Tightening device for chain machining
By designing a tightening device including a platform, lifting mechanism, positioning mechanism and tightening mechanism, the problem that the existing tightening device cannot accurately tighten for different chain models and processing requirements is solved, and precise tightening of special-shaped parts of different specifications and complex chains is achieved, which improves processing efficiency and accuracy and reduces costs.
Patent Information
- Application Number
- CN202411904208.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tightening devices cannot accurately tighten different chain models and processing requirements, especially when processing complex chain special-shaped parts, it is difficult to adapt to different shapes and sizes, resulting in low processing efficiency, increased cost and limited accuracy.
A tightening device including a platform, a lifting mechanism, a positioning mechanism and a tightening mechanism is designed. Through the coordinated work of the positioning mechanism and the adjustment mechanism, precise tightening of chains of different models and shapes is achieved. The positioning mechanism drives the expansion and movement of the expansion component through the servo motor, adjusts the position of the rotating component, and realizes automatic adjustment of the tension position of the chain and the processing position.
Accurate tightening of special-shaped parts of different specifications and complex chains is achieved, the efficiency and accuracy of chain processing is improved, the processing cost is reduced, and the existing tightening devices are difficult to adapt to multiple chain models and processing requirements.
Smart Images

Figure CN119634662A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chain processing, in particular to a tightening device for chain processing. Background Art
[0002] With the rapid development of automated production needs, modern industrial production has higher and higher requirements for chain processing accuracy. As an important transmission component, chain is widely used in various fields such as mechanical transmission, agricultural machinery, and transportation machinery. Its performance and accuracy directly affect the stability and efficiency of the entire system. The chain processing usually involves multiple processes, such as the stamping of chain plates, the connection of connecting links, and the adjustment of the entire chain. Among them, the chain links need to be accurately tightened during the chain processing to ensure the accuracy and strength of the chain. The existing tightening device cannot accurately tighten according to different chain models and processing requirements. It is difficult to adapt to different shapes and sizes when processing complex chain special-shaped parts, resulting in low processing efficiency, increased costs and limited accuracy. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings existing in the prior art, such as: the existing tightening device cannot accurately tighten according to different chain models and processing requirements, and it is difficult to adapt to different shapes and sizes when processing complex chain special-shaped parts, resulting in low processing efficiency, increased cost and limited precision.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A tightening device for chain processing, comprising a platform, a lifting mechanism, a positioning mechanism and a tightening mechanism, and also comprising an adjusting mechanism fixedly mounted on the bottom of the platform, and a material storage mechanism located above the lifting mechanism, a material discharge mechanism fixedly mounted on the bottom of the outer side of the material storage mechanism, and the material discharge mechanism fixedly mounted on one side of the top of the platform through a supporting frame, the tightening mechanism movably mounted on the top of the platform through a sliding groove, and the tightening mechanism is transmission-connected to the adjusting mechanism;
[0006] The lifting mechanism consists of a lifting cover, four lifting components and a transmission component. Four lifting components are fixedly installed at equal distances on the bottom of the lifting cover, and the four lifting components are connected through the transmission component.
[0007] The positioning mechanism is fixedly installed inside the lifting cover, and the positioning mechanism includes a servo motor B fixedly installed on the inner wall of the lifting cover, a spline rod is fixedly installed on the output end of the servo motor B, a toothed disc is installed on the outer side of the spline rod through a spline groove, and four curved grooves are equidistantly opened inside the toothed disc, an expansion component is fixedly installed on the outer side of the bottom of the spline rod through a threaded sleeve, and four rotating components are equidistantly installed on the outer side of the expansion component;
[0008] The closed chain is tensioned and positioned by the positioning mechanism, and then the closed chain is driven to rotate to adjust the tightening processing position of the tensioned chain. At the same time, the horizontal position of the tightening mechanism is adjusted by the adjusting mechanism, so that the processing position of the tightening mechanism can be adjusted according to the chain specifications.
[0009] Preferably, the expansion assembly consists of a mounting sleeve, a slide slot rod, a telescopic rod and a transmission slide rod, four slide slot rods are equidistantly installed on the inner and outer sides of the mounting sleeve, the telescopic rod is movably installed inside the slide slot rod, and the transmission slide rod is fixedly installed on the top of one end of the telescopic rod.
