Pig manure fermentation bin and fermentation method thereof
By designing material lifting racks and winding components in the pig manure fermentation bin, the upper cover plate is automatically opened and closed, solving the troubles and dangers of manual operation in the prior art, and improving the convenience and safety of operation.
Patent Information
- Application Number
- CN202510101721.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-03-18
AI Technical Summary
The existing vertical cylindrical fermentation chamber requires manual climbing to the top to open and close the upper cover plate, which is troublesome and dangerous to operate.
A pig manure fermentation chamber was designed, using a material lifting rack and winding assembly. The winding mechanism was driven by the motor to drive the hopper to move upwards, and the upper cover plate was turned on, replacing manual operation.
The automatic opening and closing of the upper cover plate is realized, reducing the risk and labor intensity of manual operation, and improving the convenience and safety of operation.
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Figure CN119638497A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fermentation bins, and in particular to a pig manure fermentation bin and a fermentation method thereof. Background Art
[0002] Pig manure has a fine texture and contains more organic matter and nitrogen, phosphorus and potassium nutrients. It decomposes slowly and is suitable for use as basal fertilizer. Under modern pig farming conditions, pig manure treatment is a key environmental protection technology, otherwise it will cause environmental pollution. After scientific treatment with fertilizer fermentation agents, pig manure can be fermented into high-quality organic fertilizer to achieve zero pollution, zero emissions and no odor. With the continuous advancement of science and technology, people's requirements for the ecological environment are getting higher and higher. Therefore, the treatment of pig manure is particularly important. Therefore, it is necessary to use a pig manure fermentation tank to treat pig manure.
[0003] Pig manure fermentation bins include rectangular pool-type fermentation bins, inclined bed-type fermentation bins, vertical cylindrical fermentation bins, etc. All are equipped with ventilation pipes, and some are also equipped with stirring or turning devices. The intermittent aerobic dynamic composting technology is characterized by the use of layered and uniform feeding and discharging methods. A layer of material is evenly discharged from the bottom of the fermentation bin every day, and a layer of material is evenly fed into the top every day. Layered fermentation is carried out, and the temperature in the fermentation bin is always controlled at a certain level, which promotes the reproduction of bacteria under optimal conditions. The newly added pig manure is quickly fermented and decomposed every day, and the mature pig manure at the bottom is output in time, which greatly shortens the fermentation cycle.
[0004] When using the existing vertical cylindrical fermentation bin, it is necessary to manually climb to the top of the fermentation bin to open the cover to facilitate the material elevator to pour pig manure into the fermentation bin. After pouring, the cover is closed manually. However, the manual opening and closing method is more troublesome, and the overall height of the fermentation bin is relatively high, and manual climbing is more dangerous. Summary of the invention
[0005] Based on this, the purpose of the present invention is to provide a pig manure fermentation bin and a fermentation method thereof to solve the technical problems mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pig manure fermentation bin and a fermentation method thereof, comprising a fermentation bin body and a material lifting frame, a feed hopper is arranged on the top of the fermentation bin body, and an upper cover plate is movably installed on the top of the feed hopper, a material lifting frame is arranged on one side of the fermentation bin body, a hopper is movably installed inside the material lifting frame, and a winding assembly is arranged on the top of the material lifting frame, a first motor is installed on one side of the winding assembly, limiting rods are installed on both sides of the hopper through bearings, limiting grooves are arranged inside the material lifting frame, a moving block is movably installed on one side of the material lifting frame, and a limiting frame is arranged on one side of the material lifting frame, and sliding plates are arranged on both sides of the material lifting frame and inside the limiting frame The cam is an upper chute and a lower chute, a first block and a second block are fixed on both sides of the moving block, a pulley assembly is installed on the top of the fermentation bin body, the pulley assembly includes a first fixed frame and a second fixed frame fixed on the top of the fermentation bin body, a third fixed frame is fixed on one side of the fermentation bin body, a second fixed pulley is installed inside the first fixed frame, the second fixed frame and the third fixed frame, a second pull rope is fixed on the top of the upper cover plate, and the other end of the second pull rope is fixedly connected to the moving block, a moving groove is opened inside the material lifting frame, and a slide plate is movably installed on the inner wall of the moving groove, a movable rod is movably installed on the top of the slide plate, a first pull rope is fixed on one side of the slide plate, and a buffer assembly is arranged on the top of the fermentation bin body.
[0007] By adopting the above technical scheme, the problem that the existing upper cover is troublesome to open is solved, when the first motor drives the winding mechanism to work, the winding mechanism drives the hopper to move upward, and when the hopper moves upward, it will drive the moving block to move, and when the moving block moves, it drives the end of the second pull rope to move, and the other end of the second pull rope pulls the upper cover to flip under the action of multiple second fixed pulleys, and the flipping degree of the upper cover is greater than 90°, so that the feeding hopper is opened, and the hopper flips and the pig manure enters the interior of the fermentation bin body through the feeding hopper. When the hopper is reset, it will drive the movable rod to move downward, and the movable rod moves downward to pull the first pull rope, and the first pull rope pulls the upper cover, and the upper cover is closed, replacing the manual opening method, which is more labor-saving, and through the provided buffer component, the limit slider contacts with the limit block and the top of the fermentation bin body, thereby increasing the friction of the limit slider, so that the upper cover will not hit heavily on the feed hopper when closed, so that the upper cover falls slowly.
