Battery piece power detection device and battery piece power detection method
By designing a battery cell power detection device that includes multiple detection and handling mechanisms, the problem of position deviation of the battery cell during the loading process is solved, and the precise loading and detection of the battery cell is realized, and the detection accuracy is improved.
Patent Information
- Application Number
- CN202411789106.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-14
AI Technical Summary
The existing battery power detection method is prone to position deviation when loading the battery cell to the detection station, making it difficult for the probe to accurately contact the gate lines on the battery cell, affecting the detection accuracy.
A battery cell power detection device is designed, including a feed conveying line, a first position detection mechanism, a feed handling mechanism, a rotating table, a second position detection mechanism, a power detection mechanism and a feed handling mechanism. Through the cooperation of the first position detection mechanism and the loading and handling mechanism, the precise loading and position adjustment of the battery cell is achieved to ensure that the battery cell is accurately loaded onto the support member. Subsequently, the second position detection mechanism and the power detection mechanism cooperate to adjust the position of the probe to contact the gate line on the battery cell to perform power detection.
By adjusting the position during the loading process, it is ensured that the probe can accurately contact the gate lines on the battery cell, thereby improving detection accuracy and reducing errors.
Smart Images

Figure CN119630103A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of photovoltaic module production, and specifically to a cell power detection device and a cell power detection method. Background Art
[0002] After the grid lines are prepared on the battery cell, various parameter tests are required. One of the tests is power test, which uses a light source to illuminate the battery cell to generate photoelectric power. At the same time, the detection end of the detection mechanism is controlled to contact the grid lines on the surface of the battery cell, thereby implementing power detection on the battery cell.
[0003] The problem with the existing power detection method is that when the battery cell is loaded onto the power detection station, the battery cell is prone to large position deviations. It is difficult to ensure that the probe can align with and contact the grid line on the battery cell simply by adjusting the position of the probe, which affects the detection accuracy. Summary of the invention
[0004] In view of the above technical problems, the present application provides a battery cell power detection device, and its detailed technical solution is as follows:
[0005] A battery cell power detection device includes a loading conveyor line, a first position detection mechanism, a loading and transporting mechanism, a rotating table, a second position detection mechanism, a power detection mechanism and a unloading and transporting mechanism, wherein:
[0006] At least one supporting member is disposed on the rotating platform, and the rotating platform is configured to drive the supporting member to rotate, and a loading station, a power detection station and a unloading station are sequentially disposed on the rotating path of the supporting member;
[0007] The first position detection mechanism includes a first positioning camera, which is located above or below the feeding conveyor line, and the discharge end of the feeding conveyor line is arranged corresponding to the feeding station;
[0008] The loading conveyor line is configured to convey the battery cells, the first position detection mechanism is configured to obtain the first position information of the battery cells on the loading conveyor line or the first position information of the battery cells picked up by the loading and transporting mechanism, the loading and transporting mechanism is configured to pick up the battery cells from the loading conveyor line and adjust the position of the battery cells according to the first position information, and transport the battery cells to the supporting member located at the loading station;
[0009] The second position detection mechanism includes a second positioning camera, which is arranged above or below the supporting member located at the loading station, and the second position detection mechanism is configured to obtain second position information of the battery sheet of the supporting member located at the loading station;
[0010] The power detection mechanism is arranged at the power detection station, and is configured to adjust the position of the detection end of the power detection mechanism according to the second position information, so as to perform power detection on the battery sheet on the supporting member located at the power detection station;
[0011] The unloading and transporting mechanism is configured to remove the battery cells that have completed power testing from the supporting member located at the unloading station.
[0012] The cell power detection device provided by the present application first implements the loading of the cell to be detected and the position adjustment of the cell during the loading process through the cooperation of the first position detection mechanism and the loading and handling mechanism, ensuring that the cell is accurately loaded to the target position on the supporting member. Subsequently, through the cooperation of the second position detection mechanism and the power detection mechanism, the power detection mechanism implements the power detection of the cell after completing the position adjustment of the detection end.
[0013] It can be seen that the present application has already adjusted the position of the battery cell through the loading and handling mechanism before adjusting the detection end of the detection mechanism. In this way, it can be ensured that the detection end of the detection mechanism can align with and contact the grid line on the battery cell, thereby ensuring the detection accuracy.
[0014] In some embodiments, the loading and handling mechanism includes a first UVW adjustment module, a linear drive module and a first adsorption member, wherein: the linear drive module is connected to the movable part of the first UVW adjustment module, and the first adsorption member is connected to the movable part of the linear drive module; the linear drive module is configured to drive the first adsorption member to move between the discharge end of the loading conveyor line and the loading station, so that the first adsorption member absorbs the battery cell from the loading conveyor line and places the absorbed battery cell on a supporting member located at the loading station; the first UVW adjustment module is configured to adjust the position of the battery cell according to the first position information after the first adsorption member absorbs the battery cell.
