An auxiliary processing device for efficient processing of bar stock.
Patent Information
- Application Number
- CN202411946282.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2044-12-27
AI Technical Summary
I、在步骤S1中,需要人工在棒料1上画三个刻线2,而后才能在棒料1的第一加工区域、第二加工区域和第三加工区域的基础上分别加工出所需的零件3;而人工在多个棒料1上均画上三个刻线2,并且还要保证每相邻两个刻线2之间的间距相等,这无疑是增加了加工工序,进而造成需要很长时间才能将棒料1加工成所需的零件3,进而降低了零件3的生产效率
[0013]本发明具有以下优点:极大提高零件生产效率。
Smart Images

Figure CN119635347B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of processing bar stock into parts, and in particular to an auxiliary processing device for efficiently processing bar stock. Background Technology
[0002] The structure of a certain bar stock 1 is as follows Figures 1-2 As shown, this bar stock 1 is made of stainless steel or carbon steel. A certain workshop mainly uses bar stock 1 to process products such as... Figure 3 The part 3 shown is produced by a workshop using a bar stock 1 in the following manner: S1, a worker takes out a bar stock 1, and then the worker draws three engraved lines 2 at intervals along the length of one end face of the bar stock 1. The engraved lines 2 are as follows: Figure 4 As shown by the dashed lines, and ensuring that the spacing between any two adjacent scribe lines 2 is equal, the three scribe lines 2 divide the bar stock 1 into a first processing area, a second processing area, and a third processing area; S2. The worker clamps and fixes the bar stock 1 with the moving jaw of the vise, and ensures that the clamping position is exactly at the first marking line 2. At this time, the first processing area of the bar stock 1 is just exposed outside the moving jaw of the vise. S3. The worker operates the machine tool's cutting tool to process the first independent part 3 based on the first processing area; S4. The worker releases the moving jaws of the vise, then lifts the bar stock 1 upwards, and then clamps and fixes the bar stock 1 again using the moving jaws of the vise, ensuring that the clamping position is exactly at the second mark 2. At this time, the second processing area of the bar stock 1 is just exposed outside the moving jaws of the vise. S5. The worker operates the machine tool's cutting tool to process a second independent part 3 based on the second processing area; S6. The worker repeats steps S4 to S5 in this way, and can process the third independent part 3 on the basis of the third processing area of the bar stock 1, thus finally realizing the processing of three independent parts 3 using one bar stock 1. S7. The worker repeats steps S1 to S6 in this way, and can continuously process parts 3 from multiple bars 1.
[0003] However, although the method used in the workshop can produce the required part 3 from the bar stock 1, the following technical defects still exist in actual operation: I. In step S1, three engraving lines 2 need to be manually drawn on the bar stock 1 before the required parts 3 can be processed based on the first processing area, the second processing area and the third processing area of the bar stock 1. However, manually drawing three engraving lines 2 on multiple bars stock 1 and ensuring that the spacing between each pair of adjacent engraving lines 2 is equal undoubtedly increases the number of processing steps, which in turn makes it take a long time to process the bar stock 1 into the required parts 3, thereby reducing the production efficiency of parts 3.
[0004] II. One vise can only hold and fix one bar stock 1. That is to say, only one bar stock 1 can be processed through one clamping. This results in a long time required to process all the bar stock 1 in the workshop into the required part 3, which undoubtedly further reduces the production efficiency of part 3.
[0005] Therefore, there is an urgent need for an auxiliary processing device that can greatly improve the efficiency of parts production. Summary of the Invention
[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide an auxiliary processing device for efficient processing of bar stock that greatly improves the production efficiency of parts.
