Swing rod contact laser cleaning device

By using a laser cleaning device in the swing rod system to efficiently and thoroughly clean the swing rod contacts, the problem of swing rod ignition caused by incomplete brush cleaning is solved, and more efficient production and more stable system operation is achieved.

CN119634350AActive Publication Date: 2025-03-18AUTOMOTIVE ENGINEERING CORPORATION +1
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202411891394.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-18
Estimated Expiration
2044-12-20

AI Technical Summary

Technical Problem

In the existing swing rod system, the brush is cleaned and forked, wears quickly, and needs to be replaced frequently, resulting in incomplete cleaning, which may cause the swing rod ignition problem.

Method used

The contacts of the swing rod are cleaned by a laser cleaning device, and the laser head is connected to the laser generator through an optical fiber to achieve efficient and thorough cleaning, and follow-up cleaning is performed through a pure mechanical structure to avoid failures of electric and pneumatic components.

Benefits of technology

Laser cleaning is more efficient and thorough, reducing the problem of swing rod ignition caused by incomplete cleaning, and follow-up cleaning does not affect the production rhythm, improving production efficiency, and improving the stability and reliability of the system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119634350A_ABST
    Figure CN119634350A_ABST
Patent Text Reader

Abstract

The invention discloses a swing rod contact laser cleaning device which comprises a workshop equipment supporting frame, a laser cleaning device, a return rail and a swing rod set, the laser cleaning device is installed on the workshop equipment supporting frame, the swing rod set is driven by a motor in a swing rod system to run along the return rail, and the swing rod set comprises a front swing rod and a rear swing rod. The return rail is horizontally installed on the workshop equipment supporting frame, and the return rail is parallel to the operation path of the swing rod set. The laser device is used for cleaning the contact of the swing rod, compared with a traditional brush cleaning mode, laser cleaning is more efficient and thorough, and the problem of sparking of the swing rod caused by incomplete cleaning can be solved; the swing rod is cleaned in the operation process, and the swing rod does not need to be stopped for cleaning, so that the production takt is not influenced, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of pendulum rod cleaning, in particular to a pendulum rod contact laser cleaning device. Background Art

[0002] The existing pendulum arm cleaning technology in the pendulum arm system of the paint shop adopts brush cleaning, but the brush is forked and wears quickly, and needs to be replaced frequently by manual labor, which is heavy and difficult to operate. If the replacement is not timely, it will lead to incomplete cleaning and cause the pendulum arm to ignite. Summary of the invention

[0003] In order to solve the above problem, the present invention provides a rocker contact laser cleaning device to solve the problem.

[0004] In order to achieve the above objectives, this application provides the following technical solutions:

[0005] A rocker arm contact laser cleaning device comprises a workshop equipment support frame, a laser cleaning device, a return track, and a rocker arm group. The laser cleaning device is installed on the workshop equipment support frame. The rocker arm group runs along the return track driven by a motor in the rocker arm system. The rocker arm group comprises a front rocker arm and a rear rocker arm. The return track is horizontally installed on the workshop equipment support frame, and the return track is parallel to the running path of the rocker arm group.

[0006] It is further configured as follows: the laser cleaning device includes two parallel first trusses, the two first trusses are respectively installed on the workshop equipment support frame, two second trusses are arranged between the two first trusses and are arranged perpendicular to the two trusses, a linear slide rail A parallel to the second trusses is arranged on one of the second trusses, and a first rodless cylinder and a linear slide rail B are arranged on the other second truss, a support plate which is slidably connected between the linear slide rail A and the linear slide rail B and is fixedly connected to the piston of the first rodless cylinder, a second rodless cylinder and a linear slide rail C are installed on the support plate, a laser support frame is connected to the piston of the second rodless cylinder, the laser support frame is slidably connected to the linear slide rail C at the same time, a laser head is installed on the laser support frame, the laser cleaning device also includes a laser generator, and the laser head is connected to the laser generator through an optical fiber.

[0007] It is further configured as follows: the laser support frame includes a first steel plate, a bending plate, a bracket plate, a second steel plate, and a third steel plate. The first steel plate is horizontally arranged, and a first long hole penetrating the first steel plate is opened on its upper surface. A bolt that simultaneously passes through the bending plate is arranged in the first long hole, and a nut is arranged at the bottom end of the bolt. A second long hole is opened on the side of the bending plate, and the bracket plate is connected to the bending plate through the bolt and nut at the second long hole. The second steel plate is vertically arranged on the lower surface of the first steel plate, and the third steel plate is horizontally arranged on the lower surface of the second steel plate. The laser head is connected to the bracket plate, and the third steel plate is connected to the second rodless cylinder.

