Brake pad cutting device and cutting method thereof

By designing a brake pad cutting device that includes automatic transmission and flexible laser nozzle adjustment functions, the error accumulation problem caused by multiple positioning in the prior art is solved, and high-precision and consistent brake pad cutting are achieved.

CN119635008AInactive Publication Date: 2025-03-18NANTONG BRAKE-PAD AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411835342.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art accumulates slight differences due to multiple positioning during the cutting of the brake pad, which affects the accuracy and consistency of the cutting.

Method used

A brake pad cutting device is designed, including a machine tool, a conveying assembly, a cutting assembly and a fixed-point cutting assembly. Through automatic transmission and flexible adjustment of the laser nozzle position, high-precision cutting of the brake pad is achieved.

Benefits of technology

By reducing the number of positioning times and improving the degree of automation, the accumulated error is reduced, the stability and accuracy of cutting are improved, and the precise cutting of the outer and inner contours of the brake pad is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a brake pad cutting device and a cutting method thereof, and relates to the technical field of brake pad cutting, the brake pad cutting device comprises a machine tool, a conveying assembly, a cutting assembly and a fixed-point cutting assembly.By flexibly adjusting the position of a trepanning laser nozzle, the trepanning requirements of different positions on a brake pad are met, and the size of a hole is flexibly adjusted; the electromagnet is started to generate magnetic force with the same polarity as the magnetic block, the magnetic block is pushed to rotate through repulsive force, rotation and positioning of the magnetic block are achieved under cooperation of the check block, the position of the rotating disc is adjusted, and cutting at different positions is achieved; the number of the magnetic blocks can be adjusted according to the number of actually-needed holes by controlling a fifth electric push rod to drive the magnetic blocks with the needed number to move outwards, the positions of an outer ring laser spray head and an inner ring laser spray head are adjusted, and an outer contour and an inner contour are cut on a brake pad raw material. All cutting operations can be completed through one-time positioning, and accumulative errors caused by multiple times of positioning are reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of brake pad cutting, and more specifically to a brake pad cutting device and a cutting method thereof. Background Art

[0002] Brake pads are one of the key components in the automotive braking system, mainly used to generate friction to slow down or stop the movement of the vehicle. Brake pad cutting is an important process in the automotive repair and manufacturing process, involving the precise cutting of raw materials into the required shape and size. Commonly used cutting methods include laser cutting, water jet cutting and precision mechanical cutting, which can provide high-precision and high-quality cutting effects.

[0003] When cutting the brake pad, first place the brake pad material on the cutting platform and use a clamp to fix the material on the platform to ensure that the material does not move during the cutting process. Then mark the cutting line on the material for precise positioning and ensure that the material and the cutting path are aligned to avoid deviation. When cutting, first cut the outer contour of the brake pad to ensure the accuracy of the shape and size, and then cut the inner contour of the brake pad, such as grooves, holes, etc., to accurately cut the raw material into the required shape and size.

[0004] In actual use of the prior art, when cutting the brake pad, usually the outer contour of the brake pad is cut first, then the inner contour of the brake pad is cut, and finally the holes in the details are opened. Multiple positioning is required during the cutting operation. There will be slight differences in repeated positioning, and these differences will gradually accumulate to form deviations, affecting the accuracy and consistency of the cutting. Therefore, in view of the above technical problems, it is necessary to provide a brake pad cutting device and a cutting method thereof. Summary of the invention

[0005] The object of the present invention is to provide a brake pad cutting device and a cutting method thereof to solve the above-mentioned problems.

[0006] In order to achieve the above purpose, the technical solution provided by an embodiment of the present invention is as follows:

[0007] A brake pad cutting device and a cutting method thereof, comprising a machine tool, a conveying assembly, a cutting assembly and a fixed-point cutting assembly, wherein a bracket is fixedly connected to the middle part of the upper surface of the machine tool, the middle part of the upper surface of the bracket is circular and fixedly connected to a circular outer frame; comprising two conveying rollers symmetrically rotatably connected to the inner cavity of the machine tool, the outer surfaces of the conveying rollers are symmetrically sleeved with two conveying belts, two support plates are symmetrically fixedly connected to the two sides of the inner cavity of the machine tool, and two positioning plates are symmetrically fixedly connected to the outer surfaces of the conveying rollers; comprising a rotating rod rotatably connected to the middle part of the inner cavity of the bracket, the outer surface of the rotating rod is fixedly connected to an outer ring adjustment frame, the lower end of the rotating rod is fixedly connected to an inner ring adjustment frame, the outer ring adjustment frame and the inner cavity of the inner ring adjustment frame are rotatably connected with a screw rod 1, the outer surface of the screw rod is threadedly connected with a moving block 1, a lower surface of the moving block is fixedly connected with an electric push rod 2, the lower end of the electric push rod 2 located below the outer ring adjustment frame is fixedly connected to an outer ring laser nozzle, the lower end of the electric push rod 2 located below the inner ring adjustment frame is fixedly connected to an inner ring laser nozzle, the rotating The upper end of the moving rod is fixedly connected to a rotating disk, and two electric push rods three are symmetrically fixedly connected to the upper surface of the bracket, and the upper end of the electric push rod three is fixedly connected to a driving motor, and the output shaft end of the driving motor is fixedly connected to a limited position block; it includes an adjusting frame one fixedly connected to the middle position of the outer surface of the rotating rod, the inner cavity of the adjusting frame one is rotatably connected to a screw rod two, the outer surface of the screw two is threadedly connected to a moving block two, the lower surface of the moving block two is fixedly connected to a motor two, the output shaft end of the motor two is fixedly connected to an adjusting frame two, the inner cavity of the adjusting frame two is rotatably connected to a screw rod three, the outer surface of the screw three is threadedly connected to a moving block three, the lower surface of the moving block three is fixedly connected to an electric push rod four, and the lower end of the electric push rod four is fixedly connected to an opening laser nozzle, a plurality of grooves are evenly opened on the outer surface of the rotating disk, a magnetic block is movably connected in the groove of the rotating disk, an electric push rod five is fixedly connected to one side of the magnetic block, an electromagnet is fixedly connected to the upper surface of the bracket, a block is abutted on one side of the magnetic block, and an electric push rod six is ​​fixedly connected to one side of the block.

[0008] As a further improvement of the present invention, a conveying motor is fixedly connected to one side of the machine tool, and the output shaft end of the conveying motor passes through the machine tool and is fixedly connected to the conveying roller.

[0009] As a further improvement of the present invention, the inner side of the conveyor belt abuts against the upper surface of the support plate, one side of the positioning plate abuts against one side of the conveyor belt, and the outer surface of the conveyor roller abuts against the outer surface of the support plate.

[0010] As a further improvement of the present invention, one side of the outer ring adjustment frame and the inner ring adjustment frame are fixedly connected to a motor 1, and the two output shaft ends of the motor 1 respectively penetrate the outer ring adjustment frame and the inner ring adjustment frame and are fixedly connected to the screw 1.

[0011] As a further improvement of the present invention, there are two moving blocks, and the two moving blocks move in the inner cavities of the outer ring adjustment frame and the inner ring adjustment frame respectively.

[0012] As a further improvement of the present invention, a limiting groove is provided on the upper surface of the rotating disk, the limiting block moves in the inner cavity of the limiting groove, and the limiting block and the limiting groove are rectangular with the same shape.

[0013] As a further improvement of the present invention, one side of the adjustment frame 1 and the adjustment frame 2 are fixedly connected to the motor 3, and the output shaft ends of the two motors 3 respectively pass through the adjustment frame 1 and the adjustment frame 2 and are fixedly connected to the screw 2 and the screw 3.

[0014] As a further improvement of the present invention, the moving block 2 moves in the inner cavity of the adjusting frame 1, and the moving block 3 moves in the inner cavity of the adjusting frame 2.

[0015] As a further improvement of the present invention, the end of the electric push rod five away from the magnetic block is fixedly connected to the inner wall of the rotating disk groove, and the end of the electric push rod six away from the stop block is fixedly connected to the inner wall of the outer frame. The polarity of the electromagnet and the magnetic block is the same and when the electromagnet is energized, the magnetic block will be subjected to a repulsive force.