[0008] The present invention is further configured such that the buffer assembly includes a limit block fixed on the top of the fermentation bin body, a pull rod is movably installed on the bottom of the upper cover plate, and a limit slider is movably installed on the end of the pull rod, protrusions are fixed on both sides of the limit slider, and the limit slider is slidably connected to the limit block.
[0009] Preferably, when the upper cover is reset, the upper cover drives the pull rod through the buffer assembly, and the limit slider at the end of the pull rod contacts the limit block and the top of the fermentation bin body to increase the friction between the limit slider and the upper cover, thereby preventing the upper cover from falling directly and making too loud a noise.
[0010] The present invention is further configured such that a magnetic block is fixed to one side of the slide plate, and a vertical groove and a guide groove are provided on the inner wall of the movable groove.
[0011] Preferably, the magnetic block is provided so that the slide plate can fit inside the movable groove, so that the slide plate will not be separated from the material lifting frame, and the movement direction of the slide plate can be limited by the vertical groove and guide groove.
[0012] The present invention is further configured such that a reset assembly is installed on both sides of the material lifting frame, and the reset assembly includes directional blocks fixed on both sides of the material lifting frame, and a through rod is movably installed in the middle of the directional blocks, the outer wall of the through rod is sleeved with a spring, and the through rod is installed with a roller.
[0013] Preferably, when the limit block moves downward, it squeezes the roller, and the roller drives the through rod to slide on the outer wall of the directional block. At the same time, the roller moves downward to squeeze the spring, and then the hopper continues to reset. The roller can reduce the friction between the roller and the moving block. At this time, the limit rod is separated from the moving block, and the roller drives the moving block to reset under the action of the spring, and the first block and the second block move from the inner wall of the lower inclined slot to the inner wall of the slide slot.
[0014] The present invention is further configured such that a lower cover plate is movably mounted on the top of the inner wall of the fermentation bin body, and a mounting rod is fixed to the end of the lower cover plate, and the mounting rod is connected to the upper cover plate through a transmission assembly.
[0015] Preferably, when the upper cover is closed, the upper cover is flipped and drives the mounting rod to rotate through the transmission assembly. The rotation of the mounting rod will drive the lower cover to rotate with the mounting rod as the center. When the lower cover rotates, the feed hopper is closed. The lower cover is larger than the bottom of the feed hopper. The gas generated by the fermentation of pig manure in the fermentation bin body will lift the lower cover, so that the lower cover is always in contact with the bottom end of the inner wall of the fermentation bin body. The lower cover closes the bottom of the feed hopper to achieve the purpose of sealing.
[0016] The present invention is further configured such that a fixing plate is fixed on the top of the fermentation bin body, and a convex rod is movably installed inside the fixing plate, and the convex rod is fixedly connected to the upper cover plate.
[0017] Preferably, the fixing plate is provided to facilitate installation of the convex rod, and the convex rod is connected to the fixing plate via a bearing, and when the upper cover plate rotates, it rotates with the convex rod as the center of the circle.
[0018] The present invention is further configured such that the transmission assembly includes a movable rod movably mounted on the top of the fermentation bin body, and second bevel gears are fixed at both ends of the movable rod, multiple groups of support blocks are fixed to the top of the inner wall of the fermentation bin body, and a transmission rod is installed inside the support block through a bearing, the ends of the transmission rod and the convex rod are both provided with a first bevel gear, the ends of the transmission rod and the mounting rod are both provided with pulleys, and the outer wall of the pulley is provided with a belt.
[0019] Preferably, the upper cover plate is flipped to drive the convex rod to rotate, and the rotation of the convex rod drives the first bevel gear to rotate. When the first bevel gear rotates, it will drive the second bevel gear to rotate. When the second bevel gear rotates, it will drive the movable rod to rotate. When the movable rod rotates, the second bevel gear at the other end drives the transmission rod to rotate. When the transmission rod rotates, it will drive the pulley to rotate. Under the action of the belt, it will drive another set of pulleys to rotate. When the pulley rotates, it will drive the installation rod to rotate. The rotation of the installation rod will drive the lower cover plate to rotate with the installation rod as the center, so that the lower cover plate can be opened and closed to the bottom of the feed hopper.
[0020] The present invention is further configured such that a fixed rod is fixed on one side of the movable rod, and the fixed rod is connected to the skateboard bearing, a torsion spring is provided on the outer wall of the fixed rod, an installation groove is opened inside the skateboard, and a fixed block is fixed on the inner wall of the installation groove.
[0021] Preferably, when the limiting rod contacts the movable rod, the torsion spring is set to squeeze the movable rod to rotate upward, and the movable rod rotates and squeezes the torsion spring. The torsion spring can drive the movable rod to reset, and the fixed block can limit one end of the torsion spring, thereby driving the movable rod to reset.
[0022] The present invention is further configured such that a first fixed pulley is installed on the inner wall of the movable groove, and a movable rod is movably installed on one side of the third fixed frame.
[0023] Preferably, the first fixed pulley is set up to pull the first pull rope when the slide moves, and the first fixed pulley can reduce the friction between the first pull rope and the material lifting frame. The setting of the movable rod can prevent the second pull rope from separating from the second fixed pulley inside the third fixed frame, so that the second pull rope can always be located in the middle of the second fixed pulley.