[0015] A loading and handling mechanism with a simple structure and flexible driving is provided, which drives the first adsorption member to move through a linear drive module to realize the loading and handling of battery cells, and adjusts the positions of the first adsorption member and the battery cells through a first UVW adjustment module during the loading and handling process.
[0016] In some embodiments, the power detection mechanism includes a mounting frame, a lifting drive unit, a first sliding support plate, a second sliding support plate, a second UVW adjustment module, a probe plate and an upper pressure plate, wherein: the lifting drive unit is arranged on the mounting frame; the first sliding support plate and the second sliding support plate are both slidably connected to the mounting frame, and are both transmission-connected to the lifting drive unit, and the second sliding support plate is located above the first sliding support plate; the second UVW adjustment module is arranged on the first sliding support plate, the probe plate is connected to the movable part of the second UVW adjustment module, and several rows of probes are arranged on the upper surface of the probe plate; the upper pressure plate is arranged on the second sliding support plate, and the power detection station is located between the upper pressure plate and the probe plate; the second UVW adjustment module is configured to adjust the position of the probe plate according to the second position information, so that several rows of probes on the probe plate are aligned with the gate lines on the lower surface of the battery cell located at the power detection station; the lifting drive unit is configured to drive the first sliding support plate and the second sliding support plate to slide toward the battery cell located at the power detection station, so that several rows of probes are pressed against the gate lines on the lower surface of the battery cell, and the upper pressure plate is pressed against the upper surface of the battery cell.
[0017] After the battery cell rotates to the power detection station between the upper pressure plate and the probe plate, the second UVW adjustment module adjusts the position of the probe plate according to the second position information of the battery cell, so that the probe on the probe plate is aligned with the grid line on the lower surface of the battery cell. Subsequently, the lifting drive unit drives the first sliding support plate and the second sliding support plate to slide toward the battery cell, so that the probe is pressed against the grid line on the lower surface of the battery cell, and the upper pressure plate is pressed against the upper surface of the battery cell. In this way, the power detection of the battery cell can be implemented.
[0018] In some embodiments, the battery cell power detection device also includes a detector and a light source arranged above the upper pressure plate, and the upper pressure plate is a plate made of a light-transmitting material; the light source is used to illuminate the upper surface of the battery cell pressed by the upper pressure plate and the probe plate, so that the battery cell absorbs the light irradiated by the light source and generates electricity; the detector is electrically connected to the probe to obtain the electrical parameters of the battery cell.
[0019] By setting a light source, the simulation of sunlight can be implemented, so that the battery cell absorbs the light from the light source and generates electricity. In this way, the probe and the detector can cooperate to detect the current and voltage of the battery cell, and calculate the power of the battery cell based on this.
[0020] In some embodiments, a guide rail extending in a vertical direction is provided on the mounting frame, and the first sliding support plate and the second sliding support plate are both slidably connected to the guide rail; the lifting drive unit includes a first lifting drive member and a second lifting drive member, wherein the first lifting drive member is transmission-connected to the first sliding support plate, and the second lifting drive member is transmission-connected to the second sliding support plate; the first lifting drive member and the second lifting drive member are configured to synchronously drive the first sliding support plate and the second sliding support plate to move closer to or away from each other along the guide rail.
[0021] The first lifting drive member and the second lifting drive member independently drive the first sliding support plate and the second sliding support plate to lift and slide respectively, realizing independent lifting control of the upper pressure plate and the probe plate, and finally ensuring that the upper pressure plate and the probe plate can contact the battery cell to press the battery cell from the upper and lower sides.
[0022] In some embodiments, the supporting member includes a hollow tray and a second adsorption member, wherein: the tray is connected to the rotating table; the second adsorption member is arranged on the tray and located in the hollow area of the tray, and the second adsorption member is used to adsorb and carry the battery cell.
[0023] By configuring the supporting member as a hollow tray and arranging a second adsorption member in the hollow area of the tray, the tray can adsorb and carry the battery cell and ensure that the probe plate can be pressed against the grid line on the lower surface of the battery cell.
[0024] In some embodiments, a buffer station is provided on the rotation path of the supporting member, which is located between the unloading station and the loading station; four supporting members are arranged on the rotating table, and the rotating table drives the four supporting members to pass through the loading station, power detection station, unloading station and buffer station in sequence.
[0025] The number of supporting members arranged on the rotating platform is equal to the number of workstations arranged on the rotating path of the supporting members, which can ensure that after each step rotation of the rotating platform is completed, there is a supporting member at each workstation, thereby realizing the synchronous implementation of each operation process and improving the power detection efficiency.
[0026] In some embodiments, the battery cell power detection device also includes a unloading conveyor line and a rotating mechanism. The unloading conveying mechanism transports the removed battery cells that have completed power detection to the unloading conveyor line. The rotating mechanism is configured to pick up the battery cells from the unloading conveyor line and place the battery cells back onto the unloading conveyor line after completing the rotation and adjustment of the battery cells.
