Air cooling temperature intelligent analysis system based on air cooling fin intelligent temperature measurement

Abstract

The invention discloses an air cooling temperature intelligent analysis system based on air cooling fin intelligent temperature measurement, and relates to the technical field of control systems.The air cooling temperature intelligent analysis system comprises an adjusting system, a data acquisition system, an analysis system, a communication control system and an energy supply system.By arranging a testing assembly, an optimal calculation model is obtained through testing and calculation of a temperature measurement assembly; the heat dissipation intensity is changed under different air cooling devices so as to ensure normal operation of each component, the visual camera assembly is arranged to reduce the influence of external strong light, the refractive index is reduced to the maximum extent, and then the protection effect on an infrared thermometer and a phase head module related collector is improved; node data of a single unit is transmitted to the proofreading controller through the data connector and the wireless data receiver for data comparison, and the signal transmission efficiency of the infrared thermometer and the visual camera assembly in a high-temperature environment is tested.

Description

Technical Field

[0001] The invention relates to the technical field of control systems, and in particular to an air-cooling temperature intelligent analysis system based on intelligent temperature measurement of air-cooling fins. Background Art

[0002] Air-cooled fins are a key component used in air coolers, mainly used to improve heat exchange efficiency; it is usually achieved by adding fins to the outer surface of the heat exchange tube to increase the surface area of ​​the heat exchange tube, thereby achieving the purpose of improving heat transfer efficiency; the temperature analysis system is a technical system for real-time monitoring and analysis of temperature data, widely used in industrial automation, environmental monitoring, laboratory control and other fields; such systems are usually composed of temperature sensors, data acquisition modules, microcontrollers or computers, and data processing and analysis software.

[0003] Most of the existing devices lack consideration for protecting precision electrical components under different ambient temperatures. Fixed-speed heat dissipation control is difficult to solve the impact of heat and may also result in energy waste. In the process of data transmission, most of the existing technologies use a single cable transmission, resulting in poor data transmission efficiency of the device, or use signal transmission such as a local area network but lack of information data verification, resulting in data loss in more complex environments. Most of the existing technologies lack protection for the collection equipment to reduce the impact of environmental factors on the collection equipment. Summary of the invention

[0004] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides an air-cooling temperature intelligent analysis system based on intelligent temperature measurement of air-cooling fins.

[0005] The present invention is implemented by constructing an air-cooling temperature intelligent analysis system based on intelligent temperature measurement of air-cooling fins, the device comprising a regulation system, a data acquisition system, an analysis system, a communication control system and an energy supply system;

[0006] The regulation system is used to regulate and control the components used to detect temperature; the data acquisition system is responsible for collecting sensor data in real time, calculating and applying analysis techniques; the analysis system is responsible for analyzing the data collected by components; the communication control system is used to transmit processed data to the control terminal through wireless or wired communication, including wireless communication modules and wired communication lines as well as control terminals; the energy supply system is used to provide the power required by the regulation system, data acquisition system, analysis system and communication control system, including a cable line power supply system.

[0007] Preferably, the adjustment system comprises a system cabinet with driving and protection functions; the data acquisition system comprises a test component rotatably arranged on the top side of the system cabinet and an environmental data acquisition component fixedly arranged at a slot on the side of the system cabinet;

[0008] The test component includes a multi-axis robotic arm that is rotatably adjusted and arranged in a groove on the top of the system cabinet, and a total of three groups of multi-axis robotic arms are arranged in the groove on the top of the system cabinet; the ends of the multi-axis robotic arm body are respectively fixed with an infrared thermometer, a visual camera assembly and a top plate partition by bolts; the temperature measuring components are fixedly installed on the four sides of the bottom of the top plate partition by bolts.

[0009] Preferably, the visual camera assembly includes a cover body fixedly installed at the end of the multi-axis robotic arm; a module circuit is fixedly installed on the inner wall of the cover body by bolts; a phase head module is fixedly arranged on the module circuit by soldering; a refractive glass is fixedly installed at the side opening of the cover body; the module glass is pressed and fixed on the side of the refractive glass; conductors are fixedly arranged at the upper and lower side sockets of the module glass; and rigid glass is pressed and fixed on the side of the module glass.