[0008] It is further configured as follows: two connecting frames are connected between the two second trusses, the two connecting frames are respectively located at the two end positions of the second trusses, the support plate is located between the two connecting frames, and a guide groove parallel to the return track is installed between the two connecting frames, the guide groove includes a low flat section, an uphill section and a high flat section arranged in sequence along the direction away from the laser head, and a guide rod connected to the support plate is provided in the guide groove.

[0009] It is further configured as follows: a first detection switch is installed on the return track, and the first detection switch is located on the side of the return track close to the low and flat section of the guide groove, a second detection switch is installed on the workshop equipment support frame, a numbering rod is provided on the front swing arm, a third detection switch is also installed on the return track, and the third detection switch is located directly below the high and flat section of the guide groove, and a trigger switch is installed at the highest point of the uphill section of the guide groove.

[0010] It is further configured as follows: both ends of the guide groove are provided with adjustment components for adjusting the height of the guide groove, the adjustment component includes a vertically arranged long screw rod, an adjustment nut is threadedly connected to the long screw rod, an adjustment block fixedly connected to the guide groove is provided on the top surface of the adjustment nut, a fastening nut threadedly connected to the long screw rod is provided on the upper surface of the adjustment block, and a locking nut threadedly connected to the long screw rod is threadedly connected to the upper portion of the fastening nut.

[0011] It is further configured as follows: the guide rod includes an optical axis, connecting shafts are respectively arranged on both sides of one end of the optical axis, cone wheels are arranged on the two connecting shafts, the guide rod is rollingly connected to the guide groove through the cone wheels, an inverted concave wheel frame is arranged at the other end of the optical axis, and push wheels are rotatably connected to the inner walls of both sides of the wheel frame through a rotating shaft and a rolling bearing.

[0012] It is further configured as follows: a rib plate is connected to the side of the support plate facing away from the laser head, the other end of the rib plate is connected to a vertically arranged sleeve, a sliding bearing is arranged in the sleeve, and the guide rod cooperates with the sliding bearing to slide up and down along the sleeve.

[0013] It is further configured as follows: a first limiting cylinder is arranged between the conical wheel and the rolling bearing, the first limiting cylinder is used for inward limiting, and second limiting cylinders for limiting the push wheel are respectively arranged on both sides of the push wheel, and the two second limiting cylinders are sleeved on the rotating shaft and both contact the inner wall of the wheel frame.

[0014] It is further configured as follows: a vacuum cleaner is also included, and an air collecting hood is also arranged on the support plate, and the air collecting hood is connected to the vacuum cleaner through an air duct.

[0015] Compared with the prior art, the beneficial technical effects of the present invention are:

[0016] 1. The present invention uses a laser to clean the rocker arm contacts. Compared with the traditional brush cleaning method, laser cleaning is more efficient and thorough, and can reduce the problem of rocker arm sparking caused by incomplete cleaning.

[0017] 2. The present invention adopts a follow-up mode for cleaning the rocker contact, and the cleaning is performed during the operation of the rocker, and the rocker does not need to stop for cleaning, which does not affect the production rhythm and improves production efficiency.

[0018] 3. The rocker contact laser cleaning system and the rocker follower of the present invention adopt a purely mechanical structure (guide rod, guide groove), which avoids the problem of whole line blocking and affecting the whole line rhythm when electric and pneumatic components fail, and improves the stability and reliability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 Another overall structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the laser cleaning device of the present invention;

[0023] Figure 4 for Figure 3 A local enlarged view of point A;

[0024] Figure 5 for Figure 3 A magnified view of some structures;

[0025] Figure 6 This is a structural diagram of the laser support frame of the present invention;

[0026] Figure 7 It is a guide groove structure diagram of the present invention;

[0027] Figure 8 for Figure 7 A partial enlarged view of point B;

[0028] Fig. 9 It is a structural diagram of a guide rod of the present invention;

[0029] Fig.10 for Fig. 9 A magnified view of some structures;

[0030] Fig.11 This is a structural diagram of the support plate of the present invention;

[0031] Fig.12 It is a structural diagram of the trigger switch of the present invention;

[0032] Fig.13 It is a structural diagram of the front swing bar of the present invention;

[0033] Fig.14 It is a structural diagram of the rear swing rod of the present invention.

