A lamp assembly production device

Abstract

The application provides a lamp assembly production equipment, and belongs to the technical field of production equipment, which comprises: a workbench, a flow disc is rotatably arranged on the workbench, a plurality of assembly placement parts are fixedly arranged on the flow disc, the assembly placement part comprises a placement block arranged on the flow disc, and a mounting groove with an opening at the upper end for placing a substrate assembly is arranged on the placement block; along the rotation direction of the flow disc, a substrate assembly feeding station, a lens feeding assembly station and a cover plate feeding assembly station are arranged around the flow disc, a substrate assembly feeding device is arranged on the substrate assembly feeding station, a lens feeding assembly device is arranged on the lens feeding assembly station, and a cover plate feeding assembly device is arranged on the cover plate feeding assembly station; the advantage is that the substrate assembly feeding device, the lens feeding assembly device and the cover plate feeding assembly device and other automatic assembly devices are used in cooperation, the automatic assembly of the lamp product is realized to replace the existing manual assembly mode, and the human resources are released while the product assembly efficiency is increased.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of production equipment, and particularly relates to a lamp assembly production equipment. BACKGROUND

[0002] At present, the degree of electrification of vehicles is higher and higher, and various lighting lamps of different positions are installed in the vehicle, such as rear seat lighting lamp, front seat lighting lamp, storage box lamp, trunk lamp and the like. The above lamps generally include a substrate assembly, a lens and a cover plate, and an illumination lamp product can be obtained by assembling the above components. However, in the existing production process, the assembly between the above components is mostly manually completed by manual work. Under the premise of requiring more human resources, the production efficiency is not very high, and how to improve the assembly production efficiency becomes a problem to be solved. SUMMARY

[0003] The present application aims at the above problems existing in the prior art, and provides a lamp assembly production equipment for realizing automatic assembly production.

[0004] The purpose of the present application can be achieved by the following technical scheme: a lamp assembly production equipment for assembling a lamp, the lamp comprising a substrate assembly, a lens and a cover plate, comprising:

[0005] A workbench is provided with a flow disc rotatingly arranged thereon, a plurality of assembly placement parts are fixedly arranged on the flow disc, the assembly placement parts comprise placement blocks arranged on the flow disc, and the placement blocks are provided with setting grooves having openings at upper ends for placing the substrate assembly;

[0006] Along the rotating direction of the flow disc, a substrate assembly loading station, a lens loading assembly station and a cover plate loading assembly station are arranged around the flow disc, the substrate assembly loading station is provided with a substrate assembly loading device, the substrate assembly loading device is used for placing the substrate assembly in the setting groove on the placement block, the lens loading assembly station is provided with a lens loading assembly device, the lens loading assembly device is used for placing the lens on the substrate assembly on the placement block and assembling the lens with the substrate assembly, and the cover plate loading assembly station is provided with a cover plate loading assembly device;

[0007] Further comprising a finished product unloading station between the substrate assembly loading station and the cover plate loading and assembling station, the finished product unloading station is provided with a finished product unloading gripper, which is used to remove the assembled lamp product from the flow disc; the side of the placement block is provided with a temporary storage block, and the temporary storage block is provided with a cover plate placement surface; the cover plate loading and assembling device comprises a cover plate loading gripper and a cover plate assembling mechanical arm, the cover plate loading gripper is used to place the cover plate on the temporary storage block, and the cover plate assembling mechanical arm is used to assemble the cover plate on the temporary storage block with the substrate assembly on which the lens has been installed; along the rotation direction of the flow disc, the cover plate assembling mechanical arm, the cover plate loading gripper and the finished product unloading gripper are sequentially arranged.

[0008] In the above-mentioned lamp assembling and producing equipment, two limiting blocks are further arranged on the cover plate placement surface, and a limiting space for accommodating the cover plate is formed between the two limiting blocks.

[0009] In the above-mentioned lamp assembling and producing equipment, the substrate assembly loading device comprises a feeding line and a substrate loading gripper, a feeding disc is arranged on the feeding line, a plurality of substrate assemblies are arrayed on the feeding disc, a locking disc part is arranged on the feeding line, the locking disc part is used to fix the position of the feeding disc, and the substrate loading gripper reciprocally moves between the feeding disc and the flow disc to place the substrate assembly on the feeding disc on the placement block.