[0010] Preferably, the temperature measuring component includes a temperature measuring shell fixedly installed on four sides of the bottom of the top plate partition by bolts; a test circuit module is fixedly installed on the top of the temperature measuring shell by bolts; and the test circuit module is fixedly connected to the signal transmitter by a cable.

[0011] Preferably, a radiator with a heat dissipation function is fixedly arranged at the opening on the bottom side of the temperature measuring housing; and a contact temperature measurer with a temperature measuring function is fixedly installed on the middle side of the bottom side of the temperature measuring housing by bolts.

[0012] Preferably, the environmental data acquisition component and the visual camera component have the same overall structure, and the environmental data acquisition components are fixedly arranged around the system cabinet.

[0013] Preferably, the analysis system includes an analysis circuit fixedly arranged inside the system cabinet shell; the analysis circuit includes a heat dissipation cover plate fixedly installed on the inner wall of the system cabinet by bolts to play a heat dissipation role; a data connector playing a data transmission role is installed by bolts on the top side of the front end of the heat dissipation cover plate, and the data connector is plugged and fixed to the cable on the bottom side of the signal transmitter; a wireless data receiver playing a data transmission role is installed by bolts on the top side of the front end of the heat dissipation cover plate.

[0014] Preferably, the data connector and the wireless data receiver are fixedly connected to the left and right interfaces at the top of the analysis circuit through cables; a proofreading controller with a data proofreading function is provided on the analysis circuit through soldering; the bottom side of the analysis circuit is fixedly connected to the data processing circuit through cables; a computing chip with an analysis function is fixed to the front end of the data processing circuit through soldering.

[0015] Preferably, discharge wires are fixedly arranged on the sides of the conductors fixed at the upper and lower notches of the module glass, and the interior of the module glass is filled with an electrochromic solution.

[0016] The present invention has the following advantages: The present invention provides an air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement through improvement, which has the following improvements compared with the same type of equipment:

[0017] The air-cooling temperature intelligent analysis system based on intelligent temperature measurement of air-cooling fins described in the present invention can change the heat dissipation intensity under different air-cooling equipment to ensure the normal operation of each component by setting a test component, testing and calculating the temperature measurement component, and setting a visual camera component to reduce the influence of external strong light, minimize the refractive index, and thereby improve the protection effect of the infrared thermometer and the collector related to the phase head module; transmit the node data of a single unit to the proofreading controller through the data connector and the wireless data receiver for data comparison, and test the signal transmission efficiency of the infrared thermometer and the visual camera component in a high temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the decomposition structure of the test component of the present invention;

[0020] Figure 3 It is a schematic diagram of the exploded structure of the visual camera assembly of the present invention;

[0021] Figure 4 It is a schematic diagram of the exploded structure of the temperature measurement component of the present invention;

[0022] Figure 5 It is a schematic diagram of the shaft side structure of the analysis circuit of the present invention;

[0023] Figure 6 The present invention Figure 5 Schematic diagram of the enlarged structure at point A in the middle.

[0024] Among them: system cabinet-1, test component-2, analysis circuit-3, environmental data acquisition component-4, multi-axis robotic arm-21, infrared thermometer-22, visual camera component-23, top plate partition-24, temperature measurement component-25, cover body-231, module circuit-232, phase head module-233, refractive glass-234, module glass-235, conductor-236, rigid glass-237, temperature measurement shell-251, test circuit module-252, signal transmitter-253, radiator-254, contact temperature detector-255, heat dissipation sealing plate-31, data connector-32, wireless data receiver-33, analysis circuit-34, proofreading controller-35, data processing circuit-36, computing chip-37. DETAILED DESCRIPTION

[0025] The following is combined with Figure 1 to Figure 6 The principles and features of the present invention are described, and the examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of the embodiments of the present invention based on its overall structure.

[0028] Embodiment 1:

[0029] See also Figure 1 to Figure 6The present invention discloses an air-cooling temperature intelligent analysis system based on intelligent temperature measurement of air-cooling fins, including a regulation system, a data acquisition system, an analysis system, a communication control system and an energy supply system.