[0010] Preferably, the rotating assembly includes a connecting sleeve movably installed at one end of the telescopic rod, a pressure sensor A is fixedly installed inside the connecting sleeve, a resistance seat is fixedly installed at one end of the connecting sleeve, a driving sprocket is rotatably installed inside the resistance seat, a servo motor C is fixedly installed on the top of the resistance seat, a gear set is fixedly installed on the output end of the servo motor C, and one side of the bottom of the gear set is fixedly connected to the driving sprocket.
[0011] Preferably, the lifting assembly consists of a mounting rod, a lifting gear rod, a linear gear and a bevel gear A, the mounting rod is movably installed with an extended lifting gear rod inside, a linear gear is rotatably installed on one side of the mounting rod, and a bevel gear A is fixedly installed on one side of the linear gear.
[0012] Preferably, the transmission assembly includes two mounting plates fixedly mounted on the outsides of the two lifting assemblies, a worm is mounted on the top of the two mounting plates through a bearing seat, two worm wheels are meshedly connected above the two ends of the worm, bevel gears B are fixedly mounted on the two ends of the worm wheel through a connecting rod, and the outside of the connecting rod is mounted on the top of the mounting plate through a bearing seat, one end of the worm is fixedly mounted with a bevel gear C, a servo motor A is fixedly mounted on the bottom of the mounting plate, a bevel gear D is fixedly mounted on the output end of the servo motor A, and the top end of the bevel gear D is meshedly connected with the bevel gear C.
[0013] Preferably, the material storage mechanism includes a fixed rod threadedly mounted on the top of the lifting cover, a top cover threadedly mounted on the top of the fixed rod, a storage tank threadedly mounted on the outer side of the top cover, a telescopic frame fixedly mounted on the outer side of the fixed rod, and four limit rods equidistantly mounted on the outer side of the telescopic frame.
[0014] Preferably, the unloading mechanism includes a mounting hoop frame fixedly mounted on the outside of the storage tank, four lifting rods are equidistantly mounted on the bottom of the outside of the mounting hoop frame, four mounting angle pieces and four material shifting pieces are movably mounted on the outside of the bottom of the lifting rods, and the four mounting angle pieces and four shaft rods are connected by shaft bolts to form a closed rectangular frame, a linkage shaft arm is mounted on the top of the shaft rod through the shaft bolt, an electric push rod is mounted on one end of the linkage shaft arm through a rotating shaft, and the electric push rod is fixedly mounted on the bottom of the outside of the mounting hoop frame through a support frame.
[0015] Preferably, the adjustment mechanism comprises a mounting frame fixedly mounted on the bottom of the platform, a threaded seat is movably mounted inside the mounting frame, a threaded rod is threadedly mounted inside the threaded seat, and the threaded rod is rotatably mounted inside the mounting frame.
[0016] Preferably, the tightening mechanism includes a sliding rod frame fixedly mounted on the top of the threaded seat, an adjusting component movably mounted on the outside of the sliding rod frame, the adjusting component includes a sliding seat movably mounted on the outside of the sliding rod frame, a threaded sleeve seat movably mounted inside the sliding seat, a threaded screw rod penetrating the internal thread of the threaded sleeve seat, a lower pressure seat fixedly mounted on one side of the bottom of the sliding seat, a pressure sensor B fixedly mounted inside the lower pressure seat, a lower pressure rod movably mounted on the bottom of the lower pressure seat, a driving motor fixedly mounted on the top of the sliding rod frame, a turntable fixedly mounted on the output end of the driving motor, a double-headed ball rod mounted on one side of the bottom of the turntable through a universal seat, and the bottom end of the double-headed ball rod is fixedly connected to the top of the threaded sleeve seat through the universal seat.