[0016] A cutting method of a brake pad cutting device comprises the following steps:

[0017] S1: placing the raw material on the conveyor belt (202), starting the conveying motor (207) to drive the conveyor belt (202) to convey the raw material, and starting the electric push rod 1 (205) to push the positioning plate (206) to position the raw material;

[0018] S2: Start the motor 3 (407) to drive the hole-opening laser nozzle (409) to move, and at the same time start the electromagnet (412) to control the magnetic block (411) to automatically adjust and position with the cooperation of the stopper (414), and adjust the hole-opening laser nozzle (409) to different positions on the raw material for cutting operation;

[0019] S3: Start the electric push rod 3 (310) to drive the limit block (312) to move downward into the limit groove (313), and then start the motor 2 (404) to drive the hole-opening laser nozzle (409) to rotate and cut the hole on the brake pad, and then start the drive motor (311) to drive the outer ring laser nozzle (307) and the inner ring laser nozzle (308) to rotate and cut the outer contour and inner contour of the brake pad at the same time.

[0020] Compared with the prior art, the advantages of the present invention are:

[0021] (1) This solution realizes automatic transmission of brake pad materials by starting the conveying motor to drive the conveying rollers and conveyor belts, thereby reducing manual operations and improving production efficiency. When the conveyor belt transports the brake pad materials from the entrance to the cutting area, the electric push rod is started to drive the positioning plate to move downward to squeeze and fix the brake pad materials, ensuring that the materials will not move during the cutting process, thereby improving the stability and accuracy of the cutting. The support plate provides additional support to ensure the smooth operation of the conveyor belt.

[0022] (2) This solution starts motor three to drive screw two to rotate, and drives the hole-opening laser nozzle to move to the axis point of the hole on the brake pad that needs to be cut. Then, motor three is started to drive screw three to rotate, and moving block three and the hole-opening laser nozzle move outward from the axis point of the hole. The moving distance is the same as the radius of the hole to be cut. By flexibly adjusting the position of the hole-opening laser nozzle, the hole-opening requirements at different positions on the brake pad can be met, and the size of the hole can be flexibly adjusted to improve the practicality of the device. By starting the electromagnet to generate a magnetic force with the same polarity as the magnetic block, the magnetic block is driven to rotate by the repulsive force, and the electric push rod six is ​​used to push the stop block to move to block the rotated magnetic block, thereby realizing the rotation and positioning of the magnetic block, and adjusting the position of the rotating disk to achieve cutting at different positions. The number of magnetic blocks can be adjusted according to the actual number of holes to be opened by controlling the electric push rod five to drive the required number of magnetic blocks to move outward, thereby meeting the various hole-opening requirements of the brake pad.

[0023] (3) This scheme starts the motor 1 to drive the screw 1 to rotate, thereby adjusting the position of the outer ring laser nozzle and the inner ring laser nozzle with the cooperation of the moving block 1. The outer ring laser nozzle is used to cut the outer contour of the brake pad, and the inner ring laser nozzle is used to cut the inner contour of the brake pad. After the position adjustment of the outer ring laser nozzle and the inner ring laser nozzle is completed, the electric push rod 3 is started to drive the drive motor to move downward, and the limit block is driven to move downward into the limit groove on the upper surface of the rotating disk. At this time, the electromagnet is turned off and the electric push rod 6 is started to drive the block to move outward and leave the magnetic block. At this time, the drive motor is started to drive the rotating disk and the rotating rod to rotate quickly one circle with the cooperation of the limit block. The outer contour and the inner contour are cut on the brake pad material at the same time by the outer ring laser nozzle and the inner ring laser nozzle, which saves cutting time. All cutting operations can be completed in one positioning, which reduces the cumulative error caused by multiple positioning. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a side view schematic diagram of the overall structure of the present invention;

[0026] Figure 3 A half-section schematic diagram of the internal structure of the present invention;

[0027] Figure 4 It is a schematic diagram of the structure of the cutting assembly of the present invention viewed from above;

[0028] Figure 5 It is a schematic diagram of the local structure of the present invention;

[0029] Figure 6 It is a schematic diagram of the structure of the fixed-point cutting component of the present invention.