[0030] The regulating system is used for regulating and controlling components for detecting temperature; it comprises a system cabinet 1 having driving and protection functions.

[0031] The data acquisition system is responsible for collecting sensor data in real time, calculating and applying analysis technology, including a test component 2 rotatably arranged on the top side of the system cabinet 1 and an environmental data acquisition component 4 fixedly arranged in a slot on the side of the system cabinet 1 .

[0032] The test component 2 includes a multi-axis mechanical arm 21 that is rotatably arranged in the groove at the top of the system cabinet 1, and a total of three sets of multi-axis mechanical arms 21 are arranged in the groove at the top of the system cabinet 1; the ends of the multi-axis mechanical arm 21 are respectively fixedly installed with an infrared thermometer 22, a visual camera assembly 23 and a top plate partition 24 by bolts; the four sides of the bottom of the top plate partition 24 are fixedly installed with a temperature measuring assembly 25 by bolts; the visual camera assembly 23 includes a cover plate body 231 fixedly installed at the end of the multi-axis mechanical arm 21; the inner wall of the cover plate body 231 is fixedly installed with a module circuit 232 by bolts; the module circuit 232 is fixed by solder A phase head module 233 is provided; a refractive glass 234 is fixedly installed at the side opening of the cover body 231; a module glass 235 is pressed and fixed on the side of the refractive glass 234; a conductor 236 is fixedly provided at the upper and lower side sockets of the module glass 235; a rigid glass 237 is pressed and fixed on the side of the module glass 235; a discharge wire is fixedly provided on the side of the conductor 236 fixed at the upper and lower side grooves of the module glass 235, and the module glass 235 is filled with an electrochromic solution; the refractive glass 234, the module glass 235, the conductor 236 and the rigid glass 237 are provided at the end cover of the infrared thermometer 22.

[0033] The temperature measuring component 25 includes a temperature measuring shell 251 fixedly installed on the four sides of the bottom of the top plate partition 24 by bolts; a test circuit module 252 is fixedly installed on the top of the temperature measuring shell 251 by bolts; the test circuit module 252 is fixedly connected to the signal transmitter 253 by cables; a radiator 254 with a heat dissipation function is fixedly arranged at the opening on the bottom side of the temperature measuring shell 251; a contact thermometer 255 with a temperature measuring function is fixedly installed on the middle side of the bottom side of the temperature measuring shell 251 by bolts; the environmental data acquisition component 4 and the visual camera component 23 have the same overall structure, and the environmental data acquisition component 4 is fixedly arranged on all four sides of the system cabinet 1.

[0034] The communication control system is used to transmit the processed data to the control terminal through wireless or wired communication, and includes a wireless communication module and a wired communication line as well as a control terminal;

[0035] The energy supply system is used to provide the power required by the regulation system, data acquisition system, analysis system and communication control system, including the cable line power supply system.

[0036] Embodiment 2:

[0037] See also Figure 1 to Figure 6 , an air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement of the present invention, compared with the first embodiment, this embodiment also includes: the analysis system is responsible for analyzing the data collected by the components; including an analysis circuit 3 fixedly arranged inside the shell of the system cabinet 1; the analysis circuit 3 includes a heat dissipation sealing plate 31 fixedly installed on the inner wall of the system cabinet 1 by bolts to play a heat dissipation role; a data connector 32 playing a data transmission role is installed on the top side of the front end of the heat dissipation sealing plate 31 by bolts, and the data connector 32 is plugged and fixed with the cable on the bottom side of the signal transmitter 253; a wireless data receiver 33 playing a data transmission role is installed on the top side of the front end of the heat dissipation sealing plate 31 by bolts; the data connector 32 and the wireless data receiver 33 are fixedly connected to the left and right interfaces at the top of the analysis circuit 34 by cables; a proofreading controller 35 with a data proofreading function is arranged on the analysis circuit 34 by soldering; the bottom side of the analysis circuit 34 is fixedly connected to the data processing circuit 36 ​​by cables; a computing chip 37 with an analysis function is fixed on the front end of the data processing circuit 36 ​​by soldering.

