Laser welding production line for thin-wall stainless steel pipe production
By introducing automatic detection and grinding mechanisms into the laser welding production line of thin-wall stainless steel pipes, the problems of reduced yield and increased production costs caused by unqualified pipes before welding are solved, efficient automatic detection and post-welding treatment are achieved, and the quality and production efficiency of pipes are improved.
Patent Information
- Application Number
- CN202510181341.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing thin-wall stainless steel pipe laser welding production lines lack automatic detection mechanisms, which leads to unqualified pipes before welding that cannot be pre-tested, resulting in reduced yield and increased production costs.
A laser welding production line for thin-wall stainless steel pipe production is designed, including a testing mechanism and a grinding mechanism. The inspection mechanism visually recognizes and detects the welded stainless steel pipes through industrial cameras to ensure that their quality is qualified. The grinding mechanism automatically grinds and cleanses the welded pipes.
Through automatic inspection and grinding, the yield rate of thin-walled stainless steel pipes is improved, the production of unqualified products is avoided, production costs are reduced, and the welding quality and appearance of the pipes are improved.
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Figure CN119635294A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of thin-wall stainless steel pipe production, and in particular to a laser welding production line for thin-wall stainless steel pipe production. Background Art
[0002] Thin-walled stainless steel pipe refers to a stainless steel pipe with a ratio of wall thickness to outer diameter of no more than 6%, and the wall thickness is usually between 0.6mm and 4.0mm. This type of pipe is lightweight and beautiful due to its thin wall thickness, and is widely used in water supply and drainage systems, gas transmission, and architectural decoration. In the production and processing of thin-walled stainless steel pipes, it is usually necessary to go through the processes of raw material preparation, steel plate uncoiling, hot rolling, thin-walled pipe welding, surface treatment, and quality inspection in sequence to complete the production of thin-walled stainless steel pipes. In the processing process of thin-walled pipe welding, it is necessary to use a laser welding production line to weld the rolled tubular stainless steel sheets to ensure the sealing and stability of the pipe. In the process of welding thin-walled stainless steel pipes on the laser welding production line in the prior art, if there are defects on the surface of the stainless steel pipe before welding or the parts to be welded are not in a straight line, since there is no relevant automatic detection mechanism inside the production line, the stainless steel pipe to be welded cannot be pre-detected and processed, so the laser welding production line will continue to weld the defective stainless steel pipe, resulting in a significant reduction in the yield rate of the stainless steel pipe during the production process, and indirectly leading to an increase in the production cost of the stainless steel pipe for the enterprise. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to provide a laser welding production line for producing thin-walled stainless steel pipes.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A laser welding production line for producing thin-walled stainless steel pipes comprises laser welding equipment and a base plate, wherein the top of the base plate is connected to a movable plate via two first electric telescopic rods, the laser welding equipment is installed inside the movable plate, two sets of mounting frames are installed at both ends of the top of the base plate, two conveying rollers are rotatably installed between the two sets of mounting frames and the base plate, the two sets of conveying rollers jointly convey the stainless steel pipe body after curling, a detection mechanism for detecting the surface of the stainless steel pipe body to be welded is arranged at the top of the base plate and at one end close to the movable plate, and a grinding mechanism for grinding the welding part of the stainless steel pipe body after welding is arranged at the top of the base plate and at the other end close to the movable plate.
[0005] Optionally, the detection mechanism includes a fixing frame, which is installed on the top of the base plate, and the first industrial camera is installed on three inner walls of the fixing frame.
[0006] Optionally, two first slide grooves are opened on the top of the base plate, first sliders are installed inside the two first slide grooves, moving rods are installed on the tops of the two first sliders, and support blocks are installed on the top of the base plate between the two moving rods and directly below the moving plate.
[0007] Optionally, a second sliding groove is provided on the outer wall on the side where the two moving rods are close to each other, and a second sliding block is installed inside the two second sliding grooves. A limit plate is installed on the end of the two second sliding blocks away from the second sliding groove to rotate together, and a semicircular groove is provided on the limit plate and the end of the two support blocks close to the stainless steel pipe body.