[0010] In the above-mentioned lamp assembling and producing equipment, the lens loading and assembling station is further provided with a substrate positioning assembly, the substrate positioning assembly comprises an abutting part and a pushing part which are fixedly arranged on the workbench surface, the abutting part and the pushing part can move along the same linear direction, the abutting part abuts against the side of the placement block, and the pushing part pushes the substrate assembly on the placement block to move towards the abutting part until the substrate assembly abuts against the abutting part.

[0011] In the above-mentioned lamp assembling and producing equipment, the lens loading and assembling device comprises a lens loading gripper, the lens loading gripper comprises a suction disc block, a suction disc is arranged in the suction disc block to generate suction force, and three clamping blocks are further arranged on the suction disc block, when the suction disc block adsorbs the lens, the three clamping blocks semi-enclose the lens.

[0012] In the lamp assembly production equipment, a power-on detection station is further arranged between the cover plate loading assembly station and the lens loading assembly station, a power-on detection unit is arranged on the power-on detection station, the power-on detection unit comprises a power-on head capable of moving in a straight line direction and a pressing block moving in a vertical direction, after the pressing block moves downward and abuts against the lens on the placing block, the power-on head is connected with the substrate assembly to realize power-on detection of the substrate assembly.

[0013] In the lamp assembly production equipment, the defective product collection box and the defective product gripper are arranged on the workbench surface, and the substrate assembly that fails to pass the power-on detection is gripped by the defective product gripper and placed into the defective product collection box.

[0014] In the lamp assembly production equipment, the defective product gripper is arranged on the pressing block, the defective product gripper comprises two clamping jaws capable of moving close to or away from each other, the clamping jaws are kept in an open state and move synchronously with the pressing block, when the defective product is detected, the two clamping jaws move close to each other to clamp and fix the defective product and move the defective product away.

[0015] In the lamp assembly production equipment, when the substrate assembly is placed in the accommodation groove, the height of the substrate assembly exceeds the depth of the accommodation groove.

[0016] In the lamp assembly production equipment, a transfer line is arranged between the feeding line and the circulation disc, the substrate loading gripper is used to place the substrate assembly on the feeding disc on the transfer line, and a substrate transfer gripper is arranged on the workbench surface, the substrate transfer gripper is used to move the substrate assembly on the transfer line to the placing block.

[0017] Compared with the prior art, the beneficial effects of the present application are that the substrate assembly loading device, the lens loading assembly device and the cover plate loading assembly device and other automatic assembly devices are used in cooperation to realize automatic assembly of the lamp product to replace the existing manual assembly mode, release human resources and increase product assembly efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a perspective structural schematic diagram of the present application;

[0019] Figure 2 is a perspective structural schematic diagram of the finished product unloading station;

[0020] Figure 3 is a partial structural schematic diagram of Figure 2 ;

[0021] Figure 4 is a use state schematic diagram of the substrate assembly feeding line;

[0022] Figure 5 is a schematic diagram of the three-dimensional structure of the substrate assembly feeding line;

[0023] Figure 6 is a schematic diagram of the three-dimensional structure of the defective product gripper in the present application;

[0024] Figure 7 is a schematic diagram of the three-dimensional structure of the substrate feeding gripper;

[0025] Figure 8 is a schematic diagram of the three-dimensional structure of the lens feeding gripper;

[0026] Figure 9 is a schematic diagram of the structure of the power-on detection station;

[0027] Figure 10 is a schematic diagram of the three-dimensional structure of the temporary storage block;

[0028] Figure 11 is a schematic diagram of the three-dimensional structure of the placement block;

[0029] Figure 12 is a schematic diagram of the gripper structure of the lens feeding gripper.

