Numerical control micro coil winding machine

Abstract

The invention discloses a numerical control miniature coil winding machine which comprises a machine base assembly, a main shaft assembly, a left motor assembly, a right motor assembly, a lifting table, a hot air gun assembly, a left centering clamp, a right centering clamp, a wire end arranging assembly, a camera assembly and an electric appliance box assembly. The spindle assembly is installed on the lower right corner of the machine base assembly through bolts. The left motor assembly and the right motor assembly are symmetrically installed on the two sides of the spindle assembly. The hot air gun assembly is placed in front of the spindle assembly; the lifting table is fixed to the center of the spindle assembly through screws. The electrical box assembly is fixed on the left side of the base assembly; the wire end arranging assembly is fixed on the machine base back plate through a screw. The camera assembly is independently arranged on the right side of the base assembly; the cylindrical electromagnetic coil winding device is compact in structure, convenient to operate and suitable for cylindrical electromagnetic coil winding.

Description

Technical Field

[0001] The invention relates to the technical field of micro coil winding, in particular to a digitally controlled micro coil winding machine. Background Art

[0002] Micro solenoid valves are widely used in functional control systems of precision structures in industries such as aerospace, medical equipment, and vehicle engineering. Among them, micro solenoid coils are the core components of micro solenoid valves, which directly determine the working stability and reliability of solenoid valves. At present, the degree of automation of the winding process of most solenoid valve coils is not high, and the large amount of human intervention leads to low work efficiency and low product qualification rate. The existing coil winding machines use single motor rotation or synchronous belt drive, and there are problems such as far-end jitter during the high-speed winding process of the cantilever structure or torsional deformation caused by the speed difference at both ends of the mandrel, which affects the coil winding quality. Secondly, the mandrel clamping mainly relies on the manual debugging of the workers. The clamping process is time-consuming, and the clamping structure cannot guarantee the clamping positioning accuracy and consistency of the mandrel, which easily leads to winding failure and low product qualification rate. With the rapid development of industries such as aerospace, there is an urgent need for an automatic coil winding machine that is easy to operate, has a high yield rate, and is reliable. Summary of the invention

[0003] The purpose of the present invention is to solve the technical problems existing in the prior art and to provide a digitally controlled micro coil winding machine.

[0004] To achieve the above-mentioned purpose, the technical solution provided by the present invention is: a CNC micro coil winding machine, comprising a base assembly, a spindle assembly, a lifting platform, a hot air gun assembly, a right motor assembly, a wiring head assembly, a camera assembly, a left motor assembly, and an electrical box assembly;

[0005] The spindle assembly is installed at the lower right corner of the base assembly by bolts; the left motor assembly and the right motor assembly are symmetrically installed on both sides of the spindle assembly; the lifting platform is installed at the center of the spindle assembly by screws; the hot air gun assembly is fixed to the front end of the spindle assembly by screws, and the electrical box assembly is installed on the left side of the base assembly by screws; the camera assembly is placed on the right side of the base assembly, and the bottom plane of the camera assembly is parallel to the bottom surface of the base assembly; a control panel is installed on the front side of the electrical box assembly.

[0006] Preferably, the base assembly is composed of a spindle component mounting plate, a back plate, a left vertical plate, and a right vertical plate;

[0007] A spindle component mounting plate is placed at the lower right corner of the base assembly, a back plate is placed on the rear side of the base assembly, and a left vertical plate and a right vertical plate are placed parallel to the back plate; a square through hole is left on the left vertical plate; the cable head assembly is installed on the back plate by screws, and the cable head assembly is located inside the electrical box assembly.

[0008] Preferably, the cable arranging head assembly is composed of a second T-shaped fixing clamp, a cable arranging device, a fixing clamp of a pillar having the same diameter, a guide plate, a lower guide shaft, an upper guide shaft, a first T-shaped fixing clamp, a vertical guide shaft support, a guide rail, a cable arranging servo motor, and an elliptical flange linear bearing;

[0009] A boss is placed between the left vertical plate and the right vertical plate, and the guide rail is fixed on the boss by screws; the output shaft of the wire arrangement servo motor is connected to the guide rail; the vertical guide shaft support is fixed to the guide rail by screws; the first T-type fixing clamp and the second T-type fixing clamp are fixed to the central axis of the vertical guide shaft support by screws; there are four elliptical flange linear bearings, which are fixed to the bosses on the left side surface of the left vertical plate and the right side surface of the right vertical plate by screws; the upper guide shaft and the lower guide shaft pass through the elliptical flange linear bearing, the left vertical plate, the right vertical plate, and the elliptical flange linear bearing from left to right in sequence; the guide plate passes through the upper guide shaft and the lower guide shaft, and is fixed to the parts of the upper guide shaft and the lower guide shaft extending out of the right vertical plate by setting screws; the same-diameter pillar fixing clamps are respectively connected to the guide plate and the wire arranger, and are fixed to the guide plate by setting screws; the wire arranger is fixed to the same-diameter pillar fixing clamps through the spindle.

