Welding device for photovoltaic inverter shell
By designing a welding device with multiple mechanisms, the problem of difficult welding quality during the welding process of photovoltaic inverter shell is solved, automatic loading, welding and clamping are realized, and welding firmness is tested through the cooperation of springs and lifting plates, which improves welding quality and factory quality.
Patent Information
- Application Number
- CN202510044615.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-12
- Publication Date
- 2025-03-18
AI Technical Summary
During the welding process of photovoltaic inverter shell, it is difficult to effectively control the welding quality, especially the firmness after welding is difficult to test.
A welding device including a motherboard, a side shell plate, a top cover and a variety of mechanisms is designed. The device realizes automatic loading, welding and clamping fixation of the side shell plate and the top cover through the feeding mechanism, welding mechanism and clamping mechanism, and tests the firmness of the welding by the cooperation between the spring and the lifting plate.
The automation and efficiency of photovoltaic inverter shell welding is realized, ensuring the control of welding quality and welding firmness testing, and improving factory quality.
Smart Images

Figure CN119635125A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic inverter housing welding, in particular to a photovoltaic inverter housing welding device. Background Art
[0002] A photovoltaic inverter is an electronic device that converts direct current generated by solar panels into alternating current. It is mainly used for household, industrial and commercial purposes. It can convert the direct current generated by photovoltaic components into alternating current that meets the requirements of the grid so that it can be connected to the public grid or used off-grid.
[0003] In the processing of photovoltaic inverter housing, welding is a key step. The housing is formed by welding the side shell plate and the top cover. However, during the welding process, the side shell plate and the top cover need to be fixed separately, and it is inconvenient to test the firmness of the welding after the welding is completed, which affects the control of the welding quality. For this reason, we propose a welding device for photovoltaic inverter housing. Summary of the invention
[0004] The present invention adopts the following technical scheme to solve the above-mentioned technical problems: a device for welding the housing of a photovoltaic inverter is provided, comprising a main board, a side shell board and a top cover, wherein the main board is divided into two groups, the two groups of main boards are symmetrical to each other, a glass window is installed on the inner side of one of the two groups of main boards, a bottom plate is fixedly connected between the two groups of main boards, a feeding mechanism for transporting the side shell board and the top cover is arranged at the upper end of the bottom plate, a welding mechanism for welding the side shell board and the top cover is arranged between the two groups of main boards, a clamping mechanism for fixing the side shell board and the top cover is arranged between the two groups of main boards, the clamping mechanism is located in front of the welding mechanism, the feeding mechanism comprises a first cylinder, the first cylinder is installed at the upper end of the bottom plate, an operating table is arranged at the upper end of the first cylinder, and a rotating plate 1 is movably connected to the upper end of the operating table.
[0005] Preferably, the output end of the first cylinder is fixedly connected to a movable plate 1, the operating table is fixedly connected between the two groups of main boards, a first slide groove is opened on the inner side of the operating table, the movable plate 1 is slidably connected to the inner side of the first slide groove, the upper end of the movable plate 1 passes through the first slide groove and is fixedly connected to the movable plate 2, the upper end of the movable plate 2 is fixedly connected to a connecting box, a first motor is installed on the inner side of the connecting box, the output end of the first motor is fixedly connected to the rotating plate 1, the upper end of the rotating plate 1 is fixedly connected to multiple groups of support rods, the upper ends of the multiple groups of support rods are commonly fixedly connected to a support plate, a loading trough is opened on the upper end of the support plate, and the side shell plate is movably connected to the inner side of the loading trough.
[0006] Preferably, the rear end of the connecting box is fixedly connected with the first tooth plate, and a rotating rod is connected and rotated together between the two groups of main boards, the outer side of the rotating rod is fixedly connected with a gear, the lower end of the gear is meshed with the first tooth plate, the upper end of the gear is meshed with the second tooth plate, and the upper end of the second tooth plate is fixedly connected with the moving rod, and a support platform is fixedly connected between the two groups of main boards, a second sliding groove is provided on the inner side of the support platform, the upper end of the moving rod passes through the second sliding groove and is fixedly connected to the moving plate three, and the front end of the moving plate three is fixedly connected to the push plate.
[0007] Preferably, a storage box is installed on one side of the other group of the two groups of main boards, the top cover is movably connected to the inner side of the storage box, the storage box is movably connected to the upper end of the movable plate three, and a first enclosure panel is installed on one side of the other group of the two groups of main boards, the upper end of the first enclosure panel is fixedly connected to the second enclosure panel, the upper end of the second enclosure panel is fixedly connected to the first arc plate, the upper end of the first arc plate is fixedly connected to the support platform, the rear end of the first enclosure panel is fixedly connected to two groups of connecting plate one, the upper end of the connecting plate one is fixedly connected to the second arc plate, the front end of the second arc plate is fixedly connected to connecting plate two, one side of the connecting plate two is fixedly connected to connecting plate three, and the connecting plate three is fixedly connected to the main board.