[0030] In the figure, the workbench surface 100; the flow transfer disc 101; the placement block 102; the setting groove 103; the temporary storage block 104; the limiting block 105; the finished product unloading gripper 200; the finished product conveying line 201; the cover plate feeding gripper 300; the cover plate assembly mechanical arm 301; the feeding line 400; the substrate feeding gripper 401; the feeding disc 402; the feeding line 403; the feeding plate 404; the jacking plate 405; the locking disc plate 406; the lifting clamping block 407; the lifting plate 408; the pushing plate 409; the jacking cylinder 410; the lifting plate 411; the lens feeding gripper 500; the displacement groove 501; the vibrating disc 502; the suction disc block 503; the clamping block 504; the power-on head 600; the extrusion block 601; the defective product collection box 602; the defective product gripper 603; the clamping jaw 604; the transfer line 700; the substrate transfer gripper 701; the rotating block 702; the substrate assembly 800; the lens 801; the cover plate 802. DETAILED DESCRIPTION

[0031] The following is a specific embodiment of the present application and further describes the technical solutions of the present application in conjunction with the drawings, but the present application is not limited to these embodiments.

[0032] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.

[0033] As shown in Figures 1-12 A lamp assembly production equipment, comprising:

[0034] A workbench 100, a flow disc 101 is rotatably arranged on the workbench 100, a plurality of assembly placement parts are fixedly arranged on the flow disc 101, the assembly placement parts comprise a placement block 102 arranged on the flow disc 101, and the placement block 102 is provided with a mounting groove 103 having an opening at an upper end for placing a substrate assembly 800;

[0035] In the direction of rotation of the flow disc 101, a substrate assembly loading station, a lens loading assembly station, and a cover plate loading assembly station are arranged around the flow disc 101, the substrate assembly loading station is provided with a substrate assembly loading device, the substrate assembly loading device is used to place the substrate assembly 800 in the mounting groove 103 on the placement block 102, the lens loading assembly station is provided with a lens loading assembly device, the lens loading assembly device is used to place the lens 801 on the substrate assembly 800 on the placement block 102 and assemble the substrate assembly 800, and the cover plate loading assembly station is provided with a cover plate loading assembly device;

[0036] Further comprising a finished product unloading station, the finished product unloading station is located between the substrate assembly loading station and the cover plate loading assembly station, the finished product unloading station is provided with a finished product unloading gripper 200, the finished product unloading gripper 200 is used to remove the finished lamp product after assembly from the flow disc 101; the side surface of the placement block 102 is provided with a temporary storage block 104, the temporary storage block 104 is provided with a cover plate placement surface, the cover plate loading assembly device comprises a cover plate loading gripper 300 and a cover plate assembly mechanical arm 301, the cover plate loading gripper 300 is used to place the cover plate 802 on the temporary storage block 104, and the cover plate assembly mechanical arm 301 is used to assemble the cover plate 802 on the temporary storage block 104 with the substrate assembly 800 on the placement block 102 which has been installed with the lens 801, in the direction of rotation of the flow disc 101, the cover plate assembly mechanical arm 301, the cover plate loading gripper 300, and the finished product unloading gripper 200 are sequentially arranged.

[0037] In the embodiment, a plurality of automatic assembly devices such as the substrate assembly loading device, the lens loading assembly device, and the cover plate loading assembly device are used in cooperation to realize automatic assembly of the lamp product to replace the existing manual assembly mode, release human resources, and increase product assembly efficiency.

[0038] It should be noted that the lens 801 is snap-connected with the substrate assembly 800, and the substrate assembly 800 is also snap-connected with the cover plate 802.

[0039] Specifically, as shown in Figure 2As shown, the side of the placing block 102 is provided with a temporary storage block 104, and the temporary storage block 104 is provided with a cover plate placing surface for placing the cover plate 802. After the assembly of each lamp product is completed, the finished product unloading gripper 200 grabs the assembled product from the placing block 102 of the flow transfer disc 101 and transports it to the finished product conveying line 201, and at the same time, the cover plate loading gripper 300 grabs a cover plate 802 and places it on the temporary storage block 104. Then, the flow transfer disc 101 rotates to drive the empty placing block 102 and the temporary storage block 104 with the cover plate 802 to rotate with the flow transfer disc 101, and runs to the base plate assembly loading station. The base plate assembly loading device places the base plate assembly 800 on the empty placing block 102, and then rotates to the lens loading assembly station to assemble the lens 801 to the base plate assembly 800 of the placing block 102. Finally, it rotates to the cover plate loading assembly station, and the cover plate assembly mechanical arm 301 grabs the cover plate 802 on the temporary storage block 104 beside the placing block 102 and assembles it to the base plate assembly 800 of the placing block 102, completing the assembly of the lamp product. The flow transfer disc 101 rotates again to transport the assembled lamp product to the finished product unloading station, and the finished product unloading gripper 200 grabs the assembled product from the placing block 102 of the flow transfer disc 101 and transports it to the finished product conveying line 201, and the cycle is repeated to complete the assembly of the lamp product.

