Efficient water-saving type automatic fish scale cleaning machine

Abstract

An efficient water-saving type automatic fish scale cleaning machine comprises a main machine frame, two net-shaped conveying belts and two high-pressure nozzles, a conveying mechanism is installed in the main machine frame, and the two net-shaped conveying belts are rotatably installed on the periphery of the conveying mechanism; the efficient water-saving type automatic fish scale cleaning machine has obvious advantages and remarkable benefits in the modern aquatic product processing industry, the unique upper and lower conveying mechanisms are matched with a high-pressure spray-washing mechanism, and a fine-tuning stainless steel net-shaped conveying belt is arranged, so that high-pressure water flow can directly and uniformly act on each part of a fish body, and the fish scale cleaning efficiency is improved. The height of the conveying mechanism can be adjusted according to fish bodies of different sizes and shapes, the cleaning efficiency is ensured, meanwhile, damage to fish meat is reduced to the maximum extent, rapid and comprehensive cleaning of the two faces of the fish bodies can be achieved, the scaling efficiency is remarkably improved, the cleaning process is optimized, damage to the fish bodies is reduced to the maximum extent, and the service life of the fish bodies is prolonged. The integrity and the quality of the fish meat are kept.

Description

Technical Field

[0001] The invention relates to the technical field of aquatic product processing, in particular to a high-efficiency water-saving automatic fish scale cleaning machine. Background Art

[0002] The aquatic product processing industry is an important part of the global food industry. Fish products are widely welcomed by consumers due to their rich nutritional value. Among the many steps in aquatic product processing, fish scale removal is a basic and critical process that directly affects the quality and appearance of the final product. However, the traditional fish scale cleaning process mainly relies on manual labor or simple mechanical equipment. These methods are not only inefficient and labor-intensive, but also often have unsatisfactory descaling effects, which can easily damage the fish meat and affect the overall quality of the product.

[0003] In recent years, with the advancement of technology and the increase in market demand, automated fish scale cleaning equipment has gradually entered people's field of vision. This type of equipment improves cleaning efficiency and reduces labor intensity through mechanized operation. However, some automated cleaning equipment on the market is still insufficient in terms of operational flexibility and adaptability, and it is difficult to efficiently adapt to fish of various shapes and sizes. Therefore, the development of an automated fish scale cleaning machine that can efficiently remove fish scales and adapt to the needs of different fish has become an important research direction in the industry. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a high-efficiency water-saving automatic fish scale cleaning machine, which effectively solves the problem that some automatic cleaning equipment on the market is still insufficient in operational flexibility and adaptability, and is difficult to efficiently adapt to fish of various shapes and sizes.

[0005] The technical solution is a highly efficient and water-saving automatic fish scale cleaning machine, comprising a main frame, two mesh conveyor belts and two high-pressure nozzles; A conveying mechanism is installed inside the main frame, and the two mesh conveyor belts are wound around the periphery of the conveying mechanism. The conveying mechanism is used to drive the two mesh conveyor belts to rotate, and the two mesh conveyor belts clamp the fish for conveying; The two high-pressure nozzles are installed inside the main frame, and a high-pressure water supply mechanism connected with the two high-pressure nozzles is installed inside the main frame, and the high-pressure water supply mechanism is used to provide cleaning water for the high-pressure nozzles; Two swing mechanisms are installed inside the main frame, and the two high-pressure nozzles are matched with the two swing mechanisms respectively. The two swing mechanisms and the two high-pressure nozzles are respectively located in the middle of the two mesh conveyor belts. The swing mechanisms are used to drive the high-pressure nozzles to move back and forth, so that the high-pressure nozzles can perform a wide range of washing on the fish between the two mesh conveyor belts; An adjusting mechanism matched with the conveying mechanism is installed inside the main frame, and the adjusting mechanism is used to adjust the height of the conveying mechanism.

[0006] Preferably, the conveying mechanism comprises an upper conveying assembly and a lower conveying assembly; The upper conveying assembly and the lower conveying assembly are both movably installed inside the main frame, and the two mesh conveying belts are respectively wound around the periphery of the upper conveying assembly and the lower conveying assembly, and the upper conveying assembly and the lower conveying assembly both drive the two mesh conveying belts to rotate; The upper conveying assembly is connected in cooperation with the adjusting mechanism, and the two swing mechanisms are respectively cooperated with the upper conveying assembly and the lower conveying assembly.

[0007] Preferably, the adjustment mechanism includes a lifting assembly, a suspension assembly and a limiting assembly; The lifting assembly is installed at the inner top end of the main frame, and the lifting assembly is used to drive the upper conveying assembly to adjust the height; The suspension assembly is installed in the main frame, and the top of the suspension assembly matches with the bottom of the lifting assembly, and the bottom of the suspension assembly matches and connects with the top of the upper conveying assembly. The suspension assembly is used to provide flexible support for the upper conveying assembly so that the mesh conveyor belt maintains flexible contact with the fish body; One side of the limit assembly is installed on the inner wall of the main frame, and the limit assembly cooperates with the upper conveying assembly. The limit assembly is used to maintain the vertical movement of the upper conveying assembly.