[0034] Figure numerals: 1. Workshop equipment support frame; 2. Return track; 3. Vacuum cleaner; 3-1. Air duct; 4. Electric control cabinet; 5. First truss; 6. Second truss; 7. A linear slide; 8. First rodless cylinder; 9. B linear slide; 10. Tripod; 11. Support plate; 12. Second rodless cylinder; 13. C linear slide; 14. Laser support frame; 141. First steel plate; 142. Bending plate; 143. Bracket plate; 144. Second steel plate; 145. Third steel plate; 146. First long hole; 147. Second long hole; 15. Laser head; 16. Laser generator; 17. Gas hood; 18. Workshop top steel frame; 19. Hanger; 20. Front swing bar; 201. Generator 1. the first limit cylinder; 2. the second limit cylinder; 3. the second limit cylinder; 4. the second limit cylinder; 5. the first limit cylinder; 6. the second limit cylinder; 7. the second limit cylinder; 8. the second limit cylinder; 9. the second limit cylinder; 10. the first limit cylinder; 11. the first limit cylinder; 12. the second limit cylinder; 13. the second limit cylinder; 14. the first limit cylinder; 15. the first limit cylinder; 16. the second limit cylinder; 17. the first limit cylinder; 18. the second limit cylinder; 19. the second limit cylinder; 20. the second limit cylinder; 21. the second limit cylinder; 22. the second limit cylinder; 23. the second limit cylinder; 24. the second limit cylinder; 25. the second limit cylinder; 26. the second limit cylinder; 27. the second limit cylinder; 28. the second limit cylinder; 29. ​​the second limit cylinder; 30. the first limit cylinder; 31. the first limit cylinder; 32. the second limit cylinder; 33. the first limit cylinder; 34. the first limit cylinder; 35. the second limit cylinder; 36. the second limit cylinder; 37. the second limit cylinder; 38. the first limit cylinder; 39. the second limit cylinder; 40. the first limit cylinder; 41. the first limit cylinder; 42. the second limit cylinder; 43. the first limit cylinder; 44. the first limit cylinder; 45. the second limit cylinder; 46. the second limit cylinder; 47. the second limit cylinder; 48. the first limit cylinder; 49. the second limit cylinder; 50. the first limit cylinder; 51. the first limit cylinder; 52. the second limit cylinder; 53. the first limit cylinder; 54. the first limit cylinder; 55. the second limit cylinder; 56. the second limit cylinder; 57. the first limit cylinder; 58. the first limit DETAILED DESCRIPTION

[0035] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] Example

[0039] Reference Figure 1-Figure 14 , is a swing arm contact laser cleaning device disclosed in the present invention, comprising a workshop equipment support frame 1, a laser cleaning device, a return track 2, a swing arm group, a vacuum cleaner 3, and an electric control cabinet 4;

[0040] Wherein, the laser cleaning device includes two first trusses 5 arranged in parallel, and the two first trusses 5 are respectively installed on the columns of the workshop equipment support frame 1 by bolts, and two second trusses 6 arranged perpendicular to the two are arranged between the two first trusses 5 by bolts, and two second trusses 6 are arranged, and a linear slide rail A 7 parallel to the second truss 6 is arranged on one second truss 6, and a first rodless cylinder 8 and a linear slide rail B 9 are arranged on the other second truss 6. Specifically, a tripod 10 is installed on the side of the second truss 6, and the linear slide rail B 9 is installed on the tripod 10. A support plate 11 fixedly connected to the piston of the first rodless cylinder 8 is slidably connected between the linear slide rail A 7 and the linear slide rail B 9, and a second rodless cylinder 12 and a linear slide rail C 13 are installed on the support plate 11. A laser support frame 14 is connected to the piston of the second rodless cylinder 12 by bolts, and the laser support frame 14 is slidably connected to the linear slide rail C 13 at the same time, and a laser head 15 installed by bolts is arranged on the laser support frame 14;

[0041] The laser cleaning device also includes a laser generator 16, and the laser head 15 is connected to the laser generator 16 via an optical fiber, thereby forming a laser generating system;