[0038] The working principle of the air-cooling temperature intelligent analysis system based on the above-mentioned intelligent temperature measurement of air-cooling fins is:

[0039] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;

[0040] Second, during the temperature measurement process, the system cabinet 1 is adjusted under the air-cooling island device with the assistance of the environmental data acquisition component 4, and then the infrared thermometer 22, the visual camera component 23 and the top plate partition 24 are respectively driven by the multi-axis mechanical arm 21 to unfold and face the air-cooling device. Here, the infrared thermometer 22 and the visual camera component 23 cooperate to detect the temperature of the air-cooling exhaust airflow. Here, the control terminal inputs electric energy into the corresponding conductor 236 to energize the electrochromic solution set in the module glass 235 to change color, so that the brightness of a part of the module glass 235 becomes darker to reduce the influence of external strong light. At the same time, the refractive index is minimized under the refractive effect of the refractive glass 234 to reduce the influence of external light sources on the detection equipment;

[0041] Third, when the multi-axis robot arm 21 drives the top plate partition 24 to adjust, the top plate partition 24 and the temperature measuring housing 251 are in a vertical angle with the air-cooling airflow. The temperature of the top plate partition 24 and the temperature measuring housing 251 rises due to the airflow, causing the ambient temperature of the test circuit module 252 to rise. Here, the signal transmitter 253 provides a data signal to the test circuit module 252, and the relevant temperature of the test circuit module 252 is detected through the contact temperature detector 255. The power consumption and efficiency related data of the contact temperature detector 255 are determined by the data signal derived from the signal transmitter 253, and then the formula is used. Calculate the optimal architecture of the computational model by tuning the hyperparameters, where S is the computational model, y 1 is the actual output value of the test circuit module 252, y 2 The predicted output of the training or test data set for the test circuit module 252; that is, after predicting the ambient temperature inside the temperature measuring housing 251, the heat dissipation efficiency of the radiator 254 is controlled to improve the appropriate utilization rate of the radiator 254, thereby ensuring the normal operation of the test circuit module 252, and using this method to provide heat dissipation protection effect for the analysis circuit 3 inside the system cabinet 1;

[0042] Fourth, during the data analysis process, the data signals collected by the infrared thermometer 22 and the visual camera assembly 23 are transmitted to the data connector 32 and the wireless data receiver 33 through cables, and the data connector 32 and the wireless data receiver 33 receive the data and transmit the node data of a single unit to the proofreading controller 35, and the proofreading controller 35, the analysis circuit 34 and the computing chip 37 perform data comparison. According to the data comparison, the collected data can be completely obtained, and the signal transmission efficiency of the infrared thermometer 22 and the visual camera assembly 23 in a high temperature environment can also be tested.

[0043] The present invention provides an air-cooling temperature intelligent analysis system based on intelligent temperature measurement of air-cooling fins through improvement. By setting a test component 2 and testing and calculating the optimal calculation model through the temperature measurement component 25, the heat dissipation intensity can be changed under different air-cooling equipment to ensure the normal operation of each component. The visual camera component 23 is set to reduce the influence of external strong light and minimize the refractive index, thereby improving the protection effect of the infrared thermometer 22 and the phase head module 233 related collector; the node data of a single unit is transmitted to the proofreading controller 35 through the data connector 32 and the wireless data receiver 33 for data comparison, and the signal transmission efficiency of the infrared thermometer 22 and the visual camera component 23 in a high temperature environment is tested.

[0044] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0045] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An air-cooling temperature intelligent analysis system based on intelligent temperature measurement of air-cooling fins, including a regulation system, a data acquisition system, an analysis system, a communication control system and an energy supply system; The regulation system is used to regulate and control the components used to detect temperature; the data acquisition system is responsible for collecting sensor data in real time, calculating and applying analysis techniques; the analysis system is responsible for analyzing the data collected by components; the communication control system is used to transmit processed data to the control terminal through wireless or wired communication, including wireless communication modules and wired communication lines as well as control terminals; the energy supply system is used to provide the power required by the regulation system, data acquisition system, analysis system and communication control system, including a cable line power supply system.

