Ion needle mounting seat of ion fan

By installing a dislocation fixed assembly and an insulating isolation plate on the ion needle mount of the ion fan, the problem of creepage phenomenon is solved, the static elimination efficiency and equipment service life are improved, and the maintenance cost is reduced.

CN119653565APending Publication Date: 2025-03-18上海鹏普静电科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411716306.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

There is creepage phenomenon in existing ion fans, resulting in reduced static electricity elimination efficiency, shortened equipment service life and increased maintenance costs.

Method used

An ion needle mount for an ion fan is designed. By evenly spaced a plurality of fixed components and insulating isolation plates on the sides of the discharge base, the straight line distance and current transmission path between adjacent ion needle tips are increased to effectively prevent creepage.

Benefits of technology

It effectively avoids the phenomenon of creepage, improves the efficiency and effect of static electricity elimination, extends the service life of the equipment and reduces the maintenance cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119653565A_ABST
    Figure CN119653565A_ABST
Patent Text Reader

Abstract

The invention discloses an ion needle mounting seat of an ion fan. The ion needle mounting seat comprises a circular discharge seat, a plurality of fixing assemblies used for installing ion needles are arranged on the side wall of the discharging base at uniform intervals in the circumferential direction, and the adjacent fixing assemblies are arranged in a staggered mode. A plurality of insulating isolation plates are arranged on the side wall of the discharging seat at intervals and located between every two adjacent fixing assemblies; the end face of the discharge seat is provided with isolation grooves at two sides of the insulation isolation plate. According to the ion needle mounting base of the ion fan, when the ion needle works, the creepage phenomenon can be effectively avoided, so that the static elimination efficiency and effect are improved, meanwhile, the service life of equipment is prolonged, and the maintenance cost of the equipment is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of static elimination, and in particular to an ion needle mounting seat of an ion blower. Background Art

[0002] The ion needle mount is an important component of the ion blower. Its primary function is to stabilize the position of the ion needle and ensure that the ion needle will not shift or shake when the ion blower is working, so as to ensure that the ion needle can stably produce ionization and continuously and effectively release positive and negative ions to neutralize static electricity on the surface of the object. The ion needle mount usually also has the important task of connecting the ion needle to the high-voltage power supply circuit. It can safely and stably transmit the high voltage generated by the high-voltage power supply to the ion needle, provide the ion needle with the energy required for ionization, and enable the ionization process to proceed smoothly. At the same time, since high voltage needs to be applied when the ion needle is working, the ion needle mount also has good insulation performance to prevent high voltage from leaking to the surrounding environment, avoid safety hazards to operators and other equipment, and ensure the safe and reliable operation of the entire ion blower system.

[0003] Creepage refers to the phenomenon of leakage along the surface of an insulating material between two conductive parts with different potentials. When there is a potential difference between two conductive parts, an electric field will be formed on the surface of the insulating material. If the surface of the insulating material has a certain conductivity, or the surface is polluted or damp, causing its surface resistance to decrease, then under the action of the electric field, the charge will move along the surface of the insulating material, thus forming a creepage current.

[0004] Creepage can cause current leakage, reducing the number of ions generated by the ion needle, thereby reducing the efficiency and effectiveness of static elimination and affecting product quality. At the same time, the local high temperature generated by creepage may damage the insulating material of the ion needle mount and even cause damage to the ion needle, shortening the service life of the equipment and increasing equipment maintenance costs.

[0005] Based on this, the present invention proposes an ion needle mounting seat of an ion blower to solve the above-mentioned problem. Summary of the invention

[0006] The purpose of the present invention is to provide an ion needle mounting seat for an ion blower to avoid the occurrence of creepage, thereby improving the efficiency and effect of static elimination, while increasing the service life of the equipment and reducing maintenance costs.

[0007] In order to solve the above technical problems, the present invention provides an ion needle mounting seat of an ion blower, comprising a discharge seat; the discharge seat comprises a first cross section, a second cross section and a side surface; the side surface is located between the first cross section and the second cross section;

[0008] A plurality of fixing components for mounting ion needles are evenly spaced on the side of the discharge seat, and adjacent fixing components are staggered;

[0009] A plurality of insulating isolation plates are arranged at intervals on the side of the discharge seat; the insulating isolation plates are located between two adjacent fixing components;

[0010] A plurality of isolation grooves are arranged on the first cross section of the discharge seat, and the isolation grooves are located between the fixing assembly and the insulating isolation plate and between two adjacent insulating isolation plates.