[0027] By setting up the unloading and conveying mechanism and the rotating mechanism, the unloading and conveying of the battery cells that have completed the power test is realized, so that the battery cells that have completed the power test are automatically conveyed to the post-processing station. And by setting up the rotating mechanism, the rotation and direction of the battery cells are realized during the unloading and conveying process, so that the orientation of the battery cells that have completed the power test meets the processing requirements of the post-processing station.
[0028] In some embodiments, the supporting member includes adjacent first bearing area and second bearing area, the second UVW adjustment module includes two UVW sub-module groups, the two UVW sub-module groups are arranged side by side on the first sliding support plate, and the probe plate includes a first probe sub-plate and a second probe sub-plate, and the first probe sub-plate and the second probe sub-plate are respectively arranged at the driving ends of the two UVW sub-module groups.
[0029] With such an arrangement, the supporting member can carry two battery cells at the same time, and the second UVW adjustment module can implement power detection on the two battery cells synchronously through the two UVW sub-modules, thereby improving the detection efficiency.
[0030] In some embodiments, the loading conveyor line includes a first loading conveyor line and a second loading conveyor line arranged side by side, and the first loading conveyor line and the second loading conveyor line are used to convey the first battery cell and the second battery cell respectively.
[0031] By setting up the loading conveyor line, the loading conveyor line can simultaneously implement the synchronous loading and conveying of two battery cells.
[0032] In some embodiments, the loading and handling mechanism includes a first loading and handling mechanism respectively arranged on the first side of the loading and conveying line and a second loading and handling mechanism respectively arranged on the second side of the loading and conveying line, wherein: the first loading and handling mechanism is configured to pick up the first battery cell from the first loading and conveying line, and adjust the position of the first battery cell according to the first position information of the picked up first battery cell provided by the first position detection mechanism and transport the first battery cell to the first loading area; the second loading and handling mechanism is configured to pick up the second battery cell from the second loading and conveying line, and adjust the position of the second battery cell according to the first position information of the picked up second battery cell provided by the first position detection mechanism and transport the second battery cell to the second loading area; the second position detection mechanism is configured to obtain the second position information of the first battery cell and the second position information of the second battery cell; the two UVW sub-modules are configured to adjust the positions of the first probe sub-plate and the second probe sub-plate according to the second position information of the first battery cell and the second position information of the second battery cell respectively to contact the first battery cell and the second battery cell; the power detection mechanism is configured to perform power detection on the first battery cell and the second battery cell at the same time.
[0033] It can be seen that after the first loading and transporting mechanism and the second loading and transporting mechanism synchronously pick up the first battery cell and the second battery cell, and after completing the position adjustment of the first battery cell and the second battery cell, the first battery cell and the second battery cell are synchronously loaded and transported to the supporting member. Subsequently, the two UVW sub-modules of the second UVW adjustment module synchronously implement the position adjustment of the first probe sub-board and the second probe sub-board, and the first probe sub-board and the second probe sub-board then synchronously implement the power detection of the first battery cell and the second battery cell, thereby further improving the detection efficiency.
[0034] The present application also provides a battery cell power detection method, which includes:
[0035] Acquire first position information of the battery cell;
[0036] Adjusting the position of the battery cell according to the first position information of the battery cell and moving the battery cell to a loading station;
[0037] Acquire second position information of the battery cell at the loading station;
[0038] Transfer the battery cells at the loading station to the power testing station;
[0039] adjusting the position of the probe according to the second position information of the battery sheet;
[0040] Perform power detection on the battery cell.
[0041] It can be seen that the cell power detection method of the present application has implemented the position adjustment of the cell during the loading process before adjusting the probe, so as to ensure that the detection probe can align with and contact the grid line on the cell, thereby ensuring the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a structural schematic diagram of a battery cell power detection device in an embodiment of the present application;
[0043] Figure 2 It is a structural schematic diagram of the feeding conveyor line and the feeding handling mechanism in the embodiment of the present application;
[0044] Figure 3 It is a structural schematic diagram of the loading and handling mechanism in the embodiment of the present application;
[0045] Figure 4 Schematic diagram of the structure of the power detection mechanism in the embodiment of the present application;
[0046] Figure 5 It is a structural schematic diagram of the second UVW adjustment module and the probe card in the embodiment of the present application.
[0047] Figures 1 to 5 Included:
[0048] Feeding conveyor line 1: first feeding conveyor line 11, second feeding conveyor line 12;
[0049] Material loading and transporting mechanism 2: first UVW adjustment module 21, linear drive module 22, first adsorption member 23;
[0050] Rotating table 3: supporting member 31;
[0051] A second position detection mechanism 4;
[0052] Power detection mechanism 5: mounting frame 51, lifting drive unit 52, first sliding support plate 53, second sliding support plate 54, second UVW adjustment module 55, probe plate 56, first lifting drive member 521, second lifting drive member 522;
[0053] Material unloading and handling mechanism 6;
[0054] Unloading conveyor line 7;
[0055] Rotating mechanism 8. DETAILED DESCRIPTION
[0056] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0057] As described in the background technology section, in existing power detection methods, when loading battery cells onto the power detection station, the battery cells are prone to large position deviations. It is difficult to ensure that the probes can align with and contact the grid lines on the battery cells simply by adjusting the position of the probes, thus affecting detection accuracy.