[0010] Preferably, the electrical box assembly is composed of a side panel, a start / stop button, an emergency stop button, a front cover plate, a cover plate, a right side panel, a right front cover plate, and an electrical cabinet;

[0011] The side panel is fixed to the left side of the electrical box assembly by screws; the front cover plate is fixed to the front of the electrical box assembly by screws, a square hole is left in the middle of the front cover plate, and three round holes are left below the square hole; the control panel is installed on the square hole of the front cover plate; the start / stop button and the emergency stop button are installed on the round holes of the front cover plate; the right side panel is installed on the right side of the electrical box assembly by screws; the right front cover plate is fixed to the left and right vertical plates by screws; the electrical cabinet is installed inside the electrical box assembly; the cover plate is fixed to the upper surface of the electrical box assembly by screws.

[0012] Preferably, the spindle assembly is composed of a lifting platform, a core rod bracket, a clamp fixing frame, a push plate, a clamp, a movable sleeve, a spring, and a fixed sleeve;

[0013] The clamp fixing frame is fixed to the lower right part of the spindle assembly by screws; the clamp is installed on the clamp fixing frame; the push plate is fixed to the front end of the clamp by screws; and the spring is sleeved on the moving sleeve.

[0014] Preferably, the lifting platform is fixed to the base at the bottom center of the spindle assembly by screws; a core rod bracket is fixed to the upper surface of the lifting platform by screws, and a semicircular groove is left at the upper end of the core rod bracket; a limiting plate is fixed to the right inner side of the spindle assembly by screws, and a section of the limiting plate is placed on the upper surface of the core rod bracket; a core rod moving plate is fixed to the side of the core rod bracket by a stop pin.

[0015] Preferably, the spindle assembly is fixed to the base assembly by bolts, and circular through holes are left on both sides of the spindle assembly; the left motor assembly is fixed to the left side of the spindle assembly by a fixed sleeve, and the right motor assembly is installed on the right side of the spindle assembly by the movable sleeve; the right motor assembly includes a right servo motor, and the output shaft of the right servo motor is concentric with the right side through hole of the spindle assembly; the left motor assembly includes a left servo motor, and the output shaft of the left servo motor is concentric with the left side through hole of the spindle assembly.

[0016] Preferably, a right centering clamp is fixed to the output shaft of the right servo motor by a set screw, and a right centering external rotation is threadedly installed on the external thread of the right centering clamp; a left centering clamp is fixed to the output shaft of the left servo motor by a set screw, and a left centering external rotation is threadedly installed on the external thread of the left centering clamp; grooves are provided in the conical parts of the left centering clamp and the right centering clamp, holes are provided at the right side axes of the left centering clamp and the right centering clamp, a waist hole is provided at the near-center part of the right end, and external threads are provided in the middle parts of the left centering clamp and the right centering clamp.

[0017] Preferably, the camera assembly consists of a base plate, a column, a first cross-fixing clamp of the same diameter, a monitoring screen, a cross bar, an oblique bar, a third cross-fixing clamp of the same diameter, a second cross-fixing clamp of the same diameter, and a camera; the column is vertically fixed to the base plate; the first cross-fixing clamp of the same diameter is installed on the column by bolts; the monitoring screen is fixed to the column; the cross bar passes through the first cross-fixing clamp of the same diameter and is perpendicular to the column; the second cross-fixing clamp of the same diameter is fixed to the left side of the cross bar by bolts; one end of the oblique bar is fixed to the second cross-fixing clamp of the same diameter, and the other end is connected to the third cross-fixing clamp of the same diameter; the camera is fixed to the third cross-fixing clamp of the same diameter by screws.

[0018] Preferably, the hot air gun assembly is composed of a hot air gun mounting base plate, a guide shaft support, a caster, a stop pin mounting plate, a positioning plate, a first guide shaft, a fourth same-diameter cross fixing clamp, a different-diameter cross fixing clamp, a hot air gun, a third guide shaft, a fifth same-diameter cross fixing clamp, a second guide shaft, and a handle;

[0019] The caster is fixed to the bottom surface of the hot air gun mounting base plate by bolts; the guide shaft support is fixed to the center of the hot air gun mounting base plate by bolts; one end of the third guide shaft is connected to the guide shaft support; the fifth same-diameter cross fixing clamp is respectively connected to the third guide shaft and the second guide shaft; the fourth same-diameter cross fixing clamp is respectively connected to the second guide shaft and the first guide shaft; the small hole of the different-diameter cross fixing clamp is used to connect the first guide shaft, and the large hole of the different-diameter cross fixing clamp is used to install the hot air gun; one end of the stop pin mounting plate is fixed to the hot air gun mounting base plate by bolts, and the other end is connected to the positioning plate by a stop pin; one end of the positioning plate is fixed to the right side of the spindle assembly by bolts; the handle is fixed to the hot air gun mounting base plate by screws.