[0011] Furthermore, it also includes a power supply socket;

[0012] The power supply seat is fixed in the ion blower;

[0013] The power supply seat is provided with a wiring terminal;

[0014] The wiring terminal is connected to a high-voltage power supply device via a wire;

[0015] The discharge seat is detachably mounted on the power supply seat, and a second cross section of the discharge seat has a terminal post matching the terminal;

[0016] When the discharge seat and the power supply seat are installed, the connection post abuts against the connection terminal to make the ion needle installed on the fixing component conduct with the high-voltage power supply device.

[0017] Furthermore, there are two wiring terminals, and the two wiring terminals are respectively connected to the positive electrode and the negative electrode of the high-voltage power supply device through the wires.

[0018] Furthermore, both radial ends of the power supply seat are provided with "L"-shaped rotation grooves, and the discharge seat is correspondingly provided with a clamping block that cooperates with the rotation groove.

[0019] Furthermore, the terminal adopts an elastic contact connector, and a limiting groove is provided on the side wall of the rotating groove; when the discharge seat is installed on the power supply seat and the terminal is abutted against the terminal, the card block is aligned with the limiting groove; when the terminal pops up, the card block is inserted into the limiting groove.

[0020] Furthermore, the middle portion of the second cross section of the discharge seat has a hollow opening, the middle portion of the power supply seat has a protrusion matching the hollow opening, and the protrusion has a motor mounting groove therein.

[0021] Furthermore, the power supply seat has a wiring groove, the end of the wire enters the wiring groove and is connected to the wiring terminal, and the wiring groove is filled with insulating glue.

[0022] Furthermore, the fixing assembly includes a fixing cap which penetrates through the connecting tube of the discharge seat and is threadedly connected to the outer side wall of the connecting tube;

[0023] The inner side wall of the fixing cap has a limiting inclined surface.

[0024] Furthermore, the insulating isolation plate is integrally formed with the discharge seat, the thickness of the insulating isolation plate is 1-3 mm, the height of the insulating isolation plate is 3-8 mm, the depth of the isolation groove is 2-5 mm, and the width of the isolation groove is 1-5 mm.

[0025] Furthermore, the fixing component includes a first fixing component and a second fixing component, the first fixing component is arranged at the edge of the side and close to the first cross-section; the second fixing component is arranged in the middle of the side or away from the first cross-section; the first fixing component and the second fixing component are arranged at intervals.

[0026] Compared with the prior art, the present invention has at least the following beneficial effects:

[0027] The ion needle mounting seat of the ion blower provided by the present invention mounts the ion needle on the discharge seat through a fixing assembly. Since two adjacent fixing assemblies are arranged in a staggered manner, the straight-line distance between the tips of the two adjacent ion needles is increased, thereby improving the anti-creeping effect. Furthermore, by providing the insulating isolation plate and the isolation groove, the transmission path of the current on the surface of the discharge seat is increased, thereby further improving the anti-creeping effect.

[0028] In summary, the ion needle mounting seat of the ion blower provided by the present invention can effectively avoid the phenomenon of creepage when the ion needle is working, thereby improving the efficiency and effect of static electricity elimination, while increasing the service life of the equipment and reducing the maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of the ion needle mounting base of the ion blower according to an embodiment of the present invention;

[0030] Figure 2 It is a schematic diagram of the distribution of the connecting posts in the ion needle mounting seat of the ion blower according to an embodiment of the present invention;

[0031] Figure 3 This is a schematic diagram of the distribution of the connection terminals in the ion needle mounting seat of the ion blower according to an embodiment of the present invention;

[0032] Figure 4 This is a schematic diagram of the interior of a power supply seat in an ion needle mounting seat of an ion blower according to an embodiment of the present invention;

[0033] Figure 5 This is a schematic diagram of the installation of a cover plate in an ion needle mounting seat of an ion blower according to an embodiment of the present invention;

[0034] Figure 6 A schematic diagram of the installation of an ion needle cleaning mechanism in an ion needle mounting seat of an ion blower according to an embodiment of the present invention;

[0035] Figure 7 Schematic diagram of installing an ion needle in a fixing assembly in an ion needle mounting base of an ion blower according to an embodiment of the present invention.

[0036] In the figure: 1. discharge seat; 11. insulating isolation plate; 12. isolation groove; 13. terminal; 14. clamping block; 15. hollow opening; 2. ion needle; 3. fixing component; 31. connecting tube; 32. fixing cap; 321. limiting slope; 4. power supply seat; 41. terminal; 42. wire; 43. rotating groove; 44. limiting groove; 45. motor mounting groove; 46. wiring groove; 47. cover plate; 48. wiring groove; 49. buckle; 5. ion needle cleaning mechanism. DETAILED DESCRIPTION

[0037] The ion needle mounting seat of the ion blower of the present invention will be described in more detail below in conjunction with the schematic diagram, wherein the preferred embodiment of the present invention is shown, and it should be understood that those skilled in the art can modify the present invention described herein and still achieve the advantageous effects of the present invention. Therefore, the following description should be understood as being widely known to those skilled in the art and not as a limitation of the present invention.