[0030] Description of the numbers in the figure:

[0031] 1. Machine tool; 101. Bracket; 102. Outer frame; 2. Conveying assembly; 201. Conveying roller; 202. Conveying belt; 203. Support plate; 204. Baffle; 205. Electric push rod 1; 206. Positioning plate; 207. Conveying motor; 3. Cutting assembly; 301. Rotating rod; 302. Outer ring adjustment frame; 303. Inner ring adjustment frame; 304. Screw 1; 3041. Moving block 1; 305. Motor 1; 306. Electric push rod 2; 307. Outer ring laser nozzle; 308. Inner ring laser nozzle; 309 , rotating disk; 310, electric push rod three; 311, driving motor; 312, limit block; 313, limit slot; 4, fixed-point cutting component; 401, adjustment frame one; 402, screw rod two; 403, moving block two; 404, motor two; 405, adjustment frame two; 406, screw rod three; 4061, moving block three; 407, motor three; 408, electric push rod four; 409, hole-opening laser nozzle; 410, electric push rod five; 411, magnetic block; 412, electromagnet; 413, electric push rod six; 414, stop block. DETAILED DESCRIPTION

[0032] Three implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0033] The first implementation method:

[0034] See also Figure 1-3 A cutting method for a brake pad cutting device includes a machine tool 1, a conveying component 2, a cutting component 3 and a fixed-point cutting component 4. A bracket 101 is fixedly connected to the middle of the upper surface of the machine tool 1. The middle of the upper surface of the bracket 101 is circular and fixedly connected to a circular outer frame 102, including two conveying rollers 201 symmetrically rotatably connected to the inner cavity of the machine tool 1, and two conveying belts 202 are symmetrically sleeved on the outer surface of the conveying roller 201. Two support plates 203 are symmetrically fixedly connected on both sides of the inner cavity of the machine tool 1, and two positioning plates 206 are symmetrically fixedly connected to the outer surface of the conveying roller 201.

[0035] Specifically, a conveying motor 207 is fixedly connected to one side of the machine tool 1, and the output shaft end of the conveying motor 207 passes through the machine tool 1 and is fixedly connected to the conveying roller 201. The inner side of the conveying belt 202 abuts against the upper surface of the support plate 203, one side of the positioning plate 206 abuts against one side of the conveying belt 202, and the outer surface of the conveying roller 201 abuts against the outer surface of the support plate 203.

[0036] Furthermore, a bracket 101 is installed on the machine tool 1 for installing and supporting the cutting component to ensure its stability, and the internal components are protected by the outer frame 102 to ensure safe operation. When in use, the operator places the brake pad material to be cut on the conveyor belt 202, and starts the conveying motor 207 to drive the conveyor roller 201 and the conveyor belt 202 to realize automatic transmission of the brake pad material. When the conveyor belt 202 transports the brake pad material from the entrance to the cutting area, the electric push rod 205 is started to drive the positioning plate 206 to move downward to squeeze and fix the brake pad material, thereby ensuring the stability of the finished material during cutting. The support plate 203 provides additional support to ensure the smooth operation of the conveyor belt 202, and the baffle 204 is used to prevent the conveyor belt 202 from deviating from the track during rotation.

[0037] The second implementation method:

[0038] See also Figure 1-5 , including a rotating rod 301 rotatably connected to the middle of the inner cavity of the bracket 101, the outer surface of the rotating rod 301 is fixedly connected to the outer ring adjustment frame 302, the lower end of the rotating rod 301 is fixedly connected to the inner ring adjustment frame 303, the outer ring adjustment frame 302 and the inner ring adjustment frame 303 are rotatably connected to the inner cavity of the screw 1 304, the outer surface of the screw 1 304 is threadedly connected to the moving block 1 3041, the lower surface of the moving block 1 3041 is fixedly connected to the electric push rod 2 306, located in the outer ring adjustment frame 302 The lower end of the electric push rod 2 306 below is fixedly connected to the outer circle laser nozzle 307, the lower end of the electric push rod 2 306 located below the inner circle adjustment frame 303 is fixedly connected to the inner circle laser nozzle 308, the upper end of the rotating rod 301 is fixedly connected to the rotating disk 309, and the upper surface of the bracket 101 is symmetrically fixedly connected to two electric push rods 310, the upper end of the electric push rod 310 is fixedly connected to the driving motor 311, and the output shaft end of the driving motor 311 is fixedly connected to the limiting block 312.

[0039] Specifically, a motor 305 is fixedly connected to one side of the outer ring adjustment frame 302 and the inner ring adjustment frame 303, and the output shaft ends of the two motors 305 respectively penetrate the outer ring adjustment frame 302 and the inner ring adjustment frame 303 and are fixedly connected to the screw 304. There are two moving blocks 3041, and the two moving blocks 3041 move in the inner cavity of the outer ring adjustment frame 302 and the inner ring adjustment frame 303 respectively. A limiting groove 313 is provided on the upper surface of the rotating disk 309, and the limiting block 312 moves in the inner cavity of the limiting groove 313. The limiting block 312 and the limiting groove 313 are rectangular with the same shape.

