Sterilization device for jam production and use method thereof
By designing the treatment mechanism and scraping mechanism of the sterilization device for jam production, the problem of inconvenience of cooling after sterilization in the prior art is solved, efficient sterilization and cooling integration is achieved, and the production efficiency and product quality of jam are improved.
Patent Information
- Application Number
- CN202510182158.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After heating and sterilization, the existing jam sterilization device is not convenient for cooling treatment, and requires the cooperation of other cooling equipment, resulting in a reduced sterilization and cooling efficiency of jam.
A sterilization device for jam production is designed, including a treatment mechanism and a scraping mechanism. The processing mechanism drives the tooth ring and multi-stage telescopic rod to rotate through the motor, thereby enabling up and down movement of the outer side of the two steam pipes to heat the pipes, and performs sectional cooling through intermittent water spraying at the nozzle. The scraping mechanism scrapes away water residues on the outside of the placement tube through an arc-shaped clamp to assist in achieving the cooling effect.
It improves the heat uniformity of the placement tube, realizes the integration of sterilization and cooling, avoids changes in the texture of jam caused by sudden temperature drops, improves the sterilization and cooling efficiency of jam, and makes it more convenient to use.
Smart Images

Figure CN119632278A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of jam production, in particular to a sterilization device for jam production and a use method thereof. Background Art
[0002] Jam is a kind of food. During the processing and production of jam, it needs to be sterilized by a sterilization device. After the sterilization is completed, the jam needs to be cooled. During the sterilization, it is sterilized in boiling water or 100°C steam for 5 to 10 minutes, and then cooled to 38°C. In the prior art, the jam is usually first sterilized at high temperature by a sterilization device, and then moved into a cooling device for staged cooling, which is inconvenient to operate.
[0003] For example, a jam sterilizing device with announcement number CN219556276U includes a sterilizing box, which includes a shell and a heat-insulating lining, and a heat-insulating cavity is formed between the inner wall of the shell and the outer wall of the heat-insulating lining; a feed port is provided at the top of the shell, a discharge port is provided at the bottom of the shell, a shunt pipe rack is provided in the heat-insulating lining, the discharge end of the shunt pipe rack extends downward into the discharge port, an electric heating pipe is arranged between the heat-insulating lining and the shunt pipe rack, and a driving component for driving the shunt pipe rack to rotate is fixedly provided at the top of the shell First, start the driving component, then pour the jam into the feed port, the jam enters the diversion pipe rack from the feed port, the jam can be diverted by the diversion pipe rack, so that the jam is evenly heated; the diversion pipe rack is driven to rotate by the driving component, which can further improve the heating uniformity of the jam and improve the sterilization effect. However, after the device heats and sterilizes the jam, it is not convenient to cool the jam accordingly, and other cooling equipment is still needed, which reduces the sterilization and cooling efficiency of the jam and is inconvenient to operate.
[0004] Therefore, a sterilizing device for jam production and a method of using the same are proposed to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a sterilization device for jam production and a method of using the same, so as to solve the problem that after the device heats and sterilizes the jam, it is inconvenient to perform corresponding cooling treatment on the jam, and other cooling equipment is still needed to cooperate, which reduces the sterilization and cooling efficiency of the jam.
[0006] To achieve the above object, the present invention provides the following technical solutions: a sterilizing device for jam production, comprising a base frame, a placement tube and a processing box fixedly installed on the top of the base frame; Also includes: The processing mechanism is arranged at the inner top of the processing box, a scraping mechanism is arranged in the middle of the processing box, and a water supply pipe is fixedly installed in the middle of one side of the back of the processing box; The processing mechanism comprises a horizontal plate fixedly installed in the middle of the top of the processing box, a motor is fixedly connected to the upper part of the processing box, the output end of the motor passes through the processing box and is fixedly connected to a gear ring, reciprocating screws are symmetrically rotatably installed on both sides of the motor, a gear part is fixedly connected to the outer side of the upper part of the reciprocating screw, and a multi-stage telescopic rod is symmetrically fixedly installed on the bottom of the gear ring; The bottom ends of the two multi-stage telescopic rods are fixedly connected to the same inner ring body, the outer side of the reciprocating screw rod is threadedly connected to a threaded sleeve, a connecting rod is fixedly connected between the two threaded sleeves, and the inner sides of the two threaded sleeves are fixedly connected to the same outer ring; The inner side of the inner ring body is symmetrically fixed with a spray head, the inner middle of the outer ring is provided with a temporary storage groove 1, the water supply pipe is connected with the temporary storage groove 1, and the inner side of the outer ring is symmetrically provided with arc grooves.
