Optical lens coating alignment device

Abstract

The invention discloses an optical lens coating alignment device, and relates to the technical field of coating equipment, the optical lens coating alignment device comprises a workbench, a spraying assembly and a lens body, the top of the workbench is movably provided with a supporting frame, the inner wall of the supporting frame is sleeved with an adjusting rod, the inner wall of the adjusting rod is sleeved with a sleeve rod, and the outer wall of the sleeve rod is provided with a first spring; a positioning assembly for self-adaptively limiting the lens body is arranged at the bottom of the adjusting rod, and the positioning assembly comprises a telescopic rod, a connecting rod and a ball. Through the arrangement of the positioning assembly, waste of the spraying assembly in the spraying process of the lens body is greatly reduced, waste of materials is reduced, debugging of various parameters of the equipment is reduced, the working efficiency is improved, the manufacturing cost of the equipment is reduced, through the arrangement of the adsorption assembly, the lens body is transiently positioned, and the production efficiency of the equipment is improved. And the contact stability of the positioning assembly and the lens body in the moving process is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of coating equipment, and in particular to an optical lens coating alignment device. Background Art

[0002] Optical lens coating equipment is a device specially used to deposit thin films on the surface of optical lenses. This type of equipment mainly uses physical or chemical methods to form one or more layers of thin films with specific functions on the surface of the lens, such as anti-reflection films, reflective films and spectroscopic films. The thin films can improve the optical properties of the lens, such as increasing light transmittance, reducing reflection, and enhancing wear resistance. The equipment is usually composed of a vacuum system, an evaporation source or sputtering source, and a control system.

[0003] Generally, large lenses are used in astronomical observation equipment, projectors, transportation facilities, and industrial equipment. The main function of coating large lenses is to reduce the reflection of light on the lens surface, increase light transmittance, make the image clearer, reduce the reflection of ambient light, improve visual effects, reduce interference, and thus protect the lens surface and extend service life. Secondly, it makes the lens surface less likely to be contaminated with dust and stains, facilitates cleaning, and protects the eyes and lenses from damage by ultraviolet rays.

[0004] When existing sputtering coating equipment is used to coat large lenses, high-energy particles are used to bombard the target material, so that the atoms or molecules on the surface of the target material gain enough energy and are sputtered out. The atoms or molecules are deposited on the surface of the lens to form a thin film following the movement of the support frame. However, for large lenses with anisotropy and curvature, the coating process not only requires precise control of various parameters, but also fails to adjust the spray distance according to the shape of the lens, resulting in material waste. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide an optical lens coating alignment device to solve the technical problems mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an optical lens coating alignment device, comprising a workbench, a spraying assembly and a lens body, a support frame movably installed on the top of the workbench, and the inner wall of the support frame is sleeved with an adjusting rod, the inner wall of the adjusting rod is sleeved with a sleeve rod, and the outer wall of the sleeve rod is provided with a first spring, a positioning assembly for adaptively limiting the lens body is provided at the bottom of the adjusting rod, the positioning assembly comprises a telescopic rod, a connecting rod and a ball bearing, a pulley is installed on the outer wall of the connecting rod, a limiting assembly is provided on the top of the pulley, a rack is installed at the bottom of the support frame, and the outer wall of the rack is provided with a full gear, and one end of the full gear is provided with an adsorption assembly.

[0007] By adopting the above technical scheme, the waste of the spraying component in the process of spraying the lens body is greatly reduced, and in the process of the support frame driving the positioning component to move, the pulley adjusts the height of the connecting rod as the shape of the lens body changes, so that the limit component and the lens body are in an equidistant state, which does not affect the adsorption effect of the limit component on the surface of the lens body, not only reduces the waste of materials, but also reduces the debugging of various parameters of the equipment, improves the work efficiency, and reduces the cost of the equipment. The movement of the support frame drives the movement of the rack, and then the full gear rotates, driving the rotation of the fan in the adsorption component at the other end, generating negative pressure in the adsorption tube, and temporarily positioning the lens body through the adsorption of multiple groups of large suction ports, thereby improving the stability of the positioning component in contact with the lens body during movement, thereby improving the uniformity of the coating on the lens body. Secondly, through the setting of the adjustment rod, a sleeve rod and a first spring are set between the two groups of adjustment rods, so that the ball is in contact with the outer wall of the lens body.

[0008] Furthermore, a slide rail is provided on the inner wall of the support frame, and a slider is provided on the top of the adjustment rod, and the slide rail and the slider are engaged with each other.