[0024] A pig manure fermentation bin fermentation method, the process comprises the following steps: S1, scoop up the pig manure with a forklift and pour it into the hopper, and the first motor drives the winding device to lift the hopper; S2, when the hopper moves upward, it will contact with the moving block, and when the moving block moves upward, the upper cover plate will be opened. When the upper cover plate is opened, the lower cover plate will also be opened. Then the moving block will separate from the limit rod, and the hopper will continue to move upward. The hopper will flip over, and the pig manure inside the hopper will fall into the inside of the feed hopper; S3, the hopper is reset. When the hopper is reset, it drives the movable rod to be squeezed, and the movable rod drives the slide plate to move. When the slide plate moves, it pulls the first pull rope, and the first pull rope pulls the limit slider. The limit slider moves and pulls the pull rod to drive the upper cover plate to reset. The upper cover plate is closed and the lower cover plate is also closed. Then the limit rod is separated from the movable rod; S4, when the upper cover and the lower cover are closed, the bacterial liquid is added into the interior of the fermentation bin body through the liquid inlet pipe, and the second motor drives the stirring assembly to rotate, so that the bacterial liquid and the pig manure are fully mixed for fermentation. The gas generated during fermentation makes the interior of the fermentation bin body in a negative pressure state, and the gas pushes down the cover; S5. When it is necessary to add pig manure to the fermentation bin again, the ventilation component is started, the ventilation component works, the gas inside the fermentation bin is discharged through the exhaust pipe, and the discharged gas is purified by the purification component; S6. The pig manure at the bottom of the fermentation bin is precipitated, and the fermented pig manure is discharged through the discharge pipe.
[0025] In summary, the present invention mainly has the following beneficial effects: When the first motor drives the winding mechanism to work, the winding mechanism drives the hopper to move upward, and when the hopper moves upward, the moving block is driven to move, and when the moving block moves, the end of the second pull rope is driven to move, and the other end of the second pull rope is pulled to flip the upper cover plate under the action of multiple second fixed pulleys, so that the flipping degree of the upper cover plate is greater than 90°, thereby opening the feeding hopper, and the hopper flips and the pig manure enters the interior of the fermentation bin body through the feeding hopper. When the hopper is reset, it drives the movable rod to move downward, and the movable rod moves downward to pull the first pull rope, and the first pull rope pulls the upper cover plate, and the upper cover plate is closed, replacing the manual opening method, which is more labor-saving, and through the provided buffer assembly, the limit slider contacts with the limit block and the top of the fermentation bin body, thereby increasing the friction of the limit slider, so that the upper cover plate will not hit the top of the feeding hopper heavily when closed, so that the upper cover plate falls slowly.
[0026] 2. The present invention is provided with a lower cover plate and a transmission assembly. When the upper cover plate is opened, the lower cover plate will be driven to open through the transmission assembly. The lower cover plate will flip to leak out the feeding port of the feed hopper, so that pig manure can enter conveniently. When the pig manure enters the interior, the lower cover plate will also rotate when the upper cover plate is closed. The lower cover plate is attached to the top of the inner wall of the fermentation bin body, thereby closing the feeding port and avoiding the problem of gas leakage generated during fermentation.
[0027] 3. The present invention is provided with a reset component. When the hopper drives the moving block to move downward, the reset component can drive the moving block to reset when the limit rod is separated from the moving block, which will not affect the next use. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the opening structure of the upper cover plate of the present invention; Figure 3 It is a schematic diagram of the connection between the moving block and the reset assembly of the present invention; Figure 4 A top view of the moving block of the present invention; Figure 5 It is a schematic diagram of the connection between the slide plate and the material lifting frame of the present invention; Figure 6 It is a schematic diagram of the closed structure of the lower cover plate of the present invention; Figure 7 It is a schematic diagram of the opening structure of the lower cover plate of the present invention; Figure 8 A schematic diagram of the connection between the first bevel gear and the second bevel gear of the present invention; Fig. 9 It is a structural schematic diagram of the reset assembly of the present invention; Fig.10 It is a schematic diagram of the connection between the third fixed frame and the second fixed pulley of the present invention; Fig.11 It is a side view of the limiting frame of the present invention; Fig.12 It is a schematic diagram of the connection between the pull rod and the limit slider of the present invention; Fig.13 It is a schematic diagram of the connection between the slide plate and the movable rod of the present invention; Fig.14 It is a schematic diagram of the connection between the movable rod and the torsion spring of the present invention; Fig.15 is a three-dimensional diagram of the skateboard of the present invention; Fig.16 It is a partial enlarged view of the present invention.
[0029] Description of reference numerals: 1. Fermentation bin body; 2. Material lifting frame; 21. Hopper; 22. First motor; 23. Limit rod; 24. Limit slot; 25. Moving slot; 26. Vertical slot; 27. Guide slot; 28. First fixed pulley; 29. Slide plate; 291. Movable rod; 292. Magnetic block; 293. Fixed rod; 294. Torsion spring; 295. Mounting slot; 296. Fixed block; 3. Limit frame; 31. Slide slot; 32. Upper inclined slot; 33. Lower inclined slot; 34. Connecting rod; 35. Groove; 4. Reset assembly; 41. Roller; 42. Through rod; 43. Spring; 44. Orienting block; 5. Pulley assembly; 51. First fixed frame; 52. Second fixed frame; 53. First three fixed frames; 54, second fixed pulley; 55, movable rod; 6, moving block; 61, first clamping block; 62, second clamping block; 7, upper cover plate; 71, pull rod; 72, limit slider; 73, first pull rope; 74, protruding rod; 75, protrusion; 76, protrusion; 77, fixed plate; 8, transmission assembly; 81, movable rod; 82, first bevel gear; 83, second bevel gear; 84, transmission rod; 85, pulley; 86, belt; 87, support block; 9, lower cover plate; 91, mounting rod; 10, limit block; 11, liquid inlet pipe; 12, exhaust pipe; 13, discharge pipe; 14, second motor; 15, stirring assembly; 16, feed hopper; 17, second pull rope. DETAILED DESCRIPTION
[0030] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0031] The following describes an embodiment of the present invention based on its overall structure.