[0007] Preferably, a box door is hinged on the front side of the processing box, an observation window is fixedly connected to the upper part of the front side of the box door, steam adding pipes are symmetrically fixedly installed on both sides of the processing box, steam adding pipes are fixedly installed in the middle of both sides of the processing box, and there are no less than four steam adding pipes, an exhaust valve is fixedly installed on the top side of the processing box, a chassis is rotatably installed on the inner bottom surface of the processing box, a limit plate is fixedly connected to the top of the chassis, the placement tube is plugged and fixedly installed on the limit plate, a top cover is fixedly installed on the top of the placement tube, a temperature sensor is fixedly installed on the bottom of the top cover, and the top and bottom ends of the reciprocating screw are rotatably connected to the inner wall of the processing box.
[0008] By adopting the above technical solution, the two steam adding pipes move up and down to blow air and heat the outer sides of the placement pipes, thereby improving the heating uniformity of the placement pipes. In addition, the nozzle head will spray water intermittently when rotating and moving up and down, thereby achieving the effect of segmented cooling.
[0009] Preferably, a circular hole is opened in the middle of the horizontal plate, the gear part is meshingly connected with the gear ring, the multi-stage telescopic rod is rotatably connected with the circular hole, the connecting rod is two symmetrically arranged front and back, the second steam filling pipe is connected to the connecting rod through a telescopic hose, the water filling pipe is connected to the connecting rod through a telescopic hose, the inner ring body is fitted with the inner side of the outer ring, and the inner ring body and the outer ring are rotatably installed.
[0010] By adopting the above technical solution, the motor is started, the motor drives the gear ring to rotate, the gear ring drives the multi-stage telescopic rod and the inner ring body to rotate, and the threaded sleeve drives the outer ring to move up and down at the same time.
[0011] Preferably, there are no less than three nozzle heads, the temporary storage groove 1 is connected with the arc groove, the arc groove is opened in an array, the outer side of the inner ring body is symmetrically provided with connecting holes, the inner middle of the inner ring body is provided with a temporary storage groove 2, the connecting hole is fitted with the inner side of the outer ring, the connecting hole is connected with the nozzle head through the temporary storage groove 2, and the end of the steam adding pipe 2 is located on the inner side of the outer ring.
[0012] By adopting the above technical solution, when the inner ring body rotates to connect the connecting hole with the arc groove, the water inside the temporary storage groove 1 will flow into the temporary storage groove 2 through the arc groove and the connecting hole, and the water will then be sprayed out from the nozzle head through the temporary storage groove 2.
[0013] Preferably, an annular step block is fixedly connected to the lower outer side of the second temporary storage groove, a rotating groove is provided at the lower inner side of the outer ring, and the annular step block is rotatably connected to the rotating groove.
[0014] By adopting the above technical solution, the outer ring can drive the inner ring body to move up and down through the annular step block, thereby realizing the rotation and up and down movement of the inner ring body.
[0015] Preferably, a spring 1 is fixedly mounted on the top of the spray head, the spring 1 is located on the inner side of the inner ring body, and one end of the spring 1 away from the spray head is fixedly connected to the inner ring body.
[0016] By adopting the above technical solution, when the spray head rotates to the position of the arc plate, it will swing upward due to the squeezing of the arc plate, thereby increasing the spraying range.
[0017] Preferably, an arc-shaped plate is fixedly connected to the inner lower portion of the outer ring, and one end of the arc-shaped plate away from the outer ring is located on the inner side of the inner ring body, and there are no less than three arc-shaped plates.
[0018] By adopting the above technical solution, multiple arc-shaped plates are arranged to facilitate the swing spraying of the spray head.
[0019] Preferably, the scraping mechanism includes a mounting bar and a circular ring, the mounting bar is fixedly mounted on the top of the inner ring body, the circular ring is fixedly connected to the mounting bar, an arc-shaped clamping block is slidably mounted on the inner side of the circular ring, a sleeve is symmetrically embedded and fixedly connected on the inner side of the circular ring, a spring 2 is fixedly mounted inside the sleeve, a moving block is fixedly connected to one end of the spring 2, the moving block is slidably connected to the sleeve, the end of the moving block away from the spring 2 is fixedly connected to the arc-shaped clamping block, and there are no less than three arc-shaped clamping blocks.
[0020] By adopting the above technical solution, the moving block drives the arc-shaped clamping block to fit the outside of the placement pipe. When the nozzle head sprays water on the outside of the placement pipe, the arc-shaped clamping block simultaneously scrapes the water on the outside of the placement pipe to reduce water residue.