[0008] Optionally, a first mounting plate is installed on the outer wall of the side of the limit plate away from the movable plate, a second industrial camera is installed on the bottom end of the first mounting plate, a baffle is installed on the end of the first mounting plate away from the limit plate, a hair dryer is rotatably installed on the outer wall of the side of the limit plate close to the first mounting plate, a storage groove is opened inside the limit plate, a cutting knife is stored inside the storage groove, two second electric telescopic rods are installed inside the limit plate, and the telescopic ends of the two second electric telescopic rods are connected to the cutting knife.
[0009] Optionally, a second mounting plate is installed on an outer wall of one side of the movable plate close to the polishing mechanism, and a third industrial camera is installed on the bottom of the second mounting plate.
[0010] Optionally, the grinding mechanism includes a circular ring, a limit ring is installed on the outer wall of the circular ring, two support frames are installed on the top of the base plate, the tops of the two support frames are provided with limit grooves that slide with the limit ring, and two grinding rollers are rotatably installed inside the circular ring, and the outer walls of the two grinding rollers are adapted to the outer wall of the stainless steel pipe body.
[0011] Optionally, a driving motor is installed on the top of the base plate, a gear is installed on the output end of the driving motor, a gear ring is installed on the outer wall of the ring and between the two limiting rings, and the gear ring and the gear are meshed with each other.
[0012] Optionally, a rotating block is rotatably installed on the outer wall of one side of the circular ring away from the movable plate, and the bottom end of the rotating block is connected to a cleaning brush for cleaning the welding part of the stainless steel pipe body after grinding through two third electric telescopic rods.
[0013] Optionally, a vertical plate is installed on the top of the base plate near the circular ring, a circular hole matching the outer wall of the stainless steel tube body is opened inside the vertical plate, the stainless steel tube body passes through the circular hole, and a scraper is installed on the outer wall of one side of the vertical plate near the circular ring.
[0014] The beneficial effects of the present invention are: 1. In the present invention, before welding the stainless steel pipe body, the detection equipment is used to preliminarily perform visual inspection on the surface of the stainless steel pipe body to be welded, so as to avoid the problem of unqualified stainless steel pipe bodies being produced and prepared during the continuous operation of the production line, thereby increasing production costs.
[0015] 2. In the present invention, if multiple first industrial cameras detect that the appearance quality of the stainless steel tube body to be welded is defective, or the second industrial camera detects that the welding parts of the stainless steel tube body to be welded are not in the same straight line, the laser welding equipment does not need to continue welding the subsequent defective stainless steel tube body. With the help of the cooperation between the cutting knife and other components, the stainless steel tube body is cut to separate the stainless steel tube body with no defects in the front section and after laser welding from the stainless steel tube body with defects in the rear section and not after laser welding, so as to avoid the production line from continuing to prepare unqualified stainless steel tube bodies, thereby indirectly improving the yield rate of the stainless steel tube bodies.
[0016] 3. In the invention, after the laser welding equipment completes the laser welding work on the stainless steel pipe body, one of the grinding rollers close to the welding part is controlled to rotate to grind the welding part of the stainless steel pipe body. When the polished stainless steel pipe body continues to be transported toward the right end, the polished welding part can be cleaned with the help of a cleaning brush to remove the grinding debris in the welding part. When the stainless steel pipe body passes through the circular hole inside the vertical plate, the residual impurities attached to its outer wall are automatically scraped off by the scraper, thereby achieving the effect of automatic grinding and automatic cleaning of the welding part of the stainless steel pipe body, which is convenient for the stainless steel pipe body to continue the subsequent processing.