[0058] In view of this, the present application provides a battery cell power detection device. Figure 1 As shown, the cell power detection device in the embodiment of the present application includes a loading conveyor line 1, a first position detection mechanism (not shown in the figure), a loading and handling mechanism 2, a rotating table 3, a second position detection mechanism 4, a power detection mechanism 5 and a unloading and handling mechanism 6, wherein:
[0059] At least one supporting member 31 is disposed on the rotating platform 3 . The rotating platform 3 is configured to drive the supporting member 31 to rotate. A loading station, a power detection station and an unloading station are sequentially disposed on the rotation path of the supporting member 31 .
[0060] The first position detection mechanism includes a first positioning camera, which is located above or below the feeding conveyor line 1. The discharge end of the feeding conveyor line 1 is arranged corresponding to the feeding station.
[0061] The loading conveyor line 1 is configured to convey the battery cell 100, and the first position detection mechanism is configured to obtain the first position information of the battery cell 100 located on the loading conveyor line or the first position information of the battery cell 100 picked up by the loading and transporting mechanism 2. The loading and transporting mechanism 2 is configured to pick up the battery cell 100 from the loading conveyor line 1 and adjust the position of the battery cell 100 according to the first position information, and transport the battery cell 100 to the supporting member 31 located at the loading station. That is, when the loading conveyor line 1 loads and transports the battery cell 100 to the discharge end, or after the loading and transporting mechanism 2 picks up the battery cell 100 from the discharge end of the loading conveyor line 1, the first positioning camera of the first position detection mechanism performs photographic positioning of the battery cell 100, thereby obtaining the first position information of the battery cell 100. After the loading and transporting mechanism 2 adjusts the position of the battery cell 100 according to the first position information of the battery cell 100, it transports the battery cell 100 to the supporting member 31 located at the loading station.
[0062] The second position detection mechanism 4 includes a second positioning camera, which is arranged above or below the supporting member 31 at the loading station, and is configured to obtain the second position information of the battery cell 100 on the supporting member 31 at the loading station. That is, when the battery cell 100 is loaded and transported to the supporting member 31 at the loading station, the second positioning camera of the second position detection mechanism 4 implements the photographic positioning of the battery cell 100, thereby obtaining the second position information of the battery cell 100.
[0063] The power detection mechanism 5 is disposed at the power detection station, and is configured to adjust the position of the detection end of the power detection mechanism 5 according to the second position information of the battery cell 100 to perform power detection on the battery cell 100 on the supporting member 31 located at the power detection station.
[0064] The unloading and transporting mechanism 6 is configured to remove the battery cell 100 that has completed the power test from the supporting member 31 located at the unloading station.
[0065] The cell power detection device of the embodiment of the present application firstly implements the loading and handling of the cell 100 to be detected through the cooperation of the first position detection mechanism and the loading and handling mechanism 2, and implements the position adjustment of the cell 100 during the loading and handling process to ensure that the cell 100 is accurately loaded to the target position on the supporting member 31. Subsequently, through the cooperation of the second position detection mechanism 4 and the power detection mechanism 5, the power detection mechanism 5 implements the power detection of the cell 100 after completing the position adjustment of the detection end.
[0066] It can be seen that the battery cell power detection device of the embodiment of the present application has adjusted the position of the battery cell through the loading and handling mechanism 2 before adjusting the detection end of the detection mechanism 5. In this way, it can be ensured that the detection end of the detection mechanism 5 can be aligned with and contact the grid line on the battery cell 100 after adjustment, thereby ensuring the detection accuracy.
[0067] In order to enable the first positioning camera and the second positioning camera to implement the positioning of the battery cell by taking pictures, optionally, the first positioning camera and the second positioning camera can not only take the image of the battery cell 100, but also have a built-in image recognition module, and the image recognition module has an image analysis algorithm pre-stored therein. When the image analysis algorithm is executed, the image including the battery cell acquired by the first positioning camera and the second positioning camera can be analyzed, so as to identify the battery cell from the image and complete the positioning of the battery cell. Of course, the first positioning camera and the second positioning camera can also be connected to a PLC controller or a host computer, and an image analysis algorithm is pre-stored therein.