[0038] The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the accompanying drawings are in very simplified form and are not in exact proportions, and are only used to facilitate and clearly assist in illustrating the purpose of the embodiments of the present invention.

[0039] like Figure 1 As shown, an embodiment of the present invention provides an ion needle mounting seat of an ion blower, including a discharge seat 1, the discharge seat 1 includes a first cross section, a second cross section and a side surface; the side surface is located between the first cross section and the second cross section.

[0040] Specifically, a plurality of fixing components 3 for mounting the ion needles 2 are evenly spaced apart on the side of the discharge seat; a plurality of insulating isolation plates 11 are spaced apart on the side of the discharge seat; the insulating isolation plate 11 is located between two adjacent fixing components 3; a plurality of isolation grooves 12 are provided on the first cross section of the discharge seat, and the isolation grooves 12 are located between the fixing components 3 and the insulating isolation plate 11 and between two adjacent insulating isolation plates 11.

[0041] By providing the insulating isolation plate 11 and the isolation groove 12 , the transmission path of the current on the surface of the discharge seat 1 is increased, and the anti-creeping effect is further improved.

[0042] In the above embodiment, the fixing assembly 3 can be divided into two groups, the first group is the first fixing assembly, and the second group is the second fixing assembly, wherein the first fixing assembly is arranged at the edge of the side and close to the first cross section; the second fixing assembly is arranged in the middle of the side or away from the first cross section; the first fixing assembly and the second fixing assembly are arranged at intervals to form a staggered arrangement between adjacent first fixing assemblies and second fixing assemblies. This arrangement can increase the straight-line distance between the tips of adjacent ion needles 2, further improving the anti-creeping effect. In addition, in this embodiment, the number of fixing assemblies 3 is selected as 4 to 12 to ensure that the ion needles have a suitable angle, thereby ensuring a better static elimination effect of the ion blower. This is because the size of the angle between the ion needles directly affects the uniformity and coverage of the ion distribution in space, thereby affecting the effect of static elimination. A smaller angle can provide a denser ion flow at a close distance, but the coverage is relatively narrow; while a larger angle can expand the coverage of the ions, but the density of the ions at a close distance may be relatively low.

[0043] In the above embodiment, the insulating isolation plate 11 is integrally formed with the discharge seat 1. When designing the discharge seat 1, the number of the insulating isolation plates 11 is preferably controlled to be 2-3, the thickness of the insulating isolation plates 11 is controlled to be between 1-3 mm, the height of the insulating isolation plates 11 is controlled to be between 3-8 mm, and the depth of the isolation groove 12 is controlled to be between 2-5 mm, and the width of the isolation groove 12 is controlled to be between 1-5 mm.

[0044] Through the above design, while meeting the good anti-creeping effect, it is possible to save materials. Furthermore, it is convenient to control parameters in the product molding process, thereby improving the molding effect of the product.

[0045] In the above embodiments, in combination with reference to Figure 7 The fixing assembly 3 includes a connecting tube 31 penetrating the discharge seat 1 and a fixing cap 32 threadedly connected to the outer wall of the connecting tube 31 .

[0046] Specifically, the inner wall of the fixing cap 32 has a limiting slope 321. The ion needle 2 is inserted into the connecting tube 31 and is connected to the terminal in the discharge seat 1. When the fixing cap 32 is screwed on the connecting tube 31, the limiting slope 321 fits the slope of the ion needle 2 to achieve stable installation of the ion needle 2. When the ion needle 2 needs to be disassembled, it is only necessary to rotate the fixing cap 32 to remove it from the connecting tube 31, and the ion needle 2 can be taken out from the connecting tube 31. The operation is simple.

[0047] In a specific embodiment, the ion needle mounting seat of the ion blower further includes a power supply seat 4, and the power supply seat 4 is fixed in the ion blower.

[0048] Specific, combined with reference Figure 3 and Figure 4 The power supply seat 4 is provided with a connection terminal 41, and the connection terminal 41 is connected to the high voltage power supply device through a wire 42; the discharge seat 1 can be detachably mounted on the power supply seat 4, and ... Figure 2 The second cross section of the discharge seat 1 has a terminal 13 that matches the terminal 41; when the discharge seat 1 and the power supply seat 4 are installed, the terminal 13 abuts against the terminal 41 to make the ion needle 2 installed on the fixing component 3 conductive with the high-voltage power supply device.

[0049] In this specific embodiment, after the high-voltage power supply device is started, the high voltage is transmitted to the terminal 41 through the wire 42, and then transmitted to the ion needle 2 installed on the fixed component 3 through the terminal 13. The ion needle 2 produces an ionization effect and continuously and effectively releases positive and negative ions.

