Grounding flat iron painting device

By designing an automated paint brushing device for grounding flat iron, using a roller conveyor and a height-adjustable paint spraying assembly, the problems of cumbersome painting process and low degree of automation in the prior art are solved, and efficient and uniform spraying effect is achieved.

CN119634122APending Publication Date: 2025-03-18STATE GRID HENAN ELECTRIC ZHOUKOU POWER SUPPLY
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Patent Information

Application Number
CN202411704976.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The existing grounding flat iron is cumbersome and has low automation, resulting in low work efficiency and difficult to ensure uniformity of the brushing quality.

Method used

A grounded flat iron paint brushing device is designed, and the roller conveyor and the paint spraying assembly are used to realize automated assembly line spraying operation. The device is provided with two sets of height adjustable paint components, which can automatically perform alternating spraying of paints of different colors on the ground flat iron.

Benefits of technology

Through automated spraying operations, the working efficiency is significantly improved, the uniformity of spraying quality is ensured, and the intensity of manual labor is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of flat iron paint brushing, and discloses a grounding flat iron paint brushing device which comprises a roller conveyor, two paint spraying assemblies are arranged above the roller conveyor, and the paint spraying assemblies are used for spraying different colors; wherein the two groups of paint spraying assemblies are arranged in tandem in the running direction of the roller conveyor, and the heights of the two groups of paint spraying assemblies are adjustable; according to the paint brushing device, automatic paint brushing operation on the grounding flat iron can be achieved, the operation convenience is improved, the labor intensity of workers is reduced, and the uniformity of the brushing quality is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of flat iron painting, in particular to a grounded flat iron painting device. Background Art

[0002] Grounding iron is one of the metal products widely used in the field of power engineering, also known as grounding plate, grounding grid, etc. Its main function is to connect the neutral point of the equipment or electrical circuit or other locations that need to be grounded to the earth with the grounding iron to maintain the safety of equipment and people and avoid dangerous accidents caused by overvoltage. The material of the grounding iron is generally selected from high-quality low-carbon steel plate, copper plate, copper-aluminum composite plate, etc.

[0003] According to the electrical grounding design specifications, the surface of the grounding flat iron needs to be painted with different colors of paint to serve as a warning and to prevent rust. At present, the common way of painting is to manually mark the flat iron in sections, and then paint different colors of paint on different positions. This painting method and process is relatively cumbersome, takes a lot of work time and energy, and it is difficult to ensure the painting quality. The degree of automation is low, resulting in low work efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a grounded flat iron painting device, which can realize the automatic paint painting operation on the grounded flat iron, improve the convenience of operation, reduce the labor intensity of manual labor, and ensure the uniformity of painting quality.

[0005] The present invention adopts the following technical solutions: A grounded flat iron painting device comprises a roller conveyor, above which a paint spraying assembly is arranged, wherein two groups of the paint spraying assemblies are arranged and respectively used for spraying different colors; wherein the two groups of the paint spraying assemblies are arranged one after the other along the running direction of the roller conveyor, and the heights of the two groups of the paint spraying assemblies are adjustable.

[0006] Preferably, a protective cover is provided above the roller conveyor, and the spraying assembly is arranged in the protective cover in a liftable manner; a heating device is provided on the protective cover.

[0007] Preferably, the paint spraying assembly comprises a mounting plate which can move up and down in the protective cover, a partition cover is arranged on the mounting plate, a receiving groove for accommodating the flat iron is arranged at the bottom of the partition cover, and the spray head is arranged in the receiving groove.

[0008] Preferably, an adjustment plate is hinged inside the protective cover, and adjustment rods are provided at both ends of the adjustment plate. The adjustment rods are movably located in adjustment slots provided on the mounting plates; a cylinder is connected to one of the mounting plates to control its up and down movement.

[0009] Preferably, a threaded screw is detachably provided at the bottom of the mounting plate, a plurality of sliders are provided on the threaded screw, adjacent sliders are connected via hinged plates, and the partition cover is detachably provided on the sliders.

[0010] Preferably, the roller conveyor is provided with a mounting rod, and the mounting rod is symmetrically provided with limit plates with adjustable spacing.

[0011] Preferably, a groove is provided on the limit plate inside the protective cover, and a plurality of push plates are slidably arranged in the groove; two docking sealing plates are elastically hinged at the bottom of each partition cover, and a driving member is hinged on the side wall of each sealing plate, and the driving member is connected to the partition plate arranged on the side wall of the partition cover, wherein the partition plate is vertically slidably arranged on one side of the opening of the accommodating groove.