[0017] Preferably, four support rods are equidistantly installed at the bottom of the platform, a controller is fixedly installed on the outside of one of the support rods, a base plate is fixedly installed on the bottom end of the support rod, a servo motor is fixedly installed on the bottom of one side of the platform, and an electromagnetic suction rod is fixedly installed on the output end of the servo motor.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention realizes precise tightening of chains of different models and shapes through the coordinated work of the positioning mechanism and the adjusting mechanism; the positioning mechanism drives the expansion component to expand and move through the servo motor, and the expanding and moving expansion component drives the rotating component to tension and position the closed chain, and can adjust the positions of the four rotating components according to the chain specifications, automatically adjust the force and range of the tensioning positioning, and realize the positioning and precise processing of chains of different specifications and complex chain special-shaped parts; at the same time, the position of the tightening mechanism is flexibly adjusted according to the chain specifications by the adjusting mechanism, so as to meet the precise tightening of different chain models and processing requirements, and improve the efficiency and accuracy of chain processing; and the positioned chain is rotated and adjusted by the rotating component to realize automatic adjustment of the tightening position, which can not only effectively solve the defect that the existing tightening device is difficult to adapt to various chain models and processing requirements, but also improve the accuracy and efficiency of chain processing and reduce processing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0022] Figure 3 It is a schematic diagram of the platform structure of the present invention;
[0023] Figure 4 It is a schematic diagram of the lifting mechanism structure of the present invention;
[0024] Figure 5 It is a schematic diagram of the transmission assembly structure of the present invention;
[0025] Figure 6 It is a schematic diagram of the structure of the lifting assembly of the present invention;
[0026] Figure 7 It is a schematic diagram of the positioning mechanism structure of the present invention;
[0027] Figure 8 It is a schematic diagram of the expanded structure of the positioning mechanism of the present invention;
[0028] Fig. 9 It is a schematic diagram of the expansion assembly structure of the present invention;
[0029] Fig.10 It is a schematic diagram of the structure of the rotating assembly of the present invention;
[0030] Fig.11 It is a schematic diagram of the connection structure between the adjustment mechanism and the tightening mechanism of the present invention;
[0031] Fig.12 It is a schematic diagram of the structure of the regulating component of the present invention;
[0032] Fig.13 It is a schematic diagram of the structure of the material storage mechanism of the present invention;
[0033] Fig.14 It is a schematic structural diagram of the material unloading mechanism of the present invention.
[0034] In the figure: 1, platform; 101, support rod; 102, controller; 103, bottom plate; 104, servo motor; 105, electromagnetic suction rod; 2, lifting mechanism; 201, lifting cover; 202, lifting assembly; 2021, mounting rod; 2022, lifting gear rod; 2023, linear gear; 2024, bevel gear A; 203, transmission assembly; 2031, mounting plate; 2032, bevel gear B; 2033, worm gear; 2034, worm gear rod; 2035, bevel gear C; 2036, servo motor A; 2037, bevel gear D; 3, positioning mechanism; 301, servo motor B; 3011, spline rod; 3012, threaded sleeve; 302, toothed disc; 3021, curved groove; 3022, spline groove; 303, expansion assembly; 3031, mounting sleeve; 3032, slide rod; 3033, telescopic rod; 3034, transmission slide rod; 304, rotating assembly; 3041, resistance seat; 3042, connecting sleeve; 3043, pressure sensor A; 3044, servo motor C; 3045, gear set; 3046, driving sprocket; 4, material storage mechanism; 401, storage tank; 402, top cover; 403, fixing rod; 404, telescopic frame; 405, limit rod; 5, material unloading mechanism; 501, installation hoop; 502, lifting rod; 503, installation angle piece; 504, material shifting piece; 505, shaft rod; 506, linkage shaft arm; 507, electric push rod; 6, adjustment mechanism; 601, mounting bracket; 602, threaded seat; 603, threaded rod; 7, tightening mechanism; 701, slide rod bracket; 702, drive motor; 703, turntable; 704, universal seat; 705, double-headed ball rod; 706, adjustment assembly; 7061, sliding seat; 7062, threaded sleeve seat; 7063, screw rod; 7064, lower pressure seat; 7065, pressure sensor B; 7066, lower pressure rod. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] See also Figure 1-Figure 14 The present invention provides a chain processing tightening device, comprising a platform 1, a lifting mechanism 2, a positioning mechanism 3 and a tightening mechanism 7, and also comprising an adjusting mechanism 6 fixedly mounted on the bottom of the platform 1, and a material storage mechanism 4 located above the lifting mechanism 2, a material discharge mechanism 5 fixedly mounted on the bottom of the outer side of the material storage mechanism 4, and the material discharge mechanism 5 is fixedly mounted on one side of the top of the platform 1 through a supporting frame, and the tightening mechanism 7 is movably mounted on the top of the platform 1 through a slide groove, and the tightening mechanism 7 is transmission-connected to the adjusting mechanism 6;
[0039] The lifting mechanism 2 is composed of a lifting cover 201, four lifting components 202 and a transmission component 203. Four lifting components 202 are fixedly installed at an equal distance on the bottom of the lifting cover 201. The four lifting components 202 are connected to each other through the transmission component 203.