[0021] A method for using a sterilizing device for jam production, the steps are as follows: Step 1: inject jam into the placement tube and seal it with the top cover. A temperature sensor is installed at the bottom of the top cover to timely understand the jam temperature inside the placement tube. The placement tube is clamped and fixed to the limit plate, and the ring is sleeved on the outside of the placement tube. The steam adding pipe 1 and the steam adding pipe 2 are both connected to the external high-temperature steam outlet, so that the steam enters the interior of the processing box to heat and sterilize the placement tube, and the internal temperature of the processing box is maintained at 85 to 95 degrees for 15 to 30 minutes. Step 2: By starting the motor, the motor drives the gear ring to rotate, the gear ring drives the multi-stage telescopic rod and the inner ring body to rotate, the gear ring also drives the gear parts on both sides to rotate, the gear parts drive the reciprocating screw to rotate, the reciprocating screw rotation drives the threaded sleeve and the connecting rod to move up and down, and the threaded sleeve drives the outer ring to move up and down at the same time. The second steam pipe and the water pipe both use retractable hoses, which will not hinder the up and down movement of the outer ring. The outer ring can drive the inner ring body to move up and down through the annular step block, and the multi-stage telescopic rod will not affect the up and down movement of the inner ring body, thereby realizing the up and down movement of the outer side of the placement pipe by the second steam pipe for blowing and heating; Step 3: After sterilization, the water supply pipe is connected to the external water pipe, and the water enters the temporary storage tank 1 through the water supply pipe. When the inner ring body rotates to connect the connecting hole with the arc groove, the water inside the temporary storage tank 1 passes through the arc groove and the connecting hole and flows into the temporary storage tank 2. The water is then sprayed out from the nozzle head through the temporary storage tank 2, so as to facilitate the spraying of water to cool the outside of the placement tube. When the nozzle head rotates to the position of the arc plate, it will swing upward due to the squeezing of the arc plate, thereby increasing the spraying range. When the nozzle head rotates and moves up and down, it will spray water intermittently to achieve the effect of segmented cooling, avoid the change of jam texture caused by sudden temperature drop, and improve the integrity of sterilization and subsequent cooling; Step 4: When the circular ring is sleeved on the outside of the placement tube, the elastic force of spring 2 drives the moving block to move, and the moving block drives the arc-shaped clamping block to fit the outside of the placement tube, so that the arc-shaped clamping block can scrape the outside of the placement tube. When the nozzle head sprays water on the outside of the placement tube, the arc-shaped clamping block also scrapes the water on the outside of the placement tube to reduce water residue and assist in achieving the effect of segmented cooling. The jam temperature is observed by the temperature sensor. After passing the test, the cooling operation is stopped and the placement tube can be taken out.
[0022] Compared with the prior art, the invention has the following beneficial effects: a processing mechanism is provided, and by starting the motor, the two steam adding pipes are moved up and down to blow and heat the outer sides of the placement pipes, thereby improving the heating uniformity of the placement pipes; after sterilization, the water adding pipes are connected to the external water pipes, and the spray head sprays water intermittently when rotating and moving up and down, thereby achieving the effect of segmented cooling, avoiding the change of the texture of the jam caused by a sudden drop in temperature, improving the integration of sterilization and subsequent cooling, and being more convenient to use; 1. A processing mechanism is provided. First, the jam is injected into the placement tube and sealed by the top cover. A temperature sensor is installed at the bottom of the top cover to timely understand the jam temperature inside the placement tube. The placement tube is clamped and fixed to the limit plate, and the ring is sleeved on the outside of the placement tube. The steam adding pipe 1 and the steam adding pipe 2 are connected to the external high-temperature steam outlet, so that the steam enters the interior of the processing box to heat and sterilize the placement tube, and the internal temperature of the processing box is maintained at 85 to 95 degrees for 15 to 30 minutes. By starting the motor, the motor drives the gear The ring rotates, and the gear ring drives the multi-stage telescopic rod and the inner ring body to rotate. The gear ring also drives the gear parts on both sides to rotate, and the gear parts drive the reciprocating screw to rotate. The reciprocating screw rotation drives the threaded sleeve and the connecting rod to move back and forth up and down. The threaded sleeve drives the outer ring to move up and down at the same time, and the highest point of the reciprocating movement will not be higher than the top cover, so that the ring will not be separated from the outside of the placement tube. The second steam pipe and the water pipe both use retractable hoses, which will not hinder the up and down movement of the outer ring. The outer ring can drive the inner ring body to move up and down through the annular step block, and the multi-stage telescopic rod will not be The inner ring body is affected to move up and down, so that the steam adding pipe 2 moves up and down to the outer side of the placement pipe for blowing and heating, which improves the heating uniformity of the placement pipe and is