[0012] Preferably, the driving member includes a connecting rod hinged on one side of the sealing plate, the connecting rod is movably connected to a push rod, and the push rod is hinged on the side wall of the partition cover; an arc-shaped guide groove is provided on the partition cover, and a push shaft sliding in the guide groove is provided at one end of the push rod; a slide groove is horizontally provided at the bottom of the partition plate, and the push shaft extends from the guide groove and is movably located in the slide groove.

[0013] Preferably, the contacting surface of the two sealing plates is an inclined slope, and a receiving groove is provided on one side of the two sealing plates close to the nozzle, the receiving groove is located below the nozzle, and an adsorption block is provided in the receiving groove.

[0014] Preferably, a roller is movably provided on the upper side wall of the push plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects: the present invention can realize the automated assembly line spraying operation of the grounded flat iron through the cooperation of the roller conveyor and the paint spraying assembly, effectively ensuring the uniformity and efficiency of the spraying; through the alternating adjustment of the heights of the two paint spraying assemblies, the alternating spraying operation of different colors of paint at different positions of the same grounded flat iron can be realized, effectively ensuring the spraying effect and avoiding the color crossover caused by simultaneous spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the present application; Figure 2 A cross-sectional view of an embodiment of the present application; Figure 3 A bottom view of the threaded screw and the separation cover of the embodiment of the present application; Figure 4 This is a schematic diagram of the structure of the partition cover of the embodiment of the present application when no partition plate is provided; Figure 5 This is a schematic diagram of the structure when a partition plate is provided for the partition cover in an embodiment of the present application; Figure 6 This is a schematic diagram of the structure of the driving member of the embodiment of the present application; Figure 7 This is a schematic diagram of the structure of the sealing plate of an embodiment of the present application; Figure 8 for Figure 1 A is an enlarged view of the middle image. DETAILED DESCRIPTION

[0017] The present invention will be described clearly and completely below with reference to the accompanying drawings and embodiments: like Figures 1 to 8 As shown, a grounded flat iron painting device described in the present invention includes a roller conveyor 1, and two groups of paint spraying components for spraying different colors are arranged above the roller conveyor 1 to complete the spraying operation of different colors on the grounded flat iron; wherein the two groups of paint spraying components are arranged one after the other along the running direction of the roller conveyor 1, and the height of the two groups of paint spraying components is adjustable; the height of the paint spraying components is adjustable, which is convenient for contacting with the grounded flat iron by controlling the lifting and lowering of the paint spraying components, thereby completing the spraying of paint; the two groups of paint spraying components are arranged one after the other, and two colors of paint can be sprayed successively to avoid interference pollution caused by spraying different colors of paint at the same time.

[0018] A protective cover 2 is arranged above the roller conveyor 1, and the spraying assembly can be raised and lowered in the protective cover 2. The setting of the protective cover 2 can form a protective space to prevent external dust from adhering to the paint surface and affecting the quality of the paint during the painting process; the protective cover 2 is preferably made of a transparent material so that the internal working conditions can be observed intuitively from the outside; in addition, a heating device is arranged on the protective cover 2, and the heating device is used to dry the surface of the flat iron after painting to improve its drying efficiency; the heating device specifically includes a fan 3 arranged at the top of the protective cover 2, a drying box 4 is arranged below the fan 3, and an electric heating wire is arranged in the drying box 4. The heat generated by the electric heating wire is blown into the protective cover 2 through the operation of the fan 3 to achieve the drying operation of the paint on the surface of the flat iron; wherein a heat transport nozzle 5 connected to the drying box 4 is arranged at the top of the protective cover 2, and the heat transport nozzle 5 is preferably arranged between the two groups of paint spraying components and behind the paint spraying components at the rear end, so as to blow heat to the flat iron part that has been painted, and complete the rapid drying operation of the paint.

[0019] The paint spraying assembly includes a mounting plate 6, both ends of which are provided with limit blocks 7, and a limit groove 8 is provided on the side wall of the protective cover 2 in the vertical direction, and the limit block 7 is slidably located in the limit groove 8; a partition cover 9 is provided on the mounting plate 6, and a receiving groove 10 for receiving a flat iron is provided at the bottom of the partition cover 9, and the spray head is arranged in the receiving groove 10; a paint box 11 is provided on the outside of the protective cover 2, and the paint box 11 is a transparent structure, which is convenient for observing the paint content inside. A sealing cover 12 is hinged on the top of the paint box 11, and the inside is divided into two parts for containing two different colors. Colored paint; the nozzle is communicated with the inside of the paint box 11 through a retractable hose, and the paint box 11 is provided with an air pump for pumping paint; when working, by clamping the partition cover 9 on the outside of the flat iron using the accommodating groove 10, the required paint spraying position of the flat iron can be limited to the space corresponding to the nozzle, so as to complete the painting operation and effectively prevent the paint from escaping to other different color segments; in this embodiment, a detachable receiving box 13 is preferably provided at the bottom of the roller conveyor 1 to receive the fallen paint and facilitate subsequent centralized cleaning.