[0068] like Figure 3As shown, optionally, the loading and transporting mechanism 2 includes a first UVW adjustment module 21, a linear drive module 22 and a first adsorbent 23, wherein: the linear drive module 22 is connected to the movable part of the first UVW adjustment module 21, and the first adsorbent 23 is connected to the movable part of the linear drive module 22. The linear drive module 22 is configured to drive the first adsorbent 23 to move between the discharge end of the loading conveyor line 1 and the loading station, so that the first adsorbent 23 absorbs the battery cell 100 from the loading conveyor line 1, and places the absorbed battery cell 100 on the supporting member 31 located at the loading station. The first UVW adjustment module 21 is configured to adjust the position of the battery cell 100 according to the first position information after the first adsorbent 23 absorbs the battery cell.
[0069] The linear drive module 22 can adopt various existing linear drive modules that can drive the first adsorption component 23 to move between the discharge end of the feeding conveyor line 1 and the feeding station, such as a synchronous belt drive module, a screw drive module, etc. The first UVW adjustment module 21 can adopt an existing UVW adjustment platform. The UVW adjustment platform is a universal positioning adjustment mechanism, which belongs to a three-axis parallel motion mechanism. It realizes the linear motion of the first adsorption component 23 in the X-axis direction and the Y-axis direction and the rotational motion in the horizontal plane through the parallel motion of three linear moving axes (U axis, V axis, W axis), thereby implementing the position adjustment of the battery cell 100 adsorbed by the first adsorption component 23.
[0070] like Figure 4 As shown, optionally, the power detection mechanism 5 includes a mounting frame 51, a lifting drive unit 52, a first sliding support plate 53, a second sliding support plate 54, a second UVW adjustment module 55, a probe plate 56 and an upper pressing plate (not shown in the figure), wherein: the lifting drive unit 52 is arranged on the mounting frame 51. The first sliding support plate 53 and the second sliding support plate 54 are both slidably connected to the mounting frame 51, and are both transmission-connected to the lifting drive unit 52, and the second sliding support plate 54 is located above the first sliding support plate 53. The second UVW adjustment module 55 is arranged on the first sliding support plate 53, and the probe plate 56 is connected to the movable part of the second UVW adjustment module 55, and the upper surface of the probe plate 56 is provided with a plurality of rows of probes. The upper pressing plate is arranged on the second sliding support plate 54, and the power detection station is located between the upper pressing plate and the probe plate 56.
[0071] When the cell rotates to the power detection station between the upper pressure plate and the probe plate 56, the second UVW adjustment module 55 is configured to adjust the position of the probe plate 56 according to the second position information of the cell, so that the rows of probes on the probe plate 56 are aligned with the grid lines on the lower surface of the cell. Subsequently, the lifting drive unit 52 is configured to drive the first sliding support plate 53 and the second sliding support plate 54 to slide toward the cell located at the power detection station, so that the rows of probes on the probe plate 56 are pressed against the grid lines on the lower surface of the cell, and the upper pressure plate is pressed against the upper surface of the cell to prevent the cell from being lifted up by the probes and causing a false connection.
[0072] Likewise, the second UVW adjustment module 55 may adopt an existing UVW adjustment platform.
[0073] Optionally, the battery cell power detection device in the embodiment of the present application also includes a detector and a light source arranged above the upper pressing plate, and the upper pressing plate is a plate of a light-transmitting material, for example, the upper pressing plate is a glass plate. The light source is used to illuminate the upper surface of the battery cell pressed by the upper pressing plate and the probe plate, so that the battery cell generates electricity after absorbing the light irradiated by the light source. The detector is electrically connected to the probe to obtain the electrical parameters of the battery cell, and the electrical parameters include the current and voltage generated by the battery cell. The detector finally obtains the power generation power of the battery cell by calculating the current and voltage.
[0074] Continuing with reference to FIG. 4 , optionally, a guide rail extending in a vertical direction is provided on the mounting frame 51, and the first sliding support plate 53 and the second sliding support plate 54 are both slidably connected to the guide rail. The lifting drive unit 52 includes a first lifting drive member 521 and a second lifting drive member 522, wherein the first lifting drive member 521 is transmission-connected to the first sliding support plate 53, and the second lifting drive member 522 is transmission-connected to the second sliding support plate 54. The first lifting drive member 521 and the second lifting drive member 522 are configured to synchronously drive the first sliding support plate 53 and the second sliding support plate 54 to move closer to or away from each other along the guide rail. Optionally, the first lifting drive member 521 and the second lifting drive member 522 each include two servo motors, and the two servo motors are respectively mounted on two outer sides of the mounting frame 51.
[0075] The first lifting drive member 521 and the second lifting drive member 522 independently drive the first sliding support plate 53 and the second sliding support plate 54 to lift and slide, respectively, to achieve independent lifting control of the upper pressing plate and the probe plate 56, and ultimately ensure that the upper pressing plate and the probe plate 56 can both contact the battery cell, thereby pressing the battery cell 100 from the upper and lower sides. The first lifting drive member 521 and the second lifting drive member 522 can also be driven by cylinders, linear motors, and other drive members.