[0042] In this embodiment, the laser support frame 14 includes a first steel plate 141, a bending plate 142, a bracket plate 143, a second steel plate 144, and a third steel plate 145; wherein the first steel plate 141 is horizontally arranged, and a first long hole 146 penetrating the first steel plate 141 is provided on its upper surface, a bolt which simultaneously penetrates the bending plate 142 is provided in the first long hole 146, a nut is provided at the bottom end of the bolt, and the connection between the first steel plate 141 and the bending plate is completed by the cooperation between the bolt and the nut, similarly, a second long hole 147 is provided on the side of the bending plate 142, and the bracket plate 143 is connected to the bending plate 142 by the bolt and nut at the second long hole 147; the second steel plate 144 is vertically arranged on the lower surface of the first steel plate 141, and the third steel plate 145 is horizontally arranged on the lower surface of the second steel plate 144, wherein the bracket plate 143 is connected to the aforementioned laser head 15 by bolts, and the third steel plate 145 is connected to the second rodless cylinder 12 by bolts;

[0043] Since there may be installation errors during installation and the laser head 15 has high requirements on the working distance precision, the laser support frame 14 is an adjustable mechanism: during adjustment, the bending plate 142 can be adjusted forward and backward through the first long hole 146, and the bracket plate 143 can be adjusted up and down through the second long hole 147 to adjust its relative position with the bending plate 142.

[0044] An air collecting hood 17 connected by bolts is also provided on the support plate 11 for collecting smoke generated during the laser cleaning process, and the air collecting hood 17 is connected to the vacuum cleaner 3 through the air duct 3-1; further, the present invention also includes a workshop top steel frame 18, and a hanger 19 is provided on the workshop top steel frame 18, and the air duct 3-1 of the vacuum cleaner 3 is hung on the hanger 19.

[0045] The return track 2 is horizontally installed on the horizontal column of the workshop equipment support frame 1, and the return track 2 is parallel to the second truss 6. The swing arm group runs along the return track 2 under the drive of the motor in the swing arm system, wherein the swing arm group includes a front swing arm 20 and a rear swing arm 21, and the front swing arm 20 and the rear swing arm 21 are both provided with copper contacts;

[0046] A drag chain 22 is installed on the support plate 11 by bolts to protect the cables of various components;

[0047] Two connecting frames 23 are connected between the two second trusses 6, and the two connecting frames 23 are respectively located at the two ends of the second trusses 6, and the support plate 11 is located between the two connecting frames 23. A guide groove 24 parallel to the return track 2 is installed between the two connecting frames 23. In this embodiment, the guide groove 24 includes a low flat section 241, an uphill section 242 and a high flat section 243 arranged in sequence along the direction away from the laser head 15;

[0048] Specifically, both ends of the guide groove 24 are provided with adjustment components connected to the connecting frame 23, and the adjustment components are used to adjust the height of the guide groove 24;

[0049] Specifically, the adjustment assembly includes a vertically arranged long screw 25, on which an adjustment nut 26 is threadedly connected, an adjustment block 27 fixedly connected to the guide groove 24 is arranged on the top surface of the adjustment nut 26, a fastening nut 28 threadedly connected to the long screw 25 is arranged on the upper surface of the adjustment block 27, and a locking nut 29 threadedly connected to the long screw 25 is threadedly connected above the fastening nut 28;

[0050] A guide rod 30 is installed in the guide groove 24, and the guide rod 30 can roll along the guide groove 24, wherein the guide rod 30 includes an optical axis 301, and connecting shafts 302 are respectively arranged on both sides of one end of the optical axis 301, and cone wheels 303 connected by rolling bearings are arranged on the two connecting shafts 302, and the guide rod 30 is rollingly connected to the guide groove 24 through the cone wheels 303, and the arrangement of the two cone wheels 303 has the functions of centering and preventing falling off;

[0051] Furthermore, a first limiting cylinder 304 is provided between the cone wheel 303 and the rolling bearing, and the first limiting cylinder 304 is used for inward limiting. Specifically, the first limiting cylinder 304 is sleeved on the connecting shaft 302 and clamped between the cone wheel 303 and the optical axis 301. When the cone wheel 303 and the rolling bearing have a tendency to move toward the direction of the optical axis 301, the first limiting cylinder 304 clamps the cone wheel 303 and the rolling bearing, so that the two cannot move toward the direction of the optical axis 301; the ends of the two connecting shafts 302 that are away from each other are both provided with retaining springs 305 to prevent the cone wheel 303 and the rolling bearing from falling off;