convenient for sterilizing the jam in the placement pipe; after sterilization, the water adding pipe is connected with the external water pipe, and the water enters the temporary storage tank 1 through the water adding pipe. When the inner ring body rotates to connect the connecting hole with the arc groove, the water inside the temporary storage tank 1 passes through the arc groove and the connecting hole and flows into the temporary storage tank 2. The water is then sprayed out from the spray head through the temporary storage tank 2, so that it is convenient to spray water to cool the outer side of the placement pipe. When the head rotates to the position of the arc plate, it will swing upward due to the squeezing of the arc plate, thereby increasing the spraying range. In addition, since the arc grooves are arranged at intervals, the spray head will spray water intermittently when rotating and moving up and down, achieving the effect of segmented cooling, avoiding the change of the texture of the jam caused by a sudden drop in temperature, improving the integration of sterilization and subsequent cooling, making it more convenient to use, and solving the problem that after the device heats and sterilizes the jam, it is not convenient to perform corresponding cooling treatment on the jam, and other cooling equipment is still needed to cooperate, which reduces the sterilization and cooling efficiency of the jam. 2. A scraping mechanism is provided, and the mounting strip is fixed on the inner ring body, so that the inner ring body drives the mounting strip to rotate, the mounting strip drives the placement tube to rotate, the placement tube drives the limit plate and the bottom chassis to rotate, the chassis and the processing box are rotatably installed, and will not hinder the rotation of the placement tube. When the circular ring is sleeved on the outside of the placement tube, the elastic force of spring 2 drives the moving block to move, and the moving block drives the arc-shaped clamping block to fit the outside of the placement tube, so as to facilitate the arc-shaped clamping block to scrape the outside of the placement tube. When the nozzle head sprays water on the outside of the placement tube, the arc-shaped clamping block scrapes the water on the outside of the placement tube at the same time, reduces water residue, and assists in achieving the effect of segmented cooling. It is used in conjunction with the processing mechanism to achieve cooling treatment of the placement tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1This is a schematic diagram of the gear ring installation structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional overall structure of the present invention; Figure 3 This is a schematic diagram of the box door opening of the present invention; Figure 4 It is a schematic diagram of the installation structure of the reciprocating screw rod of the present invention; Figure 5 This is a schematic diagram of the connecting rod installation structure of the present invention; Figure 6 For the present invention Figure 5 The enlarged structural diagram at A in the middle; Figure 7 It is a schematic diagram of the cross-sectional structure of the outer ring and the inner ring body of the present invention; Figure 8 This is a schematic diagram of the installation structure of the curved plate of the present invention; Fig. 9 For the present invention Figure 8 The enlarged structural diagram at B in the middle; Fig.10 This is a schematic diagram of the ring installation structure of the present invention; Fig.11 This is a schematic diagram of the cross-sectional structure of a circular ring of the present invention; Fig.12 For the present invention Fig.11 Enlarged structural diagram at point C in the middle.
[0024] In the figure: 1, chassis; 2, treatment box; 3, box door; 4, observation window; 5, treatment mechanism; 51, horizontal plate; 52, motor; 53, gear ring; 54, reciprocating screw rod; 55, gear part; 56, multi-stage telescopic rod; 57, inner ring body; 58, threaded sleeve; 59, connecting rod; 510, outer ring; 511, nozzle head; 512, temporary storage groove 1; 513, arc groove; 514, connecting hole; 515. Temporary storage tank 2; 516. Annular step block; 517. Spring 1; 518. Arc plate; 6. Scraping mechanism; 61. Mounting strip; 62. Ring; 63. Sleeve; 64. Spring 2; 65. Moving block; 66. Arc clamping block; 7. Steam filling pipe 1; 8. Steam filling pipe 2; 9. Water filling pipe; 10. Exhaust valve; 11. Chassis; 12. Limiting plate; 13. Placement pipe; 14. Top cover. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-Figure 12 The present invention provides a technical solution: a sterilization device for jam production, comprising a base frame 1, a placement tube 13 and a processing box 2 fixedly installed on the top of the base frame 1, a box door 3 is hinged on the front side of the processing box 2, and an observation window 4 is fixedly connected to the upper part of the front side of the box door 3.
[0027] Steam adding pipe 1 7 is symmetrically fixedly installed on both sides of the processing box 2, steam adding pipe 2 8 is fixedly installed in the middle of both sides of the processing box 2, and a water adding pipe 9 is fixedly installed in the middle of one side of the back of the processing box 2.
[0028] A chassis 11 is rotatably mounted on the inner bottom surface of the processing box 2 , a top of the chassis 11 is fixedly connected to a limiting plate 12 , and a placement tube 13 is inserted and fixedly mounted on the limiting plate 12 .
[0029] There are no less than four steam adding pipes 7, an exhaust valve 10 is fixedly installed on one side of the top of the processing box 2, a top cover 14 is fixedly installed on the top of the placement tube 13, a temperature sensor is fixedly installed on the bottom of the top cover 14, and the top and bottom ends of the reciprocating screw rod 54 are rotatably connected to the inner wall of the processing box 2.