[0017] 4. In the invention, after the laser welding work on the stainless steel pipe body is completed, the two first sliders are controlled to move in the direction close to the circular ring inside the corresponding first slide groove, and the two second sliders are controlled to drive the limit plates to move upward and adjusted inside the corresponding second slide groove. At this time, the blow head can blow air toward one of the grinding rollers to clean the impurities on the surface of one of the grinding rollers. After the impurities attached to the surface of one of the grinding rollers are cleaned, the circular ring is controlled to rotate and adjust so that the other grinding roller rotates to a position close to the blowing head. The blowing head can continue to clean the impurities on the surface of the other grinding roller, so as to facilitate the subsequent use of the two grinding rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0019] Figure 1 This is a schematic diagram of the overall structure of a laser welding production line for producing thin-walled stainless steel pipes proposed by the present invention; Figure 2 for Figure 1 A schematic diagram of the structure from another angle; Figure 3 It is a schematic diagram of the structure of two support blocks and vertical plates in the present invention; Figure 4 It is a structural schematic diagram of the fixing frame in the present invention; Figure 5 It is a schematic diagram of the structure of two moving rods in the present invention; Figure 6 It is a schematic diagram of the structure of the limit plate and the second industrial camera in the present invention; Figure 7 It is a structural cross-sectional view of the limiting plate in the present invention; Figure 8 It is a schematic diagram of the structure of the laser welding equipment and the third industrial camera in the present invention; Fig. 9 It is a structural schematic diagram of the grinding mechanism in the present invention; Fig.10 It is a schematic diagram of the structure in which two limiting rings are separated from the limiting grooves in the present invention; Fig.11 It is a schematic diagram of the structure of the cleaning brush in the present invention.
[0020] In the figure: 1, bottom plate; 2, stainless steel pipe body; 3, mounting frame; 4, conveying roller; 5, fixed frame; 6, moving rod; 7, moving plate; 8, supporting frame; 9, vertical plate; 10, laser welding equipment; 11, first slide groove; 12, supporting block; 13, driving motor; 14, gear; 15, gear ring; 16, scraper; 17, first industrial camera; 18, first slider; 19, second slide groove; 20, limit plate; 21, second slider; 22, first mounting plate; 23, second industrial camera; 24, baffle; 25, hair dryer; 26, storage slot; 27, cutting knife; 28, second electric telescopic rod; 29, first electric telescopic rod; 30, second mounting plate; 31, third industrial camera; 32, grinding roller; 33, limit ring; 34, limit groove; 35, ring; 36, cleaning brush; 37, rotating block; 38, third electric telescopic rod. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Reference Figure 1-Figure 11A laser welding production line for thin-walled stainless steel pipes includes a laser welding device 10 and a base plate 1. The top of the base plate 1 is connected to a moving plate 7 through two first electric telescopic rods 29. The laser welding device 10 is installed inside the moving plate 7. Two sets of mounting frames 3 are installed at both ends of the top of the base plate 1. Two conveying rollers 4 are rotatably installed between the two sets of mounting frames 3 and the base plate 1. The two sets of conveying rollers 4 jointly convey the stainless steel pipe body 2 after curling. A detection mechanism for surface detection of the stainless steel pipe body 2 to be welded is provided at one end of the top of the base plate 1 close to the moving plate 7. A grinding mechanism for grinding the welding part of the stainless steel pipe body 2 after welding is provided at the other end of the top of the base plate 1 close to the moving plate 7. With the extension and retraction of the telescopic ends of the two first electric telescopic rods 29, the moving plate 7 and the laser welding device 10 installed inside thereof are driven to move up and down synchronously.
[0023] As a technical optimization solution of the present invention, the detection mechanism includes a fixing frame 5, which is installed on the top of the bottom plate 1, and the three inner walls of the fixing frame 5 are all installed with first industrial cameras 17. The three first industrial cameras 17 installed inside the fixing frame 5 can respectively perform visual recognition detection on both sides and the bottom of the stainless steel pipe body 2.
[0024] As a technical optimization solution of the present invention, two first chutes 11 are provided at the top of the bottom plate 1, and first sliders 18 are installed inside the two first chutes 11. Moving rods 6 are installed at the tops of the two first sliders 18. Support blocks 12 are installed at the top of the bottom plate 1 between the two moving rods 6 and directly below the moving plate 7. First linear motors are preset inside the two first chutes 11, and the two first linear motors can drive the two first sliders 18 to move back and forth inside the corresponding first chutes 11, and drive the two moving rods 6 to move and adjust synchronously at the top of the bottom plate 1; the support blocks 12 can provide auxiliary support for the stainless steel pipe body 2 transported by multiple conveying rollers 4 to prevent the stainless steel pipe body 2 from deforming and bending downward.