[0032] First embodiment: See also Figure 1 , Figure 2 , Figure 5 and Figure 6, including a fermentation bin body 1 and a material lifting frame 2, a liquid inlet pipe 11 and an exhaust pipe 12 are arranged on the top of the fermentation bin body 1, and the liquid inlet pipe 11 is arranged to facilitate the addition of bacterial liquid into the fermentation bin body 1, thereby facilitating the internal pig manure fermentation, and the exhaust pipe 12 is arranged to facilitate the discharge of the gas generated during the fermentation, and the waste gas is purified by the purification device, and a discharge pipe 13 is arranged at the bottom of the fermentation bin body 1, and the fermented pig manure can be conveniently discharged through the discharge pipe 13, and a stirring component 15 is arranged inside the fermentation bin body 1, and a second motor 14 is arranged at the end of the stirring component 15, and the second motor 14 drives the stirring component 15 to work, and the stirring component 15 stirs, thereby facilitating the fermentation of pig manure, and a feed hopper 16 is arranged on the top of the fermentation bin body 1, and an upper cover plate 7 is movably installed on the top of the feed hopper 16; Please refer to the specific Figure 3-Figure 16 A material lifting frame 2 is provided on one side of the fermentation bin body 1, a hopper 21 is movably installed inside the material lifting frame 2, and a winding assembly is provided on the top of the material lifting frame 2, a first motor 22 is installed on one side of the winding assembly, and a limit rod 23 is installed on both sides of the hopper 21 through bearings, and a limit slot 24 is provided inside the material lifting frame 2, a moving block 6 is movably installed on one side of the material lifting frame 2, and a limit frame 3 is provided on one side of the material lifting frame 2, and both sides of the material lifting frame 2 and the inside of the limit frame 3 are provided with a slide slot 31, an upper chute 32 and a lower chute 33, a first clamping block 61 and a second clamping block 62 are fixed on both sides of the moving block 6, the first clamping block 61 and the second clamping block 62 are not in the same horizontal line, and can avoid the problem that the moving block 6 will rotate when the moving block 6 moves, a connecting rod 34 is fixed on one side of the limiting frame 3, and the connecting rod 34 is welded to the fermentation bin body 1, and a groove 35 is provided on one side of the limiting frame 3, and the groove 35 provided can avoid the limit The frame 3 will contact the movable rod 55, and a pulley assembly 5 is installed on the top of the fermentation bin body 1. The pulley assembly 5 includes a first fixed frame 51 and a second fixed frame 52 fixed on the top of the fermentation bin body 1, and a third fixed frame 53 is fixed on one side of the fermentation bin body 1. The first fixed frame 51, the second fixed frame 52 and the third fixed frame 53 are all installed with a second fixed pulley 54 inside. The first fixed frame 51, the second fixed frame 52 and the third fixed frame 53 are fixed to the outside of the fermentation bin body 1 by welding. Bumps 77 are fixed on both sides of the upper cover plate 7, and a second pull rope 17 is fixed on the top of the upper cover plate 7. The bump 77 is fixedly connected to the second pull rope 17, and the other end of the second pull rope 17 is fixedly connected to the moving block 6. A moving groove 25 is opened inside the material lifting frame 2 and a slide plate 29 is movably installed on the inner wall of the moving groove 25. A movable rod 291 is movably installed on the top of the slide plate 29, and a first pull rope 73 is fixed on one side of the slide plate 29. A buffer assembly is provided on the top of the fermentation bin body 1.
[0033] In the above embodiments, please refer to Figure 2 , Figure 8 and Fig.12 The buffer assembly includes a limit block 10 fixed to the top of the fermentation bin body 1, a pull rod 71 is movably installed at the bottom of the upper cover 7, and a limit slider 72 is movably installed at the end of the pull rod 71, a rubber pad is provided at the bottom of the limit slider 72, protrusions 75 are fixed on both sides of the limit slider 72, and the limit slider 72 is slidably connected to the limit block 10. When the upper cover 7 is reset, the upper cover 7 drives the pull rod 71, and the limit slider 72 at the end of the pull rod 71 contacts the limit block 10 and the top of the fermentation bin body 1 to increase the friction between the limit slider 72, thereby preventing the upper cover 7 from falling directly and making too loud a noise.
[0034] In the above embodiments, please refer to Figure 5 , Fig.13 , Fig.15 and Fig.16 A magnetic block 292 is fixed on one side of the slide plate 29, and a vertical groove 26 and a guide groove 27 are provided on the inner wall of the movable groove 25. The magnetic block 292 can make the slide plate 29 fit inside the movable groove 25, so that the slide plate 29 will not be separated from the material lifting frame 2, and the movement direction of the slide plate 29 can be limited by the vertical groove 26 and the guide groove 27.