[0008] Preferably, the welding mechanism includes a threaded rod and a connecting rod, the connecting rod is fixedly connected between the two groups of main boards, both ends of the threaded rod are fixedly connected with a rotating block 1, the rotating block 1 is rotatably connected to the main board, a protective shell is installed on one side of one of the two groups of main boards, a second motor is installed on the inner side of the protective shell, the output end of the second motor is fixedly connected to the rotating block 1, the threaded rod and the outer side of the connecting rod are movably connected with a connecting block, a welding gun is installed at the front end of the connecting block, the inner side of the welding gun is rotatably connected with a rotating block 2, and the upper end of the rotating block 2 is fixedly connected to a shift rod.
[0009] Preferably, one end of the shift rod is fixedly connected to a fixed block 1, the other end of the shift rod is fixedly connected to a fixed block 2, a fixed plate 1 is fixedly connected between the two groups of main boards, a slide rail 1, a slide rail 2, a slide rail 3 and a slide rail 4 are provided on the upper end of the fixed plate 1, a first slide rod is slidably connected to the inner side of the slide rail 1, the upper end of the first slide rod is fixedly connected to the fixed block 1, an extension rod 1 is fixedly connected to the front end of the fixed block 1, the front end of the fixed plate 1 is fixedly connected to the fixed plate 2, and a third slide groove is provided on the inner side of the fixed plate 2.
[0010] Preferably, the extension rod 1 is slidably connected to the inner side of the third slide groove, the front end of the extension rod 1 passes through the third slide groove and is fixedly connected with a cleaning brush, the front end of the fixed block 2 is fixedly connected to the extension rod 2, the extension rod 2 is slidably connected to the inner side of the third slide groove, the front end of the extension rod 2 passes through the third slide groove and is fixedly connected with a scraper, the front end of the connecting block is fixedly connected to a fixed plate 3, the fixed plate 3 is movably connected to the lower end of the fixed plate 1, the front end of the fixed plate 3 is fixedly connected to a connecting box, and the connecting box is located below the cleaning brush and the scraper.
[0011] Preferably, the clamping mechanism includes a mounting plate and a connecting tube one, the mounting plate is fixedly connected between the two groups of main boards, a second cylinder is mounted on the lower end of the mounting plate, an output end of the second cylinder is fixedly connected to a mounting block, the lower end of the mounting block is rotatably connected to a rotating plate two, the lower end of the connecting tube one is fixedly connected to the rotating plate one, four groups of fourth sliding grooves are provided on the outer side of the connecting tube one, a second sliding rod is slidably connected to the inner side of the fourth sliding groove, a connecting tube two is commonly fixedly connected between the four groups of the second sliding rods, the connecting tube two is movably connected to the inner side of the connecting tube one, the upper end of the connecting tube two is fixedly connected to a lifting plate, and a spring is movably connected between the lifting plate and the rotating plate one.
[0012] Preferably, the spring is movably connected to the inner side of the connecting tube 2, and the two groups of main boards have connecting grooves 1, 2, 3, 4 and 5 on opposite sides, and the inner sides of the connecting grooves 1, 2, 3, 4 and 5 are slidably connected to the second sliding rod.
[0013] Compared with the prior art, the present invention provides a photovoltaic inverter housing welding device, which has the following beneficial effects: 1. A photovoltaic inverter housing welding device, when starting to weld the side shell plate and the top cover, start the second motor to rotate the threaded rod, and under the action of the screw principle, the welding gun is prompted to move in the direction of the glass window. During the process, the first slide bar will first slide on the inner side of the slide rail one, so the cleaning brush will first clean the welding surface of the side shell plate and the top cover. When the first slide bar slides into the inner side of the slide rail three through the slide rail two as the welding gun moves, the lever will rotate during the process, causing the cleaning brush to deviate backward and the scraper to deviate forward. Then the second motor starts to output in the reverse direction, so that the connecting block starts to move away from the glass window with the welding gun, and at the same time, the welding gun starts to weld the joint of the side shell plate and the top cover. At this time, the first slide bar slides in the slide rail three, and as the welding gun moves, the scraper will scrape off the welding slag that may exist on the surface of the side shell plate and the top cover, and the scraped welding slag will fall into the connection box. By cleaning in time before and after welding, the overall quality of welding can be effectively guaranteed.
[0014] 2. This photovoltaic inverter housing welding device starts the first cylinder output, and then the side shell plate can be moved backward to the bottom of the first enclosure plate under the drive of the moving plate 1 and the supporting plate. During the process, the second sliding rod slides on the inner side of the connecting groove 4 to enable the lifting plate to move upward. At the same time, when the first tooth plate moves backward with the side shell plate, the gear will prompt the moving plate 3 to push the push plate forward. When the lifting plate moves into the inner side of the first arc plate, the push plate will push the top cover onto the lifting plate, and then the top cover is pushed downward by the output end of the second cylinder, so that the lower end of the top cover contacts the side shell plate, and the lifting plate is completed. The loading work of the side shell plate and the top cover is completed. After the welding is completed, the second cylinder contracts, and the welded side shell plate and the top cover move upward to the first arc plate under the urging of the spring. Finally, by starting the first cylinder to contract, the lifting plate moves forward with the welded side shell plate and the top cover, and the second slide bar passes through the connecting groove four again, so that the lifting plate moves out from under the side shell plate and the top cover, and then the welded side shell plate and the top cover are parked at the upper ends of the two groups of connecting plates two, completing the unloading work after the side shell plate and the top cover are welded. The loading and unloading operation of the device is smooth, making the welding process of the photovoltaic inverter housing more efficient.