[0020] Beneficial effects of the present invention:

[0021] The present invention utilizes the synchronous rotation of the left motor assembly and the right motor assembly to ensure that the core rod is not subjected to torsional shearing during the winding process; utilizes a lifting platform and left and right centering clamps with slots and round holes to improve clamping efficiency, and the left and right centering clamps avoid wire jamming and winding failure caused by poor clamping quality; a hot air gun assembly ensures the winding quality and further reduces the product scrap rate; a wire arranging device is used to provide tensioning force for the wire to be wound during the winding process; utilizes a controller to compile a segmented motion law to improve the acceleration impact problem existing during the reversal of the wire arranging motion, thereby increasing the service life of the wire arranging head assembly while ensuring the winding quality at the end of the product; and a camera assembly facilitates the installation of the core rod and the inspection of the winding status.

[0022] The patented method of the present invention has a compact structure and is easy to operate, and is suitable for winding cylindrical electromagnetic coils. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0024] Figure 1 It is an axonometric diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the structure of the main shaft assembly in the present invention;

[0026] Figure 3 This is a schematic diagram of the assembly of the spindle assembly in the present invention;

[0027] Figure 4 It is a schematic diagram of the structure of the left centering clamp and the right centering clamp in the present invention;

[0028] Figure 5 It is a schematic diagram of the core rod clamping process in the present invention;

[0029] Figure 6 It is a schematic diagram of the structure of the cable head assembly in the present invention;

[0030] Figure 7 This is a schematic diagram of the structure of the electrical box assembly in the present invention;

[0031] Figure 8 It is a schematic diagram of the structure of the camera assembly in the present invention;

[0032] Fig. 9 It is a schematic diagram of the structure of the hot air gun assembly in the present invention.

[0033] Figure annotation:

[0034] 1- base assembly, 2- spindle assembly, 3- lifting platform, 4- hot air gun assembly, 5- right motor assembly, 6- wiring head assembly, 7- camera assembly, 8- left motor assembly, 9- cover plate, 10- right side plate, 11- control panel, 12- mandrel bracket, 13- limit plate, 14- clamp fixing frame, 15- push plate, 16- clamp, 17- right servo motor, 18- moving sleeve, 19- spring, 20- right centering clamp, 21- set screw, 2 2-right centering external rotation, 23-left centering external rotation, 24-left centering clamp, 24a-slot, 24b-hole, 24c-waist hole, 25-fixed sleeve, 26-left servo motor, 27-second T-type fixing clamp, 28-spindle component mounting plate, 29-right vertical plate, 30-same diameter pillar fixing clamp, 31-cable arranger, 32-guide plate, 33-lower guide shaft, 34-upper guide shaft, 35-first T-type fixing clamp, 36-boss, 37-vertical guide shaft support Seat, 38-guide rail, 39-cable servo motor, 40-back plate, 41-elliptical flange linear bearing, 42-left vertical plate, 43-start and stop button, 44-emergency stop button, 45-front cover plate, 46-right front cover plate, 47-electrical cabinet, 48-side plate, 49-first cross clamp with the same diameter, 50-column, 51-bottom plate, 52-monitoring screen, 53-cross bar, 54-diagonal bar, 55-third cross clamp with the same diameter, 56-industrial camera, 5 7-second same diameter cross fixing clamp, 58-electrical box assembly, 59-core rod, 60-hot air gun mounting base, 61-guide shaft support, 62-caster, 63-stop pin mounting plate, 64-positioning plate, 65-first guide shaft, 66-fourth same diameter cross fixing clamp, 67-different diameter cross fixing clamp, 68-hot air gun, 69-third guide shaft, 70-fifth same diameter cross fixing clamp, 71-second guide shaft, 72-handle, 73-core rod moving plate. DETAILED DESCRIPTION

[0035] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0036] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0037] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0038] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0039] Reference Figure 1 , a preferred embodiment of the present invention, a CNC micro coil winding machine, includes a base assembly 1, a spindle assembly 2, a lifting platform 3, a hot air gun assembly 4, a right motor assembly 5, a cable head assembly 6, a camera assembly 7, a left motor assembly 8, and an electrical box assembly 58; the spindle assembly 2 is installed at the lower right corner of the base assembly 1 by bolts; the left motor assembly 8 and the right motor assembly 5 are symmetrically installed on both sides of the spindle assembly 2; the lifting platform 3 is installed at the center of the spindle assembly 2 by screws; the hot air gun assembly 4 is placed at the front of the spindle assembly 2; the electrical box assembly 58 is installed at the left side of the base assembly 1 by screws; a control panel 11 is installed on the front side of the electrical box assembly 58; the control panel 11 is connected to a controller, the cable head assembly 6 is installed on the back plate 40 of the base assembly 1 by screws, and it is located inside the electrical box assembly 58; the camera assembly 7 is placed on the right side of the base assembly 1, and its bottom plane is parallel to the bottom surface of the base assembly 1.