[0009] By adopting the above technical solution, the track of the adjusting rod is effectively limited and supported by the engagement of the slide rail and the slider, thereby improving the stability of the adjusting rod during movement.

[0010] Furthermore, grooves are provided at both ends of the workbench, and support frames are provided in the grooves, and the support frames are engaged with the grooves.

[0011] By adopting the above technical solution, the groove limits the support frame, thereby improving the stability of the support frame during movement.

[0012] Furthermore, the top of the rack is connected to the bottom of the support frame, and the rack moves with the support frame. A full gear is provided at the bottom of the rack, and a rotating shaft is provided inside the full gear. A fan is installed at the other end of the rotating shaft.

[0013] By adopting the above technical solution, the support frame drives the rack to move to transfer power to the entire gear, effectively reducing the energy consumption of the equipment.

[0014] Furthermore, the adsorption component includes an adsorption tube and a large suction port, and the fan is located in the adsorption component, and multiple groups of large suction ports are arranged on the top of the adsorption tube, and the multiple groups of large suction ports are located at the bottom of the lens body.

[0015] By adopting the above technical solution, the adsorption component is powered so that the adsorption component adsorbs the bottom of the lens body through the adsorption tube and the large suction port, thereby improving the stability of the lens body on the top of the workbench.

[0016] Furthermore, a connecting rod is sleeved on the top of the telescopic rod, and a plurality of groups of balls are arranged on one end of the outer wall of the telescopic rod close to the lens body, and balls are also arranged on the bottom of the telescopic rod.

[0017] By adopting the above technical solution, by setting up multiple groups of balls, and movably connecting the telescopic rod with the balls, the telescopic rod is driven to move, while the lens body is fitted and aligned at multiple angles, thereby driving the movement of the adjustment rod, thereby reducing the waste of spray components during the operation process and saving resources.

[0018] Furthermore, a second spring is installed at one end of the telescopic rod away from the ball, and the other end of the second spring is connected to the outer wall of the support frame.

[0019] By adopting the above technical solution and setting the second spring, the position of the positioning assembly is effectively limited, the movement of the support frame drives the movement of the positioning assembly, and the second spring also makes the ball and the lens body fit more closely.

[0020] Furthermore, the limiting assembly includes a limiting rod, a small suction port and a through hole. The limiting rod is a parent-child rod, and the limiting rod is provided with a small suction port and a through hole at one end close to the lens body, and the small suction port is smaller than the diameter of the large suction port.

[0021] By adopting the above technical solution, the limiting component absorbs the dust on the top of the lens body, and the limiting rod can be adjusted according to the distance between the two groups of positioning components, thereby improving the stability of the limiting rod adsorption.

[0022] Furthermore, a mechanical limit device is provided at one end of the adjusting rod close to the top of the positioning assembly, and the mechanical limit device is a travel switch.

[0023] By adopting the above technical solution, the movement range is limited, so that the spraying component can adjust the movement distance according to the length of the adjustment rod, effectively reducing the consumption of equipment materials.

[0024] In summary, the present invention mainly has the following beneficial effects:

[0025] 1. The present invention performs adaptive alignment on the lens body by setting the positioning component, which greatly reduces the waste of the spraying component in the process of spraying the lens body. In the process of the support frame driving the positioning component to move, the pulley adjusts the height of the connecting rod as the shape of the lens body changes, so that the limiting component and the lens body are in an equidistant state, which does not affect the effect of the limiting component on the surface of the lens body. It not only reduces the waste of materials, but also reduces the debugging of various parameters of the equipment, improves the work efficiency, and reduces the cost of the equipment.

[0026] 2. The present invention arranges an adsorption component, and the movement of the support frame drives the movement of the rack, and then the whole gear rotates, driving the rotation of the fan in the adsorption component at the other end, generating negative pressure in the adsorption tube, and temporarily positioning the lens body through the adsorption of multiple groups of large suction ports, thereby improving the stability of the contact between the positioning component and the lens body during movement, and thus improving the uniformity of the coating on the lens body. Secondly, through the arrangement of the adjustment rod, the positioning component moves with the shape of the lens body, and the adjustment rod also moves with the positioning component, thereby enabling the adjustment rod to effectively support the positioning component, and a sleeve rod and a first spring are provided between the two groups of adjustment rods, so that the ball is in contact with the outer wall of the lens body. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the connection between the support frame and the positioning assembly of the present invention;

[0028] Figure 2 It is a partial three-dimensional schematic diagram of the present invention;

[0029] Figure 3 It is a side schematic diagram of the present invention;

[0030] Figure 4 It is a front schematic diagram of the present invention;

[0031] Figure 5 It is a schematic diagram of the top surface of the workbench of the present invention;

[0032] Figure 6 It is a schematic diagram of the structure distribution of the present invention;

[0033] Figure 7 It is a schematic diagram of the connection between the adjusting rod and the positioning assembly of the present invention;

[0034] Figure 8 It is a schematic diagram of the ball layout of the present invention.