[0015] 3. This is a photovoltaic inverter housing welding device. After the side shell plate and the top cover are welded, the second cylinder contracts to make the rotating plate 2 leave the upper end of the top cover, and the lifting plate and the spring lose the pressure. At this time, the spring will bounce up, and push the top cover upward under the support of the lifting plate, and move the side shell plate welded to the top cover out from the inner side of the loading chute. However, in the process of the side shell plate moving upward with the top cover, the gravity of the side shell plate itself can be used to test whether the welding point between the side shell plate and the top cover will break and separate, so as to judge the firmness of the welding and control the factory quality of the housing welding.
[0016] 4. This photovoltaic inverter housing welding device, after the top cover moves to the upper end of the lifting plate, under the push of the output end of the second cylinder, the rotating plate 2 moves downward to push the top cover downward. At the same time, the rotating plate 2 will press on the upper end of the top cover. After the top cover is pushed down to contact the side shell plate, the side shell plate and the top cover are clamped and fixed in cooperation with the support plate. The rotating plate 2 is rotatably connected to the second cylinder, which can not hinder the conversion of the welding surface of the side shell plate and the top cover of the first motor during clamping and fixing, thereby ensuring the stability during welding and avoiding welding deviation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial structural diagram of the present invention. Figure 1 ; Figure 3 Schematic diagram of the feeding mechanism of the present invention Figure 1 ; Figure 4 Schematic diagram of the feeding mechanism of the present invention Figure 2 ; Figure 5 It is a schematic diagram of the welding mechanism of the present invention; Figure 6 The welding mechanism of the present invention is cut away Figure 1 ; Figure 7 The welding mechanism of the present invention is cut away Figure 2 ; Figure 8 An exploded view of the welding mechanism of the present invention; Fig. 9 The clamping mechanism of the present invention is shown in FIG. Figure 1 ; Fig.10 is a cross-sectional view of the clamping mechanism of the present invention; Fig.11 The clamping mechanism of the present invention is shown in FIG. Figure 2 ; Fig.12 It is a partial structural diagram of the present invention. Figure 2 ; Fig.13 It is a partial structural diagram of the present invention. Figure 3 .
[0018] In the figure: 1, main board; 2, side shell plate; 3, top cover; 4, glass window; 5, bottom plate; 6, feeding mechanism; 61, first cylinder; 62, moving plate 1; 63, operating table; 64, first slide; 65, moving plate 2; 66, connecting box; 67, first motor; 68, rotating plate 1; 69, first tooth plate; 610, rotating rod; 611, gear; 612, second tooth plate; 613, moving rod; 614, supporting table; 615, second chute; 616, moving plate three; 617, push plate; 618, storage box; 619, first enclosure; 620, second enclosure; 621, first arc plate; 622, connecting plate one; 623, second arc plate; 624, connecting plate two; 625, connecting plate three; 626, support rod; 627, support plate; 628, loading chute; 7, welding mechanism; 71, threaded rod; 72, connecting rod; 73, rotating block 1; 74, second motor; 75, connecting block; 76, welding gun; 77, rotating block 2; 78, lever; 79, fixed block 1; 710, fixed block 2; 711, fixed plate 1; 712, slide rail 1; 713, slide rail 2; 714, slide rail 3; 715, slide rail 4; 716, first slide bar; 717, extension rod 1; 718, fixed plate 2; 719, third slide; 720, cleaning brush; 721, extension rod 2 ; 722, scraper; 723, fixing plate three; 724, connecting box; 8, clamping mechanism; 81, mounting plate; 82, connecting tube one; 83, second cylinder; 84, mounting block; 85, rotating plate two; 86, fourth slide groove; 87, second slide rod; 88, connecting tube two; 89, lifting plate; 810, spring; 9, connecting groove one; 10, connecting groove two; 11, connecting groove three; 12, connecting groove four; 13, connecting groove five. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0020] See also Figure 1 - Fig.13 A photovoltaic inverter housing welding device comprises a main board 1, a side shell plate 2 and a top cover 3. The main board 1 is divided into two groups, and the two groups of main boards 1 are symmetrical to each other. A glass window 4 is installed on the inner side of one of the two groups of main boards 1. A bottom plate 5 is fixedly connected between the two groups of main boards 1. A feeding mechanism 6 for transporting the side shell plate 2 and the top cover 3 is arranged on the upper end of the bottom plate 5. A welding mechanism 7 for welding the side shell plate 2 and the top cover 3 is arranged between the two groups of main boards 1. A clamping mechanism 8 for fixing the side shell plate 2 and the top cover 3 is arranged between the two groups of main boards 1. The clamping mechanism 8 is located in front of the welding mechanism 7. The feeding mechanism 6 comprises a first cylinder 61, which is installed on the upper end of the bottom plate 5. An operating table 63 is arranged on the upper end of the first cylinder 61, and a rotating plate 68 is movably connected to the upper end of the operating table 63.