[0076] Optionally, the supporting member 31 includes a hollow tray and a second adsorbent, wherein: the tray is connected to the rotating table 3. The second adsorbent is arranged on the tray and located in the hollow area of the tray, and the second adsorbent is used to adsorb and carry the battery cell. Since the battery cell is located in the hollow area of the tray, the lower surface thereof exposes the tray, ensuring that the probe plate 56 can contact and press on the grid line on the lower surface of the battery cell from the bottom.
[0077] The second adsorption member may be, for example, a suction cup disposed on the tray.
[0078] like Figure 1 As shown, optionally, a buffer station is further provided between the unloading station and the loading station on the rotation path of the supporting member 31. Four supporting members 31 are provided on the rotating table 3, and the rotating table 3 drives the four supporting members 31 to pass through the loading station, the power detection station, the unloading station and the buffer station in sequence.
[0079] By setting the number of the supporting members 31 provided on the rotating platform 3 to be equal to the number of the stations provided on the rotating path of the supporting members 31, it can be ensured that after each step rotation of the rotating platform 3, there is a supporting member 31 at each station, thereby realizing the synchronous implementation of each operation process and improving the efficiency of the battery cell power detection. Optionally, a detection camera is provided at the buffer station, and the detection camera is used to detect whether there are missed batteries and / or damaged batteries on the supporting member 31.
[0080] like Figure 1 As shown, optionally, the battery cell power detection device in the embodiment of the present application also includes a material unloading and conveying mechanism 7 and a rotating mechanism 8. The material unloading and conveying mechanism 7 transports the removed battery cell 100 that has undergone power detection to the material unloading conveyor line 7. The rotating mechanism 8 is configured to pick up the battery cell 100 from the material unloading conveyor line 7 and place the battery cell 100 back onto the material unloading conveyor line 7 after completing the rotation and adjustment of the battery cell 100.
[0081] By providing the unloading and conveying mechanism 7 and the rotating mechanism 8, the unloading and conveying of the battery cell 100 that has completed the power test is realized, so that the battery cell 100 that has completed the power test is automatically conveyed to the post-processing station. By providing the rotating mechanism 8, the rotation and orientation of the battery cell 100 is realized during the unloading and conveying process, so that the orientation of the battery cell 100 that has completed the power test meets the processing requirements of the post-processing station.
[0082] like Figure 1 and Figures 4 to 5As shown, optionally, the supporting member 31 includes adjacent first bearing area and second bearing area, the second UVW adjustment module 55 includes two UVW sub-modules, the two UVW sub-modules are arranged side by side on the first sliding support plate 53, and the probe plate 56 includes a first probe sub-plate and a second probe sub-plate, and the first probe sub-plate and the second probe sub-plate are respectively arranged at the driving ends of the two UVW sub-modules.
[0083] With such configuration, the supporting member 31 can carry two battery cells at the same time, and the second UVW adjustment module 55 and the probe board 56 can simultaneously implement power detection on the two battery cells, thereby improving detection efficiency.
[0084] Optionally, the loading conveyor line 1 includes a first loading conveyor line 11 and a second loading conveyor line 12 arranged side by side, and the first loading conveyor line 11 and the second loading conveyor line 12 are used to convey the first battery cell and the second battery cell, respectively.
[0085] By configuring the loading conveyor line 1 to include a first loading conveyor line 11 and a second loading conveyor line 12 arranged side by side, the loading conveyor line 1 can synchronously implement the synchronous loading and conveying of two battery cells, and ultimately the two battery cells can be synchronously loaded to the first loading area and the second loading area of the supporting member 31.
[0086] like Figure 1 As shown, optionally, the loading and transporting mechanism 2 is provided in two groups, namely, a first loading and transporting mechanism provided on the first side of the loading and transporting line 1 and a second loading and transporting mechanism provided on the second side of the loading and transporting line 1.
[0087] The first loading and transporting mechanism is configured to pick up the first battery cell from the first loading conveyor line 1 , adjust the position of the first battery cell according to the first position information of the picked up first battery cell provided by the first position detection mechanism, and transport the first battery cell to the first carrying area of the supporting member 31 .
[0088] The second loading and handling mechanism is configured to pick up the second battery cell from the second loading conveyor line 1, adjust the position of the second battery cell according to the first position information of the picked up second battery cell provided by the first position detection mechanism, and transport the second battery cell to the second carrying area of the supporting member 31.
[0089] The second position detection mechanism 4 is configured to obtain the second position information of the first battery cell and the second position information of the second battery cell. The two UVW sub-modules of the second UVW adjustment module 55 are configured to adjust the positions of the first probe sub-plate and the second probe sub-plate of the probe plate 56 according to the second position information of the first battery cell and the second position information of the second battery cell, respectively, so as to contact the first battery cell and the second battery cell, respectively, so as to perform power detection on the first battery cell and the second battery cell at the same time.