[0008] Preferably, the upper conveying assembly and the lower conveying assembly both include two conveyor frames symmetrically and movably installed inside the main frame, a driving wheel is rotatably installed on one side of the conveyor frame, and two fixed driven wheels are rotatably installed on the other side of the conveyor frame, two tensioning control assemblies are installed on one side of the conveyor frame, and two adjustable driven wheels are rotatably installed on the conveyor frame through the two tensioning control assemblies, the mesh conveyor belt is wound and installed on the periphery of the driving wheel, the two fixed driven wheels and the two adjustable driven wheels, a conveying motor is installed on one side of the conveyor frame, and the output end of the conveying motor is cooperatively connected with the driving wheel, and two guide rods are installed on one side of the conveyor frame, and one end of the two guide rods respectively abuts against the two ends of one side of the mesh conveyor belt.

[0009] Preferably, the high-pressure water supply mechanism includes a water pump, which is installed at the inner top end of the main frame, and a water pressure gauge is installed at the output end of the water pump. Two water outlet pipes are installed at the other end of the water pressure gauge, and one end of the two water outlet pipes facing away from the water pressure gauge is installed on one side of the high-pressure nozzle. A water pump motor is installed inside the main frame, and the output end of the water pump motor is connected to the water pump through a synchronous pulley assembly, and a water inlet pipe is installed on one side of the water pump.

[0010] Preferably, the swing mechanism includes a fixed seat installed on one side of the conveyor frame, two rocker arms are rotatably installed on the fixed seat, a nozzle fixed seat is installed on the side of the two rocker arms away from the fixed seat, a nozzle clamp is installed on one side of the nozzle fixed seat, the high-pressure nozzle is installed in the nozzle clamp, a crank is rotatably installed on one side of the conveyor frame, a crank shaft is installed on one side of the bottom of the crank, a rocker is rotatably installed on one side of the crank shaft, a rocker shaft is installed in the middle of one of the rocker arms, and the rocker is rotatably installed on one side of the rocker shaft away from the crank, a swing motor is installed on one side of the conveyor frame, and the output end of the swing motor is cooperatively connected with the crank.

[0011] Preferably, the lifting assembly includes two lifts installed at the top of the main frame, a transmission shaft is installed between the two lifts, a bearing seat is installed inside the main frame, a hand wheel is rotatably installed on one side of the bearing seat, a sub-gear is installed on one side of the hand wheel, and the sub-gear is meshed with one end of the transmission shaft.

[0012] Preferably, the suspension assembly comprises two cross beams respectively installed at the bottom of the two elevators, a plurality of springs are installed on both sides of the two cross beams, spring hook seats are installed at the four corners of the conveyor frame, and the plurality of springs are respectively hung and installed on one side of the four spring hook seats; The limiting assembly includes a plurality of guide shafts installed on both sides of the inner wall of the main frame, and a linear bearing is movably installed on the outer surface of the guide shaft, and one side of the linear bearing is installed on one side of the conveyor frame.

[0013] Preferably, the main frame includes a bottom layer, a lower equipment layer is installed on the top of the bottom layer, a working layer is installed on the top of the lower equipment layer, an upper equipment layer is installed on the top of the working layer, one of the conveyor frames is installed on the top of the lower equipment layer, and the other conveyor frame is installed on the bottom of the upper equipment layer, the upper and lower ends of the guide shaft are respectively installed between the working layers, the water pump, water pump motor, water pressure gauge, two elevators and bearing seat are all installed inside the upper equipment layer, and a debris discharge port matching the mesh conveyor belt is installed in the lower equipment layer, and the hand wheel is rotatably installed on one side of the upper equipment layer.

[0014] Preferably, a feeding platform is installed on one side of the working layer, a feeding port curtain is installed on one side of the working layer, a discharging platform is installed on the side of the working layer away from the feeding platform, observation windows are installed on one side of the upper equipment layer, the working layer and the lower equipment layer, a controller is installed on one side of the upper equipment layer, casters are installed at the four corners of the bottom of the bottom layer, a waste box matched with the debris discharge port is installed inside the bottom layer, and a water resource recovery mechanism matched with the waste box is installed on one side of the bottom layer.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The high-efficiency, water-saving, automatic fish scale cleaning machine of the present invention has obvious advantages and remarkable benefits in the modern aquatic product processing industry. Its unique upper and lower conveying mechanisms cooperate with the high-pressure spray washing mechanism and are equipped with a fine-tuned stainless steel mesh conveyor belt, so that the high-pressure water flow can directly and evenly act on every part of the fish body. The conveying mechanism can be highly adjusted according to the fish bodies of different sizes and shapes, ensuring the cleaning efficiency while minimizing the damage to the fish meat. It can achieve rapid and comprehensive cleaning of both sides of the fish body, significantly improving the descaling efficiency, which not only optimizes the cleaning process, but also minimizes the damage to the fish body and maintains the integrity and quality of the fish meat.