[0021] In this embodiment, the output end of the first cylinder 61 is fixedly connected to the movable plate 1 62, the operating table 63 is fixedly connected between the two groups of main boards 1, the inner side of the operating table 63 is provided with a first slide groove 64, the movable plate 1 62 is slidably connected to the inner side of the first slide groove 64, the upper end of the movable plate 1 62 passes through the first slide groove 64 and is fixedly connected to the movable plate 2 65, the upper end of the movable plate 2 65 is fixedly connected to the connecting box 66, the inner side of the connecting box 66 is installed with a first motor 67, the output end of the first motor 67 is fixedly connected to the rotating plate 1 68, the upper end of the rotating plate 1 68 is fixedly connected to multiple groups of support rods 626, the upper ends of the multiple groups of support rods 626 are commonly fixedly connected to the support plate 627, the upper end of the support plate 627 is provided with a loading trough 628, and the side shell plate 2 is movably connected to the inner side of the loading trough 628.
[0022] Specifically, during the preparation work, the side shell plate 2 is placed on the inner side of the loading trough 628, and the top cover 3 that needs to be welded with the side shell plate 2 is placed on the inner side of the storage box 618 in sequence, and the first group of top covers 3 will fall to the inner side of the push plate 617. At this time, the second slide bar 87 is on the inner side of the connecting groove five 13. When starting work, start the first cylinder 61, and the output end of the first cylinder 61 pushes the movable plate one 62 to move backward. At the same time, the connecting box 66 and the rotating plate one 68 are driven to move under the connection of the movable plate two 65, thereby moving the side shell plate 2 to the bottom of the first enclosure plate 619.
[0023] In this embodiment, the rear end of the connecting box 66 is fixedly connected with the first tooth plate 69, and the two groups of main boards 1 are commonly rotatably connected with a rotating rod 610. The outer side of the rotating rod 610 is fixedly connected with a gear 611. The lower end of the gear 611 is meshed with the first tooth plate 69, and the upper end of the gear 611 is meshed with a second tooth plate 612. The upper end of the second tooth plate 612 is fixedly connected with a moving rod 613. A support platform 614 is commonly fixedly connected between the two groups of main boards 1. A second sliding groove 615 is opened on the inner side of the support platform 614. The upper end of the moving rod 613 passes through the second sliding groove 615 and is fixedly connected with a moving plate three 616. The front end of the moving plate three 616 is fixedly connected with a push plate 617.
[0024] Specifically, in the process of the connecting box 66 moving the side shell plate 2 backward, the first tooth plate 69 will be driven to move backward at the same time, and when the lifting plate 89 is about to enter the inner side of the first arc plate 621, the first tooth plate 69 begins to engage with the gear 611 and prompts the second tooth plate 612 to move, and then, under the connection between the moving rod 613 and the moving plate three 616, the push plate 617 pushes the top cover 3 inside it to move in the direction of the first arc plate 621 at the same time. At this time, the top cover 3 and the lifting plate 89 approach each other, and finally when the lifting plate 89 moves into the inner side of the first arc plate 621, the top cover 3 will be pushed to the upper end of the lifting plate 89 by the push plate 617.
[0025] In this embodiment, a storage box 618 is installed on one side of the other group of the two groups of main boards 1, the top cover 3 is movably connected to the inner side of the storage box 618, and the storage box 618 is movably connected to the upper end of the movable plate three 616, and a first enclosure plate 619 is installed on one side of the other group of the two groups of main boards 1. The upper end of the first enclosure plate 619 is fixedly connected to the second enclosure plate 620, and the upper end of the second enclosure plate 620 is fixedly connected to the first arc plate 621, and the upper end of the first arc plate 621 is fixedly connected to the support platform 614, and the rear end of the first enclosure plate 619 is fixedly connected to two groups of connecting plate one 622, and the upper end of the connecting plate one 622 is fixedly connected to the second arc plate 623, and the front end of the second arc plate 623 is fixedly connected to the connecting plate two 624, and one side of the connecting plate two 624 is fixedly connected to the connecting plate three 625, and the connecting plate three 625 is fixedly connected to the main board 1.
[0026] Specifically, during the movement of the opposite shell plate 2, the second slide bar 87 will slide from the inner side of the connecting groove five 13 to the inner side of the connecting groove four 12. At this time, the second slide bar 87 will drive the connecting tube two 88 to move upward, and at the same time, the lifting plate 89 will move upward and pass between the two groups of connecting plates two 624. At this time, the spring 810 will unfold. When the second slide bar 87 moves to the inner side of the connecting groove three 11, it will continue to move backward with the push of the first cylinder 61, and the connecting tube two 88 will pass between the two groups of second arc plates 623, so that the lifting plate 89 moves to the first arc plate 621.