[0040] like Figure 1 As shown: the hot air gun assembly 4 is placed in front of the spindle assembly 2. When winding, the hot air gun assembly 4 continuously blows hot air to melt the solid glue on the surface of the wound wire, so that adjacent coils are bonded to each other to ensure the wiring effect. The start and stop and air volume of the hot air gun assembly 4 can be controlled by the controller.

[0041] like Figure 6 As shown: the machine base assembly 1 is composed of a spindle component mounting plate 28, a back plate 40, a left vertical plate 42, and a right vertical plate 29; a spindle component mounting plate 28 is placed at the lower right corner of the machine base assembly 1 for mounting the spindle assembly 2, and a back plate 40 is placed on the rear side of the machine base assembly 1; the left vertical plate 42 and the right vertical plate 29 are placed parallel to the back plate 40; a square through hole is left on the left vertical plate 42, and a boss 36 for mounting a guide rail 38 is placed between the left vertical plate 42 and the right vertical plate 29, and the left vertical plate 42 and the right vertical plate 29 are perpendicular to the bottom surface and the side plate 48 of the machine base assembly 1.

[0042] Figure 2 The three-dimensional structure diagram of the spindle assembly 2 is shown in FIG. Figure 3 This is the parts assembly drawing of the main spindle assembly 2, which consists of a lifting platform 3, a core rod bracket 12, a limit plate 13, a clamp fixing frame 14, a push plate 15, a clamp 16, a right motor assembly 5, and a left motor assembly 8; the main spindle assembly 2 is fixed to the main spindle component mounting plate 28 of the base assembly 1 by bolts, and circular through holes are left on both sides of the main spindle assembly 2, which are used to install the left motor assembly 8 and the right motor assembly 5 respectively.

[0043] like Figure 3 As shown: the left motor assembly 8 is fixed to the left side of the spindle assembly 2 through a fixed sleeve 25, and the left motor assembly 8 includes a left servo motor 26, and the output shaft of the left servo motor 26 is concentric with the left through hole of the spindle assembly 2; the right motor assembly 5 is installed on the right side of the spindle assembly 2 through a movable sleeve 18, and the right motor assembly 5 includes a right servo motor 17, and the output shaft of the right servo motor 17 is concentric with the right through hole of the spindle assembly 2; the movable sleeve 25 can move left and right on the spindle assembly 2 along its axis;

[0044] The clamp 16 is used to control the left and right movement of the right motor assembly 5 on the spindle assembly 2. Moving to the left corresponds to clamping the workpiece, and moving to the right corresponds to loosening the workpiece. The clamp fixing frame 14 is fixed to the lower right part of the spindle assembly 2 by screws. The clamp 16 is installed on the clamp fixing frame 14. The push plate 15 is fixed to the front end of the clamp 16 by screws.

[0045] The spring 19 is mounted on the movable sleeve 18, and its function is to apply axial tension to the clamped mandrel 59 to keep it in a straight state, so as to prevent the mandrel 59 from bending due to the winding force during the rotation process, thereby affecting the winding processing quality.

[0046] The left servo motor 26 and the right servo motor 17 are controlled by a controller to rotate synchronously to avoid torsional deformation of the core rod 59 due to the speed difference.

[0047] Figure 4 It is a structural schematic diagram of the left centering clamp and the right centering clamp. The right centering clamp 20 is fixed to the output shaft of the right servo motor 17 by a set screw, and the right centering clamp 20 has a right centering external rotation 22 threadedly installed on the external thread; the left centering clamp 24 is fixed to the output shaft of the left servo motor 26 by a set screw, and the left centering external rotation 23 is threadedly installed on the external thread of the left centering clamp 24; the conical parts of the left centering clamp 24 and the right centering clamp 20 are provided with grooves 24a; the left centering clamp 24 and the right centering clamp 20 have holes 24b at the right axis, and the right end near the center part has a waist hole 24c; the middle part of the left centering clamp 24 and the right centering clamp 20 is provided with external threads,

[0048] The centering clamp hole 24b can ensure the positioning of the core rod. At the same time, only one groove 24a is opened to prevent the wire to be wound from being stuck in the centering clamp groove 24a during the winding process, thereby improving the product qualification rate; the waist hole 24c ensures that the deformation of the centering clamp 24 is close to the thread end when clamping the workpiece, thereby ensuring that the groove 24a is closed in parallel to prevent the workpiece from being clamped.