[0052] An inverted concave wheel frame 306 is installed by bolts at the other end of the optical axis 301. Specifically, two parallel vertical clamping plates are arranged on the top of the concave wheel frame 306, and a clamped plate inserted into the gap between the two vertical clamping plates is installed at the bottom end of the optical axis. The bolts are threaded through the vertical clamping plate-clamped plate-vertical clamping plate respectively to complete the detachable installation of the concave wheel frame 306. In case of a failure, the concave wheel frame 306 can be quickly dismantled to avoid affecting the production of the entire line.

[0053] The inner walls on both sides of the wheel frame are rotatably connected with a push wheel 307 through a rotating shaft and a rolling bearing. Furthermore, second limiting cylinders 308 for limiting the push wheel 307 are respectively arranged on both sides of the push wheel 307, and the two second limiting cylinders 308 are sleeved on the rotating shaft and are in contact with the inner wall of the wheel frame. The second limiting cylinders 308 are arranged to prevent the push wheel 307 from sliding along the rotating shaft.

[0054] In the present invention, the cone wheel 303 runs in the guide groove 24. The conical design of the cone wheel can ensure the centering of the operation and prevent the wheel from falling off in the guide groove. The push wheel 307 of the guide rod 30 is in contact with the rocker group and is made into a wheel to prevent hard friction with the rocker group.

[0055] Furthermore, a rib plate 31 is connected to the side of the support plate 11 facing away from the laser head 15, and the other end of the rib plate 31 is connected to a vertically arranged sleeve 32, and a sliding bearing 33 is arranged in the sleeve 32. The aforementioned guide rod 30 can cooperate with the sliding bearing 33 to slide up and down along the sleeve 32, and the sliding bearing 33 and the sleeve 32 are interference fit.

[0056] A first detection switch 34 is installed on the return track 2, and the first detection switch 34 is located on one side of the return track 2 close to the low flat section 241 of the guide groove 24, and the first detection switch 34 is used to detect the arrival of the front swing bar 20 and the rear swing bar 21;

[0057] A second detection switch 35 is installed on the workshop equipment support frame 1. The second detection switch 35 is used to distinguish whether the device arriving is the front swing bar 20 or the rear swing bar 21. Specifically, the front swing bar 20 is provided with a numbering rod 201. The second detection switch 35 distinguishes whether the device arriving is the front swing bar 20 or the rear swing bar 21 by detecting the position of the numbering rod 201.

[0058] A third detection switch 36 is also installed on the return track 2, and the third detection switch 36 is located directly below the high flat section 243 of the guide groove 24. The third detection switch 36 is used to detect whether the front swing arm 20 and the rear swing arm 21 have passed through the device;

[0059] A trigger switch 37 is installed at the highest point of the upslope section 242 of the guide groove 24 .

[0060] Furthermore, a photoelectric switch 38 is installed on one first truss 5, and a reflector 39 corresponding to the photoelectric switch 38 is provided on the other first truss 5. Under normal circumstances, the reflector 39 transmits light to the light source photoelectric switch 38. If someone blocks it, the photoelectric switch 38 cannot receive the light source. At this time, the control system is informed that someone has mistakenly entered.

[0061] It is worth mentioning that the present invention is also provided with a control system, which is coupled with each electrical component, can receive signals from each electrical component, and control the opening and closing of each electrical component.

[0062] The working principle and beneficial effects of the present invention are:

[0063] First, it should be noted that the present invention only cleans the rear swing bar 21 and does not clean the front swing bar 20;

[0064] When the device is in operation, the swing arm system (the swing arm system is a prior art and will not be described in detail here) drives the swing arm to run along the return track 2, passing through the low flat section 241, the uphill section 242 and the high flat section 243 of the guide groove 24 in sequence;

[0065] During this process, the swing rod first moves to the laser cleaning device, and first hits the guide rod 30. The swing rod pushes the guide rod 30 to move along the guide groove 24. During this process, the first rodless cylinder 8 is in a follow-up state, and both ends are not ventilated. Therefore, the support plate 11 connected to the guide rod 30 through the rib plate 31 and the sleeve 32 will move with the guide rod 30. When the first detection switch 34 detects that the swing rod has arrived, and the second detection switch 35 is not triggered, it means that the swing rod is the rear swing rod 21. At this time, the laser generating system works, and the laser head 15 on the support plate 11 that runs together with the rear swing rod 21 strips the paint accumulated on the contact of the rear swing rod 21.