[0025] As a technical optimization solution of the present invention, the outer wall of the side where the two moving rods 6 are close to each other is provided with a second slide groove 19, and the second sliders 21 are installed inside the two second slide grooves 19. The two second sliders 21 are installed with a limit plate 20 on the end away from the second slide groove 19, and the limit plate 20 and the two support blocks 12 are provided with a semicircular groove on the end close to the stainless steel pipe body 2. A second linear motor is preset inside the two second slide grooves 19, and the two second linear motors can drive the two second sliders 21 to move up and down inside the corresponding second slide grooves 19, and drive the limit plate 20 to move up and down between the two moving rods 6; a first driving device is preset inside one of the second sliders 21, and the output end of the first driving device is connected to the rotating part of one end of the limit plate 20, so as to drive the limit plate 20 to rotate and adjust between the two second sliders 21.
[0026] As a technical optimization scheme of the present invention, a first mounting plate 22 is installed on the outer wall of the side of the limit plate 20 away from the movable plate 7, a second industrial camera 23 is installed on the bottom end of the first mounting plate 22, a baffle 24 is installed on the end of the first mounting plate 22 away from the limit plate 20, a blower head 25 is rotatably installed on the outer wall of the side of the limit plate 20 close to the first mounting plate 22, a storage groove 26 is opened inside the limit plate 20, a cutting knife 27 is stored inside the storage groove 26, two second electric telescopic rods 28 are installed inside the limit plate 20, and the telescopic ends of the two second electric telescopic rods 28 are connected to the cutting knife 27. The second industrial camera 23 can perform visual identification detection on the top of the stainless steel tube body 2 to ensure that the parts to be welded of the stainless steel tube body 2 after curling are in a straight line; a second driving device is preset on the outer wall of one side of the limit plate 20, and the second driving device is connected to the rotating part of one end of the blowing head 25, which can drive the blowing head 25 to rotate and adjust on one side of the limit plate 20; the blowing head 25 is connected to the external preset air outlet device through a hose, so that the blowing head 25 can guide the gas generated by the air outlet device to discharge outward; during the extension and retraction process, the telescopic ends of the two second electric telescopic rods 28 can drive the cutting knife 27 to extend outward from the storage slot 26 synchronously, and drive the cutting knife 27 to be stored inside the storage slot 26.
[0027] As a technical optimization solution of the present invention, a second mounting plate 30 is installed on the outer wall of one side of the movable plate 7 close to the grinding mechanism, and a third industrial camera 31 is installed at the bottom of the second mounting plate 30. The third industrial camera 31 can perform visual recognition and detection on the welding part of the stainless steel pipe body 2 after welding.
[0028] As a technical optimization solution of the present invention, the grinding mechanism includes a circular ring 35, the outer wall of the circular ring 35 is installed with a limit ring 33, two support frames 8 are installed on the top of the bottom plate 1, and the tops of the two support frames 8 are provided with limit grooves 34 that slide with the limit ring 33. Two grinding rollers 32 are rotatably installed inside the circular ring 35, and the outer walls of the two grinding rollers 32 are adapted to the outer wall of the stainless steel pipe body 2. Two third driving devices are preset inside the circular ring 35, and the output ends of the two third driving devices are respectively connected to the rotating parts of one end of the two grinding rollers 32, so that the two grinding rollers 32 can be driven to rotate and adjust inside the circular ring 35, which is convenient for grinding the welding parts of the stainless steel pipe body 2.