[0035] In the figure: 1. workbench; 10. groove; 2. support frame; 20. slide rail; 3. adjustment rod; 30. sleeve rod; 31. first spring; 32. slider; 4. positioning assembly; 40. telescopic rod; 41. connecting rod; 42. pulley; 43. ball; 44. second spring; 5. spray assembly; 6. limit assembly; 60. limit rod; 61. small suction port; 62. through hole; 7. rack; 70. full gear; 8. lens body; 9. adsorption assembly; 90. adsorption tube; 91. large suction port. DETAILED DESCRIPTION

[0036] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0037] The following describes an embodiment of the present invention based on its overall structure.

[0038] An optical lens coating alignment device, such as Figures 1 to 8 As shown, it includes a workbench 1, a spraying assembly 5 and a lens body 8, a support frame 2 is movably installed on the top of the workbench 1, and the inner wall of the support frame 2 is sleeved with an adjusting rod 3, the inner wall of the adjusting rod 3 is sleeved with a sleeve rod 30, and the outer wall of the sleeve rod 30 is provided with a first spring 31, and the bottom of the adjusting rod 3 is provided with a positioning assembly 4 for adaptively limiting the lens body 8, the positioning assembly 4 includes a telescopic rod 40, a connecting rod 41 and a ball 43, a pulley 42 is installed on the outer wall of the connecting rod 41, and a limiting assembly 6 is arranged on the top of the pulley 42, a rack 7 is installed at the bottom of the support frame 2, and the outer wall of the rack 7 is provided with a full gear 70, and the full gear An adsorption component 9 is provided at one end of the wheel 70. Through the setting of the positioning component 4, the lens body 8 is adaptively aligned, which greatly reduces the waste of the spraying component 5 during the spraying process of the lens body 8. In the process of the support frame 2 driving the positioning component 4 to move, the pulley 42 adjusts the height of the connecting rod 41 as the shape of the lens body 8 changes, so that the limiting component 6 and the lens body 8 are in an equidistant state, which does not affect the effect of the limiting component 6 on the adsorption of the surface of the lens body 8, which not only reduces the waste of materials, but also reduces the debugging of various parameters of the equipment, improves the work efficiency, and reduces the cost of the equipment.

[0039] By setting the adsorption component 9, the movement of the support frame 2 drives the movement of the rack 7, and then the full gear 70 rotates, driving the rotation of the fan in the adsorption component 9 at the other end, generating negative pressure in the adsorption tube 90, and temporarily positioning the lens body 8 through the adsorption of multiple groups of large suction ports 91, thereby improving the stability of the contact between the positioning component 4 and the lens body 8 during movement, thereby improving the uniformity of the coating on the lens body 8, and secondly, by setting the adjusting rod 3, the positioning component 4 moves with the shape of the lens body 8, and the adjusting rod 3 also moves with the positioning component 4, thereby enabling the adjusting rod 3 to effectively support the positioning component 4, and a sleeve rod 30 and a first spring 31 are provided between the two groups of adjusting rods 3, so that the ball 43 fits against the outer wall of the lens body 8.

[0040] See also Figure 2 and Figure 5 A slide rail 20 is provided on the inner wall of the support frame 2, and a slider 32 is provided on the top of the adjusting rod 3, and the slide rail 20 and the slider 32 are engaged with each other. The engagement of the slide rail 20 and the slider 32 effectively limits and supports the trajectory of the adjusting rod 3, thereby improving the stability of the adjusting rod 3 during movement.

[0041] See also Figure 2 and Figure 5Grooves 10 are provided at both ends of the workbench 1, and a support frame 2 is provided in the groove 10, and the support frame 2 is engaged with the groove 10. A groove is provided at the bottom of the groove 10, and a rack 7 is provided at the bottom of the groove 10, and the rack 7 is connected to the support frame 2. The groove 10 limits the support frame 2, thereby improving the stability of the support frame 2 during movement.