[0049] like Figure 3 As shown: the lifting platform 3 is fixed to the boss at the center of the spindle assembly 2 by screws, and a semicircular groove is left at the upper end of the mandrel bracket 12 to carry the mandrel 59; the mandrel bracket 12 is fixed to the upper surface of the lifting platform 3 by screws, and a mandrel shifting plate 73 is fixed to the side of the mandrel bracket 12 by a stop pin; when working, by rotating the knob of the lifting platform 3, the lifting platform 3 slowly rises with the mandrel bracket 12 for clamping the mandrel 59.

[0050] like Figure 5 As shown: the mandrel bracket 12 moves only in the y direction, the mandrel 59 is parallel to the x axis, and the entire working surface is located in the xoy plane. The left servo motor 26 is controlled to ensure that the groove 24a of the left centering clamp 23 coincides with the xoy plane. The mandrel bracket 12 moves along the y direction, and the left end portion enters the groove 24a until the axis of the mandrel 59 coincides with the axis of the hole 24b. Rotate the left centering external rotation 23, the groove 24a is completely closed, and the positioning and clamping of the mandrel is completed. The above process is easy to operate and greatly improves the clamping efficiency of the mandrel 59; the limit plate 13 records the moving distance of the mandrel 59, one end of which is placed on the mandrel bracket 12, and the other end is fixed to the right inner side of the spindle assembly 2 by screws. The limit plate 13 is used to limit the moving distance of the lifting platform 3 in the y direction to ensure that the mandrel 59 can be accurately clamped in the center; the mandrel moving plate 73 is used to limit the movement of the mandrel 59 in the x direction to ensure the clamping end length and the extended end length of the mandrel 59 in the centering clamp 23;

[0051] like Figure 6 As shown: the cable arranging head assembly 6 is composed of a second T-shaped fixing clamp 27, a cable arranging device 31, a same-diameter pillar fixing clamp 30, a guide plate 32, a lower guide shaft 33, an upper guide shaft 34, a first T-shaped fixing clamp 35, a vertical guide shaft support 37, a guide rail 38, a cable arranging servo motor 39, and an elliptical flange linear bearing 41;

[0052] The guide rail 38 is fixed to the boss 36 by screws; the output shaft of the cable servo motor 39 is connected to the guide rail 36; the vertical guide shaft support 37 is fixed to the guide rail 38 by screws; the first T-shaped fixing clamp 35 and the second T-shaped fixing clamp 27 are fixed to the central axis of the vertical guide shaft support 37 by screws; there are four elliptical flange linear bearings 41, which are fixed to the left side of the left vertical plate 42 and the right side of the right vertical plate 29 by screws; the upper guide shaft 34 and the lower guide shaft 33 are connected from From left to right, it passes through the elliptical flange linear bearing 41, the left vertical plate 42, the right vertical plate 29, and the elliptical flange linear bearing 41 in sequence; the guide plate 32 passes through the upper guide shaft 34 and the lower guide shaft 33, and is fixed to the parts of the upper guide shaft 34 and the lower guide shaft 33 extending out of the right vertical plate 29 by means of set screws; the same-diameter pillar fixing clamp 30 is respectively connected to the guide plate 32 and the wire arranger 31, and is fixed to the guide plate 32 by means of set screws; the wire arranger 31 is fixed to the same-diameter pillar fixing clamp 30 by means of a central shaft.

[0053] The controller controls the servo motor 39 to rotate forward and reverse, driving the vertical guide shaft support 37 to move left and right, thereby driving the wire arranging device 31 to move left and right to complete the multi-layer winding. The programmable logic controller is used to control the servo motor 39 to realize the multi-segment motion characteristics of the wire arranging frame during the winding process of each layer of coils, which can avoid the acceleration shock generated when the wire arranging frame reciprocates. The wire arranging device 31 provides tension during the winding process.

[0054] like Figure 7 As shown: the electrical box assembly 58 consists of a side panel 48, a control panel 11, a start / stop button 43, an emergency stop button 44, a front cover plate 45, a cover plate 9, a right side panel 10, a right front cover plate 46, and an electrical cabinet 47; the side panel 10 is fixed to the left side of the electrical box assembly 58 by screws; the front cover plate 45 is fixed to the front of the electrical box assembly 58 by screws, with a square hole in the middle and three round holes below the square hole; the control panel 11 is mounted on the square hole of the front cover plate 45; the start / stop button 43 and the emergency stop button 44 are mounted on the round holes of the front cover plate 45; the right side panel 10 is mounted on the right side of the electrical box assembly 58 by screws; the right front cover plate 46 is fixed to the left vertical plate 42 and the right vertical plate 29 by screws; the electrical cabinet 47 is installed inside the electrical box assembly 58 to carry the electrical components of the control system; the cover plate 9 is fixed to the upper surface of the electrical box assembly 58 by screws.