[0040] The positioning mechanism 3 is fixedly installed inside the lifting cover 201. The positioning mechanism 3 includes a servo motor B301 fixedly installed on the inner wall of the lifting cover 201. A spline rod 3011 is fixedly installed on the output end of the servo motor B301. A toothed disc 302 is clamped and installed on the outer side of the spline rod 3011 through a spline groove 3022. Four curved grooves 3021 are evenly spaced inside the toothed disc 302. An expansion component 303 is fixedly installed on the outer side of the bottom of the spline rod 3011 through a threaded sleeve 3012. Four rotating components 304 are evenly spaced and installed on the outer side of the expansion component 303.
[0041] The closed chain is tensioned and positioned by the positioning mechanism 3, and then the closed chain is driven to rotate to adjust the tightening processing position of the tensioned chain. At the same time, the horizontal position of the tightening mechanism 7 is adjusted by the adjusting mechanism 6, so that the processing position of the tightening mechanism 7 can be adjusted according to the chain specifications;
[0042] Among them, when the servo motor B301 is powered on, it drives the toothed disc 302 to rotate through the spline rod 3011, and the rotating toothed disc 302 drives the expansion component 303 to expand and move through the spline groove 3022. The expansion component 303 that moves in expansion drives the four rotating components 304 to expand and move synchronously. The four rotating components 304 that move in expansion tension and position the closed chain. The expansion component 303 can be used to adjust the positions of the four rotating components 304 according to chains of different specifications. The tensioning positioning can be used to position complex chain special-shaped parts, so that the four rotating components 304 can position chains of different specifications and shapes, and the four rotating components 304 are used to rotate the tensioned chain to automatically adjust the tightening position, and the horizontal position of the tightening mechanism 7 is adjusted through the adjustment mechanism 6, so that the processing position of the tightening mechanism 7 can be adjusted according to the chain specifications to meet the precise tightening requirements of different chain models and processing requirements.
[0043] like Figure 7-Figure 9 As shown, the expansion assembly 303 is composed of a mounting sleeve 3031, a slide slot rod 3032, a telescopic rod 3033 and a transmission slide rod 3034. Four slide slot rods 3032 are equidistantly mounted inside and outside the mounting sleeve 3031. The telescopic rod 3033 is movably mounted inside the slide slot rod 3032. The transmission slide rod 3034 is fixedly mounted on the top of one end of the telescopic rod 3033.
[0044] Among them, the transmission slide rod 3034 extends to the inside of the spline groove 3022. When the rotating toothed disc 302 rotates, the four spline grooves 3022 and the four transmission slide rods 3034 cooperate to push the four telescopic rods 3033 to telescopically move inside the slide rod 3032. The four telescopic rods 3033 that telescopically move drive the four rotating components 304 to perform synchronous horizontal reciprocating movement, which is convenient for adjusting the positions of the four rotating components 304 according to the chain specifications, and the chain is tensioned and positioned by the moving rotating components 304.
[0045] like Figure 7-10As shown, the rotating assembly 304 includes a connecting sleeve 3042 movably mounted on one end of the telescopic rod 3033, a pressure sensor A3043 is fixedly mounted inside the connecting sleeve 3042, a resistance seat 3041 is fixedly mounted on one end of the connecting sleeve 3042, a driving sprocket 3046 is rotatably mounted inside the resistance seat 3041, a servo motor C3044 is fixedly mounted on the top of the resistance seat 3041, a gear set 3045 is fixedly mounted on the output end of the servo motor C3044, and one side of the bottom of the gear set 3045 is fixedly connected to the driving sprocket 3046;
[0046] Among them, one end of the telescopic rod 3033 extends to the inside of the connecting sleeve 3042 and is in contact with the pressure sensor A3043, and the gear set 3045 is rotatably installed on the top of the inside of the contact seat 3041. When the telescopic rod 3033 drives the contact seat 3041 to move to tighten the chain, the tension of the contact seat 3041 on the chain is detected by the pressure sensor A3043, and the monitoring electrical signal is transmitted to the controller 102 for technical processing. When the controller 102 calculates the tension of the contact seat 3041 on the chain When the tension of the chain reaches the set value, the controller 102 controls the servo motor B301 to stop running, and accurately controls the tension of the chain on the abutment seat 3041, thereby ensuring the stability of the chain tension positioning, while also avoiding damage to the chain caused by excessive tension, thereby ensuring the safety of the chain positioning and tightness; the servo motor C3044 is powered on and drives the drive sprocket 3046 to rotate through the gear set 3045, and the rotating drive sprocket 3046 drives the processing chain to rotate and adjust the processing position.