[0040] Further, the motor 305 is started to drive the screw 304 to rotate, so that the positions of the outer ring laser nozzle 307 and the inner ring laser nozzle 308 are adjusted with the cooperation of the moving block 3041. The outer ring laser nozzle 307 is used to cut the outer contour of the brake pad, and the inner ring laser nozzle 308 is used to cut the inner contour of the brake pad. When the position adjustment of the outer ring laser nozzle 307 and the inner ring laser nozzle 308 is completed, the outer ring laser nozzle 307 is a single-mode laser nozzle. The single-mode laser cutting head has good beam quality and a small focal point, and can achieve high-precision cutting. The cutting edge is smooth and burr-free, which is suitable for outer contour cutting with high requirements on appearance and size, and is suitable for outer contour cutting of brake pads. The inner ring laser nozzle 308 is a three-dimensional laser nozzle, which can cut inner contours, and can adjust the gas flow and pressure according to the specific requirements of the inner contour to optimize the cutting effect, which is suitable for inner contour cutting.

[0041] At this time, the electric push rod 310 is started to drive the driving motor 311 to move downward, and the limit block 312 is driven to move downward into the limit groove 313 on the upper surface of the rotating disk 309. At this time, the electromagnet 412 is closed and the electric push rod 6 413 is started to drive the stop block 414 to move outward and leave the magnetic block 411. At this time, the driving motor 311 is started to drive the rotating disk 309 and the rotating rod 301 to rotate quickly for one circle with the cooperation of the limit block 312. The rotating rod 301 is used to support and drive the outer ring adjustment frame 302 and the inner ring adjustment frame 303. The outer ring laser nozzle 307 and the inner ring laser nozzle 308 are simultaneously The outer contour and the inner contour are cut on the brake pad material to save cutting time. The cutting order of the device is to cut the circular hole first and then cut the inner and outer contours at the same time. This cutting order can ensure that all cutting operations are performed under the same reference with one positioning, reducing the cumulative error caused by multiple positioning, ensuring the accuracy and consistency of the cutting path, and cutting the circular hole first can reduce the overall stress concentration of the material, avoiding deformation of the material due to stress release in the subsequent cutting process. After the circular hole cutting is completed, the stress distribution of the material is more uniform, which is conducive to the precise cutting of the inner and outer contours and reduces edge deformation.

[0042] The outer circle laser nozzle 307 and the inner circle laser nozzle 308 are adjusted in height by the electric push rod 2 306 to achieve cutting at different depths to meet different cutting requirements.

[0043] The third implementation method:

[0044] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6, including an adjustment frame 1 401 fixedly connected to the middle position of the outer surface of the rotating rod 301, the inner cavity of the adjustment frame 1 401 is rotatably connected to a screw 2 402, the outer surface of the screw 2 402 is threadedly connected to a moving block 2 403, the lower surface of the moving block 2 403 is fixedly connected to a motor 2 404, the output shaft end of the motor 2 404 is fixedly connected to an adjustment frame 2 405, the inner cavity of the adjustment frame 2 405 is rotatably connected to a screw 3 406, the outer surface of the screw 3 406 is threadedly connected to a moving block 3 4061, the moving block An electric push rod four 408 is fixedly connected to the lower surface of the third 4061, and a perforated laser nozzle 409 is fixedly connected to the lower end of the electric push rod four 408. A plurality of grooves are evenly opened on the outer surface of the rotating disk 309, and a magnetic block 411 is movably connected in the groove of the rotating disk 309, and an electric push rod five 410 is fixedly connected to one side of the magnetic block 411. An electromagnet 412 is fixedly connected to the upper surface of the bracket 101, and a stop block 414 is abutted against one side of the magnetic block 411, and an electric push rod six 413 is fixedly connected to one side of the stop block 414.