[0055] Specifically, the control panel 11 controls the synchronous movement of the left servo motor assembly 26, the right servo motor 17, and the cable servo motor, and can also adjust the number of winding layers, winding speed, and hot air volume;

[0056] As shown in 8: the camera assembly 7 is composed of a base plate 51, a column 50, a first same-diameter cross fixing clamp 49, a monitoring screen 52, a cross bar 53, an inclined bar 54, a third same-diameter cross fixing clamp 55, a second same-diameter cross fixing clamp 57, and a camera 56; the base plate 51 is used to support the remaining components of the upper camera assembly 7; the column 50 is fixed on the base plate 51, perpendicular to the base plate 50; the first same-diameter cross fixing clamp 49 is installed on the column 50 by bolts; the monitoring screen 52 is fixed on the column 50; the cross bar 53 passes through the first same-diameter cross fixing clamp 49, and is perpendicular to the column 50; the second same-diameter cross fixing clamp 57 is fixed to the left side of the cross bar 53 by bolts; one end of the inclined bar 54 is fixed to the second same-diameter cross fixing clamp 57, and the other end is connected to the third same-diameter cross fixing clamp 55; the camera 56 is fixed to the third same-diameter cross fixing clamp 55 by screws;

[0057] The horizontal bar 53 , the vertical column 50 , and the diagonal bar 54 ensure that the camera 56 can work at any angle. The camera 56 magnifies the entire centering clamping area, making it convenient for the operator to observe the winding situation and the clamping situation of the core rod 59 through the monitoring screen 52 .

[0058] like Fig. 9 As shown: the hot air gun assembly 4 is composed of a hot air gun mounting base plate 60, a guide shaft support 61, a caster 62, a stop pin mounting plate 63, a positioning plate 64, a first guide shaft 65, a fourth cross fixing clamp 66 of the same diameter, a cross fixing clamp 67 of a different diameter, a hot air gun 68, a third guide shaft 69, a fifth cross fixing clamp 70 of the same diameter, a second guide shaft 71, and a handle 72; the caster 62 is fixed to the bottom surface of the hot air gun mounting base plate 60 by bolts; the guide shaft support 61 is fixed to the center of the hot air gun mounting base plate 60 by bolts; one end of the third guide shaft 69 is connected to the guide shaft support 61; the fifth cross fixing clamp 70 of the same diameter is respectively connected to the third guide shaft 69 and the second guide shaft 71; the fourth cross fixing clamp 70 of the same diameter ... third guide shaft 69 and the second guide shaft 71; the fourth cross fixing clamp 70 of the same diameter is fixed to the third guide shaft 69 and the second guide shaft 71; the third cross fixing clamp 70 of the same diameter is fixed to the third guide shaft 69 and the second guide shaft 71; the third cross fixing clamp 70 of the same diameter is fixed to the third guide shaft 69 and the second guide shaft 71; the third cross fixing clamp 70 of the same diameter is fixed to the third guide shaft 69 and the second guide shaft 71; the third cross fixing The cross fixing clamp 66 is respectively connected to the second guide shaft 71 and the first guide shaft 65; the small hole of the cross fixing clamp 67 with different diameters is used to connect the first guide shaft 65, and the large hole is used to install the hot air gun 68; one end of the stop pin mounting plate 63 is fixed to the hot air gun mounting base plate 60 by bolts, and the other end is connected to the positioning plate 64 by a stop pin; one end of the positioning plate 64 is fixed to the right side of the spindle assembly 2 by bolts; the handle 72 is fixed to the hot air gun mounting base plate 60 by screws; the first belt guide shaft 65, the second guide shaft 71, and the third guide shaft 69 are arranged to facilitate the adjustment of the blowing angle of the hot air gun; the caster 62 is used to move the hot air gun assembly 4 when installing and disassembling the workpiece to ensure the safety of the operator;

[0059] The present invention utilizes the synchronous rotation of the left motor assembly 8 and the right motor assembly 5 to ensure that the core rod 59 is not subjected to torsional shearing during the winding process; utilizes the lifting platform 3 and the left centering clamp 24 and the right centering clamp 20 with grooves and round holes to improve the clamping efficiency, and the left centering clamp 24 and the right centering clamp 20 avoid wire jamming and winding failure caused by poor clamping quality; the hot air gun assembly 4 ensures the winding quality and further reduces the product scrap rate; the wire arrangement device 31 is used to provide the tensioning force of the wire to be wound during the winding process; utilizes the controller to compile the segmented motion law to improve the acceleration impact problem existing during the reversal of the wire arrangement motion, thereby increasing the service life of the wire arrangement head assembly 6 and ensuring the winding quality of the product end; the camera assembly 7 facilitates the installation of the core rod 59 and the inspection of the winding status.

[0060] The patented method of the present invention has a compact structure and is easy to operate, and is suitable for winding cylindrical electromagnetic coils.

[0061] Under the premise that no conflict occurs, those skilled in the art may freely combine and superimpose the above-mentioned additional technical features.