[0047] like Figure 4-Figure 6 As shown, the lifting assembly 202 is composed of a mounting rod 2021, a lifting gear rod 2022, a linear gear 2023 and a bevel gear A2024. The lifting gear rod 2022 is movably installed inside the mounting rod 2021, the linear gear 2023 is rotatably installed on one side of the mounting rod 2021, and the bevel gear A2024 is fixedly installed on one side of the linear gear 2023.
[0048] Among them, the lifting gear rod 2022 is meshed and connected with the linear gear 2023, and the rotating bevel gear A2024 is used to drive the linear gear 2023 to rotate. The rotating linear gear 2023 drives the meshed lifting gear rod 2022 to telescopically move. The telescopic lifting gear rod 2022 drives the lifting cover 201 on the top to move up and down. When the chain is loaded, the lifting cover 201 rises to the top of the platform 1. When the chain is unloaded, the lifting cover 201 moves down to the bottom of the platform 1, so that the chain can move out of the top of the platform 1 under the traction of the electromagnetic suction rod 105.
[0049] like Figure 4 , Figure 5As shown, the transmission assembly 203 includes two mounting plates 2031 fixedly mounted on the outsides of the two lifting assemblies 202, worms 2034 are mounted on the tops of the two mounting plates 2031 through bearing seats, two worm wheels 2033 are meshed and connected above the two ends of the worms 2034, bevel gears B2032 are fixedly mounted on the two ends of the worm wheels 2033 through connecting rods, and the outer side of the connecting rod is mounted on the top of the mounting plate 2031 through a bearing seat, one end of the worm 2034 is fixedly mounted with a bevel gear C2035, a servo motor A2036 is fixedly mounted on the bottom of the mounting plate 2031, a bevel gear D2037 is fixedly mounted on the output end of the servo motor A2036, and the top end of the bevel gear D2037 is meshed and connected with the bevel gear C2035;
[0050] Among them, the servo motor A2036 is powered on to drive the bevel gear D2037 to rotate, the rotating bevel gear D2037 drives the worm 2034 to rotate through the meshing bevel gear C2035, the rotating worm 2034 drives the two meshing worm wheels 2033 to rotate synchronously, the two synchronously rotating worm wheels 2033 drive the bevel gears B2032 at both ends to rotate through the connecting rod, and the two sets of synchronously rotating bevel gears B2032 drive the meshing bevel gear A2024 to rotate.
[0051] like Fig.13 As shown, the material storage mechanism 4 includes a fixed rod 403 threadedly mounted on the top of the lifting cover 201, a top cover 402 is threadedly mounted on the top of the fixed rod 403, a storage tank 401 is threadedly mounted on the outer side of the top cover 402, a telescopic frame 404 is fixedly mounted on the outer side of the fixed rod 403, and four limit rods 405 are equidistantly mounted on the outer side of the telescopic frame 404;
[0052] Among them, the closed-loop chain is placed on the outside of the four limit rods 405, and the four limit rods 405 are used to limit the closed-loop chain to avoid displacement during material unloading. The extension length of the four limit rods 405 is adjusted by the telescopic frame 404, which makes it convenient to adjust the distance between the four limit rods 405 and the inner wall of the storage tank 401 according to the chain specifications, and the top cover 402 is rotated away from the storage tank 401 to facilitate the closed-loop chain to be placed inside the storage tank 401 for storage.
[0053] like Figure 13-Figure 14As shown, the unloading mechanism 5 includes a mounting hoop frame 501 fixedly mounted on the outside of the storage tank 401, four hoisting rods 502 are equidistantly mounted on the bottom of the outside of the mounting hoop frame 501, four mounting angle pieces 503 and four material-displacing pieces 504 are movably mounted on the outside of the bottom of the hoisting rod 502, and the four mounting angle pieces 503 and four shaft rods 505 are connected by shaft bolts to form a closed rectangular frame, a linkage shaft arm 506 is mounted on the top of the shaft rod 505 through the shaft bolt, an electric push rod 507 is mounted on one end of the linkage shaft arm 506 through a rotating shaft, and the electric push rod 507 is fixedly mounted on the bottom of the outside of the mounting hoop frame 501 through a supporting frame;
[0054] Among them, four material shifting pieces 504 and four mounting angle pieces 503 form a V-shaped material shifting structure. When the electric push rod 507 is energized, the closed rectangular frame is driven to fold and move through the linkage shaft arm 506. The folded and moving closed rectangular frame drives the V-shaped material shifting structure composed of the four material shifting pieces 504 and the four mounting angle pieces 503 to reciprocate with the lifting rod 502 as the axis. The reciprocating V-shaped material shifting structure unloads the chain inside the storage tank 401 one by one, thereby achieving the purpose of automatic unloading.