[0040] It is worth mentioning that in order to ensure that the cover plate 802 on the temporary storage block 104 will not be displaced during the transfer process of the flow transfer disc 101, two limiting blocks 105 are arranged opposite to the cover plate 802 placing surface, and the limiting space for accommodating the cover plate 802 is formed between the two limiting blocks 105.

[0041] Specifically, the base plate assembly loading device includes a feeding line 400 and a base plate loading gripper 401. The feeding line 400 is provided with a feeding disc 402, and a plurality of base plate assemblies 800 are arranged on the feeding disc 402. The feeding line 400 is provided with a locking disc, which is used to fix the position of the feeding disc 402. The base plate loading gripper 401 moves back and forth between the feeding disc 402 and the flow transfer disc 101, and is used to grab the base plate assembly 800 on the feeding disc 402 and place it on the placing block 102.

[0042] It is worth mentioning that the workbench surface 100 is also provided with a finished product monitoring sensor and a base plate assembly monitoring sensor. The finished product monitoring sensor is arranged at the finished product unloading station and is used to monitor whether there is a finished product on the placing block 102. The base plate assembly monitoring sensor is arranged at the base plate assembly loading station and is used to monitor whether the base plate assembly 800 is placed on the placing block 102.

[0043] As Figures 4-5As shown, in the present embodiment, the lower surface of the workbench 100 is provided with a feeding line 403, the feeding line 403 is provided with a feeding plate 404 which can move linearly, the feeding plate 404 is stacked with a plurality of feeding trays 402, each of the feeding trays 402 is arrayed with a substrate assembly 800, the feeding plate 404 moves to the discharge end of the feeding line 403 along with the operation of the feeding line 403, and the feeding line 400 is provided with a lifting plate 405 which can move in the vertical direction, the lowest feeding tray 402 is located above the lifting plate 405, the feeding plate 404 is provided with a lifting gap, the lifting plate 405 passes through the lifting gap and abuts against the lowest feeding tray 402, so as to lift the plurality of feeding trays 402, the topmost feeding tray 402 passes through a feeding gap on the workbench 100 and extends out, and the lock disc part is provided with the feeding gap, the lock disc part includes two lock disc plates 406 which are arranged on the workbench 100 and can approach or move away from each other, the lock disc plates 406 are provided with lifting clamping blocks 407, when the topmost feeding tray 402 passes through the feeding gap and extends out, the two lock disc plates 406 approach each other, and the lifting clamping blocks 407 clamp and fix the feeding tray 402, and the lifting plate 405 moves downward to avoid the feeding tray 402 on the lifting plate 405 from contacting the feeding tray 402 on the lifting block, when the substrate assemblies 800 on the feeding tray 402 on the lifting block are all removed, the feeding tray 402 is pushed away by a pushing plate 409, and the next feeding tray is sent.

[0044] It is worth mentioning that the feeding gap is provided with two lifting disc plates 408 which can approach or move away from each other, when the feeding tray 402 moves upward from the workbench 100, the lifting disc plates 408 are retracted, and when the feeding tray 402 is locked, the lifting disc plates 408 extend out, so that when the lock disc plates 406 move away from each other, the feeding tray 402 can fall on the lifting disc plates 408, and the feeding tray 402 slides on the lifting disc plates 408 under the force of the pushing plate 409, and slides to the discharge line, the end of the discharge line is provided with a baffle, and when the empty feeding tray 402 moves to the baffle, a lifting cylinder 410 at the end of the discharge line works to lift the feeding tray 402, and the lifting plate 411 is hingedly arranged at both ends of the discharge line, after the feeding tray 402 is lifted by the lifting cylinder 410, the feeding tray 402 lifts the lifting plate 411 to make it rotate, and the lifting plate 411 is disconnected from the feeding tray 402 along with the continuous movement of the lifting plate 411, and the lifting plate 411 returns to the original position, and the feeding tray 402 is located on the lifting plate 411 along with the falling of the lifting cylinder 410.