[0066] When the guide rod 30 moves to the uphill section 242 of the guide groove 24, the guide rod 30 gradually rises along the slope of the guide groove 24 and slides upward along the sliding bearing 33 in the sleeve 32. As the guide rod 30 gradually rises, the guide rod 30 and the rear swing rod 21 are about to be gradually separated. When the separation is about to be completed, the guide rod 30 hits the trigger switch 37 installed on the guide groove 24. The trigger switch 37 senses that the guide rod 30 is in place and sends a signal to the control system. When the guide rod 30 triggers the trigger switch 37, the control system controls the laser generating system to stop. At the same time, the control system controls the solenoid valve in the first rodless cylinder 8 to be energized, and the first rodless cylinder 8 starts to ventilate, so that the piston of the first rodless cylinder 8 continues to run toward the high flat section 243 of the guide groove 24, so that the guide rod 30 connected thereto through the support plate 11, the rib plate 31 and the sleeve 32 runs to the high flat section 243, so that the guide rod 30 waits in the high flat section 243 for the rear swing rod 21 to pass through, and at this time, the rear swing rod 21 is completely separated from the guide rod 30, and the rear swing rod 21 continues to move forward under the drive of the swing rod system;

[0067] Until the second detection switch 35 detects that the front swing arm 20 has arrived and the third detection switch 36 detects that the front swing arm 20 has passed, the piston of the first rodless cylinder 8 starts to run in reverse to the initial state under the control of the control system. When the cleaning of one side of all the swing arm groups is completed, the piston of the second rodless cylinder 12 drives the support plate 11 to move left and right, thereby driving the laser head 1 to move to the contact on the other side of the swing arm to start the next working cycle. During this working process, the laser head 1 cleans the other contact of the swing arm that has not been cleaned, and so on and so forth to achieve follow-up cleaning of the two contacts of the rear swing arm 21. The present invention adopts a purely mechanical structure for follow-up, which can reduce the failure rate. In the event of a failure, the structure of the guide groove 24 and the guide rod 30 will not cause obstruction to the operation of the swing arm group and will not affect the production of the entire line.

[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. The rocker contact laser cleaning device is characterized by: The invention comprises a workshop equipment support frame (1), a laser cleaning device, a return track (2), and a swing arm group. The laser cleaning device is installed on the workshop equipment support frame (1). The swing arm group runs along the return track (2) under the drive of a motor in the swing arm system. The swing arm group comprises a front swing arm (20) and a rear swing arm (21). The return track (2) is horizontally installed on the workshop equipment support frame (1), and the return track (2) is parallel to the running path of the swing arm group.

2. The rocker contact laser cleaning device according to claim 1, characterized in that: The laser cleaning device comprises two parallel first trusses (5), the two first trusses (5) are respectively mounted on a workshop equipment support frame (1), two second trusses (6) are arranged between the two first trusses (5) and are arranged perpendicular to the two first trusses, one of the second trusses (6) is provided with an A linear slide rail (7) parallel to the second truss (6), and the other second truss (6) is provided with a first rodless cylinder (8) and a B linear slide rail (9), the A linear slide rail (7) and the B linear slide rail (9) are slidably connected to each other and are simultaneously connected to the first rodless cylinder (8). A support plate (11) is fixedly connected to the piston of the rod cylinder (8), a second rodless cylinder (12) and a C linear slide rail (13) are installed on the support plate (11), a laser head (15) support frame (14) is connected to the piston of the second rodless cylinder (12), the laser support frame (14) is slidably connected to the C linear slide rail (13), a laser head (15) is installed on the laser support frame (14), and the laser cleaning device also includes a laser generator (16), and the laser head (15) is connected to the laser generator (16) through an optical fiber.