[0016] 2. The high-pressure nozzle controlled by the swing mechanism of the present invention achieves all-round coverage of the surface of the fish body, ensuring that the fish scales can be efficiently removed regardless of the shape and size of the fish body. While ensuring the removal of fish scales, the direction and pressure of the water flow can be accurately controlled to greatly reduce the use of water resources. The swing range and frequency of the nozzle are adjustable to meet different cleaning needs, thereby ensuring the cleaning quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a first-view structural schematic diagram of the efficient water-saving automatic fish scale cleaning machine of the present invention.

[0018] Figure 2 The present invention Figure 1 Schematic diagram of the internal structure.

[0019] Figure 3 It is a structural schematic diagram of the host frame of the present invention.

[0020] Figure 4 It is a structural schematic diagram of the conveying mechanism of the present invention.

[0021] Figure 5 It is a structural schematic diagram of the mesh conveyor belt of the present invention.

[0022] Figure 6 It is a structural schematic diagram of the conveyor frame of the present invention.

[0023] Figure 7 It is a structural schematic diagram of the high-pressure water supply mechanism of the present invention.

[0024] Figure 8 It is a structural schematic diagram of the swing mechanism of the present invention.

[0025] Fig. 9 It is a structural schematic diagram of the regulating mechanism of the present invention.

[0026] Explanation of the symbols in the schematic diagram: 01. Feeding platform; 02. Feeding port curtain; 03. Controller; 04. Discharging platform; 05. Observation window; 06. Casters; 1001, water pump motor; 1002, water pump; 1003, water pressure gauge; 1004, high-pressure nozzle; 1005, water outlet pipe; 1006, water inlet pipe; 1007, synchronous belt; 07, host frame; 0701, upper equipment layer; 0702, working layer; 0703, lower equipment layer; 0704, bottom layer; 0705, debris discharge port; 0901, hand wheel; 0902, bearing seat; 0903, secondary gear; 0904, transmission shaft; 0905, elevator; 0906, beam; 0907, spring; 0908, guide shaft; 0909, linear bearing; 0911, nozzle fixing seat; 0912, swing arm; 0913, fixing seat; 0914, crank; 0915, rocker; 0930, nozzle fixture; 0921, swing motor; 0910, conveyor frame; 0916, fixed driven wheel; 0917, adjustable driven wheel; 0918, driving wheel; 0919, guide rod; 0920, conveying motor; 0922, mesh conveyor belt. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Depend on Figure 1 to Figure 2 Provided is a highly efficient and water-saving automatic fish scale cleaning machine, comprising a main frame 07, two mesh conveyor belts 0922, two high-pressure nozzles 1004, a conveying mechanism, a high-pressure water supply mechanism, a swing mechanism and an adjusting mechanism.

[0029] Depend on Figures 1 to 3It is given that the main frame 07 includes a bottom layer 0704, a lower equipment layer 0703, a working layer 0702, an upper equipment layer 0701, a debris discharge port 0705, an inlet platform 01, an inlet curtain 02, an outlet platform 04, three observation windows 05, a controller 03, casters 06, a waste box and a water resource recovery mechanism.

[0030] The lower equipment layer 0703 is installed on the top of the bottom layer 0704, the working layer 0702 is installed on the top of the lower equipment layer 0703, the upper equipment layer 0701 is installed on the top of the working layer 0702, the feeding table 01 is installed on one side of the working layer 0702, the discharging table 04 is installed on the side of the working layer 0702 away from the feeding table 01, and the feeding port curtain 02 is installed on one side of the working layer 0702. The feeding port curtain 02 prevents the operator from accidentally entering the working area and prevents high-pressure water from splashing out of the machine.

[0031] The tops of the working layer 0702, the feeding table 01 and the discharging table 04 are in the same plane, and the working layer 0702, the feeding table 01 and the discharging table 04 form a system.

[0032] The feeding platform 01 and the discharging platform 04 are equipped with safety protection devices, which can be automatically opened and closed when the fish pass through to prevent water overflow and ensure continuous and efficient cleaning operations.

[0033] Three observation windows 05 are respectively installed on the sides of the lower equipment layer 0703, the working layer 0702, and the upper equipment layer 0701. The observation windows 05 are made of acrylic board material to prevent high-pressure water and waste from splashing, and to clearly observe the working status, while facilitating monitoring and maintenance.

[0034] The bottom layer 0704, the lower equipment layer 0703, the working layer 0702 and the upper equipment layer 0701 adopt a tower structure. This modular and distributed design facilitates the installation, monitoring and maintenance of equipment.

[0035] The debris discharge port 0705 is installed in the lower equipment layer 0703, and the waste box is installed in the bottom layer 0704. The lower half of the lower equipment layer 0703 is funnel-shaped to facilitate the flow of cleaning water into the waste box. The water resource recovery mechanism is installed in the bottom layer 0704, and the water resource recovery mechanism is used in conjunction with the waste box. The waste box and the water resource recovery and circulation mechanism not only reduce the waste of water resources, but also help to keep the working environment clean and reduce the environmental impact of the processing process.