[0045] Specifically, one side of the adjustment frame 1 401 and the adjustment frame 2 405 are fixedly connected with a motor 3 407, and the output shaft ends of the two motors 3 407 respectively penetrate the adjustment frame 1 401 and the adjustment frame 2 405 and are fixedly connected with the screw 2 402 and the screw 3 406, the moving block 2 403 moves in the inner cavity of the adjustment frame 1 401, and the moving block 3 4061 moves in the inner cavity of the adjustment frame 2 405, the end of the electric push rod 5 410 away from the magnetic block 411 is fixedly connected to the inner wall of the groove of the rotating disk 309, and the end of the electric push rod 6 413 away from the stop block 414 is fixedly connected to the inner wall of the outer frame 103, the polarity of the electromagnet 412 and the magnetic block 411 is the same and after the electromagnet 412 is energized, the magnetic block 411 will be subjected to a repulsive force.

[0046] Further, the motor three 407 is started to drive the screw two 402 to rotate, the position of the moving block two 403 is adjusted, and the hole-opening laser nozzle 409 is driven to move to the axis point of the hole on the brake pad that needs to be cut, and then the motor three 407 is started to drive the screw three 406 to rotate, and the moving block three 4061 and the hole-opening laser nozzle 409 move outward from the axis point of the hole. The moving distance is the same as the radius of the hole to be cut. By flexibly adjusting the position of the hole-opening laser nozzle 409, the opening of holes at different positions on the brake pad can be achieved. The hole requirement can be met, and the size of the hole can be flexibly adjusted to improve the practicability of the device. Then, the motor 2 404 is started to drive the hole-opening laser nozzle 409 to rotate according to the specified radius to achieve rapid hole opening, and the electric push rod 5 410 is used to adjust the height of the hole-opening laser nozzle 409 to achieve cutting at different depths. The hole-opening laser nozzle 409 is a multi-mode laser nozzle or a high-precision laser cutting head, which is suitable for cutting the center hole of the brake pad, and can ensure the roundness and dimensional accuracy of the center hole, thereby ensuring the perfect fit between the brake pad and the brake caliper.

[0047] When it is necessary to rotate and adjust the angle of the hole-opening laser nozzle 409 to cut multiple holes, the electromagnet 412 is started to generate a magnetic force with the same polarity as the magnet 411, and the magnet 411 is pushed to rotate by the repulsive force, and the stopper 414 is pushed to move by the electric push rod 6 413 to block the rotated magnet 411, so as to realize the rotation and positioning of the magnet 411, and to adjust the position of the rotating disk 309 to realize cutting at different positions. After the magnet 411 is rotated and adjusted, it is blocked and positioned by the stopper 414, and at the same time, the repulsive force is used to ensure that it will not reverse, thereby ensuring the stability of its rotation adjustment. The number of magnets 411 can be adjusted according to the actual number of holes required, and the required number of magnets 411 can be driven to move outward by controlling the electric push rod 5 410 so that they can contact the stopper 414, thereby meeting the various hole opening requirements of the brake pad.