[0029] As a technical optimization solution of the present invention, a driving motor 13 is installed on the top of the bottom plate 1, a gear 14 is installed on the output end of the driving motor 13, a gear ring 15 is installed on the outer wall of the ring 35 and located between the two limiting rings 33, and the gear ring 15 and the gear 14 are meshed with each other. While the driving motor 13 drives the gear 14 to rotate, it can drive the gear ring 15 and the ring 35 to rotate synchronously. The ring 35 can rotate inside the limiting groove 34 opened on the top of the two support frames 8 with the help of the two limiting rings 33 set on the outer wall, providing support for the ring 35 to prevent the ring 35 from rotating.
[0030] As a technical optimization solution of the present invention, a rotating block 37 is rotatably installed on the outer wall of one side of the circular ring 35 away from the movable plate 7, and a cleaning brush 36 for cleaning the welded part of the stainless steel pipe body 2 after grinding is connected to the bottom end of the rotating block 37 through two third electric telescopic rods 38. A fourth driving device is preset on the outer wall of one side of the circular ring 35, and the output end of the fourth driving device is connected to the rotating part of one end of the rotating block 37, which can drive the rotating block 37 to rotate and adjust on the outer wall of one side of the circular ring 35; the telescopic ends of the two third electric telescopic rods 38 can drive the cleaning brush 36 to telescopically adjust above the stainless steel pipe body 2 during the telescopic process.
[0031] As a technical optimization solution of the present invention, a vertical plate 9 is installed at the top of the bottom plate 1 near the circular ring 35, and a circular hole matching the outer wall of the stainless steel pipe body 2 is opened inside the vertical plate 9, and the stainless steel pipe body 2 passes through the inside of the circular hole, and a scraper 16 is installed on the outer wall of one side of the vertical plate 9 near the circular ring 35. The vertical plate 9 can further assist in supporting the stainless steel pipe body 2 after the grinding process, and after the stainless steel pipe body 2 passes through the inside of the circular hole, the grinding debris on the outer wall of the stainless steel pipe body 2 is automatically scraped off by the scraper 16, so as to facilitate the subsequent other processing of the stainless steel pipe body 2.
[0032] In this embodiment, the first industrial camera 17, the second industrial camera 23 and the third industrial camera 31 are all industrial matrix cameras of model I3CMOS05000KMB provided by Tupu Optoelectronics in the prior art.
[0033] In the present invention, when the user uses the device, the stainless steel pipe body 2 is formed after the previous several processes. Figure 1 As shown, with the help of multiple conveying rollers 4 at the left end, the stainless steel pipe body 2 is conveyed toward the direction close to the laser welding equipment 10. When the stainless steel pipe body 2 continues to move from the bottom of the laser welding equipment 10 toward the right end, the welding head at the bottom end of the laser welding equipment 10 can automatically perform laser welding on the welding parts of the curled stainless steel pipe body 2, and with the help of multiple conveying rollers 4 at the right end, the welded stainless steel pipe body 2 is conveyed toward the next processing equipment, and the stainless steel pipe body 2 continues to be processed subsequently.
[0034] The multiple conveying rollers 4 at the left end convey the curled stainless steel pipe body 2 toward the right end and conduct trial welding, so as to facilitate the debugging of the laser welding equipment 10 to a suitable state and ensure the subsequent continuous welding of the stainless steel pipe body 2. After the laser welding equipment 10 welds the right end of the stainless steel pipe body 2 to a specified length, the multiple conveying rollers 4 and the laser welding equipment 10 can be controlled to stop working together, and then the two second sliders 21 are controlled to move upward to a specified height inside the corresponding second slide groove 19, and then the limit plate 20 is controlled to rotate 180 degrees clockwise between the two second sliders 21, driving the storage groove 26 at the top of the limit plate 20 to rotate to the bottom, and the two first sliders 18 are controlled to move toward the moving plate close to the moving plate. 7, driving the two moving rods 6 and the limiting plate 20 and other components to move and adjust in the direction close to the moving plate 7, until the limiting plate 20 moves to a position close to the laser welding equipment 10. At this time, since the limiting plate 20 is rotated 180 degrees, the first mounting plate 22 and the baffle plate 24 originally located on the left side of the limiting plate 20 are rotated to the right end, and after the two moving rods 6 are moved and adjusted on the top of the bottom plate 1, the baffle plate 24 can be driven to move to the bottom of the laser welding equipment 10, so that the baffle plate 24 can cover the welding head at the bottom of the laser welding equipment 10, so as to avoid the switch of the laser welding equipment 10 being accidentally touched by humans, so that the welding head at the bottom continues to emit laser, causing damage to the components inside the production line; Then, the telescopic ends of the two second electric telescopic rods 28 are controlled to extend together, driving the cutting knife 27 to extend downward from the inside of the storage groove 26, and automatically cutting the stainless steel pipe body 2 below. In conjunction with the cutting groove opened on the top of one of the support blocks 12, the part of the stainless steel pipe body 2 after trial welding can be automatically cut off, and the cut parts are manually inspected and analyzed, and then the relevant parameters of the laser welding equipment 10 are adjusted, so as to make adequate preparations for the subsequent continuous laser welding of the stainless steel pipe body 2 and ensure that the welding quality of the stainless steel pipe body 2 meets the requirements.