[0036] The waste collection and water resource recovery system effectively reduces the waste of water resources. By recycling and reusing water resources, it significantly reduces the environmental impact of the processing process, embodying the design concept of environmental protection and energy saving. Combining the above advantages, the present invention not only improves the automation level and production efficiency of aquatic product processing, but also realizes resource conservation and environmental protection, which is of great significance to improving the technical level and sustainable development capabilities of the aquatic product processing industry.

[0037] Controller 03 is installed on one side of the upper equipment layer 0701. Controller 03 is responsible for starting and controlling the equipment. Controller 03 includes a fault detection and alarm system, which can monitor the equipment operation status in real time. Once an abnormal situation is detected, an alarm will be issued immediately and the equipment will be automatically shut down to ensure the safety of the operator and the long-term stable operation of the equipment; casters 06 are installed at the four corners of the bottom of the bottom layer 0704. Casters 06 are convenient for staff to move the equipment.

[0038] Depend on Figures 4 to 6 It is shown that the conveying mechanism is installed between the lower equipment layer 0703 and the upper equipment layer 0701, and the conveying mechanism includes an upper conveying assembly and a lower conveying assembly. The upper conveying assembly is installed at the bottom of the upper equipment layer 0701, and the lower conveying assembly is movably installed at the top of the lower equipment layer 0703. The two mesh conveyor belts 0922 are respectively matched with the upper conveying assembly and the lower conveying assembly, and the upper conveying assembly and the lower conveying assembly drive the two mesh conveyor belts 0922 to rotate.

[0039] Both the upper conveying assembly and the lower conveying assembly include a conveyor frame 0910 , a driving wheel 0918 , two fixed driven wheels 0916 , a tensioning control assembly, two adjustable driven wheels 0917 , a conveying motor 0920 and two guide rods 0919 .

[0040] One of the conveyor frames 0910 is installed on the upper equipment layer 0701, and the other conveyor frame 0910 is installed on the lower equipment layer 0703. The driving wheel 0918 is rotatably installed on one side of the conveyor frame 0910, and two fixed driven wheels 0916 are installed on the other side of the conveyor frame 0910. The conveying motor 0920 is installed on one side of the conveyor frame 0910, and the output end of the conveying motor 0920 is connected to the driving wheel 0918. The conveying motor 0920 is used to drive the driving wheel 0918 to rotate.

[0041] The tensioning control assembly includes four driven wheel fixing seats, two adjustable driven wheels 0917 are rotatably installed between the four driven wheel fixing seats, and the four driven wheel fixing seats are respectively slidably installed on one side of the conveyor frame 0910 by bolts, one of the adjustable driven wheels 0917 is located in the middle of the top of the conveyor frame 0910, and the other adjustable driven wheel 0917 is located on the side of the conveyor frame 0910 close to the driving wheel 0918. The mesh conveyor belt 0922 is wound around the periphery of the driving wheel 0918, the two fixed driven wheels 0916 and the two adjustable driven wheels 0917, and the two mesh conveyor belts 0922 rotate in opposite directions, and the two mesh conveyor belts 0922 clamp the fish for transportation.

[0042] The design of two fixed driven wheels 0916 and two adjustable driven wheels 0917 not only improves the stability of the mesh conveyor belt 0922, but also realizes effective control of the tension of the mesh conveyor belt 0922 through fine adjustment of the adjustable driven wheels 0917, ensuring that the mesh conveyor belt 0922 can maintain appropriate tension in any working environment.

[0043] The controller 03 is used to accurately control the conveying motor 0920 to achieve speed adjustment of the mesh conveyor belt 0922.

[0044] The mesh conveyor belt 0922 is provided with an adjustable aperture size to accommodate the effective removal of fish scales of different sizes while maintaining the stability of the fish body and reducing damage to the fish meat.

[0045] The mesh conveyor belt 0922 can be quickly disassembled for cleaning or replacement, which simplifies daily maintenance and extends the service life of the equipment.

[0046] Two guide rods 0919 are installed on one side of the conveyor frame 0910, and the other sides of the two guide rods 0919 are abutted against the two ends of the inner wall of one side of the mesh conveyor belt 0922. The guide rods 0919 support the middle part of the mesh conveyor belt 0922, ensuring the correct guidance of the mesh conveyor belt 0922 in the entire working area. This is particularly important for maintaining a close fit between the fish body and the mesh conveyor belt 0922, because only when the mesh conveyor belt 0922 can accurately fit the fish body can the descaling operation be completed efficiently and accurately.

[0047] Depend on Figure 2 and Figure 7 It is shown that the high-pressure water supply mechanism is installed in the upper equipment layer 0701, and the high-pressure water supply mechanism includes a water pump 1002, a water pressure gauge 1003, two water outlet pipes 1005, a synchronous pulley assembly, a water pump motor 1001 and a water inlet pipe 1006.