[0027] In this embodiment, the welding mechanism 7 includes a threaded rod 71 and a connecting rod 72. The connecting rod 72 is fixedly connected between the two groups of main boards 1. Both ends of the threaded rod 71 are fixedly connected with a rotating block 73. The rotating block 73 is rotatably connected to the main board 1. A protective shell is installed on one side of one of the two groups of main boards 1. A second motor 74 is installed on the inner side of the protective shell. The output end of the second motor 74 is fixedly connected to the rotating block 73. The threaded rod 71 and the outer side of the connecting rod 72 are movably connected with a connecting block 75. A welding gun 76 is installed at the front end of the connecting block 75. The inner side of the welding gun 76 is rotatably connected with a rotating block 2 77. The upper end of the rotating block 2 77 is fixedly connected with a lever 78.
[0028] Specifically, the second motor 74 is started and an instruction is set for the second motor 74 so that the second motor 74 drives the threaded rod 71 to rotate back and forth. When the threaded rod 71 starts to rotate, the connecting block 75 is moved through the screw principle in cooperation with the connecting rod 72, thereby driving the welding gun 76 to move toward the direction of the glass window 4 first.
[0029] In this embodiment, one end of the lever 78 is fixedly connected to a fixed block 79, the other end of the lever 78 is fixedly connected to a fixed block 2 710, a fixed plate 1 711 is fixedly connected between the two sets of main boards 1, a slide rail 1 712, a slide rail 2 713, a slide rail 3 714, and a slide rail 4 715 are provided at the upper end of the fixed plate 1 711, a first slide bar 716 is slidably connected to the inner side of the slide rail 1 712, the upper end of the first slide bar 716 is fixedly connected to the fixed block 1 79, an extension rod 1 717 is fixedly connected to the front end of the fixed block 1 79, a fixed plate 2 718 is fixedly connected to the front end of the fixed plate 1 711, a third slide groove 719 is provided on the inner side of the fixed plate 2 718, and the extension rod 1 717 slides Connected to the inner side of the third slide groove 719, the front end of the extension rod 1 717 passes through the third slide groove 719 and is fixedly connected with a cleaning brush 720, the front end of the fixed block 2 710 is fixedly connected with the extension rod 2 721, the extension rod 2 721 is slidably connected to the inner side of the third slide groove 719, the front end of the extension rod 2 721 passes through the third slide groove 719 and is fixedly connected with a scraper 722, the front end of the connecting block 75 is fixedly connected with a fixing plate 3 723, the fixing plate 3 723 is movably connected to the lower end of the fixing plate 1 711, the front end of the fixing plate 3 723 is fixedly connected with a connecting box 724, the connecting box 724 is located below the cleaning brush 720 and the scraper 722, and the scraped welding slag will fall into the connecting box 724.
[0030] Specifically, the first sliding bar 716 will first slide on the inner side of the sliding rail 1 712, so that the cleaning brush 720 will contact the side shell plate 2 and the top cover 3, and clean the side of the side shell plate 2 and the top cover 3 to be welded first, and continue to move with the welding gun 76. After the cleaning brush 720 has cleaned one side of the side shell plate 2 and the top cover 3, the first sliding bar 716 will move into the inner side of the sliding rail 2 713 and prompt the lever 78 to rotate, so that the cleaning brush 720 will deviate backward, and then the scraper 722 will deviate forward and contact the side shell plate 2 and the top cover 3. Then the threaded rod 71 starts to rotate in the opposite direction under the prompting of the second motor 74, so that the welding gun 76 starts to move in the direction away from the glass window 4. At the same time, the welding gun 76 can start to weld the first surface of the side shell plate 2 and the top cover 3. The scraper 722 can scrape off the welding slag on the surface of the side shell plate 2 and the top cover 3 after welding while following the movement of the welding gun 76.
[0031] In this embodiment, the clamping mechanism 8 includes a mounting plate 81 and a connecting tube 82. The mounting plate 81 is fixedly connected between the two groups of main boards 1. A second cylinder 83 is installed at the lower end of the mounting plate 81. A mounting block 84 is fixedly connected to the output end of the second cylinder 83. The lower end of the mounting block 84 is rotatably connected to a rotating plate 85. The lower end of the connecting tube 82 is fixedly connected to the rotating plate 68. Four groups of fourth sliding grooves 86 are provided on the outer side of the connecting tube 82. A second sliding rod 87 is slidably connected to the inner side of the fourth sliding groove 86. A connecting tube 88 is fixedly connected between the four groups of second sliding rods 87. The connecting tube 88 is movably connected to the inner side of the connecting tube 82. A lifting plate 89 is fixedly connected to the upper end of the connecting tube 88. A spring 810 is movably connected between the lifting plate 89 and the rotating plate 68.
[0032] Specifically, under the push of the output end of the second cylinder 83, the rotating plate 85 moves downward to push the top cover 3 downward. At the same time, the rotating plate 85 will press on the upper end of the top cover 3. After the top cover 3 is pushed down to contact the side shell plate 2, and at the same time, with the cooperation of the support plate 627, the side shell plate 2 and the top cover 3 are clamped and fixed. The rotating plate 85 is rotatably connected to the second cylinder 83, so that the first motor 67 can be used to convert the welding surface of the side shell plate 2 and the top cover 3 while clamping and fixing. This ensures the stability during welding.