[0035] At the same time, when the laser welding equipment 10 formally performs continuous laser welding on the stainless steel pipe body 2, the multiple first industrial cameras 17 arranged inside the fixing frame 5 and the second industrial camera 23 at the bottom of the first mounting plate 22 cooperate with each other to automatically perform visual inspection on the appearance quality of the stainless steel pipe body 2 and the part to be welded. When the stainless steel pipe body 2 to be welded passes through the circular cavity enclosed by one of the support blocks 12 and the limit plate 20, the impurities attached to its surface can be automatically scraped off by the limit plate 20 and one of the support blocks 12. In addition, by means of the downward rotation adjustment of the blow head 25, the blow head 25 can automatically clean the impurities attached to the welding part of the stainless steel pipe body 2 to be welded, so as to facilitate the subsequent automatic welding process of the stainless steel pipe body 2 by the laser welding equipment 10, and can also indirectly improve the welding quality of the stainless steel pipe body 2.
[0036] If multiple first industrial cameras 17 detect that the appearance quality of the stainless steel tube body 2 to be welded has defects, or the second industrial camera 23 detects that the welding parts of the stainless steel tube body 2 to be welded are not on the same straight line, in order to prevent the production line from continuing to produce the defective stainless steel tube body 2, the first industrial camera 17 and the second industrial camera 23 can transmit the relevant detection information to the controller, and the controller can control the entire production line to suspend operation. At this time, the laser welding equipment 10 no longer needs to continue welding the subsequent defective stainless steel tube body 2, and can repeat the above steps to cut the stainless steel tube body 2, and separate the stainless steel tube body 2 with no defects in the front section and after laser welding from the stainless steel tube body 2 with defects in the rear section and not after laser welding, so as to avoid the production line continuing to operate, producing and preparing unqualified stainless steel tube bodies 2, and increasing production costs.
[0037] Furthermore, before the above-mentioned cutting of the stainless steel pipe body 2, at this time, since the limit plate 20 is rotated 180 degrees and adjusted, the blowing head 25 at the left end is driven to rotate to the right end and is located above the first mounting plate 22. When the baffle 24 blocks the welding head at the bottom of the laser welding equipment 10, the blowing head 25 can blow air toward the welding head to perform air cooling and heat dissipation treatment on the welding head, thereby accelerating the heat dissipation of the welding head. After the subsequent inspection and adjustment of the relevant equipment in the production line, the subsequent stainless steel pipe body 2 can continue to be used in the subsequent welding work of the stainless steel pipe body 2 after the visual inspection of multiple first industrial cameras 17 and second industrial cameras 23 is qualified, and the welding head after rapid heat dissipation can continue to be put into the subsequent welding work of the stainless steel pipe body 2, without waiting for the temperature of the welding head to drop before continuing the production of the stainless steel pipe body 2.