[0030] The processing mechanism 5 is arranged at the inner top of the processing box 2. The processing mechanism 5 includes a horizontal plate 51 fixedly installed in the middle of the top of the processing box 2. A motor 52 is fixedly connected to the upper part of the processing box 2. The output end of the motor 52 passes through the processing box 2 and is fixedly connected to a gear ring 53. Reciprocating screw rods 54 are symmetrically rotatably installed on both sides of the motor 52. The upper outer side of the reciprocating screw rod 54 is fixedly connected to a gear part 55. The gear part 55 is meshed with the gear ring 53. A multi-stage telescopic rod 56 is symmetrically fixedly installed on the bottom of the gear ring 53.
[0031] The bottom ends of the two multi-stage telescopic rods 56 are fixedly connected to the same inner ring body 57, the outer side of the reciprocating screw rod 54 is threadedly connected to a threaded sleeve 58, a connecting rod 59 is fixedly connected between the two threaded sleeves 58, the inner sides of the two threaded sleeves 58 are fixedly connected to the same outer ring 510, the inner ring body 57 fits with the inner side of the outer ring 510, and the inner ring body 57 and the outer ring 510 are rotatably installed.
[0032] A circular hole is opened in the middle of the horizontal plate 51, and the multi-stage telescopic rod 56 is rotatably connected to the circular hole. There are two connecting rods 59 symmetrically arranged front and back. The steam adding pipe 8 is connected to the connecting rod 59 through a telescopic hose, and the water adding pipe 9 is connected to the connecting rod 59 through a telescopic hose.
[0033] A nozzle head 511 is symmetrically fixedly installed on the inner side of the inner ring body 57, a temporary storage groove 512 is opened in the middle of the inner part of the outer ring 510, the water supply pipe 9 is connected to the temporary storage groove 512, an arc groove 513 is symmetrically opened on the inner side of the outer ring 510, connecting holes 514 are symmetrically opened on the outer side of the inner ring body 57, and a temporary storage groove 2 515 is opened in the middle of the inner part of the inner ring body 57.
[0034] There are no less than three nozzle heads 511, the temporary storage groove 1 512 is connected with the arc groove 513, the arc groove 513 is arranged in an array, the connecting hole 514 is fitted with the inner side of the outer ring 510, the connecting hole 514 is connected with the nozzle head 511 through the temporary storage groove 2 515, and the end of the steam adding pipe 2 8 is located on the inner side of the outer ring 510.
[0035] An annular step block 516 is fixedly connected to the lower outer side of the temporary storage groove 515 , and a rotation groove is provided at the lower inner side of the outer ring 510 , and the annular step block 516 is rotationally connected to the rotation groove.
[0036] A spring 517 is fixedly installed at the top of the nozzle head 511, and the spring 517 is located on the inner side of the inner ring body 57. The end of the spring 517 away from the nozzle head 511 is fixedly connected to the inner ring body 57. An arc plate 518 is fixedly connected to the inner lower part of the outer ring 510, and the end of the arc plate 518 away from the outer ring 510 is located on the inner side of the inner ring body 57. There are no less than three arc plates 518.
[0037] Embodiment 1: Figure 1-Figure 9 As shown, the jam is injected into the placement tube 13 and sealed by the top cover 14. A temperature sensor is installed at the bottom of the top cover 14 to facilitate timely understanding of the jam temperature inside the placement tube 13. The placement tube 13 is clamped and fixed to the limiting plate 12, and the ring 62 is sleeved on the outside of the placement tube 13. The steam adding pipe 1 7 and the steam adding pipe 2 8 are both connected to the external high-temperature steam outlet, so that the steam enters the interior of the processing box 2 to heat and sterilize the placement tube 13, and the internal temperature of the processing box 2 is maintained at 85 to 95 degrees for 15 to 30 minutes.
[0038] By starting the motor 52, the motor 52 drives the gear ring 53 to rotate, and the gear ring 53 drives the multi-stage telescopic rod 56 and the inner ring body 57 to rotate. The gear ring 53 also drives the gear parts 55 on both sides to rotate, and the gear parts 55 drive the reciprocating screw rod 54 to rotate. The rotation of the reciprocating screw rod 54 drives the threaded sleeve 58 and the connecting rod 59 to move back and forth up and down. The threaded sleeve 58 also drives the outer ring 510 to move up and down, and the highest point of the reciprocating movement will not be higher than the top cover 14, so that the ring 62 will not be separated from the outside of the placement tube 13. The steam adding pipe 2 8 and the water adding pipe 9 both use retractable hoses, which will not hinder the up and down movement of the outer ring 510. The outer ring 510 can drive the inner ring body 57 to move up and down through the annular step block 516, and the multi-stage telescopic rod 56 will not affect the up and down movement of the inner ring body 57, thereby realizing the steam adding pipe 2 8 to blow and heat the outer side of the placement tube 13 up and down, improving the heating uniformity of the placement tube 13, and facilitating the sterilization of the jam in the placement tube 13.