[0033] In this embodiment, the spring 810 is movably connected to the inner side of the connecting tube 2 88, and the two sets of main boards 1 have connecting grooves 1 9, 10, 11, 12, and 13 on opposite sides. The inner sides of the connecting grooves 1 9, 10, 11, 12, and 13 are slidably connected to the second slide rod 87.
[0034] Specifically, by starting the output of the first cylinder 61, the side shell plate 2 can be moved backward to the bottom of the first enclosure plate 619 under the drive of the movable plate 1 62 and the support plate 627. During the process, the second slide bar 87 slides on the inner side of the connecting groove 4 12 to enable the lifting plate 89 to move upward. By contracting the first cylinder 61, the lifting plate 89 moves forward with the welded side shell plate 2 and the top cover 3. The second slide bar 87 passes through the connecting groove 4 12 again to move the lifting plate 89 out from under the side shell plate 2 and the top cover 3. Subsequently, the welded side shell plate 2 and the top cover 3 are docked at the upper ends of the two sets of connecting plates 2 624, and then the unloading work after the side shell plate 2 and the top cover 3 are completed.
[0035] When in use, the device is placed on a horizontal ground, and then the side shell plate 2 is placed on the inner side of the loading trough 628, and the top cover 3 that needs to be welded with the side shell plate 2 is placed on the inner side of the storage box 618 in sequence, and the first group of top covers 3 will fall to the inner side of the push plate 617. At this time, the second slide bar 87 is on the inner side of the connecting groove 5 13. When starting to work, the first cylinder 61 is started, and the output end of the first cylinder 61 pushes the moving plate 1 62 to move backward. At the same time, the connecting box 66 and the rotating plate 1 68 are driven to move under the connection of the moving plate 2 65, so that the side shell plate 2 is moved to the bottom of the first enclosure plate 619. However, in the process of moving the opposite side shell plate 2, the second slide bar 87 will slide from the inner side of the connecting groove 5 13 to the inner side of the connecting groove 4 12, and at this time, the second slide bar 87 will slide from the inner side of the connecting groove 5 13 to the inner side of the connecting groove 4 12. The slide bar 87 drives the second connecting cylinder 88 to move upward, and at the same time, the lifting plate 89 moves upward and passes between the two sets of second connecting plates 624. At this time, the spring 810 will expand. When the second sliding rod 87 moves to the inner side of the connecting groove 3 11, the second connecting cylinder 88 continues to move backward and passes between the two sets of second arc plates 623 with the push of the first cylinder 61, so that the lifting plate 89 moves into the first arc plate 621. At the same time, when the connecting box 66 moves backward with the side shell plate 2, the first tooth plate 69 will be driven to move backward at the same time. When the lifting plate 89 is about to enter the inner side of the first arc plate 621, the first tooth plate 69 begins to mesh with the gear 611, and prompts the second tooth plate 612 to move, and then the moving rod 613 and the moving Under the connection of the third plate 616, the push plate 617 pushes the top cover 3 inside it to move in the direction of the first arc plate 621 at the same time. At this time, the top cover 3 and the lifting plate 89 are close to each other. Finally, when the lifting plate 89 moves into the inner side of the first arc plate 621, the top cover 3 is pushed to the upper end of the lifting plate 89 by the push plate 617. Next, the second cylinder 83 is started. The output end of the second cylinder 83 pushes the rotating plate 2 85 to move downward. When the rotating plate 2 85 moves downward, it contacts with the top cover 3 and pushes the top cover 3 and the lifting plate 89 to move downward. At this time, the second sliding rod 87 slides downward on the inner side of the connecting groove 2 10, and the spring 810 is compressed by force until the lower end of the top cover 3 contacts with the side shell plate 2. At this time, the side shell plate 2 and the top cover 3 can be welded. The second cylinder 83 is started. The motor 74 is driven by the second motor 74, and an instruction is set for the second motor 74, so that the second motor 74 drives the threaded rod 71 to rotate back and forth. When the threaded rod 71 starts to rotate, the connecting block 75 is moved through the screw principle under the cooperation with the connecting rod 72, thereby driving the welding gun 76 to move in the direction of the glass window 4. During this process, the first sliding bar 716 will continue to slide on the inner side of the slide rail 1 712, so that the cleaning brush 720 is in contact with the side shell plate 2 and the top cover 3, and the side of the side shell plate 2 and the top cover 3 to be welded is cleaned, and the side continues to move with the welding gun 76. After the cleaning brush 720 cleans the side of the side shell plate 2 and the top cover 3, the first sliding bar 716 will move into the inner side of the second slide rail 713, and prompt the lever 78 to rotate, so that the cleaning brush 720 is offset backward.Then, the scraper 722 is deflected forward to contact the side shell plate 2 and the top cover 3, and then the threaded rod 71 starts to rotate in the opposite direction under the impetus of the second motor 74, so that the welding gun 76 starts to move away from the glass window 4, and at the same time, the welding gun 76 is started to start welding the first surface of the side shell plate 2 and the top cover 3. The scraper 722 follows the movement of the welding gun 76 and scrapes off the welding slag on the surface of the side shell plate 2 and the top cover 3 after welding. At this time, the first sliding bar 716 is slidably connected