[0042] See also Figure 2 , Figure 3 and Figure 5 , Figure 6 The top of the rack 7 is connected to the bottom of the support frame 2, and the rack 7 moves with the support frame 2. A full gear 70 is provided at the bottom of the rack 7, and a rotating shaft is provided inside the full gear 70. A fan is installed at the other end of the rotating shaft. A rotating shaft is provided at the top of the rack 7, and the rack 7 is connected to the bottom of the support frame 2 through a rotating fixed phase, so that the support frame 2 drives the rack 7 to move to transfer power to the full gear 70, which effectively reduces the energy consumption of the equipment.

[0043] See also Figures 4 to 6 The adsorption component 9 includes an adsorption tube 90 and a large suction port 91, and the fan is located in the adsorption component 9, and a plurality of groups of large suction ports 91 are arranged on the top of the adsorption tube 90, and the plurality of groups of large suction ports 91 are located at the bottom of the lens body 8. The fan is driven to rotate by the full gear 70 to transmit power to the adsorption component 9, so that the adsorption component 9 adsorbs the bottom of the lens body 8 through the adsorption tube 90 and the large suction port 91, thereby improving the stability of the lens body 8 located on the top of the workbench 1.

[0044] A connecting rod 41 is sleeved on the top of the telescopic rod 40, and a plurality of groups of balls 43 are provided on the outer wall of the telescopic rod 40 close to the end of the lens body 8, and a ball 43 is also provided on the bottom of the telescopic rod 40. A second spring 44 is installed on the end of the telescopic rod 40 away from the ball 43, and the other end of the second spring 44 is connected to the outer wall of the support frame 2. Through the provision of multiple groups of balls 43 and the active connection between the telescopic rod 40 and the ball 43, the telescopic rod 40 is driven to move, and the lens body 8 is fitted and aligned at multiple angles, thereby driving the movement of the adjustment rod 3, thereby reducing the waste of the spray assembly 5 during operation and saving resources.

[0045] See also Figures 1 to 8 The limit assembly 6 includes a limit rod 60, a small suction port 61 and a through hole 62. The limit rod 60 is a parent-child rod, and the end of the limit rod 60 close to the lens body 8 is provided with a small suction port 61 and a through hole 62, and the small suction port 61 is smaller than the diameter of the large suction port 91. The limit assembly 6 absorbs dust on the top of the lens body 8, and the limit rod 60 can be adjusted according to the distance between the two groups of positioning components 4, thereby improving the stability of the adsorption of the limit rod 60.

[0046] See also Figures 1 to 7 A mechanical limit device is provided at one end of the adjusting rod 3 close to the top of the positioning component 4, and the mechanical limit device is a travel switch. When the spraying component 5 moves to the position of the mechanical limit device on the outer wall of the adjusting rod 3, the travel switch is triggered, thereby causing the control drive device in the spraying component 5 to change the movement direction, thereby limiting the movement range, so that the spraying component 5 can adjust the moving distance according to the length of the adjusting rod 3, effectively reducing the consumption of equipment materials.

[0047] In actual use, the working principle of the optical lens coating alignment device of the present invention can be:

[0048] When the coating equipment is needed to coat a large lens with an irregular shape and a curvature, the lens body 8 is first placed on the top of the workbench 1, and then the control button is started to make the conveying assembly on the inner wall of the workbench 1 move the lens body 8 to the bottom of the support frame 2. The equipment drives the support frame 2 to move so that the outer wall of the telescopic rod 40 is in contact with the outer wall of the lens body 8 on the ball 43, and the spraying assembly 5 on the outer wall of the support frame 2 reciprocates the surface of the lens body 8, and a mechanical limit device is provided at one end of the first spring 31 that contacts the positioning assembly 4. When the spraying assembly 5 reaches the predetermined position, the travel switch is triggered, and then the spraying assembly 5 is sprayed. The driving device is controlled to change the direction of movement to limit the movement range. When the shape of the lens body 8 changes during the movement of the positioning component 4, the adjusting rod 3 follows the movement of the positioning component 4 to drive the adjusting rod 3 to move on the outer wall of the sleeve rod 30, so that the first spring 31 is stretched and drives the ball 43 on the outer wall of the telescopic rod 40 to fit with the outer wall of the lens body 8. Secondly, the second spring 44 is located between the support frame 2 and the telescopic rod 40 to effectively limit the position of the positioning component 4, and a slider 32 is provided on the top of the adjusting rod 3, and the slider 32 is engaged with the slide rail 20, which improves the stability of the movement of the positioning component 4 when it fits with the lens body 8.