[0055] like Fig.11 As shown, the adjustment mechanism 6 includes a mounting frame 601 fixedly mounted on the bottom of the platform 1, a threaded seat 602 is movably mounted inside the mounting frame 601, a threaded rod 603 is threadedly mounted inside the threaded seat 602, and the threaded rod 603 is rotatably mounted inside the mounting frame 601;
[0056] Among them, a crank is fixedly installed at one end of the threaded rod 603, and the threaded rod 603 is rotated by holding the crank. The rotating threaded rod 603 drives the threaded seat 602 to move horizontally, and the horizontally moving threaded seat 602 drives the tightening mechanism 7 to move horizontally to adjust the tightening processing position.
[0057] like Figure 11-Figure 12As shown, the tightening mechanism 7 includes a slide bar frame 701 fixedly mounted on the top of the threaded seat 602, an adjusting assembly 706 is movably mounted on the outside of the slide bar frame 701, and the adjusting assembly 706 includes a sliding seat 7061 movably mounted on the outside of the slide bar frame 701, a threaded sleeve seat 7062 is movably mounted inside the sliding seat 7061, a threaded rod 7063 is threadedly mounted on the inner thread of the threaded sleeve seat 7062, and a pressing seat 7064 is fixedly mounted on one side of the bottom of the sliding seat 7061 A pressure sensor B7065 is fixedly installed inside the lower pressure seat 7064, a lower pressure rod 7066 is movably installed at the bottom of the lower pressure seat 7064, a driving motor 702 is fixedly installed on the top of the slide rod frame 701, a turntable 703 is fixedly installed on the output end of the driving motor 702, a double-headed ball rod 705 is installed on one side of the bottom of the turntable 703 through a universal seat 704, and the bottom end of the double-headed ball rod 705 is fixedly connected to the top of the silk sleeve seat 7062 through the universal seat 704;
[0058] Among them, a crank is fixedly installed at one end of the screw rod 7063, and the screw rod 7063 is rotated by holding the crank, and the rotating screw rod 7063 drives the wire sleeve seat 7062 to move horizontally. The horizontally moving wire sleeve seat 7062 adjusts the inclination angle of the double-headed ball rod 705 through the universal seat 704, and the downward travel of the sliding seat 7061 is adjusted by adjusting the inclination angle of the double-headed ball rod 705. The tightening pressure of the downward pressure rod 7066 on the chain can be adjusted by changing the downward travel, and the tightening pressure of the downward pressure rod 7066 on the chain can be accurately controlled in conjunction with the pressure sensor B7065, so that the device is suitable for chains of different specifications and different tightening pressure requirements, and the motor 702 is driven The turntable 703 is driven to rotate when powered on. The rotating turntable 703 cooperates with the universal seat 704 and the double-headed ball rod 705 to pull the sliding seat 7061 to move back and forth vertically. The reciprocating sliding seat 7061 drives the downward pressure rod 7066 to press the chain down and tighten it. At the same time, the downward pressure of the downward pressure rod 7066 on the chain is monitored in real time through the pressure sensor B7065, and the monitoring electrical signal is transmitted to the controller 102 for calculation. When the controller 102 calculates that the pressure value monitored by the pressure sensor B7065 reaches the set value, the controller 102 controls the drive motor 702 to stop running, thereby ensuring the accuracy of the control of the chain's downward force and improving the chain tightening quality.