[0048] The water pump 1002 is installed in the upper equipment layer 0701, the water pressure gauge 1003 is installed at the output end of the water pump 1002, two water outlet pipes 1005 are installed on one side of the water pressure gauge 1003, and the other end of the two water outlet pipes 1005 is installed on one side of the high-pressure nozzle 1004, the water pump motor 1001 is installed in the upper equipment layer 0701, the water inlet pipe 1006 is installed on one side of the water pump 1002, the water inlet pipe 1006 is connected to the external water channel, and the water pressure gauge 1003 monitors the water pressure in real time to prevent the descaling effect from being affected by being too high or too low.

[0049] The water pump motor 1001 drives the water pump 1002 through a synchronous pulley assembly. The synchronous pulley assembly includes two synchronous wheels and a synchronous belt 1007. One synchronous wheel is installed at the output end of the water pump motor 1001, and the other synchronous wheel is installed at the driving end of the water pump 1002. The two synchronous wheels are connected through the synchronous belt 1007. The water pump motor 1001 drives the water pump 1002 through the synchronous belt 1007 to generate a high-pressure water flow, which covers the descaling operation area through the high-pressure nozzle 1004; the high-pressure nozzle 1004 maintains a suitable angle with the plane of the working layer 0702 to ensure efficient descaling without damaging the fish meat.

[0050] The arrangement of the water pump motor 1001, the driving water pump 1002 and the high-pressure nozzle 1004 is optimized to ensure that the water flow can evenly cover the surface of the fish bodies in the two mesh conveyor belts 0922 to improve the cleaning efficiency and water-saving performance.

[0051] The high-pressure nozzle 1004 can be quickly disassembled for cleaning or replacement, which simplifies daily maintenance and extends the service life of the equipment.

[0052] The high-pressure nozzle 1004 simultaneously rinses and descales the fish body, which can effectively save water resources and increase work efficiency.

[0053] The water inlet pipe 1006 is also connected to a water resource recovery system. The water filtered and purified by the water resource recovery system enters the water pump 1002 through the water inlet pipe 1006 for reuse.

[0054] Depend on Figure 4 , Figure 5 and Figure 8 It is given that the swing mechanism is installed on one side of the conveyor frame 0910, and the swing mechanism includes a fixed seat 0913, two rocker arms 0912, a nozzle fixed seat 0911, a nozzle clamp 0930, a crank 0914, a crank shaft, a rocker arm 0915, a rocker arm shaft and a swing motor 0921.

[0055] The fixed seat 0913 is installed inside the conveyor frame 0910, the two rocker arms 0912 are rotatably installed on one side of the fixed seat 0913, the nozzle fixed seat 0911 is installed on the other side of the two rocker arms 0912, the nozzle clamp 0930 is installed in the middle of the nozzle fixed seat 0911, and the high-pressure nozzle 1004 is installed in the nozzle clamp 0930. The fixed seat 0913, the two rocker arms 0912, and the nozzle fixed seat 0911 form a precise hinged four-bar mechanism.

[0056] The crank 0914 is rotatably installed in the conveyor frame 0910, the crank shaft is installed at the bottom of the crank 0914, the crank 0914 and the crank shaft form an eccentric wheel, the rocker 0915 is rotatably installed on the periphery of the crank shaft, the rocker shaft is set in the middle of one of the rocker rods 0912, and the side of the rocker 0915 away from the crank 0914 is rotatably installed on the periphery of the rocker shaft, the swing motor 0921 is installed on one side of the conveyor frame 0910, and the output end of the swing motor 0921 is matched and connected with the crank 0914, and the swing motor 0921 drives the crank 0914 to rotate.

[0057] The fixed seat 0913, two rocker arms 0912, and the nozzle fixed seat 0911 form a precise hinged four-bar mechanism, the design of which allows the high-pressure nozzle 1004 to swing back and forth over a large range in the horizontal plane. This swing is powered by the swing motor 0921, and the rotational motion of the swing motor 0921 is converted into the reciprocating swing of the high-pressure nozzle 1004 through a carefully designed connecting rod system; specifically, the nozzle fixture 0930 is fixed to the end of the rocker arm 0912, and the rocker arm 0912 is pivotally connected to the fixed seat 0913, ensuring that the high-pressure nozzle 1004 can swing on a fixed axis, and the output shaft of the swing motor 0921 is connected to the crank 0914, and the rotation of the crank 0914 drives the rocker arm 0915 to do reciprocating motion, thereby pushing the high-pressure nozzle 1004 to swing on a preset trajectory, thereby achieving wide-area coverage of the fish surface.

[0058] The controller 03 is also used to accurately control the swing motor 0921, so as to realize the wide swing of the high-pressure nozzle 1004 in the horizontal plane and the precise swing of the high-pressure nozzle 1004 within the preset angle range, thereby enhancing the cleaning effect and the coverage of the water flow, ensuring that every part of the fish body can be cleaned evenly and thoroughly.

[0059] Depend on Figure 2 , Figure 4 and Fig. 9 It is given that the adjustment mechanism is installed at the bottom of the upper equipment layer 0701, and the adjustment mechanism includes a lifting component, a suspension component and a limit component.

[0060] Depend on Figure 2 and Fig. 9It is given that the lifting assembly is installed at the bottom of the upper equipment layer 0701, and the lifting assembly includes two elevators 0905, a transmission shaft 0904, a bearing seat 0902, a hand wheel 0901 and a sub gear 0903.