[0090] It can be seen that after the first loading and transporting mechanism and the second loading and transporting mechanism synchronously pick up the first battery cell and the second battery cell, and after completing the position adjustment of the first battery cell and the second battery cell, the first battery cell and the second battery cell are synchronously loaded and transported to the supporting member 31. Subsequently, the two UVW sub-modules of the second UVW adjustment module 55 synchronously implement the position adjustment of the first probe sub-plate and the second probe sub-plate, and the first probe sub-plate and the second probe sub-plate then synchronously implement the power detection of the first battery cell and the second battery cell, thereby further improving the detection efficiency.
[0091] Based on the same inventive concept, the embodiment of the present application also provides a battery cell power detection method, which includes the following steps:
[0092] S1. Obtain first position information of a battery cell.
[0093] S2. Adjust the position of the battery cell according to the first position information of the battery cell and transport the battery cell to a loading station.
[0094] S3. Obtain second position information of the battery cell at the loading station.
[0095] S4, transferring the battery cells at the loading station to the power testing station.
[0096] S5. Adjust the position of the probe according to the second position information of the battery cell.
[0097] S6. Perform power detection on the battery cell.
[0098] The above-mentioned step S4 and step S5 may be executed simultaneously, or step S4 may be executed first and then step S5, or step S5 may be executed first and then step S4.
[0099] In the cell power detection method of the embodiment of the present application, the position of the cell has been adjusted during the loading process before the probe is adjusted, so as to ensure that the cell to be detected is accurately loaded to the power detection station. In this way, it can be ensured that the detection probe can be aligned with and contact the grid line on the cell after adjustment, thereby ensuring the detection accuracy.
[0100] The battery cell power detection method in the embodiment of the present application can be implemented by the battery cell detection device in any of the above embodiments of the present application. For further implementation details, please refer to the relevant description of the battery cell detection device in the previous text. For the sake of brevity, it will not be repeated here.
[0101] The present application is described in sufficient detail above with certain particularity. It should be understood by those skilled in the art that the description in the embodiments is merely exemplary, and all changes made without departing from the true spirit and scope of the present application should fall within the scope of protection of the present application. The scope of protection claimed in the present application is defined by the claims, rather than by the above description in the embodiments.
Claims
1. A battery cell power detection device, characterized in that: The battery cell power detection device includes a loading conveyor line, a first position detection mechanism, a loading and handling mechanism, a rotating table, a second position detection mechanism, a power detection mechanism and a unloading and handling mechanism, wherein: At least one supporting member is disposed on the rotating platform, and the rotating platform is configured to drive the supporting member to rotate, and a loading station, a power detection station and a unloading station are sequentially disposed on the rotation path of the supporting member; The first position detection mechanism includes a first positioning camera, the first positioning camera is located above or below the feeding conveyor line, and the discharge end of the feeding conveyor line is arranged corresponding to the feeding station; The loading conveyor line is configured to convey battery cells, the first position detection mechanism is configured to obtain first position information of battery cells on the loading conveyor line or first position information of battery cells picked up by the loading and transporting mechanism, the loading and transporting mechanism is configured to pick up battery cells from the loading conveyor line and adjust the positions of the battery cells according to the first position information, and transport the battery cells to the supporting member located at the loading station; The second position detection mechanism includes a second positioning camera, which is arranged above or below the supporting member located at the loading station, and the second position detection mechanism is configured to obtain second position information of the battery sheet of the supporting member located at the loading station; The power detection mechanism is arranged at the power detection station, and the power detection mechanism is configured to adjust the position of the detection end of the power detection mechanism according to the second position information, so as to perform power detection on the battery sheet on the supporting member located at the power detection station; The unloading and transporting mechanism is configured to remove the battery cells that have completed power testing from the supporting member located at the unloading station.
2. The battery cell power detection device according to claim 1, characterized in that: The loading and transporting mechanism includes a first UVW adjustment module, a linear drive module and a first adsorption member, wherein: The linear drive module is connected to the movable component of the first UVW adjustment module, and the first adsorption component is connected to the movable component of the linear drive module; The linear drive module is configured to drive the first adsorption member to move between the discharge end of the feeding conveyor line and the feeding station, so that the first adsorption member absorbs the battery cell from the feeding conveyor line and places the absorbed battery cell on the supporting member located at the feeding station; The first UVW adjustment module is configured to adjust the position of the battery cell according to the first position information after the first adsorption component absorbs the battery cell.
3. The battery cell power detection device according to claim 1, characterized in that: The power detection mechanism includes a mounting frame, a lifting drive unit, a first sliding support plate, a second sliding support plate, a second UVW adjustment module, a probe plate and an upper pressing plate, wherein: The lifting drive unit is arranged on the mounting frame; The first sliding support plate and the second sliding support plate are both slidably connected to the mounting frame, and are both transmission-connected to the lifting drive unit, and the second sliding support plate is located above the first sliding support plate; The second UVW adjustment module is arranged on the first sliding support plate, the probe plate is connected to the movable part of the second UVW adjustment module, and a plurality of rows of probes are arranged on the upper surface of the probe plate; The upper pressing plate is arranged on the second sliding support plate, and the power detection station is located between the upper pressing plate and the probe plate; The second UVW adjustment module is configured to adjust the position of the probe card according to the second position information so that the rows of probes on the probe card are aligned with the gate lines on the lower surface of the battery cell at the power detection station; The lifting drive unit is configured to drive the first sliding support plate and the second sliding support plate to slide toward the battery cell located at the power detection station, so that several rows of probes are pressed against the grid lines on the lower surface of the battery cell, and the upper pressing plate is pressed against the upper surface of the battery cell.