[0059] like Figure 1 , Figure 2 As shown, four support rods 101 are equidistantly installed at the bottom of the platform 1, a controller 102 is fixedly installed on the outside of one of the support rods 101, a bottom plate 103 is fixedly installed at the bottom end of the support rod 101, a servo motor 104 is fixedly installed at the bottom of one side of the platform 1, and an electromagnetic suction rod 105 is fixedly installed at the output end of the servo motor 104;
[0060] Among them, the platform 1 is supported by four support rods 101 and the bottom plate 103, which ensures the stability of the platform 1. When the chain is conveyed by magnetic suction, the servo motor 104 is powered on to drive the electromagnetic suction rod 105 to swing in a semicircle. The electromagnetic suction rod 105 that swings in a semicircle is powered on to generate magnetic suction force and can approach the chain to magnetically suction the chain. The swinging electromagnetic suction rod 105 is then used to convey the magnetically sucked chain out of the platform 1, which is convenient for the subsequent chain tightening processing. The controller 102 is electrically connected to the drive motor 702, the servo motor 104, the electromagnetic suction rod 105, the servo motor A2036, the servo motor B301, the pressure sensor A3043, the servo motor C3044, the electric push rod 507, and the pressure sensor B7065, so that the staff can control the operation of the device through the controller 102.
[0061] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A tightening device for chain processing, comprising a platform (1), a lifting mechanism (2), a positioning mechanism (3) and a tightening mechanism (7), characterized in that: It also includes an adjusting mechanism (6) fixedly mounted on the bottom of the platform (1), and a material storage mechanism (4) located above the lifting mechanism (2); a material discharge mechanism (5) is fixedly mounted on the bottom of the outer side of the material storage mechanism (4), and the material discharge mechanism (5) is fixedly mounted on one side of the top of the platform (1) through a support frame; a tightening mechanism (7) is movably mounted on the top of the platform (1) through a slide groove, and the tightening mechanism (7) is transmission-connected to the adjusting mechanism (6); The lifting mechanism (2) is composed of a lifting cover (201), four lifting components (202) and a transmission component (203); the bottom of the lifting cover (201) is fixedly provided with four lifting components (202) at equal intervals, and the four lifting components (202) are connected to each other by the transmission component (203); The positioning mechanism (3) is fixedly mounted inside the lifting cover (201), and comprises a servo motor B (301) fixedly mounted on the inner wall of the lifting cover (201), a spline rod (3011) being fixedly mounted on the output end of the servo motor B (301), a toothed disc (302) being clamped and mounted on the outer side of the spline rod (3011) via a spline groove (3022), and four curved grooves (3021) being equidistantly formed inside the toothed disc (302), an expansion assembly (303) being fixedly mounted on the outer side of the bottom of the spline rod (3011) via a threaded sleeve (3012), and four rotating assemblies (304) being equidistantly mounted on the outer side of the expansion assembly (303); The closed chain is tensioned and positioned by the positioning mechanism (3), and then the closed chain is driven to rotate to adjust the tension chain tightening processing position, and at the same time, the horizontal position of the tightening mechanism (7) is adjusted by the adjusting mechanism (6), so that the processing position of the tightening mechanism (7) can be adjusted according to the chain specifications.
2. A chain processing tightening device according to claim 1, characterized in that: The expansion assembly (303) is composed of a mounting sleeve (3031), a slide slot rod (3032), a telescopic rod (3033) and a transmission slide rod (3034); four slide slot rods (3032) are equidistantly mounted on the inner and outer sides of the mounting sleeve (3031); the telescopic rod (3033) is movably mounted inside the slide slot rod (3032); and the transmission slide rod (3034) is fixedly mounted on the top of one end of the telescopic rod (3033).
3. A chain processing tightening device according to claim 1, characterized in that: The rotating assembly (304) comprises a connecting sleeve (3042) movably mounted on one end of the telescopic rod (3033), a pressure sensor A (3043) being fixedly mounted inside the connecting sleeve (3042), a resistance seat (3041) being fixedly mounted on one end of the connecting sleeve (3042), a driving sprocket (3046) being rotatably mounted inside the resistance seat (3041), a servo motor C (3044) being fixedly mounted on the top of the resistance seat (3041), a gear set (3045) being fixedly mounted on the output end of the servo motor C (3044), and one side of the bottom of the gear set (3045) being fixedly connected to the driving sprocket (3046).
4. A chain processing tightening device according to claim 1, characterized in that: The lifting assembly (202) is composed of a mounting rod (2021), a lifting gear rod (2022), a linear gear (2023) and a bevel gear A (2024); an extending lifting gear rod (2022) is movably mounted inside the mounting rod (2021); a linear gear (2023) is rotatably mounted on one side of the mounting rod (2021); and a bevel gear A (2024) is fixedly mounted on one side of the linear gear (2023).