[0048] Working principle: During the use of the device, the operator places the brake pad material to be cut on the conveyor belt 202, starts the conveying motor 207 to drive the conveyor roller 201 and the conveyor belt 202 to realize the automatic transmission of the brake pad material. When the conveyor belt 202 transports the brake pad material from the entrance to the cutting area, the electric push rod 1 205 is started to drive the positioning plate 206 to move downward to squeeze and fix the brake pad material to ensure the stability of the finished product material during cutting. The support plate 203 provides additional support to ensure the smooth operation of the conveyor belt 202. The baffle 204 is used to prevent the conveyor belt 202 from deviating from the track during rotation. After the brake pad material is fixed, the motor 3 407 is started to drive the screw 2 402 to rotate and adjust the position of the moving block 2 403. The motor 407 is then started to drive the hole-opening laser nozzle 409 to move to the axis point of the hole on the brake pad that needs to be cut, and then the motor 407 is started to drive the screw 406 to rotate, driving the moving block 4061 and the hole-opening laser nozzle 409 to move outward from the axis point of the hole, and the moving distance is the same as the radius of the hole to be cut. By flexibly adjusting the position of the hole-opening laser nozzle 409, the hole-opening requirements at different positions on the brake pad can be met, and the size of the hole can be flexibly adjusted. Then, the motor 404 is started to drive the hole-opening laser nozzle 409 to rotate according to the specified radius to achieve rapid hole opening, and the electric push rod 5 410 is used to adjust the height of the hole-opening laser nozzle 409 to achieve cutting of different depths. When it is necessary to rotate and adjust the hole-opening laser nozzle 40 9, when cutting multiple holes at an angle of 9, the electromagnet 412 is started to generate a magnetic force with the same polarity as the magnetic block 411, and the magnetic block 411 is pushed to rotate by the repulsive force, and the electric push rod 6 413 is used to push the stopper 414 to move to block the rotated magnetic block 411, so as to realize the rotation and positioning of the magnetic block 411, and to adjust the position of the rotating disk 309 to realize cutting at different positions. The number of magnetic blocks 411 can be adjusted according to the actual number of holes to be opened, and the electric push rod 5 410 is controlled to drive the required number of magnetic blocks 411 to move outward so that they can contact with the stopper 414, so as to meet the various hole opening requirements of the brake pad. When the hole opening is completed, the motor 1 305 is started to drive the screw 1 304 to rotate, so as to move the block 1 304. 1, the positions of the outer ring laser nozzle 307 and the inner ring laser nozzle 308 are adjusted. The outer ring laser nozzle 307 is used to cut the outer contour of the brake pad, and the inner ring laser nozzle 308 is used to cut the inner contour of the brake pad. When the position adjustment of the outer ring laser nozzle 307 and the inner ring laser nozzle 308 is completed, the electric push rod three 310 is started to drive the drive motor 311 to move downward, and drive the limit block 312 to move downward into the limit groove 313 on the upper surface of the rotating disk 309. At this time, the electromagnet 412 is turned off and the electric push rod six 413 is started to drive the stop block 414 to move outward and leave the magnetic block 411. At this time, the drive motor 311 is started to drive the rotating disk 309 and the rotating rod 301 to rotate quickly for one circle with the cooperation of the limit block 312.The outer ring laser nozzle 307 and the inner ring laser nozzle 308 simultaneously cut the outer contour and the inner contour on the brake pad material. The outer ring laser nozzle 307 and the inner ring laser nozzle 308 adjust the height through the electric push rod 2 306 to achieve cutting at different depths.

[0049] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0050] In addition, it should be understood that although the present specification is described according to embodiments, not every embodiment contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that those skilled in the art can understand.

Claims

1. A brake pad cutting device, characterized in that: include: A machine tool (1), wherein a bracket (101) is fixedly connected to the middle of the upper surface of the machine tool (1), and the middle of the upper surface of the bracket (101) is circular and is fixedly connected to a circular outer frame (102); A conveying assembly (2) comprises two conveying rollers (201) symmetrically rotatably connected to the inner cavity of a machine tool (1), two conveying belts (202) being symmetrically sleeved on the outer surfaces of the conveying rollers (201), two supporting plates (203) being symmetrically fixedly connected to the inner cavity of the machine tool (1), and two positioning plates (206) being symmetrically fixedly connected to the outer surfaces of the conveying rollers (201); The cutting assembly (3) comprises a rotating rod (301) rotatably connected to the middle part of the inner cavity of the bracket (101); the outer surface of the rotating rod (301) is fixedly connected to an outer ring adjustment frame (302); the lower end of the rotating rod (301) is fixedly connected to an inner ring adjustment frame (303); the inner cavities of the outer ring adjustment frame (302) and the inner ring adjustment frame (303) are rotatably connected to a screw rod 1 (304); the outer surface of the screw rod 1 (304) is threadedly connected to a moving block 1 (3041); the lower surface of the moving block 1 (3041) is fixedly connected to an electric push rod 2 (306) located at the outer ring adjustment The lower end of the second electric push rod (306) below the frame (302) is fixedly connected to an outer ring laser nozzle (307), the lower end of the second electric push rod (306) located below the inner ring adjustment frame (303) is fixedly connected to an inner ring laser nozzle (308), the upper end of the rotating rod (301) is fixedly connected to a rotating disk (309), and the upper surface of the bracket (101) is symmetrically fixedly connected to two electric push rods (310), the upper end of the electric push rod (310) is fixedly connected to a driving motor (311), and the output shaft end of the driving motor (311) is fixedly connected to a limiting block (312); The fixed-point cutting component (4) comprises an adjusting frame 1 (401) fixedly connected to the middle position of the outer surface of the rotating rod (301), the inner cavity of the adjusting frame 1 (401) is rotatably connected to a screw rod 2 (402), the outer surface of the screw rod 2 (402) is threadedly connected to a moving block 2 (403), the lower surface of the moving block 2 (403) is fixedly connected to a motor 2 (404), the output shaft end of the motor 2 (404) is fixedly connected to an adjusting frame 2 (405), the inner cavity of the adjusting frame 2 (405) is rotatably connected to a screw rod 3 (406), the outer surface of the screw rod 3 (406) is threadedly connected to a moving block 3 (4061), The lower surface of the movable block three (4061) is fixedly connected to an electric push rod four (408), and the lower end of the electric push rod four (408) is fixedly connected to a hole-opening laser nozzle (409). The outer surface of the rotating disk (309) is evenly provided with a plurality of grooves, and a magnetic block (411) is movably connected in the groove of the rotating disk (309), and one side of the magnetic block (411) is fixedly connected to an electric push rod five (410). The upper surface of the bracket (101) is fixedly connected to an electromagnet (412), and one side of the magnetic block (411) is abutted against a stop block (414), and one side of the stop block (414) is fixedly connected to an electric push rod six (413).