[0039] After sterilization, the water supply pipe 9 is connected to the external water pipe, and the water enters the temporary storage tank 1 512 through the water supply pipe 9. When the inner ring body 57 rotates to make the connecting hole 514 connected to the arc groove 513, the water inside the temporary storage tank 1 512 passes through the arc groove 513 and the connecting hole 514 and flows into the temporary storage tank 2 515. The water then passes through the temporary storage tank 2 515 and is sprayed out from the nozzle head 511, so as to facilitate the spraying of water to cool the outer side of the placement tube 13. When the nozzle head 511 rotates to the position of the arc plate 518, it is affected by the arc plate 518. The extrusion of the plate 518 will swing upward, thereby increasing the spraying range, and because the arc groove 513 is arranged at intervals, the nozzle head 511 will spray water intermittently when rotating and moving up and down, achieving the effect of segmented cooling, avoiding the change of jam texture caused by sudden temperature drop, improving the integration of sterilization and subsequent cooling, and making it more convenient to use. It solves the problem that after the device heats and sterilizes the jam, it is not convenient to perform corresponding cooling treatment on the jam, and still needs the cooperation of other cooling equipment, which reduces the sterilization and cooling efficiency of the jam.
[0040] A scraping mechanism 6 is arranged in the middle of the processing box 2. The scraping mechanism 6 includes a mounting bar 61 and a circular ring 62. The mounting bar 61 is fixedly mounted on the top of the inner ring body 57. The circular ring 62 is fixedly connected to the mounting bar 61. An arc-shaped clamping block 66 is slidably mounted on the inner side of the circular ring 62.
[0041] A sleeve 63 is symmetrically embedded and fixedly connected to the inner side of the circular ring 62, a spring 2 64 is fixedly installed inside the sleeve 63, one end of the spring 2 64 is fixedly connected to a moving block 65, the moving block 65 is slidably connected to the sleeve 63, and one end of the moving block 65 away from the spring 2 64 is fixedly connected to an arc-shaped clamping block 66, and there are no less than three arc-shaped clamping blocks 66.
[0042] Embodiment 2: Figure 10-12 As shown, the mounting strip 61 is fixed on the inner ring body 57, so that the inner ring body 57 drives the mounting strip 61 to rotate, the mounting strip 61 drives the placement tube 13 to rotate, the placement tube 13 drives the limit plate 12 and the bottom chassis 11 to rotate, the chassis 11 and the processing box 2 are rotatably installed and will not hinder the rotation of the placement tube 13, when the circular ring 62 is sleeved on the outside of the placement tube 13, the elastic force of the spring 2 64 drives the moving block 65 to move, and the moving block 65 drives the arc clamping block 66 to fit the outside of the placement tube 13, so as to facilitate the arc clamping block 66 to scrape the outside of the placement tube 13, when the nozzle head 511 sprays water on the outside of the placement tube 13, the arc clamping block 66 simultaneously scrapes the water on the outside of the placement tube 13, reduces the residual water, and assists in achieving the effect of segmented cooling, and is used in conjunction with the processing mechanism 5 to achieve cooling treatment of the placement tube 13.
[0043] Working principle: When using the device, first, Figure 1-Figure 12As shown, the jam is injected into the placement tube 13 and sealed by the top cover 14. A temperature sensor is installed at the bottom of the top cover 14 to facilitate timely understanding of the jam temperature inside the placement tube 13. The placement tube 13 is clamped and fixed to the limit plate 12, and the ring 62 is sleeved on the outside of the placement tube 13. The elastic force of the spring 2 64 drives the moving block 65 to move, and the moving block 65 drives the arc clamping block 66 to fit on the outside of the placement tube 13. The steam adding pipe 1 7 and the steam adding pipe 2 8 are both connected to the external high-temperature steam outlet, so that the steam enters the interior of the processing box 2 to heat and sterilize the placement tube 13, and the internal temperature of the processing box 2 is maintained at 85 to 95 degrees for 15 to 30 minutes.