[0007] The objective of this invention is achieved through the following technical solution: an auxiliary processing device for efficient processing of bar stock, comprising a base plate and a top plate fixed above the base plate, two guide posts fixed between the base plate and the top plate, the two guide posts being located on the left and right sides of the base plate respectively, a lifting plate that can move along the length direction of the guide posts being sleeved between the two guide posts, a threaded sleeve fixed in the middle of the lifting plate, a lead screw being threadedly connected inside the threaded sleeve, and the upper and lower ends of the lead screw being rotatably installed in the top plate and the base plate respectively; Multiple clamping assemblies for fixing bar stock are spaced apart along the length of the top plate. Each clamping assembly includes a recessed groove that is inclined inside the top plate, a through hole at the bottom of the recessed groove, and two rectangular slots that are located on both sides of the recessed groove and are connected to it. The bottom of each rectangular slot has an installation groove that extends downward through the bottom surface of the top plate. A nut welded to the bottom surface of the top plate is located directly below the through hole. A locking screw that extends upward through the through hole and into the recessed groove is internally threaded into the nut. A liftable expansion block is fitted around the locking screw. A vertical spring is also fitted around the locking screw. The top end of the vertical spring is fixed to the top surface of the expansion block, and the bottom end of the vertical spring is fixed to the top surface of the nut. Under the elastic force of the vertical spring, the top surface of the expansion block abuts against the head of the locking screw. The expansion block has inclined surfaces on both its left and right sides, and wedge-shaped blocks that are slidably installed in the settling groove are provided on both its left and right sides. The inner ends of the two wedge-shaped blocks have wedge-shaped surfaces, which respectively mate with the two inclined surfaces of the expansion block. The outer ends of the two wedge-shaped blocks are fixed with clamping blocks, which are respectively set in two rectangular grooves. The outer ends of the two clamping blocks have L-shaped stops, which are respectively connected to two mounting grooves. A telescopic component is provided between the wedge-shaped blocks and the bottom of the settling groove. The top surface of the lifting plate is provided with multiple sets of support seats, which are respectively opposed to each clamping component. Each set of support seats includes two positioning seats fixed on the top surface of the lifting plate. The two positioning seats are located directly below the two mounting slots, and positioning slots are opened on the top surface of the two positioning seats.
[0008] A connecting column is fixed between the top plate and the bottom plate.
[0009] A handwheel is fixedly connected to the top of the lead screw.
[0010] The two wedge blocks are symmetrically arranged about the tightening block.
[0011] Guide sleeves are fixed inside the left and right ends of the lifting plate, and the two guide sleeves are respectively fitted onto the two guide columns.
[0012] The telescopic assembly includes a lower blind groove at the bottom of the settling tank and an upper blind groove on the bottom surface of the wedge block. The upper blind groove and the lower blind groove are connected. A horizontal spring is provided between the upper blind groove and the lower blind groove. One end of the horizontal spring is fixed to the side wall of the lower blind groove and the other end is fixed to the side wall of the upper blind groove. Under the elastic force of the horizontal spring, the wedge surface of the wedge block always abuts against the inclined surface of the expansion block.
[0013] The present invention has the following advantages: it greatly improves the production efficiency of parts. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the bar stock structure; Figure 2 for Figure 1 The main view; Figure 3 A structural diagram of the manufactured individual parts; Figure 4 This is a schematic diagram showing the division of a bar stock into three processing zones. Figure 5 This is a schematic diagram of the structure of the present invention; Figure 6 for Figure 5 Top view; Figure 7 for Figure 5 AA section view; Figure 8 for Figure 5 BB section view; Figure 9 for Figure 8 Enlarged view of part C; Figure 10 This is a schematic diagram of the expansion block. Figure 11 for Figure 10 Main section diagram; Figure 12 This is a schematic diagram showing how the bottoms of two bars are supported in the positioning slots of two positioning seats. Figure 13 for Figure 12 Top view; Figure 14 for Figure 13 DD sectional view; Figure 15 for Figure 13 EE sectional view; Figure 16 for Figure 15 A magnified view of part F; In the picture: 1-Bar stock, 2-Graded lines, 3-Part; 4-Base plate, 5-Top plate, 6-Guide column, 7-Lifting plate, 8-Threaded sleeve, 9-Screw rod; 10-Sinking groove, 11-Rectangular groove, 12-Mounting groove, 13-Nut, 14-Locking screw, 15-Tightening block, 16-Vertical spring, 17-Inclined surface, 18-Wedge block, 19-Clamping block, 20-L-shaped stop, 21-Positioning seat, 22-Handwheel, 23-Horizontal spring. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings. The scope of protection of the present invention is not limited to the following description: like Figures 5-11 As shown, an auxiliary processing device for efficient processing of bar stock includes a base plate 4 and a top plate 5 fixed directly above the base plate 4. A connecting column is fixed between the top plate 5 and the base plate 4. Two guide columns 6 are fixed between the base plate 4 and the top plate 5, respectively located on the left and right sides of the base plate 4. A lifting plate 7, movable along the length of the guide columns 6, is sleeved between the two guide columns 6. A threaded sleeve 8 is fixed in the middle of the lifting plate 7, and a lead screw 9 is threadedly connected to the threaded sleeve 8. The upper and lower ends of the lead screw 9 are rotatably installed in the top plate 5 and the base plate 4, respectively. A handwheel 22 is fixedly connected to the top of the lead screw 9. Guide sleeves are fixed in the left and right ends of the lifting plate 7, and the two guide sleeves are respectively sleeved on the two guide columns 6.