[0035] In the above embodiments, please refer to Figure 2 , Figure 3 and Fig. 9 , a reset assembly 4 is installed on both sides of the material lifting frame 2, and the reset assembly 4 includes an directional block 44 fixed on both sides of the material lifting frame 2, and a through rod 42 is movably installed in the middle of the directional block 44, and a spring 43 is sleeved on the outer wall of the through rod 42, and a roller 41 is installed on the through rod 42. When the limit block 6 moves downward, the roller 41 is squeezed, and the roller drives the through rod 42 to slide on the outer wall of the directional block 44. At the same time, the roller 41 moves downward to squeeze the spring 43, and then the hopper 2 continues to reset. The roller 41 can reduce the friction between the moving block 6 and the moving block 6. At this time, the limit rod 23 is separated from the moving block 6, and the roller 41 drives the moving block 6 to reset under the action of the spring 43, and the first block 61 and the second block 62 move from the inner wall of the lower chute 33 to the inner wall of the slide 31.
[0036] In the above embodiments, please refer to Figure 6-Figure 8A lower cover plate 9 is movably installed on the top of the inner wall of the fermentation bin body 1, a sealing gasket is provided on one side of the lower cover plate 9, and a mounting rod 91 is fixed to the end of the lower cover plate 9, and the mounting rod 91 is connected to the upper cover plate 7 through a transmission assembly 8. When the upper cover plate 7 is closed, the upper cover plate 7 is turned over and the mounting rod 91 is driven to rotate through the transmission assembly 8. The rotation of the mounting rod 91 will drive the lower cover plate 9 to rotate with the mounting rod 91 as the center of the circle. When the lower cover plate 9 rotates, the feed hopper 16 is closed. The lower cover plate 9 is larger than the bottom of the feed hopper 16. The gas generated by the fermentation of pig manure in the fermentation bin body 1 will lift the lower cover plate 9, so that the lower cover plate 19 is always in contact with the bottom end of the inner wall of the fermentation bin body 1, and the lower cover plate 19 closes the bottom of the feed hopper 16 to achieve the purpose of sealing.
[0037] In the above embodiments, please refer to Figure 8 A fixing plate 77 is fixed on the top of the fermentation bin body 1, and a convex rod 74 is movably installed inside the fixing plate 77. The convex rod 74 is fixedly connected to the upper cover plate 7. The fixing plate 77 is provided to facilitate the installation of the convex rod 74. The convex rod 74 is connected to the fixing plate 77 through a bearing. When the upper cover plate 7 rotates, it rotates with the convex rod 74 as the center of the circle.
[0038] In the above embodiments, please refer to Figure 6-Figure 8 The transmission assembly 8 includes a movable rod 81 movably mounted on the top of the fermentation bin body 1, and second bevel gears 83 are fixed at both ends of the movable rod 81. Multiple groups of support blocks 87 are fixed to the top of the inner wall of the fermentation bin body 1, and a transmission rod 84 is installed inside the support block 87 through a bearing. The ends of the transmission rod 84 and the convex rod 74 are both provided with a first bevel gear 82. The ends of the transmission rod 84 and the mounting rod 91 are both sleeved with a pulley 85, and the outer wall of the pulley 85 is sleeved with a belt 86. The upper cover plate 7 is turned over to drive the convex rod 74 to rotate, and the rotation of the convex rod 74 drives the first bevel gear 82 to rotate. When the first bevel gear 82 rotates, the second bevel gear 83 rotates. When the second bevel gear 83 rotates, the movable rod 81 rotates. When the movable rod 81 rotates, the second bevel gear at the other end drives the transmission rod 84 to rotate. When the transmission rod 84 rotates, the pulley 85 rotates. Under the action of the belt 86, another set of pulleys 85 rotate. When the pulley 85 rotates, the mounting rod 91 rotates. The rotation of the mounting rod 91 drives the lower cover plate 9 to rotate with the mounting rod 91 as the center, thereby enabling the lower cover plate 9 to open and close the bottom of the feed hopper 16.
[0039] Second embodiment: See also Figure 13-Figure 16A fixed rod 293 is fixed to one side of the movable rod 291, and the fixed rod 293 is connected to the bearing of the slide plate 29, a torsion spring 294 is arranged on the outer wall of the fixed rod 293, a mounting groove 295 is opened inside the slide plate 29, and a fixed block 296 is fixed on the inner wall of the mounting groove 295, and when the limiting rod 23 contacts the movable rod 291 through the torsion spring 294, the movable rod 291 will be squeezed to rotate upward, and the movable rod 291 rotates to squeeze the torsion spring 294, and the movable rod 291 can be driven to reset through the torsion spring 294, and the fixed block 296 can limit one end of the torsion spring, and can drive the movable rod 291 to reset.
[0040] In the above embodiment, please refer to FIG. Fig.10 and Fig.16 A first fixed pulley 28 is installed on the inner wall of the movable groove 25, and a movable rod 55 is movably installed on one side of the third fixed frame 53. The first fixed pulley 28 can pull the first pull rope 73 when the slide plate 29 moves. The first fixed pulley 28 can reduce the friction between the first pull rope 73 and the material lifting frame 2. The setting of the movable rod 55 can prevent the second pull rope 17 from separating from the second fixed pulley 54 inside the third fixed frame 53, so that the second pull rope 17 can always be located in the middle of the second fixed pulley 54.