[0062] The above description is only a preferred implementation mode of the present invention. Any technical solution that achieves the purpose of the present invention by substantially the same means belongs to the protection scope of the present invention.

Claims

1. A CNC micro coil winding machine, characterized in that: It includes a base assembly (1), a spindle assembly (2), a lifting platform (3), a hot air gun assembly (4), a right motor assembly (5), a wiring head assembly (6), a camera assembly (7), a left motor assembly (8), and an electrical box assembly (58); The spindle assembly (2) is installed at the lower right corner of the base assembly (1) by means of bolts; the left motor assembly (8) and the right motor assembly (5) are symmetrically installed on both sides of the spindle assembly (2); the lifting platform (3) is installed at the center of the spindle assembly (2) by means of screws; the hot air gun assembly (4) is fixed to the front end of the spindle assembly (2) by means of screws, and the electrical box assembly (58) is installed on the left side of the base assembly (1) by means of screws; the camera assembly (7) is placed on the right side of the base assembly (1), and the bottom plane of the camera assembly (7) is parallel to the bottom surface of the base assembly (1); and a control panel (11) is installed on the front side of the electrical box assembly (58).

2. A CNC micro coil winding machine according to claim 1, characterized in that: The base assembly (1) is composed of a spindle component mounting plate (28), a back plate (40), a left vertical plate (42), and a right vertical plate (29); A spindle component mounting plate (28) is disposed at the lower right corner of the base assembly (1); a back plate (40) is disposed at the rear side of the base assembly (1); a left vertical plate (42) and a right vertical plate (29) are disposed parallel to the back plate (40); a square through hole is reserved on the left vertical plate (42); the cable head assembly (6) is mounted on the back plate (40) by means of screws, and the cable head assembly (6) is located inside the electrical box assembly (58).

3. A CNC micro coil winding machine according to claim 2, characterized in that: The cable arranging head assembly (6) is composed of a second T-shaped fixing clamp (27), a cable arranging device (31), a same-diameter pillar fixing clamp (30), a guide plate (32), a lower guide shaft (33), an upper guide shaft (34), a first T-shaped fixing clamp (35), a vertical guide shaft support (37), a guide rail (38), a cable arranging servo motor (39), and an elliptical flange linear bearing (41); A boss (36) is arranged between the left vertical plate (42) and the right vertical plate (29), and the guide rail (38) is fixed on the boss (36) by screws; the output shaft of the cable servo motor (39) is connected to the guide rail (36); the vertical guide shaft support (37) is fixed on the guide rail (38) by screws; the first T-shaped fixing clamp (35) and the second T-shaped fixing clamp (27) are fixed on the central axis of the vertical guide shaft support (37) by screws; there are four elliptical flange linear bearings (41) fixed on the boss (36) on the left side of the left vertical plate (42) and the right side of the right vertical plate (29) by screws; the upper guide shaft (34) and the lower guide shaft (35) are fixed on the central axis of the vertical guide shaft support (37) by screws; The guide shaft (33) passes through the elliptical flange linear bearing (41), the left vertical plate (42), the right vertical plate (29), and the elliptical flange linear bearing (41) from left to right in sequence; the guide plate (32) passes through the upper guide shaft (34) and the lower guide shaft (33), and is fixed to the parts of the upper guide shaft (34) and the lower guide shaft (33) extending out of the right vertical plate (29) by means of a set screw (21); the same-diameter pillar fixing clamp (30) is respectively connected to the guide plate (32) and the wire arranging device (31), and is fixed to the guide plate (32) by means of a set screw (21); the wire arranging device (31) is fixed to the same-diameter pillar fixing clamp (30) by means of a spindle.

4. A CNC micro coil winding machine according to claim 2, characterized in that: The electrical box assembly (58) is composed of a side panel (48), a start / stop button (43), an emergency stop button (44), a front sealing plate (45), a cover plate (9), a right side panel (10), a right front sealing plate (46), and an electrical cabinet (47); The side panel (48) is fixed to the left side of the electrical box assembly (58) by screws; the front sealing panel (45) is fixed to the front of the electrical box assembly (58) by screws, a square hole is left in the middle of the front sealing panel (45), and three round holes are left below the square hole; the control panel (11) is installed on the square hole of the front sealing panel (45); the start / stop button (43) and the emergency stop button (44) are installed on the round holes of the front sealing panel (45); the right side panel (10) is installed on the right side of the electrical box assembly (58) by screws; the right front sealing panel (46) is fixed to the left vertical panel (42) and the right vertical panel (29) by screws; the electrical cabinet (47) is installed inside the electrical box assembly (58); and the cover panel (9) is fixed to the upper surface of the electrical box assembly (58) by screws.