[0038] After the laser welding work of the stainless steel pipe body 2 by the laser welding equipment 10 is completed, the welding part of the stainless steel pipe body 2 is automatically visually identified and detected with the help of the third industrial camera 31. If no large impurities are detected near the welding part, one of the grinding rollers 32 close to the welding part can be directly controlled to rotate, and the welding part of the stainless steel pipe body 2 can be polished. When the polished stainless steel pipe body 2 continues to be transported toward the right end, the polished welding part can be cleaned with the help of a cleaning brush 36, and the grinding debris in the welding part can be removed. When the stainless steel pipe body 2 passes through the circular hole inside the vertical plate 9, the residual impurities attached to its outer wall are automatically scraped off by the scraper 16, so as to achieve the effect of automatic polishing and automatic cleaning of the welding part of the stainless steel pipe body 2, so as to facilitate the subsequent processing of the stainless steel pipe body 2.
[0039] If the third industrial camera 31 detects that there are large impurities in the welding area, the area where the large impurities exist in the stainless steel pipe body 2 can be moved to the inside of the ring 35, and the gear 14 of the driving motor 13 can be controlled to rotate, so that the ring 35 is driven by the gear ring 15 to rotate, and the two grinding rollers 32 are driven to rotate on the surface of the stainless steel pipe body 2, so that the two grinding rollers 32 cooperate to quickly grind and remove the large impurities on the surface of the stainless steel pipe body 2, thereby further improving the efficiency of grinding and removing impurities in the welding area of the stainless steel pipe body 2.
[0040] Moreover, when the ring 35 rotates, it can also drive the cleaning brush 36 to fully clean the surface of the stainless steel pipe body 2, thereby improving the cleaning effect of the surface of the stainless steel pipe body 2 after welding; At the same time, when the scraper 16 is scraping and cleaning the impurities on the surface of the stainless steel pipe body 2, some impurities will accumulate on the surface of the scraper 16. At this time, the rotating block 37 can be controlled to rotate and adjust, driving the two third electric telescopic rods 38 and the cleaning brush 36 to rotate and adjust upward until the cleaning brush 36 rotates to a state flush with the scraper 16. The telescopic ends of the two third electric telescopic rods 38 are controlled to extend, driving the cleaning brush 36 to contact the outer wall of the scraper 16. As the ring 35 drives the cleaning brush 36 to continue to rotate, the cleaning brush 36 can clean and remove the impurities accumulated on the surface of the scraper 16, which is convenient for the subsequent use of the scraper 16.
[0041] After the laser welding work on the stainless steel pipe body 2 is completed, the telescopic ends of the two first electric telescopic rods 29 can be controlled to move upward and adjusted together until the welding head moves to a position higher than the two moving rods 6, and the two first sliders 18 are controlled to move in the direction close to the ring 35 inside the corresponding first slide groove 11, and the two second sliders 21 are controlled to drive the limit plate 20 to move upward and adjusted inside the corresponding second slide groove 19, and then the limit plate 20 is controlled to rotate 180 degrees counterclockwise. At this time, the blowing head 25 can blow air toward one of the grinding rollers 32 to clean the impurities on the surface of one of the grinding rollers 32. After the impurities attached to the surface of one of the grinding rollers 32 are cleaned, the ring 35 is controlled to rotate and adjust so that the other grinding roller 32 rotates to a position close to the blowing head 25, and the blowing head 25 can continue to clean the impurities on the surface of the other grinding roller 32, so as to facilitate the subsequent use of the two grinding rollers 32.
[0042] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A laser welding production line for producing thin-walled stainless steel pipes, comprising a laser welding device (10) and a base plate (1), characterized in that: The top of the base plate (1) is connected to a movable plate (7) via two first electric telescopic rods (29); the laser welding device (10) is installed inside the movable plate (7); two sets of mounting frames (3) are installed at both ends of the top of the base plate (1); two conveying rollers (4) are rotatably installed between the two sets of mounting frames (3) and the base plate (1); the two sets of conveying rollers (4) jointly convey the curled stainless steel pipe body (2); a detection mechanism for detecting the surface of the stainless steel pipe body (2) to be welded is provided at one end of the top of the base plate (1) close to the movable plate (7); and a grinding mechanism for grinding the welding part of the stainless steel pipe body (2) after welding is provided at the other end of the top of the base plate (1) close to the movable plate (7).