[0041] A pig manure fermentation bin fermentation method, the process comprises the following steps: S1, scoop up the pig manure with a forklift and pour it into the hopper 21, and the first motor 22 drives the winding device to lift the hopper 21; S2, when the hopper 21 moves upward, it will contact the moving block 6, and when the moving block 6 moves upward, the upper cover plate 7 will be opened. When the upper cover plate 7 is opened, the lower cover plate 9 is also opened, and then the moving block 6 is separated from the limit rod 23, and the hopper 21 continues to move upward, and the hopper 21 turns over, and the pig manure inside the hopper 21 falls into the inside of the feed hopper 16; S3, the hopper 21 is reset. When the hopper 21 is reset, it drives the movable rod 291 to be squeezed. The movable rod 291 drives the slide plate 29 to move. When the slide plate 29 moves, it pulls the first pull rope 73. The first pull rope 73 pulls the limit slider 72. The limit slider 72 moves and pulls the pull rod 71, thereby driving the upper cover plate 7 to reset. The upper cover plate 7 is closed and the lower cover plate 9 is also closed. Then the limit rod 23 is separated from the movable rod 291. S4, when the upper cover plate 7 and the lower cover plate 9 are closed, the bacterial liquid is added into the interior of the fermentation bin body 1 through the liquid inlet pipe 11, and the second motor 14 drives the stirring assembly 15 to rotate, so that the bacterial liquid and the pig manure are fully mixed for fermentation. The gas generated during fermentation makes the interior of the fermentation bin body 1 in a negative pressure state, and the gas pushes down the cover plate 9; S5. When it is necessary to add pig manure to the fermentation bin body 1 again, the ventilation component is started, the ventilation component works, and the gas inside the fermentation bin body 1 is discharged through the exhaust pipe 12, and the discharged gas is purified by the purification component; S6, the pig manure at the bottom of the fermentation bin body 1 is precipitated, and the fermented pig manure is discharged through the discharge pipe 13.
[0042] The present invention works specifically as follows: when in use, pig manure is poured into the hopper 21, the first motor 22 works to drive the winding assembly to wind up, the winding assembly pulls the hopper 21 to move upward, the limiting rods 23 on both sides of the hopper slide on the inner walls of the limiting grooves 24, when the hopper 21 slides upward, the limiting rods 23 on both sides contact the moving block 6, thereby pushing the moving block 6 to slide upward, the moving block 6 slides upward to drive the end of the second pull rope 17 to move, the first clamping block 61 and the second clamping block 62 on both sides of the moving block 6 slide on the inner wall of the slide groove 31, when the moving block 6 continues to move upward for a distance, the second pull rope 17 is tightened, and the other end of the second pull rope 17 pulls the upper cover plate 7 to flip around the convex rod 74 as the center of the circle under the action of multiple sets of second fixed pulleys 54, When the upper cover 7 rotates, it will drive one end of the pull rod 71 to move, and the limiting slider 72 at the other end of the pull rod 71 slides inside the limiting block 10. When the limiting slider 72 slides, the first pull rope 73 is tightened, and the other end of the first pull rope 73 pulls the slide plate 29 to slide on the inner wall of the moving groove 25. When the upper cover 7 is turned over, the protruding rod 74 is driven to rotate, and the first clamping block 61 and the second clamping block 62 gradually slide from the inside of the sliding groove 31 to the inner wall of the upper inclined groove 32, so that the limiting rod 23 gradually does not contact the moving block 6. When the first clamping block 61 and the second clamping block 62 completely slide to the inner wall of the upper inclined groove 32, the limiting rod 23 is completely separated from the moving block 6. At this time, the rotation angle of the upper cover 7 is greater than 90 degrees, and the moving block 6 will fall and reset under the action of its own gravity; When the upper cover plate 7 rotates with the protruding rod 74 as the center, the upper cover plate 7 is flipped to drive the protruding rod 74 to rotate, and the rotation of the protruding rod 74 drives the first bevel gear 82 to rotate. When the first bevel gear 82 rotates, it drives the second bevel gear 83 to rotate. When the second bevel gear 83 rotates, it drives the movable rod 81 to rotate. When the movable rod 81 rotates, the second bevel gear at the other end drives the transmission rod 84 to rotate. When the transmission rod 84 rotates, it drives the pulley 85 to rotate. Under the action of the belt 86, it drives another set of pulleys 85 to rotate. When the pulley 85 rotates, it drives the installation rod 91 to rotate. The rotation of the installation rod 91 drives the lower cover plate 9 to rotate with the installation rod 91 as the center. When the lower cover plate 9 rotates, the feed hopper 16 is exposed, which facilitates the pig manure to enter the interior of the fermentation bin body 1 through the feed hopper 16. The rotation angle of the lower cover plate 9 is greater than 90°; The limiting rod 23 slides on the inner wall of the limiting groove 24. When the limiting rod 23 slides to the top of the inner wall of the limiting groove 24, the winding assembly continues to work and drives the hopper 21 to move upward. When the hopper 21 continues to move upward, the limiting rods 23 on both sides of the hopper 21 are on the inner wall of the limiting groove 24. Then, under the limiting action of the limiting groove 24, the hopper 21 is turned over (this is the specific working principle of the prior art, please refer to the single-bucket tipping bucket elevator), and the pig manure in the hopper 21 will enter the fermentation bin body 1 through the feed hopper 16. Then the hopper 21 is reset. When the hopper 21 is reset, the limiting rods 23 on both sides contact