[0045] Preferably, a substrate positioning assembly is also provided on the lens loading and assembly station. The substrate positioning assembly includes an abutment portion and a pushing portion fixedly provided on the work surface 100. The abutment portion and the pushing portion are both capable of moving along the same straight line direction. The abutment portion abuts against the side of the placement block 102, and the pushing portion pushes the substrate assembly 800 on the placement block 102 toward the abutment portion 500 until it abuts against the abutment portion 500.

[0046] Specifically, the lens feeding assembly device includes a lens feeding gripper 500, which includes a suction cup block 503. A suction cup is provided in the suction cup block 503 to generate suction, and three clamping blocks 504 are also provided on the suction cup block 503. After the suction cup block 503 adsorbs the lens 801, the three clamping blocks 504 semi-enclose the lens 801 to ensure that the lens 801 is accurately grasped. A vibration plate 502 is provided on the side of the work table 100, and a material receiving cylinder is provided at the discharge port of the vibration plate 502. A material receiving block and a material receiving block fixed to the material receiving block are provided on the cylinder shaft of the material receiving cylinder. A fixed stop block is set, and after a lens 801 on the vibration disk 502 passes through the discharge port and falls onto the receiving block, the receiving block and the stop block move synchronously, the receiving block moves away, and the stop block blocks the discharge port of the vibration disk 504, and the lens loading gripper 500 removes the lens 801 on the receiving block 507, and then the receiving block is reset, and this cycle is repeated; it should be noted that the substrate loading gripper 401 and the cover assembly robot arm 301 and other grasping and assembly components in the present application are all mechanical grippers 604, and the above-mentioned mechanical grippers have at least two degrees of freedom in two directions.

[0047] In this embodiment, a placement plate is fixedly provided on the work surface 100, the placement plate is located above the flow plate 101, the abutment portion is located on the placement plate, and the pushing portion is located on the work surface 100, and the abutment portion and the pushing portion move in the same straight line direction. After the abutment portion first abuts against the side of the placement block 102, the pushing portion pushes the substrate assembly 800 on the placement block 102 toward the abutment portion until it abuts against the abutment portion, thereby completing the positioning of the substrate assembly 800.

[0048] It is worth mentioning that an opening is provided on the side of the placement block 102 and is connected to the placement groove 103, and a displacement groove 501 extending in a straight line is also provided on the placement block 102. The abutment portion extends out to abut against the side of the placement block 102 and closes the opening on the side of the placement block 102, and the pushing portion extends into the displacement groove 501 and abuts against the substrate assembly 800, pushing the substrate assembly 800 to move toward the direction of the abutment portion.

[0049] like Figure 6 、 Figure 9As shown, it is further preferred that a power-on detection station is provided between the cover plate loading and assembly station and the lens loading and assembly station, and a power-on detection unit is provided on the power-on detection station, and the power-on detection unit includes a power-on head 600 that can move in a linear direction, and a pressing block 601 that moves in a vertical direction. After the pressing block 601 moves downward and abuts against the lens 801 on the placement block 102, the power-on head 600 and the substrate assembly 800 are plugged in and energized to realize power-on detection of the substrate assembly 800.

[0050] In this embodiment, a power-on test is required before the cover 802 is closed. The power-on head 600 is electrically connected to the power supply module. When the flow disk 101 drives the substrate assembly 800 equipped with the lens to rotate to the power-on test station, the power-on head 600 moves and extends to electrically connect with the substrate assembly 800, so that it is powered on and emits light. After that, the quality of the substrate assembly 800 can be judged by taking pictures and comparing them with a visual camera and / or performing a current path test on it. It is worth mentioning that in order to ensure the accuracy of the power-on test, the same substrate assembly 800 can be subjected to multiple power-on tests.