[0049] Furthermore, a connecting rod 41 is provided at the top of the telescopic rod 40, and a pulley 42 is installed on the outer wall of the connecting rod 41, and the pulley 42 is located at the top of the lens body 8. The support frame 2 drives the pulley 42 to move, and drives the connecting rod 41 to move upward according to the change of the height of the lens body 8, so that the limit assembly 6 and the lens body 8 are kept at an equal distance, thereby improving the adsorption effect of the limit assembly 6, and further improving the coating quality of the lens body 8;

[0050] Secondly, during the movement of the support frame 2, the support frame 2 is connected to the rack 7, so that the rack 7 drives the full gear 70 to rotate, and then drives the rotation of the fan in the adsorption component 9, so that negative pressure is formed in the adsorption component 9, and then the bottom of the lens body 8 is adsorbed through multiple groups of large suction ports 91, thereby reducing the displacement of the lens body 8 and improving the uniformity of the coating of the spray component 5.

[0051] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An optical lens coating alignment device, comprising a workbench (1), a spraying assembly (5) and a lens body (8), characterized in that: A support frame (2) is movably mounted on the top of the workbench (1), and an adjusting rod (3) is sleeved on the inner wall of the support frame (2), a sleeve rod (30) is sleeved on the inner wall of the adjusting rod (3), and a first spring (31) is arranged on the outer wall of the sleeve rod (30), and a positioning component (4) for adaptively limiting the lens body (8) is arranged at the bottom of the adjusting rod (3), the positioning component (4) comprises a telescopic rod (40), a connecting rod (41) and a ball (43), a pulley (42) is mounted on the outer wall of the connecting rod (41), and a limiting component (6) is arranged on the top of the pulley (42), a rack (7) is mounted on the bottom of the support frame (2), and a full gear (70) is arranged on the outer wall of the rack (7), and an adsorption component (9) is arranged at one end of the full gear (70).

2. The optical lens coating alignment device according to claim 1, characterized in that: The inner wall of the support frame (2) is provided with a slide rail (20), and the top of the adjustment rod (3) is provided with a slide block (32), and the slide rail (20) and the slide block (32) are engaged with each other.

3. The optical lens coating alignment device according to claim 1, characterized in that: Grooves (10) are provided at both ends of the workbench (1), and a support frame (2) is provided in the groove (10), and the support frame (2) is engaged with the groove (10).

4. The optical lens coating alignment device according to claim 3, characterized in that: The top of the rack (7) is connected to the bottom of the support frame (2), and the rack (7) moves along with the support frame (2). A full gear (70) is provided at the bottom of the rack (7), and a rotating shaft is provided inside the full gear (70), and a fan is installed at the other end of the rotating shaft.

5. The optical lens coating alignment device according to claim 4, characterized in that: The adsorption component (9) comprises an adsorption tube (90) and a large suction port (91), and a fan is located in the adsorption component (9), and a plurality of groups of large suction ports (91) are arranged on the top of the adsorption tube (90), and the plurality of groups of large suction ports (91) are located at the bottom of the lens body (8).

6. The optical lens coating alignment device according to claim 1, characterized in that: The top of the telescopic rod (40) is sleeved with a connecting rod (41), and a plurality of groups of rolling balls (43) are arranged at one end of the outer wall of the telescopic rod (40) close to the lens body (8), and a rolling ball (43) is also arranged at the bottom of the telescopic rod (40).

7. The optical lens coating alignment device according to claim 1, characterized in that: A second spring (44) is installed at one end of the telescopic rod (40) away from the ball (43), and the other end of the second spring (44) is connected to the outer wall of the support frame (2).

8. The optical lens coating alignment device according to claim 5, characterized in that: The limiting assembly (6) comprises a limiting rod (60), a small suction port (61) and a through hole (62); the limiting rod (60) is a parent-child rod, and the small suction port (61) and the through hole (62) are arranged at one end of the limiting rod (60) close to the lens body (8), and the small suction port (61) is smaller than the diameter of the large suction port (91).

9. The optical lens coating alignment device according to claim 1, characterized in that: A mechanical limit device is provided at one end of the adjusting rod (3) close to the top of the positioning assembly (4), and the mechanical limit device is a travel switch.

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