5. A chain processing tightening device according to claim 4, characterized in that: The transmission assembly (203) comprises two mounting plates (2031) fixedly mounted on the outside of the two lifting assemblies (202); a worm (2034) is mounted on the top of each of the two mounting plates (2031) via a bearing seat; two worm wheels (2033) are meshedly connected above the two ends of the worm (2034); bevel gears B (2032) are fixedly mounted on the two ends of the worm wheel (2033) via a connecting rod; the outer side of the connecting rod is mounted on the top of the mounting plate (2031) via a bearing seat; a bevel gear C (2035) is fixedly mounted on one end of the worm (2034); a servo motor A (2036) is fixedly mounted on the bottom of the mounting plate (2031); a bevel gear D (2037) is fixedly mounted on the output end of the servo motor A (2036); and the top end of the bevel gear D (2037) is meshedly connected to the bevel gear C (2035).
6. A chain processing tightening device according to claim 1, characterized in that: The material storage mechanism (4) comprises a fixed rod (403) threadedly mounted on the top of the lifting cover (201); a top cover (402) is threadedly mounted on the top of the fixed rod (403); a storage tank (401) is threadedly mounted on the outer side of the top cover (402); a telescopic frame (404) is fixedly mounted on the outer side of the fixed rod (403); and four limit rods (405) are equidistantly mounted on the outer side of the telescopic frame (404).
7. A chain processing tightening device according to claim 6, characterized in that: The unloading mechanism (5) comprises a mounting hoop frame (501) fixedly mounted on the outside of the storage tank (401), four hoisting rods (502) are equidistantly mounted on the bottom of the outside of the mounting hoop frame (501), four mounting angle pieces (503) and four material shifting pieces (504) are movably mounted on the outside of the bottom of the hoisting rod (502), and a closed rectangular frame is formed by connecting the four mounting angle pieces (503) and four shaft rods (505) via shaft bolts, a linkage shaft arm (506) is mounted on the top of the shaft rod (505) via the shaft bolt, an electric push rod (507) is mounted on one end of the linkage shaft arm (506) via a rotating shaft, and the electric push rod (507) is fixedly mounted on the bottom of the outside of the mounting hoop frame (501) via a supporting frame.
8. A chain processing tightening device according to claim 1, characterized in that: The adjustment mechanism (6) comprises a mounting frame (601) fixedly mounted on the bottom of the platform (1), a threaded seat (602) movably mounted inside the mounting frame (601), a threaded rod (603) penetrating the threaded seat (602) being threadedly mounted inside the threaded seat (602), and the threaded rod (603) being rotatably mounted inside the mounting frame (601).
9. A chain processing tightening device according to claim 8, characterized in that: The tightening mechanism (7) comprises a slide bar frame (701) fixedly mounted on the top of the threaded seat (602); an adjusting assembly (706) is movably mounted on the outside of the slide bar frame (701); the adjusting assembly (706) comprises a sliding seat (7061) movably mounted on the outside of the slide bar frame (701); a threaded sleeve seat (7062) is movably mounted on the inside of the sliding seat (7061); a threaded rod (7063) is threadedly mounted on the inside of the threaded sleeve seat (7062); a pressing seat (7064) is fixedly mounted on one side of the bottom of the sliding seat (7061); A pressure sensor B (7065) is fixedly installed inside the lower pressure seat (7064), a lower pressure rod (7066) is movably installed at the bottom of the lower pressure seat (7064), a driving motor (702) is fixedly installed at the top of the slide rod frame (701), a turntable (703) is fixedly installed at the output end of the driving motor (702), a double-headed ball rod (705) is installed on one side of the bottom of the turntable (703) through a universal seat (704), and the bottom end of the double-headed ball rod (705) is fixedly connected to the top of the silk sleeve seat (7062) through the universal seat (704).
10. A chain processing tightening device according to claim 1, characterized in that: Four support rods (101) are equidistantly mounted at the bottom of the platform (1), a controller (102) is fixedly mounted on the outside of one of the support rods (101), a bottom plate (103) is fixedly mounted on the bottom end of the support rod (101), a servo motor (104) is fixedly mounted on the bottom of one side of the platform (1), and an electromagnetic suction rod (105) is fixedly mounted on the output end of the servo motor (104).