[0016] Multiple clamping assemblies for fixing the bar stock 1 are spaced apart along the length of the top plate 5. Each clamping assembly includes a recessed groove 10 inclined within the top plate 5, a through hole at the bottom of the recessed groove 10, and two rectangular slots 11 within the top plate 5. The two rectangular slots 11 are located on opposite sides of the recessed groove 10 and are connected to it. Each of the two rectangular slots 11 has a mounting groove 12 extending downwards through the bottom surface of the top plate 5. A welding rod is provided directly below the through hole and welded to the bottom of the top plate 5. The nut 13 on the surface has a locking screw 14 with an internal thread that extends upward through a through hole and into the recess 10. The locking screw 14 is fitted with a liftable expansion block 15. The locking screw 14 is also fitted with a vertical spring 16. The top end of the vertical spring 16 is fixed to the top surface of the expansion block 15, and the bottom end of the vertical spring 16 is fixed to the top surface of the nut 13. Under the elastic force of the vertical spring 16, the top surface of the expansion block 15 abuts against the screw head of the locking screw 14.
[0017] The expansion block 15 has inclined surfaces 17 on both its left and right sides. Wedge-shaped blocks 18 are slidably installed in the recess 10 on both sides of the expansion block 15. The two wedge-shaped blocks 18 are symmetrically arranged about the expansion block 15. The inner ends of the two wedge-shaped blocks 18 have wedge-shaped surfaces, which respectively mate with the two inclined surfaces 17 of the expansion block 15. Clamping blocks 19 are fixed to the outer ends of the two wedge-shaped blocks 18. The two clamping blocks 19 are respectively located in two rectangular grooves 11. The outer ends of the two clamping blocks 19 have L-shaped stops 20. The shaped stop 20 is connected to the two mounting slots 12 respectively; a telescopic component is provided between the wedge block 18 and the bottom of the sink 10. The telescopic component includes a lower blind slot opened at the bottom of the sink 10 and an upper blind slot opened on the bottom surface of the wedge block 18. The upper blind slot is connected to the lower blind slot. A horizontal spring 23 is provided between the upper blind slot and the lower blind slot. One end of the horizontal spring 23 is fixed to the side wall of the lower blind slot, and the other end is fixed to the side wall of the upper blind slot. Under the elastic force of the horizontal spring 23, the wedge surface of the wedge block 18 always abuts against the inclined surface 17 of the tensioning block 15.
[0018] The top surface of the lifting plate 7 is provided with multiple sets of support seats, which are respectively opposed to each clamping component. Each set of support seats includes two positioning seats 21 fixed on the top surface of the lifting plate 7. The two positioning seats 21 are located directly below the two mounting slots 12, and positioning slots are opened on the top surface of the two positioning seats 21.