[0044] By starting the motor 52, the motor 52 drives the gear ring 53 to rotate, and the outer ring 510 can drive the inner ring body 57 to move up and down through the annular step block 516, so that the steam adding pipe 28 can move the outer side of the placement tube 13 up and down for blowing and heating, thereby improving the heating uniformity of the placement tube 13 and facilitating the sterilization of the jam in the placement tube 13. After sterilization, the water adding pipe 9 is connected to the external water pipe, and the nozzle head 511 will spray water intermittently when rotating and moving up and down. The arc-shaped clamping block 66 will scrape the water on the outside of the placement tube 13 at the same time to reduce water residue, achieve the effect of segmented cooling, and avoid changes in the texture of the jam caused by a sudden drop in temperature.
[0045] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0046] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sterilization device for jam production, comprising a base frame (1), a placement tube (13) and a processing box (2) fixedly mounted on the top of the base frame (1); It is characterized in that Also includes: A processing mechanism (5) is arranged at the inner top of the processing box (2); a scraping mechanism (6) is arranged in the middle of the interior of the processing box (2); and a water supply pipe (9) is fixedly installed in the middle of one side of the back of the processing box (2); The processing mechanism (5) comprises a horizontal plate (51) fixedly mounted in the middle of the top of the processing box (2); a motor (52) is fixedly connected to the upper part of the processing box (2); an output end of the motor (52) passes through the processing box (2) and is fixedly connected to a gear ring (53); reciprocating screws (54) are symmetrically mounted on both sides of the motor (52) for rotation; a gear portion (55) is fixedly connected to the outer side of the upper part of the reciprocating screw (54); and a multi-stage telescopic rod (56) is symmetrically fixedly mounted on the bottom of the gear ring (53); The bottom ends of the two multi-stage telescopic rods (56) are fixedly connected to the same inner ring body (57), the outer side of the reciprocating screw rod (54) is threadedly connected to a threaded sleeve (58), a connecting rod (59) is fixedly connected between the two threaded sleeves (58), and the inner sides of the two threaded sleeves (58) are fixedly connected to the same outer ring (510); A spray head (511) is symmetrically fixedly mounted on the inner side of the inner ring body (57); a temporary storage groove (512) is provided in the middle of the inner side of the outer ring (510); the water supply pipe (9) is connected to the temporary storage groove (512); and an arc groove (513) is symmetrically provided on the inner side of the outer ring (510).
2. A sterilizing device for jam production according to claim 1, characterized in that: A door (3) is hingedly connected to one side of the front of the processing box (2); an observation window (4) is fixedly connected to the upper part of the front of the door (3); steam adding pipes (7) are symmetrically fixedly installed on both sides of the processing box (2) in an upper and lower manner; steam adding pipes (8) are fixedly installed in the middle of both sides of the processing box (2); there are no less than four steam adding pipes (7); an exhaust valve (10) is fixedly installed on one side of the top of the processing box (2); a chassis (11) is rotatably installed on the inner bottom surface of the processing box (2); a limit plate (12) is fixedly connected to the top of the chassis (11); the placement tube (13) is plugged and fixedly installed on the limit plate (12); a top cover (14) is fixedly installed on the top of the placement tube (13); a temperature sensor is fixedly installed on the bottom of the top cover (14); and the top and bottom ends of the reciprocating screw (54) are both rotatably connected to the inner wall of the processing box (2).
3. A sterilizing device for jam production according to claim 2, characterized in that: A circular hole is provided in the middle of the horizontal plate (51), the gear portion (55) is meshedly connected with the gear ring (53), the multi-stage telescopic rod (56) is rotatably connected with the circular hole, two connecting rods (59) are symmetrically arranged front and back, the second steam filling pipe (8) is connected with the connecting rod (59) through a telescopic hose, and the water filling pipe (9) is connected with the connecting rod (59) through a telescopic hose, the inner ring body (57) is fitted with the inner side of the outer ring (510), and the inner ring body (57) and the outer ring (510) are rotatably installed.
4. A jam production sterilization device according to claim 3, characterized in that: The number of the nozzle head (511) is no less than three, the temporary storage groove (512) is connected to the arc groove (513), the arc groove (513) is arranged in an array, the outer side of the inner ring body (57) is symmetrically provided with connecting holes (514), the inner middle of the inner ring body (57) is provided with a temporary storage groove (515), the connecting hole (514) is fitted with the inner side of the outer ring (510), the connecting hole (514) is connected to the nozzle head (511) through the temporary storage groove (515), and the end of the second steam adding pipe (8) is located on the inner side of the outer ring (510).
5. A sterilizing device for jam production according to claim 4, characterized in that: An annular step block (516) is fixedly connected to the lower outer portion of the second temporary storage groove (515), a rotation groove is provided at the lower inner portion of the outer ring (510), and the annular step block (516) is rotationally connected to the rotation groove.
6. A sterilizing device for jam production according to claim 5, characterized in that: A spring 1 (517) is fixedly mounted on the top of the spray head (511); the spring 1 (517) is located on the inner side of the inner ring body (57); and one end of the spring 1 (517) away from the spray head (511) is fixedly connected to the inner ring body (57).