4. The battery cell power detection device according to claim 3, characterized in that: The battery cell power detection device also includes a detector and a light source arranged above the upper pressing plate, and the upper pressing plate is a plate made of a light-transmitting material; The light source is used to illuminate the upper surface of the battery cell pressed by the upper pressing plate and the probe plate, so that the battery cell generates electricity after absorbing the light irradiated by the light source; The detector is electrically connected to the probe to obtain the electrical parameters of the battery cell.
5. The battery cell power detection device according to claim 3, characterized in that: The mounting frame is provided with a guide rail extending in a vertical direction, and the first sliding support plate and the second sliding support plate are both slidably connected to the guide rail; The lifting drive unit includes a first lifting drive member and a second lifting drive member, wherein the first lifting drive member is connected to the first sliding support plate by transmission, and the second lifting drive member is connected to the second sliding support plate by transmission; The first lifting drive member and the second lifting drive member are configured to synchronously drive the first sliding support plate and the second sliding support plate to move closer to or farther from each other along the guide rail.
6. The battery cell power detection device according to claim 1, characterized in that: The supporting member includes a hollow tray and a second adsorption member, wherein: The tray is connected to the rotating table; The second adsorption member is arranged on the tray and located in the hollow area of the tray, and the second adsorption member is used for adsorbing and carrying the battery sheet.
7. The battery cell power detection device according to claim 1, characterized in that: A buffer station is also provided on the rotation path of the supporting member, located between the unloading station and the loading station; The rotating table is provided with four supporting members, and the rotating table drives the four supporting members to pass through the loading station, the power detection station, the unloading station and the buffer station in sequence.
8. The battery cell power detection device according to claim 1, characterized in that: The battery cell power detection device also includes a unloading conveyor line and a rotating mechanism. The unloading conveyor mechanism transports the removed battery cells that have completed power detection to the unloading conveyor line. The rotating mechanism is configured to pick up the battery cells from the unloading conveyor line and place the battery cells back onto the unloading conveyor line after completing the rotation and orientation of the battery cells.
9. The battery cell power detection device according to claim 3, characterized in that: The supporting member includes adjacent first bearing area and second bearing area, the second UVW adjustment module includes two UVW sub-module groups, the two UVW sub-module groups are arranged side by side on the first sliding support plate, and the probe plate includes a first probe sub-plate and a second probe sub-plate, the first probe sub-plate and the second probe sub-plate are respectively arranged at the driving ends of the two UVW sub-module groups.
10. The battery cell power detection device according to claim 9, characterized in that: The loading conveyor line comprises a first loading conveyor line and a second loading conveyor line arranged side by side, and the first loading conveyor line and the second loading conveyor line are used for conveying the first battery cell and the second battery cell respectively.
11. The battery cell power detection device according to claim 10, characterized in that: The loading and conveying mechanism comprises a first loading and conveying mechanism respectively arranged on the first side of the loading and conveying line and a second loading and conveying mechanism respectively arranged on the second side of the loading and conveying line, wherein: The first loading and transporting mechanism is configured to pick up a first battery cell from the first loading and transporting line, and adjust the position of the first battery cell according to the first position information of the picked up first battery cell provided by the first position detection mechanism, and transport the first battery cell to the first carrying area; The second loading and transporting mechanism is configured to pick up the second battery cell from the second loading and transporting line, and adjust the position of the second battery cell according to the first position information of the picked up second battery cell provided by the first position detection mechanism, and transport the second battery cell to the second carrying area; The second position detection mechanism is configured to obtain second position information of the first battery cell and second position information of the second battery cell; The two UVW sub-modules are configured to adjust the positions of the first probe sub-board and the second probe sub-board to contact the first battery cell and the second battery cell respectively according to the second position information of the first battery cell and the second position information of the second battery cell; The power detection mechanism is configured to perform power detection on the first battery cell and the second battery cell simultaneously.
12. A method for detecting battery cell power, characterized in that: The battery cell power detection method comprises: Acquire first position information of the battery cell; Adjusting the position of the battery cell according to the first position information of the battery cell and transporting the battery cell to a loading station; Acquiring second position information of the battery cell at the loading station; Transferring the battery cells located at the loading station to the power detection station; Adjusting the position of the probe according to the second position information of the battery cell; Perform power detection on the battery cell.
Citation Information
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CN120926848A