[0019] The working process of this invention is as follows: S1. Two bars 1 are tooled and fixed in each clamping assembly. The specific operation steps are as follows: S11, The worker took out two such... Figures 1-2The two bars 1 to be processed are passed through the two mounting slots 12 of the first clamping assembly from top to bottom, and then the bottoms of the two bars 1 are supported in the positioning slots of the two positioning seats 21, as shown. Figures 12-16 As shown; S12. Tighten the screw head of the locking screw 14 of the clamping assembly downwards with a tool. At this time, the locking screw 14 moves downwards in cooperation with the nut 13, and the screw head of the locking screw 14 presses down on the expansion block 15. The expansion block 15 compresses the vertical spring 16 downwards. At the same time, the expansion block 15 drives the two wedge blocks 18 to move outwards. The wedge blocks 18 compress the horizontal spring 23. At the same time, the wedge blocks 18 drive the clamping block 19 to move outwards. The L-shaped stop 20 of the clamping block 19 moves towards the bar stock 1. When the screw head of the locking screw 14 can no longer be tightened downwards, the two clamping blocks 19 fix the two bars stock 1 respectively, thereby realizing the tooling fixation of the two bars stock 1 in the first clamping assembly. At this time, the first processing area of the two bars stock 1 is just above the top plate 5. S13. The worker repeats steps S11~S12 multiple times to fix two bar stock 1 in each clamping component. S2. The worker operates the machine tool's cutting tool to process the first independent part 3 based on the first processing area. The structure of part 3 is as follows: Figure 3 As shown; As can be seen from steps S1 to S2, the worker only needs to tighten the locking screws 14 of each clamping component to complete the tooling fixation of multiple bar stock 1, thereby facilitating the worker's operation of the machine tool's cutting tools to process the part 3 based on the first processing area of each bar stock 1. Therefore, compared to the vise in the workshop, this auxiliary processing device can tool and fix multiple bar stock 1, thus enabling all bar stock 1 to be processed into the required part 3 in a short time, thereby greatly improving the production efficiency of part 3.
[0020] S3. The worker loosens the screw heads of the locking screws 14 of each clamping component so that the locking screws 14 move upward. At this time, under the elastic restoring force of the vertical spring 16, the tension block 15 moves upward. At the same time, the wedge block 18 moves inward and towards the clamping block 19. The L-shaped stop 20 of the clamping block 19 separates from the bar stock 1. At this time, the bar stock 1 is no longer fixed by the tooling. S4. The worker manually rotates the handwheel 22, which drives the lead screw 9 to rotate around its own axis. With the cooperation of the lead screw 9 and the threaded sleeve 8 of the nut 13, the threaded sleeve 8 drives the lifting plate 7 to move upward along the guide column 6. The lifting plate 7 drives each positioning seat 21 to move upward, and the positioning seat 21 drives the bar stock 1 to move upward. When the handwheel 22 is rotated a certain number of times, the worker immediately stops rotating the handwheel 22. At this time, the second processing area of each bar stock 1 is just above the top plate 5. S5. The worker tightens the screw heads of the locking screws 14 of each clamping component, and each clamping component fixes the bar stock 1 inside the tooling again; then the worker operates the cutting tool of the machine tool to process the second independent part 3 on the basis of the second processing area. S6. The worker repeats steps S3 to S5 once to process the third independent part 3 based on the third processing area, thus finally realizing the processing of multiple parts 3 using multiple bars 1.
[0021] As seen in steps S4 and S5, the worker only needs to rotate handwheel 22 to move the second processing area of each bar stock 1 to the top plate 5. This means that the second processing area of each bar stock 1 can be quickly positioned for processing. Therefore, it is unnecessary for the worker to pre-draw equally spaced engraving lines 2 on the bar stock 1 before subsequent processing, thus greatly saving processing steps and enabling the bar stock 1 to be processed into the required part 3 in a short time, further improving the production efficiency of part 3.