the movable rod 291, and the movable rod 291 moves downward. When the movable rod 291 moves downward, it will drive the slide plate 29 to move downward, and the slide plate 29 will drive The end of the first pull rope 73 moves, and the other end of the first pull rope 73 drives the limiting slider 72 to slide under the action of the first fixed pulley 28. When the limiting slider 72 slides, it pulls the pull rod 71, and the other end of the pull rod 71 pulls the upper cover plate 7. Then, after the upper cover plate 7 rotates 10°, the magnetic block 292 on one side of the slide plate 29 gradually slides from the vertical groove 26 to the inside of the guide groove 27. When the magnetic block 292 slides to the bottom end of the inner wall of the guide groove 27, the limiting rod 23 separates from the movable rod 291. At this time, the upper cover plate 7 is reset under the action of its own gravity, and the limiting slider 72 slides on the inner wall of the limiting block 10. The limiting slider 72 contacts the inner wall of the limiting block 10 and the top of the fermentation bin body 1, so that the upper cover plate 7 slides slowly and will not fall directly on the top of the feed hopper 16. The hopper 21 will continue to reset, and the moving block 6 will contact the top of the roller 41. At this time, the limit rods 23 on both sides of the hopper will contact the moving block 6. At this time, the upper cover plate 7 is attached to the top of the feed hopper 16, and the limit rod 23 moves downward to squeeze the moving block 6. The first block 61 and the second block 62 on both sides of the limit block 6 slide on the inner wall of the slide groove 31. When the movement position of the limit rod 23 is lower than the movable rod 55, the limit rod 23 continues to move downward. When the limit block 6 moves downward, it squeezes the roller 41, and the roller 41 is The wheel drives the through rod 42 to slide on the outer wall of the directional block 44, and at the same time, the roller 41 moves downward to squeeze the spring 43, and the first block 61 and the second block 62 slide from the chute 31 to the inner wall of the lower chute 33 (the second pull rope 17 is not tightened), and then the hopper 2 continues to reset. At this time, the limit rod 23 is separated from the moving block 6, and the roller 41 drives the moving block 6 to reset under the action of the spring 43, and the first block 61 and the second block 62 move from the inner wall of the lower chute 33 to the inner wall of the chute 31; When the upper cover plate 7 is closed, the upper cover plate 7 flips and drives the convex rod 74 to rotate. The rotation of the convex rod 74 drives the first bevel gear 82 to rotate. When the first bevel gear 82 rotates, it will drive the second bevel gear 83 to rotate. When the second bevel gear 83 rotates, it will drive the movable rod 81 to rotate. When the movable rod 81 rotates, the second bevel gear at the other end drives the transmission rod 84 to rotate. When the transmission rod 84 rotates, it will drive the pulley 85 to rotate. Under the action of the belt 86, it will drive another set of pulleys 85 to rotate. When the pulley 85 rotates, it will drive the installation rod 91 to rotate. The rotation of the installation rod 91 will drive the lower cover plate 9 to rotate with the installation rod 91 as the center of the circle. When the lower cover plate 9 rotates, the feed hopper 16 is closed. The lower cover plate 9 is larger than the bottom of the feed hopper 16. The gas generated by the fermentation of pig manure in the fermentation bin body 1 will lift the lower cover plate 9, so that the lower cover plate 19 is always attached to the bottom end of the inner wall of the fermentation bin body 1, and the lower cover plate 19 closes the bottom of the feed hopper 16.
[0043] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A pig manure fermentation bin, comprising a fermentation bin body (1) and a material lifting frame (2), wherein a feed hopper (16) is arranged on the top of the fermentation bin body (1), and an upper cover plate (7) is movably mounted on the top of the feed hopper (16), a material lifting frame (2) is arranged on one side of the fermentation bin body (1), a hopper (21) is movably mounted inside the material lifting frame (2), a winding assembly is arranged on the top of the material lifting frame (2), a first motor (22) is mounted on one side of the winding assembly, limiting rods (23) are mounted on both sides of the hopper (21) through bearings, and a limiting groove (24) is arranged inside the material lifting frame (2), characterized in that: A moving block (6) is movably mounted on one side of the material lifting frame (2), and a limiting frame (3) is arranged on one side of the material lifting frame (2). A sliding groove (31), an upper inclined groove (32) and a lower inclined groove (33) are provided on both sides of the material lifting frame (2) and inside the limiting frame (3). A first clamping block (61) and a second clamping block (62) are fixed on both sides of the moving block (6). A pulley assembly (5) is mounted on the top of the fermentation bin body (1). The pulley assembly (5) comprises a first fixed frame (51) and a second fixed frame (52) fixed on the top of the fermentation bin body (1). A third fixed frame (51) and a second fixed frame (52) are fixed on one side of the fermentation bin body (1). A fixed frame (53), the first fixed frame (51), the second fixed frame (52) and the third fixed frame (53) are all internally installed with a second fixed pulley (54), a second pull rope (17) is fixed to the top of the upper cover plate (7), and the other end of the second pull rope (17) is fixedly connected to the moving block (6), a moving groove (25) is opened inside the material lifting frame (2), and a slide plate (29) is movably installed on the inner wall of the moving groove (25), a movable rod (291) is movably installed on the top of the slide plate (29), and a first pull rope (73) is fixed to one side of the slide plate (29), and a buffer component is arranged on the top of the fermentation bin body (1).