[0051] Further preferably, a defective product collection box 602 and a defective product gripper 603 are provided on the work surface 100 , and the substrate assembly 800 that fails the power-on test is grabbed by the defective product gripper 603 and placed into the defective product collection box 602 .

[0052] It is worth mentioning that the defective product gripper 603 can be set on the pressing block 601. The defective product gripper 603 includes two jaws 604 that can move closer to or farther away from each other. The jaws 604 remain in an open state and fall and rise synchronously with the pressing block 601. When a defective product is detected, the two jaws 604 approach each other to clamp and fix the defective product and move it away; and a jaw insertion groove is provided on the placement block 102, and the jaw 604 protrudes from the pressing block 601. Then, when the jaw 604 moves down with the pressing block 601, the jaw 604 extends into the jaw insertion groove.

[0053] Specifically, when the substrate assembly 800 is placed in the seating groove 103 , the height of the substrate assembly 800 exceeds the depth of the seating groove 103 , and the pressing block can only contact and connect with the substrate assembly 800 when it moves downward.

[0054] like Figure 7 As shown, it is further preferred that a transfer line 700 is arranged between the feeding line 400 and the flow turntable 101, the substrate loading gripper 401 is used to place the substrate assembly 800 on the discharge tray 402 on the transfer line 700, and a substrate transfer gripper 701 is provided on the work table 100, and the substrate transfer gripper 701 is used to move the substrate assembly 800 on the transfer line 700 to the placement block 102.

[0055] In the embodiment, if the substrate feeding gripper 401 directly feeds the substrate assembly 800 on the feeding tray 402 to the placing block 102, a long working stroke is required, a long stroke time is required, and the whole assembly time is increased. Therefore, a transfer line 700 is arranged between the feeding line 400 and the flow transfer disc 101, the transfer line 700 comprises a transfer block 702 moving in a straight line direction, the substrate assembly 800 is located on the transfer block 702, the substrate feeding gripper 401 moves the substrate assembly 800 on the feeding tray 402 to the transfer block, the transfer block 702 moves to move the substrate assembly 800 to the grabbing position of the substrate feeding gripper 401, and the substrate feeding gripper 401 moves to grab the next substrate assembly 800 towards the feeding tray 402 while the transfer block 702 moves.

[0056] The assembly working process of the above device is as follows: the cover plate feeding gripper 300 grabs a cover plate 802 and places it on the temporary storage block 104, the flow transfer disc 101 rotates, the substrate feeding gripper 401 grabs a substrate assembly 800 and places it on the placing block 102, the flow transfer disc 101 rotates, the lens feeding gripper 500 grabs a lens 801 and places it on the substrate assembly 800, the flow transfer disc 101 rotates, the pressing block 601 moves downward and abuts against the lens 801, the power supply head 600 is electrically connected with the substrate assembly 800 to perform power supply detection, the flow transfer disc 101 rotates, the cover plate assembly mechanical arm 301 grabs the cover plate 802 on the temporary storage block 104 and covers the substrate assembly 800, the flow transfer disc 101 rotates, the finished product feeding gripper 200 grabs the finished product to the finished product conveying line 201, and the cover plate feeding gripper 300 places a new cover plate 802 on the temporary storage block 104 while the finished product feeding gripper 200 works.

[0057] It should be noted that the description such as "first", "second", "one" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited. The terms "connection", "fixation" and the like should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0058] In addition, the technical solutions among various embodiments of the present application can be combined with each other, but it must be based on that a person skilled in the art can realize, when the combination of the technical solutions appears contradictory or cannot be realized, it should be considered that the combination of the technical solutions does not exist, and is not within the protection scope required by the present application.