[0022] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An auxiliary processing device for efficiently processing bar stock, characterized in that: It includes a base plate (4) and a top plate (5) fixed directly above the base plate (4). Two guide posts (6) are fixed between the base plate (4) and the top plate (5). The two guide posts (6) are located on the left and right sides of the base plate (4) respectively. A lifting plate (7) that can move along the length of the guide posts (6) is sleeved between the two guide posts (6). A threaded sleeve (8) is fixed in the middle of the lifting plate (7). A screw rod (9) is threaded inside the threaded sleeve (8). The upper and lower ends of the screw rod (9) are rotatably installed in the top plate (5) and the base plate (4) respectively. The top plate (5) is provided with a plurality of clamping components for fixing the bar stock (1) at intervals along its length. The clamping components include a recessed groove (10) opened in the top plate (5) and inclined, a through hole opened in the bottom of the recessed groove (10), and two rectangular grooves (11) opened in the top plate (5). The two rectangular grooves (11) are located on both sides of the recessed groove (10) and are connected to the recessed groove (10). The bottom of the two rectangular grooves (11) is provided with a mounting groove (12) that penetrates downward through the bottom surface of the top plate (5). A welding rod is provided directly below the through hole and welded to the bottom surface of the top plate (5). The nut (13) on the surface has a locking screw (14) with an internal thread that extends upward through a through hole and into the countersunk groove (10). The locking screw (14) is fitted with a liftable expansion block (15). The locking screw (14) is also fitted with a vertical spring (16). The top of the vertical spring (16) is fixed on the top surface of the expansion block (15), and the bottom of the vertical spring (16) is fixed on the top surface of the nut (13). Under the elastic force of the vertical spring (16), the top surface of the expansion block (15) abuts against the screw head of the locking screw (14). The expansion block (15) has inclined surfaces (17) on both the left and right sides. The expansion block (15) has wedge blocks (18) that are slidably installed in the sinker (10) on both the left and right sides. The inner ends of the two wedge blocks (18) have wedge surfaces. The wedge surfaces of the two wedge blocks (18) are respectively matched with the two inclined surfaces (17) of the expansion block (15). The outer ends of the two wedge blocks (18) are fixed with clamping blocks (19). The two clamping blocks (19) are respectively set in two rectangular slots (11). The outer ends of the two clamping blocks (19) are respectively provided with L-shaped stops (20). The two L-shaped stops (20) are respectively connected to two mounting slots (12). A telescopic component is provided between the wedge blocks (18) and the bottom of the sinker (10). The top surface of the lifting plate (7) is provided with multiple sets of support seats, which are respectively opposed to each clamping component. Each set of support seats includes two positioning seats (21) fixed on the top surface of the lifting plate (7). The two positioning seats (21) are located directly below the two mounting slots (12), and positioning slots are opened on the top surface of the two positioning seats (21).
2. The auxiliary processing device for efficient processing of bar stock according to claim 1, characterized in that: A connecting column is fixed between the top plate (5) and the bottom plate (4).
3. The auxiliary processing device for high-efficiency processing of bar stock according to claim 1, characterized in that: A handwheel (22) is fixedly connected to the top of the lead screw (9).
4. The auxiliary processing device for efficient processing of bar stock according to claim 1, characterized in that: Two wedge blocks (18) are symmetrically arranged about the tightening block (15).
5. The auxiliary processing device for efficient processing of bar stock according to claim 1, characterized in that: The lifting plate (7) is fixed with guide sleeves at both the left and right ends, and the two guide sleeves are respectively fitted onto the two guide posts (6).
6. The auxiliary processing device for efficient processing of bar stock according to claim 1, characterized in that: The telescopic assembly includes a lower blind groove at the bottom of the sink (10) and an upper blind groove at the bottom surface of the wedge block (18). The upper blind groove is connected to the lower blind groove. A horizontal spring (23) is provided between the upper blind groove and the lower blind groove. One end of the horizontal spring (23) is fixed to the side wall of the lower blind groove and the other end is fixed to the side wall of the upper blind groove. Under the elastic force of the horizontal spring (23), the wedge surface of the wedge block (18) always abuts against the inclined surface (17) of the tension block (15).
Citation Information
Patent Citations
Machining process for pin hole of shaft part
CN112605615A
Tool clamp for slotting stepped shaft
CN219541884U