3. The rocker contact laser cleaning device according to claim 2, characterized in that: The laser support frame (14) includes a first steel plate (141), a bending plate (142), a bracket plate (143), a second steel plate (144), and a third steel plate (145). The first steel plate (141) is horizontally arranged, and a first long hole (146) penetrating the first steel plate (141) is provided on its upper surface. A bolt that simultaneously passes through the bending plate (142) is provided in the first long hole (146), and a nut is provided at the bottom end of the bolt. A second long hole (147) is provided on the side of the bending plate (142). The bracket plate (143) is connected to the bending plate (142) through the bolt and nut at the second long hole (147). The second steel plate (144) is vertically arranged on the lower surface of the first steel plate (141). The third steel plate (145) is horizontally arranged on the lower surface of the second steel plate (144). The laser head (15) is connected to the bracket plate (143), and the third steel plate (145) is connected to the second rodless cylinder (12).

4. The rocker contact laser cleaning device according to claim 2, characterized in that: Two connecting frames (23) are connected between the two second trusses (6), and the two connecting frames (23) are respectively located at the two ends of the second trusses (6). The support plate (11) is located between the two connecting frames (23). A guide groove (24) parallel to the return track (2) is installed between the two connecting frames (23). The guide groove (24) includes a low flat section (241), an uphill section (242) and a high flat section (243) which are sequentially arranged in a direction away from the laser head (15). A guide rod (30) connected to the support plate (11) is arranged in the guide groove (24).

5. The rocker contact laser cleaning device according to claim 4, characterized in that: A first detection switch (34) is installed on the return track (2), and the first detection switch (34) is located on one side of the return track (2) close to the low flat section (241) of the guide groove (24); a second detection switch (35) is installed on the workshop equipment support frame (1); a numbering rod (201) is provided on the front swing arm (20); a third detection switch (36) is also installed on the return track (2), and the third detection switch (36) is located directly below the high flat section (243) of the guide groove (24); and a trigger switch (37) is installed at the highest point of the uphill section (242) of the guide groove (24).

6. The rocker contact laser cleaning device according to claim 4, characterized in that: Both ends of the guide groove (24) are provided with adjustment components for adjusting the height of the guide groove (24), the adjustment component comprising a vertically arranged long screw rod (25), an adjustment nut (26) being threadedly connected to the long screw rod (25), an adjustment block (27) fixedly connected to the guide groove (24) being provided on the top surface of the adjustment nut (26), a fastening nut (28) threadedly connected to the long screw rod (25) being provided on the upper surface of the adjustment block (27), a locking nut (29) threadedly connected to the long screw rod (25) being threadedly connected to the upper portion of the fastening nut (28).

7. The rocker contact laser cleaning device according to claim 4, characterized in that: The guide rod (30) comprises an optical axis (301), connecting shafts (302) are respectively arranged on both sides of one end of the optical axis (301), cone wheels (303) are arranged on the two connecting shafts (302), the guide rod (30) is rollingly connected to the guide groove (24) via the cone wheels (303), an inverted concave wheel frame (306) is arranged at the other end of the optical axis (301), and push wheels (307) are rotatably connected to the inner walls of both sides of the wheel frame via a rotating shaft and a rolling bearing.

8. The rocker contact laser cleaning device according to claim 4, characterized in that: A rib plate (31) is connected to the side of the support plate (11) facing away from the laser head (15); the other end of the rib plate (31) is connected to a vertically arranged sleeve (32); a sliding bearing (33) is arranged inside the sleeve (32); and the guide rod (30) cooperates with the sliding bearing (33) to slide up and down along the sleeve (32).

9. The rocker contact laser cleaning device according to claim 7, characterized in that: A first limiting cylinder (304) is arranged between the cone wheel (303) and the rolling bearing, and the first limiting cylinder (304) is used for inward limiting. Second limiting cylinders (308) for limiting the pushing wheel (307) are respectively arranged on both sides of the pushing wheel (307), and the two second limiting cylinders (308) are sleeved on the rotating shaft and are in contact with the inner wall of the wheel frame.

10. The rocker contact laser cleaning device according to claim 2, characterized in that: It also comprises a vacuum cleaner (3), and an air collecting hood (17) is also provided on the support plate (11), and the air collecting hood (17) is connected to the vacuum cleaner (3) via an air duct (3-1).

Citation Information

Patent Citations

  • Laser cleaning system for train wheel set

    CN111570408A

  • Flushing device at joint of mechanically and synchronously following train carriages

    CN116061885A

  • Electrophoresis swing rod conveying device

    CN118458266A

  • Suspension type pendulum rod contact belt cleaning device

    CN208437291U

  • Tire mold laser cleaning device

    CN219748676U