[0020] An adjustment plate 14 is hinged in the protective cover 2, and the adjustment plate 14 can rotate along the hinge point. Adjustment rods 15 are provided at both ends of the adjustment plate 14. A slider 16 is protruded from one end of the adjustment rod 15 away from the adjustment plate 14, and the slider 16 slides in an adjustment slot 17 provided on the mounting plate 6; a cylinder 18 is connected to one of the mounting plates 6 to control its up and down movement. During operation, the mounting plate 6 connected to it is driven to rise or fall by the extension and contraction of the cylinder 18, and the adjustment plate 14 can be driven to rotate along the hinge point by the adjustment rod 15 by the lever principle, thereby driving the other mounting plate 6 to fall or rise, thereby realizing the synchronous one-rise and one-fall operation of the two mounting plates 6, meeting the interval separation spraying of different colors of paint, which can not only prevent the phenomenon of cross contamination caused by the simultaneous spraying of different colors of paint, but also can make the paint of the previous color dry to a certain extent under the action of the heating equipment when spraying the next color of paint, so as to avoid the adverse effect on the sprayed paint surface due to the high humidity of the sprayed paint surface when spraying the next paint.

[0021] The bottom of the mounting plate 6 is detachably provided with a threaded screw 19, which is preferably provided on a support frame 20. The mounting plate 6 is connected to the support frame 20 by a thread, and is indirectly connected to the threaded screw 19 so as to facilitate the subsequent maintenance and replacement of the threaded screw 19; a plurality of sliders 21 are provided on the threaded screw 19, and adjacent sliders 21 are movably connected by a hinge plate 24 so as to achieve equidistant adjustment between different sliders 21, thereby completing the distance adjustment between the nozzles to meet different spraying requirements; the partition cover 9 is detachably provided on the slider 21, which is convenient for the maintenance and replacement of the partition cover 9, or the replacement of partition covers 9 of different sizes, so as to meet the spraying operation of flat irons of different widths and lengths. In addition, in this embodiment, guide rods 22 are also provided in parallel on the support frames 20 on both sides of the threaded screw 19, and the sliders 21 are slidably connected to the guide rods 22 to ensure the stability of the sliders 21 when they move. The threaded screw 19 in this embodiment can be driven by a motor provided at the end of the support frame 20.

[0022] Furthermore, a mounting rod 23 is provided on the roller conveyor 1, and the mounting rod 23 is arranged parallel to the rollers on the roller conveyor 1. A spacing-adjustable limiting plate 25 is symmetrically provided on the mounting rod 23, and a clearance opening is provided at the position corresponding to the roller on the limiting plate 25 to prevent the limiting plate 25 from being restricted when adjusting; by adjusting the spacing between the two limiting plates 25, the flat iron can be limited to be directly below the nozzle to avoid the flat iron from being offset during movement, resulting in spraying failure. Specifically, each mounting rod 23 is provided with a fixing groove 26 along its length direction, and a limiting tooth 27 is provided in the fixing groove 26. A positioning groove 28 is provided on the outside of each limiting plate 25, and a positioning tooth plate 29 is elastically provided in the positioning groove 28. The positioning plate 25 can be positioned by meshing the positioning tooth plate 29 with the limiting tooth 27 to ensure the stability of the position of the limiting plate 25; when adjusting, it is only necessary to pull up the positioning tooth plate 29 to disengage it from the limiting tooth 27.