2. A pig manure fermentation bin according to claim 1, characterized in that: The buffer assembly comprises a limit block (10) fixed on the top of the fermentation bin body (1), a pull rod (71) is movably mounted on the bottom of the upper cover plate (7), and a limit slider (72) is movably mounted on the end of the pull rod (71), protrusions (75) are fixed on both sides of the limit slider (72), and the limit slider (72) is slidably connected to the limit block (10).
3. The pig manure fermentation bin according to claim 1, characterized in that: A magnetic attraction block (292) is fixed to one side of the slide plate (29), and a vertical groove (26) and a guide groove (27) are formed on the inner wall of the movable groove (25).
4. The pig manure fermentation bin according to claim 1, characterized in that: Reset assemblies (4) are installed on both sides of the material lifting frame (2), and the reset assembly (4) includes directional blocks (44) fixed on both sides of the material lifting frame (2), and a through rod (42) is movably installed in the middle of the directional blocks (44), the outer wall of the through rod (42) is provided with a spring (43), and the through rod (42) is installed with a roller (41).
5. The pig manure fermentation bin according to claim 1, characterized in that: A lower cover plate (9) is movably mounted on the top of the inner wall of the fermentation bin body (1), and a mounting rod (91) is fixed to the end of the lower cover plate (9), wherein the mounting rod (91) is connected to the upper cover plate (7) via a transmission assembly (8).
6. The pig manure fermentation bin according to claim 5, characterized in that: A fixing plate (77) is fixed on the top of the fermentation bin body (1), and a protruding rod (74) is movably installed inside the fixing plate (77), and the protruding rod (74) is fixedly connected to the upper cover plate (7).
7. A pig manure fermentation bin according to claim 6, characterized in that: The transmission assembly (8) comprises a movable rod (81) movably mounted on the top of the fermentation bin body (1), and second bevel gears (83) are fixed at both ends of the movable rod (81). A plurality of groups of support blocks (87) are fixed to the top of the inner wall of the fermentation bin body (1), and a transmission rod (84) is mounted inside the support block (87) via a bearing. The ends of the transmission rod (84) and the protruding rod (74) are both provided with a first bevel gear (82), and the ends of the transmission rod (84) and the mounting rod (91) are both sleeved with a pulley (85), and the outer wall of the pulley (85) is sleeved with a belt (86).
8. The pig manure fermentation bin according to claim 1, characterized in that: A fixed rod (293) is fixed to one side of the movable rod (291), and the fixed rod (293) is connected to a bearing of the slide plate (29). A torsion spring (294) is provided on the outer wall of the fixed rod (293). A mounting groove (295) is provided inside the slide plate (29), and a fixing block (296) is fixed to the inner wall of the mounting groove (295).
9. The pig manure fermentation bin according to claim 1, characterized in that: A first fixed pulley (28) is mounted on the inner wall of the movable groove (25), and a movable rod (55) is movably mounted on one side of the third fixed frame (53).
10. A pig manure fermentation bin fermentation method, characterized in that Using a pig manure fermentation bin as described in any one of claims 1 to 9, the process comprises the following steps: S1, scooping up the pig manure with a forklift and pouring the pig manure into the interior of the hopper (21), and the first motor (22) drives the winding device to lift the hopper (21); S2, when the hopper (21) moves upward, it contacts the moving block (6), and when the moving block (6) moves upward, it opens the upper cover plate (7). When the upper cover plate (7) is opened, the lower cover plate (9) is also opened. Then, the moving block (6) separates from the limit rod (23), and the hopper (21) continues to move upward. The hopper (21) turns over, and the pig manure inside the hopper (21) falls into the inside of the feed hopper (16); S3, the hopper (21) is reset. When the hopper (21) is reset, it drives the movable rod (291) to be squeezed. The movable rod (291) drives the slide plate (29) to move. When the slide plate (29) moves, it pulls the first pull rope (73). The first pull rope (73) pulls the limit slider (72). The limit slider (72) moves and pulls the pull rod (71), thereby driving the upper cover plate (7) to reset. The upper cover plate (7) is closed and the lower cover plate (9) is also closed. Then the limit rod (23) is separated from the movable rod (291); S4, when the upper cover plate (7) and the lower cover plate (9) are both closed, the bacterial liquid is added into the interior of the fermentation bin body (1) through the liquid inlet pipe (11), and the second motor (14) drives the stirring assembly (15) to rotate, so that the bacterial liquid and the pig manure are fully mixed for fermentation. The gas generated during the fermentation causes the interior of the fermentation bin body (1) to be in a negative pressure state, and the gas pushes down the cover plate (9); S5. When it is necessary to add pig manure to the fermentation bin body (1) again, the ventilation component is started, the ventilation component works, and the gas inside the fermentation bin body (1) is discharged through the exhaust pipe (12), and the discharged gas is purified by the purification component; S6. The pig manure is precipitated at the bottom of the fermentation bin body (1), and the fermented pig manure is discharged through the discharge pipe (13).