[0059] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

Claims

1. A lamp assembly production equipment for assembling lamps, wherein the lamps include a substrate assembly, a lens, and a cover plate, characterized in that: include: A work surface, on which a flow tray is rotatably arranged, and a plurality of assembly placement parts are fixedly arranged on the flow tray, wherein the assembly placement parts include placement blocks arranged on the flow tray, and the placement blocks are provided with placement grooves with openings at the upper ends for placing substrate assemblies; Along the rotation direction of the flow turntable, a substrate assembly loading station, a lens loading and assembly station, and a cover plate loading and assembly station are arranged around the flow turntable. The substrate assembly loading station is provided with a substrate assembly loading device, and the substrate assembly loading device is used to place the substrate assembly in the placement groove on the placement block. The lens loading and assembly station is provided with a lens loading and assembly device, and the lens loading and assembly device is used to place the lens on the substrate assembly on the placement block and assemble it with the substrate assembly. The cover plate loading and assembly station is provided with a cover plate loading and assembly device; The assembling device further comprises a cover plate loading gripper and a cover plate assembly robot arm, the cover plate loading gripper being used to place the cover plate on the temporary storage block, the cover plate assembly robot arm being used to assemble the cover plate on the temporary storage block with the substrate assembly with the lens installed on the placement block, and the cover plate assembly robot arm, the cover plate loading gripper and the finished product loading gripper are arranged in sequence along the rotation direction of the flow turntable.

2. The lamp assembly production equipment according to claim 1, characterized in that: Two limiting blocks are relatively arranged on the cover plate placement surface, and a limiting space for accommodating the cover plate is formed between the two limiting blocks.

3. The lamp assembly production equipment according to claim 1, characterized in that: The substrate assembly loading device includes a feeding line and a substrate loading gripper. The feeding line is provided with a discharge tray, and a plurality of substrate assemblies are placed in an array on the discharge tray. The feeding line is provided with a locking disk component, and the locking disk component is used to fix the position of the discharge tray. The substrate loading gripper moves back and forth between the discharge tray and the flow tray, and is used to grab the substrate assembly on the discharge tray and place it on the placement block.

4. The lamp assembly production equipment according to claim 1, characterized in that: A substrate positioning assembly is also provided on the lens loading and assembly station, and the substrate positioning assembly includes an abutment portion and a pushing portion fixedly arranged on the work surface, and the abutment portion and the pushing portion are both capable of moving along the same straight line direction, the abutment portion abuts against the side surface of the placement block, and the pushing portion pushes the substrate assembly on the placement block toward the direction of the abutment portion until it abuts against the abutment portion.

5. The lamp assembly production equipment according to claim 1, characterized in that: The lens loading and assembly device includes a lens loading gripper, which includes a suction cup block. A suction cup is provided inside the suction cup block to generate suction, and three card blocks are also provided on the suction cup block. When the suction cup block adsorbs the lens, the three card blocks semi-enclose the lens.

6. The lamp assembly production equipment according to claim 1, characterized in that: A power-on detection station is also provided between the cover plate loading and assembly station and the lens loading and assembly station. A power-on detection unit is provided on the power-on detection station. The power-on detection unit includes a power-on head that can move in a linear direction and a pressing block that moves in a vertical direction. After the pressing block moves downward and abuts against the lens on the placement block, the power-on head is plugged into the substrate assembly and energized to realize power-on detection of the substrate assembly.

7. The lamp assembly production equipment according to claim 6, characterized in that: A defective product collection box and a defective product gripper are provided on the work surface, and the substrate components that fail the power-on detection are grabbed by the defective product gripper and put into the defective product collection box.

8. The lamp assembly production equipment according to claim 7, characterized in that: The defective product gripper is arranged on the pressing block, and the defective product gripper includes two jaws that can move closer to or away from each other. The jaws are kept in an open state and move synchronously with the pressing block; when a defective product is detected, the two jaws move closer to each other to clamp and fix the defective product and remove it.

9. The lamp assembly production equipment according to claim 6, characterized in that: When a substrate assembly is placed in the seating groove, the height of the substrate assembly exceeds the depth of the seating groove.

10. The lamp assembly production equipment according to claim 3, characterized in that: A transfer line is provided between the feeding line and the flow turntable, the substrate loading gripper is used to place the substrate assembly on the discharge tray on the transfer line, and a substrate transfer gripper is provided on the work table, the substrate transfer gripper is used to move the substrate assembly on the transfer line to the placement block.

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