2. A laser welding production line for producing thin-walled stainless steel pipes according to claim 1, characterized in that: The detection mechanism comprises a fixing frame (5), the fixing frame (5) being mounted on the top of the base plate (1), and the three inner walls of the fixing frame (5) being each mounted with a first industrial camera (17).
3. A laser welding production line for producing thin-walled stainless steel pipes according to claim 2, characterized in that: The top of the bottom plate (1) is provided with two first slide grooves (11), the insides of the two first slide grooves (11) are both provided with first sliders (18), the tops of the two first sliders (18) are both provided with moving rods (6), and the top of the bottom plate (1) is provided with support blocks (12) located between the two moving rods (6) and directly below the moving plate (7).
4. A laser welding production line for producing thin-walled stainless steel pipes according to claim 3, characterized in that: The outer walls of the two moving rods (6) on the side close to each other are each provided with a second slide groove (19), and the interiors of the two second slide grooves (19) are each provided with a second slider (21), and the ends of the two second sliders (21) away from the second slide grooves (19) are jointly rotatably provided with a limit plate (20), and the ends of the limit plate (20) and the two support blocks (12) close to the stainless steel pipe body (2) are each provided with a semicircular groove.
5. A laser welding production line for producing thin-walled stainless steel pipes according to claim 4, characterized in that: A first mounting plate (22) is mounted on an outer wall of a side of the limiting plate (20) away from the movable plate (7), a second industrial camera (23) is mounted on the bottom end of the first mounting plate (22), a baffle (24) is mounted on an end of the first mounting plate (22) away from the limiting plate (20), a blower head (25) is rotatably mounted on an outer wall of a side of the limiting plate (20) close to the first mounting plate (22), a storage groove (26) is provided inside the limiting plate (20), a cutting knife (27) is stored inside the storage groove (26), two second electric telescopic rods (28) are mounted inside the limiting plate (20), and the telescopic ends of the two second electric telescopic rods (28) are connected to the cutting knife (27).
6. The laser welding production line for producing thin-walled stainless steel pipes according to claim 1 is characterized in that: A second mounting plate (30) is mounted on an outer wall of one side of the movable plate (7) close to the grinding mechanism, and a third industrial camera (31) is mounted on the bottom of the second mounting plate (30).
7. The laser welding production line for producing thin-walled stainless steel pipes according to claim 1 is characterized in that: The grinding mechanism comprises a circular ring (35), the outer wall of which is mounted a limit ring (33), two support frames (8) are mounted on the top of the bottom plate (1), the tops of the two support frames (8) are each provided with a limit groove (34) that slidably cooperates with the limit ring (33), and two grinding rollers (32) are rotatably mounted inside the circular ring (35), the outer walls of the two grinding rollers (32) are both adapted to the outer wall of the stainless steel pipe body (2).
8. The laser welding production line for producing thin-walled stainless steel pipes according to claim 7 is characterized in that: A driving motor (13) is installed on the top of the base plate (1), a gear (14) is installed on the output end of the driving motor (13), a gear ring (15) is installed on the outer wall of the circular ring (35) and between the two limiting rings (33), and the gear ring (15) and the gear (14) are meshed with each other.
9. A laser welding production line for producing thin-walled stainless steel pipes according to claim 8, characterized in that: A rotating block (37) is rotatably mounted on the outer wall of the circular ring (35) at one side away from the movable plate (7), and a cleaning brush (36) for cleaning the welded portion of the stainless steel pipe body (2) after grinding is connected to the bottom end of the rotating block (37) via two third electric telescopic rods (38).
10. A laser welding production line for producing thin-walled stainless steel pipes according to claim 9, characterized in that: A vertical plate (9) is installed at a position near the circular ring (35) on the top of the bottom plate (1). A circular hole matching the outer wall of the stainless steel pipe body (2) is opened inside the vertical plate (9). The stainless steel pipe body (2) passes through the inside of the circular hole. A scraper (16) is installed on the outer wall of one side of the vertical plate (9) near the circular ring (35).
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