[0061] Two elevators 0905 are installed at the bottom of the upper equipment layer 0701, the transmission shaft 0904 is installed between the two elevators 0905, the bearing seat 0902 is installed on the inner bottom wall of the upper equipment layer 0701, the handwheel 0901 is rotatably installed on one side of the bearing seat 0902, the sub-gear 0903 is installed on the other side of the handwheel 0901, the sub-gear 0903 is meshed and connected with the transmission shaft 0904, and the handwheel 0901 is rotated, and the power is transmitted to the transmission shaft 0904 through the sub-gear 0903, and the transmission shaft 0904 drives the two elevators 0905, thereby driving the elevators 0905 to work.

[0062] Depend on Figure 4 and Fig. 9 It is given that the suspension assembly is installed at the bottom of the elevator 0905, and the suspension assembly includes two cross beams 0906, a spring 0907 and a spring hook seat.

[0063] Two cross beams 0906 are respectively installed at the bottom of the two elevators 0905, eight springs 0907 are provided, and the eight springs 0907 are respectively installed at the two ends of the two cross beams 0906, four spring hook seats are provided, and the bottoms of the eight springs 0907 are respectively installed on one side of the four spring hook seats, and the spring hook seats are installed at the four corners of the conveyor frame 0910, and are suspended at the four corners of the conveyor frame 0910 by springs 0907, providing stable and flexible support for the conveyor frame 0910, so that the conveyor frame 0910 can rise or fall as needed, so that the mesh conveyor belt 0922 maintains gentle contact with the fish body to avoid damaging the quality of the fish meat.

[0064] Depend on Figure 2 , Figure 4 and Fig. 9 It is shown that the limit assembly is installed on the top of the working layer 0702, and the limit assembly includes a guide shaft 0908 and a linear bearing 0909.

[0065] There are four guide shafts 0908 and four linear bearings 0909. The two ends of the guide shaft 0908 are respectively installed at the bottom and the top of the working layer 0702. The linear bearing 0909 is slidably installed on the periphery of the guide shaft 0908. The inner side of the linear bearing 0909 is installed on one side of the conveyor frame 0910. The linear bearing 0909 is used in conjunction with the conveyor frame 0910. The conveyor frame 0910 slides along the guide shaft 0908 installed on the working layer 0702 to guide the conveyor frame 0910 to move vertically, ensuring its smooth movement and preventing any unstable vibration or deviation caused by the influence of high-pressure water force, thereby ensuring the accuracy and efficiency of the equipment during the entire descaling process. Through this carefully designed suspension mechanism, the machine not only ensures operational flexibility but also maintains a high degree of stability during the descaling operation.

[0066] The beneficial effects obtained by the main frame 07, two mesh conveyor belts 0922, two high-pressure nozzles 1004, the conveying mechanism, the high-pressure water supply mechanism, the swing mechanism and the adjustment mechanism: the high-efficiency water-saving automatic fish scale cleaning machine of the present invention has obvious advantages and remarkable benefits in the modern aquatic product processing industry. Its unique upper and lower conveying mechanisms cooperate with the high-pressure spray washing mechanism and are equipped with a fine-tuned stainless steel mesh conveyor belt 0922, so that the high-pressure water flow can directly and evenly act on every part of the fish body. The conveying mechanism can be adjusted in height according to the different sizes and shapes of fish bodies, ensuring the cleaning efficiency while minimizing the damage to the fish meat. It can achieve rapid and comprehensive cleaning of both sides of the fish body and significantly improve the descaling efficiency, which not only optimizes the cleaning process, but also minimizes the damage to the fish body and maintains the integrity and quality of the fish meat.

[0067] The high-pressure nozzle 1004 controlled by the swing mechanism of the present invention achieves all-round coverage of the surface of the fish body, ensuring that the fish scales can be efficiently removed regardless of the shape and size of the fish body. While ensuring the removal of fish scales, the use of water resources can be greatly reduced by accurately controlling the direction and pressure of the water flow. The swing range and frequency of the high-pressure nozzle 1004 are adjustable to meet different cleaning needs, thereby ensuring the cleaning quality of the product.

[0068] It is also noted that the present invention widely adopts environmentally friendly materials, such as corrosion-resistant stainless steel and food-grade plastics, during the design and manufacturing process to ensure the durability and food safety of the machine during long-term operation. In addition, the machine design takes into account energy efficiency and minimizes water consumption, reflecting the concepts of environmental protection and sustainable development.

[0069] In addition, the equipment is also equipped with a user-friendly operating interface. It is equipped with an intuitive and easy-to-use operating interface. Operators can easily adjust cleaning parameters, including but not limited to water pressure, delivery speed and nozzle swing speed; when connected to an external system interface, it can also display real-time cleaning status and water consumption, as well as provide fault diagnosis and maintenance reminders, making daily management and maintenance of the equipment more convenient and efficient.