2. A brake pad cutting device according to claim 1, characterized in that: A conveying motor (207) is fixedly connected to one side of the machine tool (1), and an output shaft end of the conveying motor (207) passes through the machine tool (1) and is fixedly connected to a conveying roller (201).

3. A brake pad cutting device according to claim 1, characterized in that: The inner side of the conveyor belt (202) abuts against the upper surface of the support plate (203), one side of the positioning plate (206) abuts against one side of the conveyor belt (202), and the outer surface of the conveyor roller (201) abuts against the outer surface of the support plate (203).

4. A brake pad cutting device according to claim 1, characterized in that: One side of the outer ring adjustment frame (302) and the inner ring adjustment frame (303) is fixedly connected to a motor one (305), and the two output shaft ends of the motor one (305) respectively penetrate the outer ring adjustment frame (302) and the inner ring adjustment frame (303) and are fixedly connected to the screw rod one (304).

5. A brake pad cutting device according to claim 1, characterized in that: There are two movable blocks (3041), and the two movable blocks (3041) move in the inner cavities of the outer ring adjustment frame (302) and the inner ring adjustment frame (303) respectively.

6. A brake pad cutting device according to claim 1, characterized in that: A limiting groove (313) is provided on the upper surface of the rotating disk (309), and the limiting block (312) moves in the inner cavity of the limiting groove (313). The limiting block (312) and the limiting groove (313) are rectangular in shape.

7. A brake pad cutting device according to claim 1, characterized in that: One side of the adjustment frame 1 (401) and the adjustment frame 2 (405) is fixedly connected with a motor 3 (407), and the output shaft ends of the two motors 3 (407) respectively penetrate the adjustment frame 1 (401) and the adjustment frame 2 (405) and are fixedly connected with the screw 2 (402) and the screw 3 (406).

8. A brake pad cutting device according to claim 1, characterized in that: The moving block 2 (403) moves in the inner cavity of the adjusting frame 1 (401), and the moving block 3 (4061) moves in the inner cavity of the adjusting frame 2 (405).

9. A brake pad cutting device according to claim 1, characterized in that: The end of the electric push rod five (410) away from the magnetic block (411) is fixedly connected to the inner wall of the groove of the rotating disk (309), and the end of the electric push rod six (413) away from the stop block (414) is fixedly connected to the inner wall of the outer frame (103). The polarity of the electromagnet (412) and the magnetic block (411) is the same and when the electromagnet (412) is energized, the magnetic block (411) will be subjected to a repulsive force.

10. A cutting method of a brake pad cutting device, comprising a brake pad cutting device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: placing the raw material on the conveyor belt (202), starting the conveying motor (207) to drive the conveyor belt (202) to convey the raw material, and starting the electric push rod 1 (205) to push the positioning plate (206) to position the raw material; S2: Start the motor 3 (407) to drive the hole-opening laser nozzle (409) to move, and at the same time start the electromagnet (412) to control the magnetic block (411) to automatically adjust and position with the cooperation of the stopper (414), and adjust the hole-opening laser nozzle (409) to different positions on the raw material for cutting operation; S3: Start the electric push rod 3 (310) to drive the limit block (312) to move downward into the limit groove (313), and then start the motor 2 (404) to drive the hole-opening laser nozzle (409) to rotate and cut the hole on the brake pad, and then start the drive motor (311) to drive the outer ring laser nozzle (307) and the inner ring laser nozzle (308) to rotate and cut the outer contour and inner contour of the brake pad at the same time.

Citation Information

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