2. According to claim 1, an air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement is characterized in that: The regulating system comprises a system cabinet (1) having driving and protection functions; the data acquisition system comprises a test component (2) rotatably arranged on the top side of the system cabinet (1) and an environmental data acquisition component (4) fixedly arranged at a slot on the side of the system cabinet (1); The test component (2) comprises a multi-axis mechanical arm (21) that is rotatably arranged in a groove at the top of the system cabinet (1), and a total of three groups of multi-axis mechanical arms (21) are arranged in the groove at the top of the system cabinet (1); an infrared thermometer (22), a visual camera component (23) and a top plate partition (24) are respectively fixedly installed at the ends of the arm bodies of the multi-axis mechanical arms (21) by bolts; and temperature measurement components (25) are fixedly installed on four sides of the bottom of the top plate partition (24) by bolts.

3. According to claim 2, an air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement is characterized in that: The visual camera assembly (23) comprises a cover plate body (231) fixedly mounted at the end of the multi-axis robot arm (21); a module circuit (232) is fixedly mounted on the inner wall of the cover plate body (231) by means of bolts; a phase head module (233) is fixedly mounted on the module circuit (232) by means of solder; a refractive glass (234) is fixedly mounted at the side opening of the cover plate body (231); a module glass (235) is fixedly pressed onto the side of the refractive glass (234); a conductor (236) is fixedly mounted at the upper and lower side sockets of the module glass (235); and a rigid glass (237) is fixedly pressed onto the side of the module glass (235).

4. According to claim 3, an air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement is characterized in that: The temperature measuring assembly (25) comprises a temperature measuring housing (251) fixedly mounted on four sides of the bottom of the top plate partition (24) by means of bolts; a test circuit module (252) is fixedly mounted on the top of the temperature measuring housing (251) by means of bolts; and the test circuit module (252) is fixedly connected to a signal transmitter (253) by means of a cable.

5. According to claim 4, an air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement is characterized in that: A heat sink (254) having a heat dissipation function is fixedly arranged at the opening on the bottom side of the temperature measuring housing (251); and a contact temperature measuring device (255) having a temperature measuring function is fixedly installed on the middle side of the bottom side of the temperature measuring housing (251) by means of bolts.

6. According to claim 5, an air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement is characterized in that: The environmental data acquisition component (4) and the visual camera component (23) have the same overall structure, and the environmental data acquisition component (4) is fixedly arranged on all four sides of the system cabinet (1).

7. The air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement according to claim 6 is characterized in that: The analysis system comprises an analysis circuit (3) fixedly arranged inside a shell of a system cabinet (1); the analysis circuit (3) comprises a heat dissipation sealing plate (31) fixedly mounted on the inner wall of the system cabinet (1) by means of bolts to perform heat dissipation; a data connector (32) for data transmission is installed on the top side of the front end of the heat dissipation sealing plate (31) by means of bolts, and the data connector (32) is plugged and fixed to a cable on the bottom side of a signal transmitter (253).

8. The air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement according to claim 7 is characterized in that: A wireless data receiver (33) for data transmission is installed on the top side of the front end of the heat dissipation sealing plate (31) by means of bolts; the data connector (32) and the wireless data receiver (33) are fixedly connected to the left and right end interfaces at the top of the analysis circuit (34) by means of cables.

9. The air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement according to claim 8 is characterized in that: A calibration controller (35) having a data calibration function is provided on the analysis circuit (34) by soldering; the bottom side of the analysis circuit (34) is fixedly connected to the data processing circuit (36) by a cable; and a computing chip (37) having an analysis function is fixed to the front end of the data processing circuit (36) by soldering.

10. The air-cooling temperature intelligent analysis system based on air-cooling fin intelligent temperature measurement according to claim 9, characterized in that: A discharge wire is fixedly arranged on the side of the conductor (236) fixed at the upper and lower side notches of the module glass (235), and the interior of the module glass (235) is filled with an electrochromic solution.

Images