[0023] A groove is provided on the limit plate 25 in the protective cover 2, and a plurality of push plates 30 are slidably arranged in the groove. The sliding adjustment of the push plates 30 can adjust their positions, so that when the flat irons of different lengths are used, their positions can be adjusted so that they can always contact with the sealing plates 31 in the partition cover 9; two butted sealing plates 31 are elastically hinged at the bottom of each partition cover 9, and the sealing plates 31 are used to seal the nozzle in the partition cover 9 to prevent a small amount of paint liquid adhering to the nozzle from falling onto the flat iron after spraying, thereby affecting the spraying quality; the sealing plates 31 are provided on the bottom of each partition cover 9, and the sealing plates 31 are provided on the bottom of each partition cover 9, so as ... A groove is arranged on the inner wall of the partition cover 9 where 1 is located. In the initial state, the sealing plate 31 is in a horizontal state and abuts against the top of the groove; a driving member is hinged on the side wall of each sealing plate 31, and the driving member is movably connected with the partition plate 32 arranged on the side wall of the partition cover 9, wherein the partition plate 32 is arranged on one side of the opening of the accommodating groove 10 along a vertical sliding manner; during operation, as the partition cover 9 moves downward, the sealing plate 31 contacts the push plate 30, and as the partition cover 9 continues to move downward, the push plate 30 pushes the sealing plate 31 away along the hinge point, and the nozzle is exposed; in order to reduce the push plate In order to prevent the wear between the plate 30 and the sealing plate 31, the present invention preferably provides a roller 33 on the outer side of the push plate 30, and the top of the roller 33 is higher than the top of the push plate 30, so as to ensure that when the sealing plate 31 needs to be opened, the roller 33 first contacts the sealing plate 31, and the rotation of the roller 33 is used to reduce the wear between it and the sealing plate 31; at this time, due to the limit plate 25, the receiving groove 10 of the partition cover 9 will not contact the flat iron, and there is a gap between the partition cover 9 and the flat iron, and the paint may escape to the front and rear sides during the painting operation. The position of the color paint is at it; therefore, through the setting of the driving member, as the sealing plate 31 is flipped, the driving member will be pushed to drive the partition plate 32 to move, so that the partition plate 32 will slide out and abut against the flat iron, so as to limit the paint spraying position within the specified space. At this time, the nozzle can be controlled to open for paint spraying operation; since the sealing plate 31 is hinged to the inner wall of the partition cover 9 by a torsion spring, after the painting is completed, as the partition cover 9 and the push plate 30 are gradually separated, while the torsion spring drives the sealing plate 31 to reset, it will drive the driving member to reset the partition plate 32.

[0024] Specifically, the driving member includes a connecting rod 34 hinged on one side of the sealing plate 31, and the connecting rod 34 is movably connected to a push rod 35. An accommodating chamber 36 is provided at one end of the push rod 35 connected to the connecting rod 34, and the connecting rod 34 is elastically slidably located in the accommodating chamber 36. The sliding connection between the connecting rod 34 and the push rod 35 can avoid being restricted when the sealing plate 31 is rotated and opened along the intersection; the push rod 35 is hinged on the side wall of the partition cover 9; an arc-shaped guide groove 37 is opened through the side wall of the partition cover 9, and a push shaft 38 slidingly located in the guide groove 37 is provided at one end of the push rod 35 away from the connecting rod 34. A slide groove 39 is horizontally opened at the bottom of the partition plate 32, and the push shaft 38 extends from the guide groove 37 and is movably located in the slide groove 39. The sealing plate 31 rotates along the hinge point, driving the connecting rod 34 to push the push rod 35 to rotate along the hinge point, and the push shaft 38 at the end of the push rod 35 moves upward along the opening direction of the guide groove 37 to realize the ejection of the partition plate 32. In this embodiment, the partition plate 32 is arranged on the outside of the partition cover 9, and the partition plates 32 on both sides are driven by the two sealing plates 31 through the driving members, and the two driving members are respectively arranged at the two ends of the partition cover 9; the side wall of the partition cover 9 is provided with a dovetail groove 40, and the partition plate 32 is provided with a sliding block 41 matched therewith, so as to guide the partition plate 32 to move up and down.

[0025] Furthermore, the contacting surfaces of the two sealing plates 31 are inclined slopes, which are convenient for opening and closing. The two sealing plates 31 are provided with receiving grooves 42 on one side close to the nozzles. The receiving grooves 42 are located below the nozzles. Adsorption blocks 43 are provided in the receiving grooves 42. Adsorption blocks 43 are used to absorb the liquid paint dripping from the nozzles, so as to prevent the liquid paint dripping on the sealing plates 31 from being in a flowing state and falling onto the flat iron below during each opening of the sealing cover 12, thereby enhancing the practical performance of the present invention. Among them, the adsorption blocks 43 can use porous materials similar to sponges to achieve adhesion to a small amount of dripping paint, so that it is not easy to fall off.

