Cover detection device
By designing a cover detection device including an adsorption assembly and a detection assembly, the problem of inefficient detection of food covers in the prior art is solved, and the upper and lower surfaces of food covers are fully detected, which improves the detection efficiency and avoids the phenomenon that the cover is not detected.
Patent Information
- Application Number
- CN202411826118.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-18
AI Technical Summary
Existing food lid detection equipment is inefficient when detecting multiple surfaces, especially on high-speed conveyor belts, where the cover is not completely turned over, resulting in untested problems.
A cover detection device is designed, including a first and a second conveying mechanism, for detecting the lower surface and the upper surface of the cover, respectively. The cover is adsorbed on the conveyor belt using adsorption assembly and negative pressure chamber technology, and the completeness of the cover is detected through the camera and annular aperture. If it fails, it will be removed through the jet nozzle and slide.
Complete inspection of the upper and lower surfaces of the food lid is achieved, the detection efficiency is improved, the phenomenon that the lid is not detected, and the surface of the lid is not damaged.
Smart Images

Figure CN119634253A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food packaging cover detection equipment, and in particular to a cover detection device. Background Art
[0002] When inspecting food lids, multiple surfaces need to be inspected. The current method of inspecting lids is generally to install a corresponding flipping mechanism on the conveyor belt to flip the lids over, and then inspect the uninspected surfaces. However, this flipping method is relatively inefficient. If the conveyor belt speed is too fast, some lids will be taken away before they are flipped, resulting in them not being flipped. Summary of the invention
[0003] The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art and to provide a cover detection device which can conveniently detect the upper and lower surfaces of the cover and has high working efficiency.
[0004] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:
[0005] A cover detection device, comprising:
[0006] A first conveying mechanism, comprising a support frame and a conveyor belt that can rotate on the support frame, the conveyor belt is provided with a plurality of through holes at linear intervals, the support frame is provided with an adsorption component, and the adsorption component has adsorption ports that can correspond to the through holes;
[0007] The bottom of the support frame is provided with a first detection component for detecting the integrity of the cover and a first rejection component for rejecting unqualified covers;
[0008] The second conveying mechanism, the output end of the first conveying mechanism is located above the second conveying mechanism, and the second conveying mechanism is provided with a second detection component for detecting the integrity of the caps and a second rejection component for rejecting unqualified caps.
[0009] Furthermore, the adsorption assembly includes a negative pressure cavity and a negative pressure pump, the negative pressure pump and the negative pressure cavity are arranged on a support frame, the negative pressure pump is connected to the negative pressure cavity through a delivery pipe, and a plurality of adsorption ports are linearly spaced on one side of the negative pressure cavity.
[0010] Furthermore, the first detection component includes a first camera and a first annular aperture, the first annular aperture and the first camera are fixedly arranged at the bottom of the support frame, the first camera is located below the first annular aperture and its collection end is close to the adsorption port;
[0011] The first rejection component includes a first air nozzle and a first slide, the first air nozzle is arranged on the support frame, the first slide is inclinedly arranged on the support frame, and the first slide is below the first annular aperture; the output end of the first air nozzle faces the suction port, and is used to blow unqualified caps on the conveyor belt into the first slide.
[0012] Furthermore, the second detection assembly includes a second camera and a second annular aperture, the second annular aperture and the second camera are fixedly arranged above the second conveying mechanism, the second camera is located above the second annular aperture and its collection end faces the surface of the second conveying mechanism;
[0013] The second rejection component includes a second air nozzle and a second slide, the second air nozzle is arranged on the second conveying mechanism, and the second slide is inclinedly arranged on the second conveying mechanism; the output end of the second air nozzle faces the surface of the second conveying mechanism, and is used to blow unqualified caps on the conveyor belt into the second slide.
[0014] Furthermore, it also includes an auxiliary adsorption component, which includes a guide rail and a connecting frame. The guide rail is spaced apart from the surface of the conveyor belt, and the connecting frame is fixedly connected to the guide rail and the supporting frame body respectively.
[0015] Furthermore, a protective cover is provided on the support frame.
[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0017] In actual use, the lid transferred from the previous step comes to the bottom of the first conveying mechanism. Under the action of the adsorption component, the lid is adsorbed on the conveyor belt surface in the first conveying mechanism, and then transported to the first detection component for detection of the integrity of the lid's lower surface. If the lid is detected to be unqualified, the first rejection component will reject the unqualified lid, and the qualified lid will continue to be transported to the second conveying mechanism through the first conveying mechanism, and then the lid will come to the second detection component on the second conveying mechanism for detection of the integrity of the lid's upper surface. If the lid is detected to be unqualified, the second rejection component will reject the unqualified lid, and the qualified lid will continue to be transported to the next processing step through the second conveying mechanism. The present invention can conveniently perform complete detection of the upper and lower surfaces of the lid without causing damage to the surface of the lid, and can improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0019] Figure 2 It is a three-dimensional structural schematic diagram of the internal structure of the present invention from a first viewing angle;
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the internal structure of the present invention from another viewing angle;
[0021] Figure 4 A bottom-view stereoscopic structural diagram of the internal structure of the present invention;
[0022] Figure 5 It is a schematic diagram of the structure of the negative pressure cavity in the present invention;
[0023] Figure 6 It is a schematic diagram of the bottom structure of the negative pressure cavity in the present invention.