[0070] This equipment is also equipped with an intelligent control system: a highly intelligent control system that can automatically adjust the conveying speed, water pressure and nozzle swing according to different fish species, achieving highly automated and personalized settings for the cleaning process; in addition, the system can monitor the equipment status in real time, promptly detect and report any abnormalities, and ensure stable and reliable operation of the equipment.

[0071] Secondly, it is explained that the structural design of the present invention adopts a modular concept, and key components such as the mesh conveyor belt 0922, the high-pressure nozzle 1004 and the water pump 1002 can be quickly disassembled and replaced, which greatly simplifies maintenance and cleaning work; the modular design also provides convenience for future upgrades of the equipment, and can quickly realize functional enhancement or improvement according to technological development or changes in user needs.

[0072] When the present invention is used, the fish enters between the two mesh conveyor belts 0922 from the feeding platform 01, the conveying motor 0920 drives the driving wheel 0918 to rotate, the driving wheel 0918 drives the mesh conveyor belt 0922 to rotate, and the two mesh conveyor belts 0922 clamp the fish for transportation; the swing motor 0921 drives the crank 0914, the rotation of the crank 0914 drives the rocker 0915 to do reciprocating motion, and then drives the high-pressure nozzle 1004 to swing back and forth in a large range in the horizontal plane, the water pump motor 1001 drives the water pump 1002 to work, and the high-pressure nozzle 1004 generates a high-pressure water flow, covering the descaling operation area, and at the same time washing and descaling both sides of the fish body.

[0073] When it is necessary to adjust the spacing between the two mesh conveyor belts 0922: the operator turns the handwheel 0901, the handwheel 0901 drives the sub-gear 0903 to rotate, the sub-gear 0903 drives the transmission shaft 0904 to rotate, and then the transmission shaft 0904 drives the two elevators 0905 to work, and the elevators 0905 drive the conveyor frame 0910 to rise or fall, and one of the mesh conveyor belts 0922 moves with the conveyor frame 0910, thereby changing the spacing between the two mesh conveyor belts 0922.

[0074] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient and water-saving automatic fish scale cleaning machine, characterized in that: It includes a main frame (07), two mesh conveyor belts (0922) and two high-pressure nozzles (1004); A conveying mechanism is installed inside the main frame (07), and the two mesh conveyor belts (0922) are wound around the periphery of the conveying mechanism. The conveying mechanism is used to drive the two mesh conveyor belts (0922) to rotate, and the two mesh conveyor belts (0922) clamp the fish for conveyance; The two high-pressure nozzles (1004) are installed inside the main frame (07), and a high-pressure water supply mechanism that is matched and connected to the two high-pressure nozzles (1004) is installed inside the main frame (07), and the high-pressure water supply mechanism is used to provide cleaning water for the high-pressure nozzles (1004); Two swing mechanisms are installed inside the main frame (07), and the two high-pressure nozzles (1004) are respectively matched with the two swing mechanisms. The two swing mechanisms and the two high-pressure nozzles (1004) are respectively located in the middle of the two mesh conveyor belts (0922). The swing mechanisms are used to drive the high-pressure nozzles (1004) to move back and forth, so that the high-pressure nozzles (1004) can perform a large-scale flushing of the fish between the two mesh conveyor belts (0922); An adjusting mechanism matched with the conveying mechanism is installed inside the main frame (07), and the adjusting mechanism is used to adjust the height of the conveying mechanism.

2. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 1, characterized in that: The conveying mechanism comprises an upper conveying assembly and a lower conveying assembly; The upper conveying assembly and the lower conveying assembly are both movably mounted inside the main frame (07), and the two mesh conveying belts (0922) are respectively wound around the periphery of the upper conveying assembly and the lower conveying assembly, and the upper conveying assembly and the lower conveying assembly respectively drive the two mesh conveying belts (0922) to rotate; The upper conveying assembly is connected in cooperation with the adjusting mechanism, and the two swing mechanisms are respectively cooperated with the upper conveying assembly and the lower conveying assembly.

3. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 2, characterized in that: The adjustment mechanism includes a lifting component, a suspension component and a limiting component; The lifting component is installed on the inner top end of the main frame (07), and the lifting component is used to drive the upper conveying component to adjust the height; The suspension component is installed in the main frame (07), and the top of the suspension component matches the bottom of the lifting component, and the bottom of the suspension component matches and connects with the top of the upper conveying component. The suspension component is used to provide flexible support for the upper conveying component so that the mesh conveyor belt (0922) maintains flexible contact with the fish body; One side of the limit assembly is mounted on the inner wall of the main frame (07), and the limit assembly cooperates with the upper conveying assembly. The limit assembly is used to maintain the vertical movement of the upper conveying assembly.

4. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 3, characterized in that: The upper conveying assembly and the lower conveying assembly each comprise two conveyor frames (0910) symmetrically and movably mounted inside a main frame (07); a driving wheel (0918) is rotatably mounted on one side of the conveyor frame (0910); two fixed driven wheels (0916) are rotatably mounted on the other side of the conveyor frame (0910); two tensioning control assemblies are rotatably mounted on one side of the conveyor frame (0910); and two adjustable driven wheels (0917) are rotatably mounted on the conveyor frame (0910) via the two tensioning control assemblies. The mesh conveyor belt (0922) is wound and installed on the periphery of a driving wheel (0918), two fixed driven wheels (0916) and two adjustable driven wheels (0917); a conveying motor (0920) is installed on one side of the conveyor frame (0910); the output end of the conveying motor (0920) is cooperatively connected to the driving wheel (0918); two guide rods (0919) are installed on one side of the conveyor frame (0910); one end of the two guide rods (0919) are respectively abutted against two ends of one side of the mesh conveyor belt (0922).

5. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 4, characterized in that: The high-pressure water supply mechanism comprises a water pump (1002), the water pump (1002) being mounted on the inner top end of a main frame (07), a water pressure gauge (1003) being mounted on the output end of the water pump (1002), two water outlet pipes (1005) being mounted on the other end of the water pressure gauge (1003), one end of the two water outlet pipes (1005) being away from the water pressure gauge (1003) being mounted on one side of a high-pressure nozzle (1004), a water pump motor (1001) being mounted inside the main frame (07), the output end of the water pump motor (1001) being connected to the water pump (1002) via a synchronous pulley assembly, and a water inlet pipe (1006) being mounted on one side of the water pump (1002).

6. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 5, characterized in that: The swing mechanism comprises a fixed seat (0913) installed on one side of the conveyor frame (0910), the fixed seat (0913) is rotatably installed with two swing rods (0912), a nozzle fixed seat (0911) is installed on the side of the two swing rods (0912) away from the fixed seat (0913), a nozzle fixture (0930) is installed on one side of the nozzle fixed seat (0911), the high-pressure nozzle (1004) is installed in the nozzle fixture (0930), and the conveyor frame (0910) is installed on one side. A crank (0914) is rotatably mounted, a crank shaft is mounted on one side of the bottom of the crank (0914), a rocker (0915) is rotatably mounted on one side of the crank shaft, a rocker shaft is mounted in the middle of one of the rocker arms (0912), a side of the rocker arm (0915) facing away from the crank (0914) is rotatably mounted on one side of the rocker shaft, a swing motor (0921) is mounted on one side of the conveyor frame (0910), and an output end of the swing motor (0921) is cooperatively connected to the crank (0914).

7. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 4, characterized in that: The lifting assembly comprises two lifts (0905) installed at the top end of a main frame (07), a transmission shaft (0904) being installed between the two lifts (0905), a bearing seat (0902) being installed inside the main frame (07), a hand wheel (0901) being rotatably installed on one side of the bearing seat (0902), a sub gear (0903) being installed on one side of the hand wheel (0901), and the sub gear (0903) is meshed with one end of the transmission shaft (0904).

8. The high-efficiency, water-saving automatic fish scale cleaning machine according to claim 7, characterized in that: The suspension assembly comprises two crossbeams (0906) respectively installed at the bottom of the two elevators (0905), and a plurality of springs (0907) are installed on both sides of the two crossbeams (0906). Spring hook seats are installed at the four corners of the conveyor frame (0910), and the plurality of springs (0907) are respectively hung and installed on one side of the four spring hook seats; The limit assembly comprises a plurality of guide shafts (0908) mounted on both sides of the inner wall of the main frame (07), a linear bearing (0909) being movably mounted on the outer surface of the guide shaft (0908), and one side of the linear bearing (0909) being mounted on one side of the conveyor frame (0910).

9. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 8, characterized in that: The main frame (07) includes a bottom layer (0704), a lower equipment layer (0703) is installed on the top of the bottom layer (0704), a working layer (0702) is installed on the top of the lower equipment layer (0703), and an upper equipment layer (0701) is installed on the top of the working layer (0702), one of the conveyor frames (0910) is installed on the top of the lower equipment layer (0703), and the other conveyor frame (0910) is installed on the bottom of the upper equipment layer (0701), and the guide The upper and lower ends of the shaft (0908) are respectively installed between the working layers (0702); the water pump (1002), the water pump motor (1001), the water pressure gauge (1003), the two elevators (0905) and the bearing seat (0902) are all installed inside the upper equipment layer (0701); the lower equipment layer (0703) is equipped with a debris discharge port (0705) that cooperates with the mesh conveyor belt (0922); and the hand wheel (0901) is rotatably installed on one side of the upper equipment layer (0701).

10. The high-efficiency water-saving automatic fish scale cleaning machine according to claim 9, characterized in that: A feeding platform (01) is installed on one side of the working layer (0702), a feeding port curtain (02) is installed on one side of the working layer (0702), a discharging platform (04) is installed on the side of the working layer (0702) away from the feeding platform (01), observation windows (05) are installed on one side of the upper equipment layer (0701), the working layer (0702) and the lower equipment layer (0703), a controller (03) is installed on one side of the upper equipment layer (0701), casters (06) are installed at the four corners of the bottom of the bottom layer (0704), a waste box matched with the impurity discharge port (0705) is installed inside the bottom layer (0704), and a water resource recovery mechanism matched with the waste box is installed on one side of the bottom layer (0704).

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