[0026] When the present invention is in use, firstly, the distance between the two limit plates 25 is adjusted, the flat iron is placed in the space between the two limit plates 25, and then the roller conveyor 1 is turned on. When the sensor detects that the flat iron runs to the bottom of the first paint spraying assembly, the control cylinder 18 is turned on to push the mounting plate 6 down, and the sealing plate 31 in the partition cover 9 first contacts the roller 33 on the push plate 30 until the sealing plate 31 is pushed open. At this time, the partition plates 32 on both sides are synchronously pushed out to abut against both sides of the length direction of the flat iron, and a section of the position required for painting is sealed and limited. At this time, the control system controls the corresponding air pump to start, so that the nozzle starts the paint spraying operation; because the partition cover 9 applies pressure to the flat iron, the roller 18 is turned on to start the paint spraying operation. Slipping will occur at the bottom of the flat iron and the flat iron cannot be transported, so the normal painting operation can be guaranteed; after the painting is completed, the cylinder 18 is gradually reset, and the partition cover 9 contacts the flat iron for pressing and positioning. The flat iron will move to the next painting assembly. After the flat iron moves into place, the painting assembly of the previous station is reset, and the flat iron of the next process completes the pressing and positioning of the flat iron, and the painting operation of the remaining position of the flat iron is realized. After the painting is completed, the corresponding painting assembly moves up, and the previous painting assembly descends to paint the flat iron running below, and so on. The whole operation has a high degree of automation, and the spraying effect is uniform, which effectively reduces the manual operation of physical strength, energy and time consumption, and improves work efficiency. In addition, the sensor mentioned in the present invention can be set on the mounting plate 6 or at the corresponding position in the protective cover 2. The control system adopts a PLC programmable logic controller, and the start and stop of the sensor and the roller conveyor 1, the operation of the heating equipment and the operation of the threaded screw 19 are all controlled by it. Since it belongs to a common structure in the prior art, its specific connection method and working principle are not described here. For the convenience of operation, an operation panel is provided on the protective cover 2 for inputting various command data.

Claims

1. A grounded flat iron painting device, including a roller conveyor, characterized in that: A paint spraying assembly is arranged above the roller conveyor. There are two groups of the paint spraying assemblies, which are respectively used to spray different colors. The two groups of the paint spraying assemblies are arranged one after the other along the running direction of the roller conveyor, and the heights of the two groups of the paint spraying assemblies are adjustable.

2. The grounded flat iron painting device according to claim 1, characterized in that: A protective cover is arranged above the roller conveyor, and the spraying assembly is arranged in the protective cover in a liftable manner; a heating device is arranged on the protective cover.

3. The grounded flat iron painting device according to claim 2, characterized in that: The paint spraying assembly comprises a mounting plate which can move up and down in the protective cover, a partition cover is arranged on the mounting plate, a receiving groove for receiving the flat iron is arranged at the bottom of the partition cover, and the spray head is arranged in the receiving groove.

4. The grounded flat iron painting device according to claim 3, characterized in that: An adjustment plate is hinged inside the protective cover, and adjustment rods are arranged at both ends of the adjustment plate. The adjustment rods are movably located in adjustment slots provided on the mounting plates. A cylinder for controlling its up and down movement is connected to one of the mounting plates.

5. The grounded flat iron painting device according to claim 4, characterized in that: A threaded screw is detachably arranged at the bottom of the mounting plate, a plurality of sliders are arranged on the threaded screw, adjacent sliders are connected via hinged plates, and the partition cover is detachably arranged on the sliders.

6. The grounded flat iron paint brushing device according to claim 3, characterized in that: The roller conveyor is provided with a mounting rod, and the mounting rod is symmetrically provided with limit plates with adjustable spacing.

7. The grounded flat iron painting device according to claim 4, characterized in that: A groove is provided on the limit plate inside the protective cover, and a plurality of push plates are slidably arranged in the groove; two butt-jointed sealing plates are elastically hinged at the bottom of each partition cover, and a driving member is hinged on the side wall of each sealing plate, and the driving member is connected to the partition plate arranged on the side wall of the partition cover, wherein the partition plate is vertically slidably arranged on one side of the opening of the accommodating groove.

8. The grounded flat iron painting device according to claim 7, characterized in that: The driving member includes a connecting rod hinged on one side of the sealing plate, the connecting rod is movably connected to a push rod, and the push rod is hinged on the side wall of the partition cover; an arc-shaped guide groove is provided on the partition cover, and a push shaft sliding in the guide groove is provided at one end of the push rod; a slide groove is horizontally provided at the bottom of the partition plate, and the push shaft extends from the guide groove and is movably located in the slide groove.

9. The grounded flat iron paint brushing device according to claim 7, characterized in that: The contacting surfaces of the two sealing plates are inclined slopes, and a receiving groove is provided on one side of the two sealing plates close to the nozzle, the receiving groove is located below the nozzle, and an adsorption block is provided in the receiving groove.

10. The grounded flat iron paint brushing device according to claim 7, characterized in that: A roller is movably arranged on the upper side wall of the push plate.