inductor according to claim 4, characterized in that: A spring is fixedly connected between the surface of the blocking valve (114) and the inner wall of the adapter seat (111); the upper magnetic clamping seat (115) and the lower magnetic clamping seat (116) are both clamped with the surface of the protruding head (91); the bottom of the upper magnetic clamping seat (115) and the top of the lower magnetic clamping seat (116) are magnetically connected; and both sides of the upper magnetic clamping seat (115) and the lower magnetic clamping seat (116) are provided with hanging ears.
7. The large inductance multilayer low temperature co-fired ceramic inductor according to claim 2, characterized in that: The clamping protection device (3) comprises an upper clamping seat (31), the interior of the upper clamping seat (31) is rotatably connected to a bidirectional threaded rod (32), the end of the bidirectional threaded rod (32) is rotatably connected to a lower clamping seat (33), the surface of the bidirectional threaded rod (32) is respectively threadedly connected to an upper clamping seat (34) and a lower clamping seat (35), the upper clamping seat (34) is rotatably connected to a screw seat (39), the bidirectional threaded rod (32) is fixedly connected to a gear (36), the gear (36) is transmission-engaged with a toothed belt (37), and the end of the gear (36) away from the bidirectional threaded rod (32) is fixedly connected to a rotating handle (38).
8. The large inductance multilayer low temperature co-fired ceramic inductor according to claim 7, characterized in that: The inner walls of the upper clamp seat (34) and the lower clamp seat (35) are respectively slidably connected to the surface of the device body (1); the inner wall of the screw seat (39) is threadedly connected to the surface of the one-way air intake connecting screw tube (5); a slot is provided on the upper clamp seat (34); the heat sink (41) is inserted into the slot; a protective bottom plate (310) is fixedly connected to the lower clamp seat (35); the surface of the protective bottom plate (310) contacts the surface of the device body (1); and the toothed belt (37) is located inside the upper clamp seat (31) for transmission.
9. The large inductance multilayer low temperature co-fired ceramic inductor according to claim 7, characterized in that: The airflow blowing device (42) comprises a passive pressure plate (421), the surface of the passive pressure plate (421) is slidably connected to the inside of the hollow heat sink (4), one end of the passive pressure plate (421) is fixedly connected to a baffle plate (422), the other end of the passive pressure plate (421) is fixedly connected to a circulation chuck (424) via a sliding shaft (423), a protective rubber ball (425) is fixedly connected to the circulation chuck (424), the interior of the protective rubber ball (425) is connected to the interior of the circulation chuck (424), and an air outlet is provided on the circulation chuck (424), the baffle plate (422) is slidably connected to the inside of the drainage groove (43), and the surface of the sliding shaft (423) is slidably connected to the bottom of the hollow heat sink (4).
10. A design method for a high-inductance multilayer low-temperature co-fired ceramic inductor, characterized in that: A high-inductance multilayer low-temperature co-fired ceramic inductor as claimed in any one of claims 7 to 9, comprising: Step A: protection, by rotating any one of the plurality of rotating handles (38), driving the bidirectional threaded rod (32) on the gear (36) to rotate, and the bidirectional threaded rod (32) drives the upper clamping seat (31) and the lower clamping seat (33) to move relative to each other, thereby completing the clamping protection work of the entire device body (1); Step B: passive heat dissipation, the hollow heat dissipation plate (4) absorbs the heat on the device body (1) and dissipates the heat through a plurality of heat dissipation fins (41); Step C: Active heat dissipation, including the following steps: C1, cooling, starting the semiconductor refrigerator (107), the semiconductor refrigerator (107) cools the gas in the cooling base (101); C2, conveying, starting the active motor (102), the output shaft of the active motor (102) controls the limit base (104) to move reciprocatingly and linearly through the reciprocating rotation of the bent rod (103), the limit base (104) drives the air pressure plate (106) to move as a piston in the refrigeration base (101) through the connecting rod (105), the air pressure plate (106) squeezes the cold air in the refrigeration base (101) to the adapter seat (111) at the air outlet, the adapter seat (111) transfers the cold air from the connecting pipe (9) to the hard pipe (8) through the clamping convex head (91), and the hard pipe (8) conveys the cold air to the hollow heat sink (4) through the connection cap (7) and the one-way air inlet connecting spiral tube (5); C3, circulation, cold air flows from one side of the hollow heat sink (4) to the other side through the drainage groove (43), and active heat dissipation and rapid temperature reduction of the hollow heat sink (4) are achieved during the circulation, and the gas is transported to the adapter seat (111) at the air inlet through the one-way air outlet connecting spiral tube (6) connected to the other side and the connecting cap (7), hard tube (8), connecting tube (9) and convex head (91) thereon, and the gas is transported again to the refrigeration base (101) through the adapter seat (111) for cooling.
Citation Information
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