7. A sterilizing device for jam production according to claim 6, characterized in that: An arc-shaped plate (518) is fixedly connected to the inner lower portion of the outer ring (510), and one end of the arc-shaped plate (518) away from the outer ring (510) is located on the inner side of the inner ring body (57), and there are no less than three arc-shaped plates (518).
8. A sterilizing device for jam production according to claim 7, characterized in that: The scraping mechanism (6) comprises a mounting strip (61) and a circular ring (62), wherein the mounting strip (61) is fixedly mounted on the top of the inner ring body (57), the circular ring (62) is fixedly connected to the mounting strip (61), an arc-shaped clamping block (66) is slidably mounted on the inner side of the circular ring (62), a sleeve (63) is symmetrically embedded and fixedly connected on the inner side of the circular ring (62), a spring 2 (64) is fixedly mounted inside the sleeve (63), one end of the spring 2 (64) is fixedly connected to a moving block (65), the moving block (65) is slidably connected to the sleeve (63), and one end of the moving block (65) away from the spring 2 (64) is fixedly connected to the arc-shaped clamping block (66), and the number of the arc-shaped clamping blocks (66) is no less than three.
9. A method for using a sterilizing device for jam production, characterized in that: The jam production sterilization device according to claim 8 is used in the following steps: Step 1: inject jam into the placement tube (13) and seal it with the top cover (14). A temperature sensor is installed at the bottom of the top cover (14) to facilitate timely understanding of the temperature of the jam inside the placement tube (13). The placement tube (13) is clamped and fixed to the limit plate (12), and the ring (62) is sleeved on the outside of the placement tube (13). The steam adding pipe 1 (7) and the steam adding pipe 2 (8) are both connected to the external high-temperature steam outlet, so that steam enters the interior of the processing box (2) to heat and sterilize the placement tube (13), and the internal temperature of the processing box (2) is maintained at 85 to 95 degrees for 15 to 30 minutes. Step 2: By starting the motor (52), the motor (52) drives the gear ring (53) to rotate, the gear ring (53) drives the multi-stage telescopic rod (56) and the inner ring body (57) to rotate, the gear ring (53) also drives the gear parts (55) on both sides to rotate, the gear parts (55) drive the reciprocating screw rod (54) to rotate, the reciprocating screw rod (54) rotates to drive the threaded sleeve (58) and the connecting rod (59) to move back and forth up and down, the threaded sleeve (58) drives the outer ring (510) to move up and down at the same time, the steam adding pipe (8) and the water adding pipe (9) are both retractable hoses, which will not hinder the up and down movement of the outer ring (510), the outer ring (510) can drive the inner ring body (57) to move up and down through the annular step block (516), and the multi-stage telescopic rod (56) The multi-stage telescopic movement does not affect the up and down movement of the inner ring body (57), thereby achieving the steam adding pipe (8) The outer side of the placement pipe (13) is blown and heated up and down; Step 3: After sterilization, the water supply pipe (9) is connected to the external water pipe, and the water enters the temporary storage tank 1 (512) through the water supply pipe (9). When the inner ring body (57) rotates so that the connecting hole (514) is connected to the arc groove (513), the water inside the temporary storage tank 1 (512) passes through the arc groove (513) and the connecting hole (514) and flows into the temporary storage tank 2 (515). The water then passes through the temporary storage tank 2 (515) and is sprayed out from the spray head (511), so as to facilitate the spraying of water to cool the outer side of the placement tube (13). When the spray head (511) rotates to the position of the arc plate (518), it is squeezed by the arc plate (518) and swings upward, thereby increasing the spraying range. When the spray head (511) rotates and moves up and down, it sprays water intermittently, achieving the effect of segmented cooling, avoiding the change of the texture of the jam caused by a sudden drop in temperature, and improving the integrity of sterilization and subsequent cooling. Step 4: When the circular ring (62) is sleeved on the outer side of the placement tube (13), the elastic force of the second spring (64) drives the moving block (65) to move, and the moving block (65) drives the arc-shaped clamping block (66) to fit on the outer side of the placement tube (13), so that it is convenient for the arc-shaped clamping block (66) to scrape the outer side of the placement tube (13). When the nozzle head (511) sprays water on the outer side of the placement tube (13), the arc-shaped clamping block (66) simultaneously scrapes the water on the outer side of the placement tube (13), thereby reducing water residue and assisting in achieving the effect of segmented cooling. The jam temperature is observed by a temperature sensor. After the jam temperature is qualified, the cooling operation is stopped and the placement tube (13) is taken out.
Citation Information
Patent Citations
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