to the inner side of the sliding rail 3 714, and the welding gun 76 moves to weld one side of the side shell plate 2 and the top cover 3. After the connection is completed, the first slide bar 716 will slide back into the slide rail 1 712 through the slide rail 4 715. During the process, the lever 78 will rotate back again, so that the scraper 722 will deflect backward to its original position, and the cleaning brush 720 will continue to deflect forward. Then the first motor 67 drives the rotating plate 1 68 to rotate, and rotates the side shell plate 2 and the top cover 3 under the clamping of the lifting plate 89 and the rotating plate 2 85, so that the next side of the side shell plate 2 and the top cover 3 to be welded is moved to one side of the welding gun 76, and the above steps are repeated until the four contacting surfaces of the side shell plate 2 and the top cover 3 are all welded. After the welding is completed, , the second cylinder 83 is started again to shrink. At this time, the lifting plate 89 and the spring 810 lose pressure, which prompts the lifting plate 89 to move upward to the inner side of the first arc plate 621 with the welded side shell plate 2 and the top cover 3. Then the first cylinder 61 is started again to shrink it. Under the connection of the moving plate 1 62, the lifting plate 89 carries the welded side shell plate 2 and the top cover 3 and moves forward. During the process, the welded side shell plate 2 and the top cover 3 will move to the two sets of connecting plates 2 624. In addition, the first tooth plate 69 is meshed with the gear 611 again to prompt the push plate 617 to move back to the lower end of the storage box 618. The next set of top covers 3 to be welded continues to fall into the inner side of the push plate 617, and then when the second slide bar 87 slides from the inner side of the connection groove 3 11 to the inner side of the connection groove 4 12, the lifting plate 89 moves downward, moves out from under the welded side shell plate 2 and top cover 3, and passes through between the two sets of connection plates 2 624 again, until the second slide bar 87 slides into the inner side of the connection groove 5 13 as it moves forward, so that the support plate 627 and the lifting plate 89 return to their original positions. At this time, the welded side shell plate 2 and top cover 3 stay at the upper end of the two sets of connection plates 2 624, which is convenient for the staff to carry out the next step.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic inverter housing welding device, comprising a main board (1), a side shell plate (2), and a top cover (3), characterized in that: The main board (1) comprises two groups, the two groups of main boards (1) are symmetrical to each other, a glass window (4) is installed on the inner side of one of the two groups of main boards (1), a bottom plate (5) is fixedly connected between the two groups of main boards (1), a feeding mechanism (6) for transporting the side shell plate (2) and the top cover (3) is arranged at the upper end of the bottom plate (5), a welding mechanism (7) for welding the side shell plate (2) and the top cover (3) is arranged between the two groups of main boards (1), a clamping mechanism (8) for fixing the side shell plate (2) and the top cover (3) is arranged between the two groups of main boards (1), the clamping mechanism (8) is located in front of the welding mechanism (7), and the feeding mechanism (6) comprises a first cylinder (61), the first cylinder (61) is installed at the upper end of the bottom plate (5), an operating table (63) is arranged at the upper end of the first cylinder (61), and a rotating plate (68) is movably connected to the upper end of the operating table (63).
2. A photovoltaic inverter housing welding device according to claim 1, characterized in that: The output end of the first cylinder (61) is fixedly connected to a movable plate 1 (62); the operating table (63) is fixedly connected between the two sets of main boards (1); a first slide groove (64) is provided on the inner side of the operating table (63); the movable plate 1 (62) is slidably connected to the inner side of the first slide groove (64); the upper end of the movable plate 1 (62) passes through the first slide groove (64) and is fixedly connected to a movable plate 2 (65); the upper end of the movable plate 2 (65) is fixedly connected to a connection box (66); 6), a first motor (67) is installed on the inner side of the connection box (66), the output end of the first motor (67) is fixedly connected to a rotating plate (68), the upper end of the rotating plate (68) is fixedly connected to a plurality of groups of support rods (626), the upper ends of the plurality of groups of support rods (626) are commonly fixedly connected to a support plate (627), a material loading trough (628) is provided on the upper end of the support plate (627), and the side shell plate (2) is movably connected to the inner side of the material loading trough (628).
3. A photovoltaic inverter housing welding device according to claim 2, characterized in that: The rear end of the connection box (66) is fixedly connected to a first tooth plate (69), and a rotating rod (610) is rotatably connected between the two groups of main boards (1). A gear (611) is fixedly connected to the outer side of the rotating rod (610). The lower end of the gear (611) is meshed with the first tooth plate (69), and the upper end of the gear (611) is meshed with a second tooth plate (612). The upper end of the second tooth plate (612) is fixedly connected to a moving rod (613). A support platform (614) is fixedly connected between the two groups of main boards (1). A second sliding groove (615) is provided on the inner side of the support platform (614). The upper end of the moving rod (613) passes through the second sliding groove (615) and is fixedly connected to a moving plate three (616). The front end of the moving plate three (616) is fixedly connected to a push plate (617).