[0024] Parts names and reference numbers:
[0025] 1-first conveying mechanism, 101-support frame, 102-conveyor belt, 2-second conveying mechanism, 3-adsorption component, 301-negative pressure chamber, 302-negative pressure pump, 4-first detection component, 401-first camera, 402-first annular aperture, 5-first rejection component, 501-first air nozzle, 502-first slide, 6-second detection component, 601-second camera, 602-second annular aperture, 7-second rejection component, 701-second air nozzle, 702-second slide, 8-auxiliary adsorption component, 801-guide rail, 802-connecting frame, 9-through hole, 10-adsorption port, 11-protective cover, 12-control device, 13-three-color warning light. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below in conjunction with test examples and specific implementation methods. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
[0027] This embodiment provides a cover detection device, such as Figure 1-Figure 6 As shown, it includes a first conveying mechanism 1, which includes a support frame 101 and a conveyor belt 102 that can rotate on the support frame 101, and a plurality of through holes 9 are linearly spaced on the conveyor belt 102, and an adsorption component is provided in the support frame 101, and the adsorption component has an adsorption port 10 that can correspond to the through hole 9;
[0028] The bottom of the support frame 101 is provided with a first detection component 4 for detecting the integrity of the cap and a first rejection component 5 for rejecting unqualified caps;
[0029] The second conveying mechanism 2, the output end of the first conveying mechanism 1 is located above the second conveying mechanism 2, and the second conveying mechanism 2 is provided with a second detection component 6 for detecting the integrity of the caps and a second rejection component 7 for rejecting unqualified caps.
[0030] In actual use, the lid transferred from the previous step comes to the bottom of the first conveying mechanism 1. Under the action of the adsorption component 3, the lid is adsorbed on the surface of the conveyor belt 102 in the first conveying mechanism 1, and then transported to the first detection component 4 for detection of the integrity of the lid lower surface. If the lid is detected to be unqualified, the first rejection component 5 will reject the unqualified lid, and the qualified lid will continue to be transported to the second conveying mechanism 2 through the first conveying mechanism 1, and then the lid will come to the second detection component 6 on the second conveying mechanism 2 for detection of the integrity of the lid upper surface. If the lid is detected to be unqualified, the second rejection component 7 will reject the unqualified lid, and the qualified lid will continue to be transported to the next processing step through the second conveying mechanism 2. The present invention can conveniently perform complete detection of the upper and lower surfaces of the lid without causing damage to the surface of the lid, and can improve work efficiency.
[0031] The above embodiment is further optimized, the adsorption component 3 includes a negative pressure cavity 301 and a negative pressure pump 302, the negative pressure pump 302 and the negative pressure cavity 301 are arranged on the support frame 101, the negative pressure pump 302 is connected to the negative pressure cavity 301 through a delivery pipe, and one side of the negative pressure cavity 301 is linearly spaced with multiple adsorption ports 10. Among them, the negative pressure cavity 301 is a cavity structure, and two mirror-symmetrically arranged pipeline ports are arranged on it, and the pipeline ports are connected to the negative pressure pump 302 through a delivery pipe. Since the negative pressure cavity 301 has the adsorption port 10 and the conveyor belt 102 is distributed with through holes 9, the negative pressure pump 302 works, and under the action of negative pressure, the lid is adsorbed on the surface of the conveyor belt 102.
[0032] The above embodiment is further optimized, and the first detection component 4 includes a first camera 401 and a first annular aperture 402. The first annular aperture 402 and the first camera 401 are fixedly arranged at the bottom of the support frame 101, and the first camera 401 is located below the first annular aperture 402 and its collecting end is close to the suction port 10; specifically, the first camera 401 collects image data of the lower surface of the cover and transmits it to the control device for judgment.
[0033] The first rejection component 5 includes a first air nozzle 501 and a first slide 502. The first air nozzle 501 is arranged on the support frame 101, and the first slide 502 is arranged obliquely on the support frame 101. The first slide 502 is below the first annular aperture 402. The output end of the first air nozzle 501 faces the suction port 10, and is used to blow unqualified caps on the conveyor belt 102 into the first slide 502. If the lower surface of the cap is detected to be unqualified, the first air nozzle 501 works to blow the unqualified caps from the conveyor belt 102 into the first slide 502.