5. A CNC micro coil winding machine according to claim 1, characterized in that: The spindle assembly (2) is composed of a lifting platform (3), a core rod bracket (12), a clamp fixing frame (14), a push plate (15), a clamp (16), a movable sleeve (18), a spring (19), and a fixed sleeve (25); The clamp fixing frame (14) is fixed to the lower right side of the main shaft assembly (2) by screws; the clamp (16) is installed on the clamp fixing frame (14); the push plate (15) is fixed to the front end of the clamp (16) by screws; and the spring (19) is sleeved on the moving sleeve (18).

6. A CNC micro coil winding machine according to claim 5, characterized in that: The lifting platform (3) is fixed to a base at the bottom center of the main shaft assembly (2) by screws; a core rod bracket (12) is fixed to the upper surface of the lifting platform (3) by screws, and a semicircular groove is left at the upper end of the core rod bracket (12); a limit plate (13) is fixed to the right inner side of the main shaft assembly (2) by screws, and a section of the limit plate (13) is placed on the upper surface of the core rod bracket (12); a core rod moving plate (73) is fixed to the side of the core rod bracket (12) by a stop pin.

7. A CNC micro coil winding machine according to claim 5, characterized in that: The spindle assembly (2) is fixed to the base assembly (1) by bolts, and circular through holes are left on both sides of the spindle assembly (2); the left motor assembly (8) is fixed to the left side of the spindle assembly (2) by a fixed sleeve (25), and the right motor assembly (5) is installed on the right side of the spindle assembly (2) by a movable sleeve (18); the right motor assembly (5) includes a right servo motor (17), and the output shaft of the right servo motor (17) is concentric with the right through hole of the spindle assembly (2); the left motor assembly (8) includes a left servo motor (26), and the output shaft of the left servo motor (26) is concentric with the left through hole of the spindle assembly (2).

8. A CNC micro coil winding machine according to claim 7, characterized in that: A right centering clamp (20) is fixed on the output shaft of the right servo motor (17) by a set screw, and a right centering external rotation (22) is threadedly installed on the external thread of the right centering clamp (20); a left centering clamp (24) is fixed on the output shaft of the left servo motor (26) by a set screw, and a left centering external rotation (23) is threadedly installed on the external thread of the left centering clamp (24); a groove (24a) is opened on the conical part of the left centering clamp (24) and the right centering clamp (20), a hole (24b) is opened at the right axis of the left centering clamp (24) and the right centering clamp (20), a waist hole (24c) is opened near the center part of the right end, and an external thread is arranged in the middle part of the left centering clamp (24) and the right centering clamp (20).

9. A CNC micro coil winding machine according to claim 1, characterized in that: The camera assembly (7) is composed of a base plate (51), a column (50), a first same-diameter cross fixing clamp (49), a monitoring screen (52), a cross bar (53), an inclined bar (54), a third same-diameter cross fixing clamp (55), a second same-diameter cross fixing clamp (57), and a camera (56); the column (50) is vertically fixed on the base plate (51); the first same-diameter cross fixing clamp (49) is installed on the column (50) by bolts; the monitoring screen (52) is fixed on the column (50); the cross bar (53) passes through the first same-diameter cross fixing clamp (49) and is vertical to the column (50); the second same-diameter cross fixing clamp (57) is fixed to the left side of the cross bar (53) by bolts; one end of the inclined bar (54) is fixed to the second same-diameter cross fixing clamp (57), and the other end is connected to the third same-diameter cross fixing clamp (55); the camera (56) is fixed to the third same-diameter cross fixing clamp (55) by screws.

10. A CNC micro coil winding machine according to claim 1, characterized in that: The hot air gun assembly (4) is composed of a hot air gun mounting base plate (60), a guide shaft support (61), a caster (62), a stop pin mounting plate (63), a positioning plate (64), a first guide shaft (65), a fourth cross fixing clamp (66) of the same diameter, a cross fixing clamp (67) of different diameters, a hot air gun (68), a third guide shaft (69), a fifth cross fixing clamp (70) of the same diameter, a second guide shaft (71), and a handle (72); The caster (62) is fixed to the bottom surface of the hot air gun mounting base (60) by bolts; the guide shaft support (61) is fixed to the center of the hot air gun mounting base (60) by bolts; one end of the third guide shaft (69) is connected to the guide shaft support (61); the fifth same-diameter cross fixing clamp (70) is respectively connected to the third guide shaft (69) and the second guide shaft (71); the fourth same-diameter cross fixing clamp (66) is respectively connected to the second guide shaft (71) and the first guide shaft (65) ; The small hole of the reducing cross fixing clamp (67) is used to connect the first guide shaft (65), and the large hole of the reducing cross fixing clamp (67) is used to install the hot air gun (68); one end of the stop pin mounting plate (63) is fixed to the hot air gun mounting base plate (60) by bolts, and the other end is connected to the positioning plate (64) by a stop pin; one end of the positioning plate (64) is fixed to the right side of the spindle assembly (2) by bolts; the handle (72) is fixed to the hot air gun mounting base plate (60) by screws.

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