4. A photovoltaic inverter housing welding device according to claim 3, characterized in that: A material storage box (618) is installed on one side of the other of the two groups of main boards (1), the top cover (3) is movably connected to the inner side of the material storage box (618), the material storage box (618) is movably connected to the upper end of the movable plate three (616), a first enclosure (619) is installed on one side of the other of the two groups of main boards (1), the upper end of the first enclosure (619) is fixedly connected to the second enclosure (620), the upper end of the second enclosure (620) is fixedly connected to the first arc plate (621), The upper end of the first arc plate (621) is fixedly connected to the support platform (614); the rear end of the first enclosure plate (619) is fixedly connected to two groups of connecting plates one (622); the upper end of the connecting plate one (622) is fixedly connected to the second arc plate (623); the front end of the second arc plate (623) is fixedly connected to the connecting plate two (624); one side of the connecting plate two (624) is fixedly connected to the connecting plate three (625); and the connecting plate three (625) is fixedly connected to the main board (1).
5. The photovoltaic inverter housing welding device according to claim 1, characterized in that: The welding mechanism (7) comprises a threaded rod (71) and a connecting rod (72), wherein the connecting rod (72) is fixedly connected between the two groups of main boards (1), and both ends of the threaded rod (71) are fixedly connected to a first rotating block (73), and the first rotating block (73) is rotatably connected to the main board (1). A protective shell is installed on one side of one of the two groups of main boards (1), and a second motor (74) is installed on the inner side of the protective shell, and an output end of the second motor (74) is fixedly connected to the first rotating block (73). The threaded rod (71) and the outer side of the connecting rod (72) are movably connected to a connecting block (75), and a welding gun (76) is installed at the front end of the connecting block (75), and the inner side of the welding gun (76) is rotatably connected to a second rotating block (77), and the upper end of the second rotating block (77) is fixedly connected to a lever (78).
6. A photovoltaic inverter housing welding device according to claim 5, characterized in that: One end of the shifting rod (78) is fixedly connected to a fixed block 1 (79), and the other end of the shifting rod (78) is fixedly connected to a fixed block 2 (710). A fixed plate 1 (711) is fixedly connected between the two groups of main boards (1). A slide rail 1 (712), a slide rail 2 (713), a slide rail 3 (714), and a slide rail 4 (715) are provided at the upper end of the fixed plate 1 (711). A first slide bar (716) is slidably connected to the inner side of the slide rail 1 (712). The upper end of the first slide bar (716) is fixedly connected to the fixed block 1 (79). An extension rod 1 (717) is fixedly connected to the front end of the fixed block 1 (79). A fixed plate 2 (718) is fixedly connected to the front end of the fixed plate 1 (711). A third slide groove (719) is provided on the inner side of the fixed plate 2 (718).
7. A photovoltaic inverter housing welding device according to claim 6, characterized in that: The extension rod 1 (717) is slidably connected to the inner side of the third slide groove (719), and the front end of the extension rod 1 (717) passes through the third slide groove (719) and is fixedly connected to a cleaning brush (720). The front end of the fixed block 2 (710) is fixedly connected to the extension rod 2 (721), and the extension rod 2 (721) is slidably connected to the inner side of the third slide groove (719). The front end of the extension rod 2 (721) passes through the third slide groove (719) and is fixedly connected to a scraper (722). The front end of the connecting block (75) is fixedly connected to a fixing plate 3 (723), and the fixing plate 3 (723) is movably connected to the lower end of the fixing plate 1 (711). The front end of the fixing plate 3 (723) is fixedly connected to a connecting box (724), and the connecting box (724) is located below the cleaning brush (720) and the scraper (722).
8. The photovoltaic inverter housing welding device according to claim 1, characterized in that: The clamping mechanism (8) comprises a mounting plate (81) and a connecting tube (82); the mounting plate (81) is fixedly connected between the two sets of main boards (1); a second cylinder (83) is mounted on the lower end of the mounting plate (81); an output end of the second cylinder (83) is fixedly connected to a mounting block (84); a lower end of the mounting block (84) is rotatably connected to a rotating plate (85); a lower end of the connecting tube (82) is fixedly connected to the rotating plate (68); and the connecting tube (83) is fixedly connected to the rotating plate (68). 2), four groups of fourth slide grooves (86) are provided on the outer side, the inner side of the fourth slide grooves (86) is slidably connected to the second slide rod (87), the four groups of the second slide rods (87) are commonly fixedly connected to a second connecting tube (88), the second connecting tube (88) is movably connected to the inner side of the first connecting tube (82), the upper end of the second connecting tube (88) is fixedly connected to a lifting plate (89), and a spring (810) is commonly movably connected between the lifting plate (89) and the first rotating plate (68).
9. A photovoltaic inverter housing welding device according to claim 8, characterized in that: The spring (810) is movably connected to the inner side of the second connecting tube (88), and the two sets of main boards (1) are provided with a connecting groove (9), a connecting groove (10), a connecting groove (11), a connecting groove (12), and a connecting groove (13) on opposite sides thereof. The inner sides of the connecting groove (9), the connecting groove (10), the connecting groove (11), the connecting groove (12), and the connecting groove (13) are slidably connected to the second sliding rod (87).