[0034] The above embodiment is further optimized, and the second detection component 6 includes a second camera 601 and a second annular aperture 602. The second annular aperture 602 and the second camera 601 are fixedly arranged above the second conveying mechanism 2, and the second camera 601 is located above the second annular aperture 602 and its collecting end faces the surface of the second conveying mechanism 2; the second camera 601 collects image data of the upper surface of the cover and transmits it to the control device for judgment.
[0035] The second rejection assembly 7 includes a second air nozzle 701 and a second slide 702. The second air nozzle 701 is arranged on the second conveying mechanism 2, and the second slide 702 is inclinedly arranged on the second conveying mechanism 2. The output end of the second air nozzle 701 faces the surface of the second conveying mechanism 2, and is used to blow unqualified caps on the conveyor belt into the second slide 702. If the upper surface of the cap does not meet the requirements, the second air nozzle 701 will work to blow the unqualified cap into the second slide 701.
[0036] The above embodiment is further optimized to include an auxiliary adsorption component 8, wherein the auxiliary adsorption component 8 includes a guide rail 801 and a connecting frame 802, wherein the guide rail 801 is spaced apart from the surface of the conveyor belt 102, and the connecting frame 802 is fixedly connected to the guide rail 801 and the support frame 101, respectively. Among them, the setting of the guide rail 801 and the guide rail 801 are close to the surface of the conveyor belt 102. In actual work, after the cover enters the guide rail 801, its upper surface is relatively close to the surface of the conveyor belt 102, and then under the action of the adsorption component 3, the cover can be more easily adsorbed on the surface of the conveyor belt 102.
[0037] The above embodiment is further optimized, the support frame 101 is provided with a protective cover 11, the protective cover 11 is installed with a control device 12 and a three-color warning light 13, the control device 12 is electrically connected with the first conveying mechanism 1, the second conveying mechanism 2, the first detection component 4, the second detection component 5, the first rejection component 6, the second rejection component 7 and the three-color warning light 13. The control device is a touch screen controller, etc., and the corresponding control program and image recognition algorithm are pre-introduced into the control device, and the image recognition algorithm is used to determine whether the cover image obtained by the control device is qualified.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cover detection device, characterized in that: include: A first conveying mechanism, comprising a support frame and a conveyor belt that can rotate on the support frame, the conveyor belt is provided with a plurality of through holes at linear intervals, the support frame is provided with an adsorption component, and the adsorption component has adsorption ports that can correspond to the through holes; The bottom of the support frame is provided with a first detection component for detecting the integrity of the cover and a first rejection component for rejecting unqualified covers; The second conveying mechanism, the output end of the first conveying mechanism is located above the second conveying mechanism, and the second conveying mechanism is provided with a second detection component for detecting the integrity of the caps and a second rejection component for rejecting unqualified caps.
2. A cover detection device according to claim 1, characterized in that: The adsorption assembly includes a negative pressure cavity and a negative pressure pump, wherein the negative pressure pump and the negative pressure cavity are arranged on a support frame, the negative pressure pump is connected to the negative pressure cavity through a delivery pipe, and a plurality of adsorption ports are linearly spaced on one side of the negative pressure cavity.
3. A cover detection device according to claim 2, characterized in that: The first detection component includes a first camera and a first annular aperture, wherein the first annular aperture and the first camera are fixedly arranged at the bottom of the support frame, and the first camera is located below the first annular aperture and its collection end is close to and facing the adsorption port; The first rejection component includes a first air nozzle and a first slide, the first air nozzle is arranged on the support frame, the first slide is inclinedly arranged on the support frame, and the first slide is below the first annular aperture; the output end of the first air nozzle faces the suction port, and is used to blow unqualified caps on the conveyor belt into the first slide.
4. A cover detection device according to claim 3, characterized in that: The second detection assembly includes a second camera and a second annular aperture, the second annular aperture and the second camera are fixedly arranged above the second conveying mechanism, the second camera is located above the second annular aperture and its collection end faces the surface of the second conveying mechanism; The second rejection component includes a second air nozzle and a second slide, the second air nozzle is arranged on the second conveying mechanism, and the second slide is inclinedly arranged on the second conveying mechanism; the output end of the second air nozzle faces the surface of the second conveying mechanism, and is used to blow unqualified caps on the conveyor belt into the second slide.
5. The cover detection device according to claim 1, characterized in that: It also includes an auxiliary adsorption component, which includes a guide rail and a connecting frame. The guide rail is spaced apart from the surface of the conveyor belt, and the connecting frame is fixedly connected to the guide rail and the supporting frame body respectively.
6. A cover detection device according to claim 1, characterized in that: A protective cover is arranged on the support frame.