[0050] By providing a contact-type electrical conduction mode and cooperating with the detachable connection between the discharge seat 1 and the power supply seat 4, it is convenient to separately disassemble the discharge seat 1 for cleaning and maintenance.

[0051] In the above specific embodiment, there are two wiring terminals 41, and both wiring terminals 41 are respectively connected to the positive electrode and the negative electrode of the high-voltage power supply device through the wires 42. The applicability of the ion blower is improved by setting the two wiring terminals.

[0052] Specifically, two terminals 13 are provided on the second cross section of the discharge seat 1, and the two terminals 13 are respectively connected to the ion needle 2 installed on the first fixed component and the ion needle 2 installed on the second fixed component. When the ion blower is actually used, the terminal 13 connected to the ion needle 2 on the first fixed component can be matched with the terminal 41 connected to the positive pole of the high-voltage power supply device, and correspondingly, the terminal 13 connected to the ion needle 2 on the second fixed component can be matched with the terminal 41 connected to the negative pole of the high-voltage power supply device. When the negative pole of the high-voltage power supply device supplies power, the ion needle 2 located on the second fixed component continuously generates negative ions, and when the positive pole of the high-voltage power supply device supplies power, the ion needle 2 located on the first fixed component continuously generates positive ions, that is, the dual supply of positive and negative ions of the ion blower is realized, which meets the use requirements of different working conditions and improves the applicability of the ion blower.

[0053] In the above specific embodiment, both radial ends of the power supply seat 4 are provided with “L”-shaped rotation grooves 43 , and the discharge seat 1 is correspondingly provided with a clamping block 14 that cooperates with the rotation groove 43 .

[0054] When installing the discharge seat 1, first insert the card block 14 into the opening of the rotating groove 43, and then rotate the discharge seat 1 to make the card block 14 enter the inner side of the rotating groove 43 to achieve the installation of the discharge seat 1. When the discharge seat 1 needs to be disassembled, rotate the discharge seat 1 to make the card block 14 reach the opening position of the rotating groove 43, and then the discharge seat 1 can be removed. The operation is simple.

[0055] Furthermore, the terminal 13 adopts an elastic contact connector, and a limiting groove 44 is provided on the side wall of the rotating groove 43. When the discharge seat 1 is installed on the power supply seat 4 and the terminal 13 abuts against the terminal 41, the clamping block 14 is aligned with the limiting groove 44; when the terminal 13 pops up, the clamping block 14 is clamped into the limiting groove 44. Due to the limiting effect of the limiting groove 44, the discharge seat 1 cannot be rotated by the rotational force alone at this time. It is necessary to first apply a counter pressure to the discharge seat 1 to overcome the elastic force of the terminal 13 so that the clamping block 14 is separated from the limiting groove 44, and then the discharge seat 1 can be rotated to disassemble the discharge seat 1.

[0056] It can be seen that the terminal 13 adopts an elastic contact connector, which, in conjunction with the setting of the limit groove, improves the installation stability of the discharge seat 1 and effectively reduces the possibility of the discharge seat 1 loosening due to factors such as vibration, that is, improves the reliability of the ion blower.

[0057] In the above specific embodiment, the middle of the second cross section of the discharge seat 1 has a hollow opening 15, the middle of the power supply seat 4 has a protrusion matching the hollow opening 15, and the protrusion has a motor installation groove 45.

[0058] The motor mounting slot 45 is provided to facilitate installation of the relevant ion needle cleaning mechanism on the power supply seat 4 .

[0059] Specifically, Figure 6 The ion needle cleaning mechanism 5 is composed of a cleaning brush assembly and a driving motor. The driving motor is installed in the motor installation slot 45, and the output shaft of the driving motor passes through the raised end surface and is connected to the cleaning brush assembly. By regularly supplying power to the driving motor, the cleaning brush assembly can clean the ion needle 2 regularly to improve the static electricity removal effect of the ion blower.

[0060] In the above specific embodiment, the power supply seat 4 has a wiring groove 46, the end of the wire 42 enters the wiring groove 46 and is connected to the wiring terminal 41, and the wiring groove 46 is filled with insulating glue (not shown in the figure).

[0061] The wiring area of ​​the wiring terminal 41 is insulated and sealed by insulating glue, thereby improving the safety of the ion blower.

[0062] Furthermore, a cover plate 47 is provided at the end of the power supply seat 4 to further insulate the wiring area. Figure 5 shown.

[0063] Furthermore, in order to ensure the neatness of the routing of the wires 42 , a U-shaped routing groove 48 is provided on the periphery of the power supply socket 4 , and buckles 49 are provided at intervals at the opening of the routing groove 48 so that the wires 42 are neatly distributed in the routing groove 48 .

[0064] In summary, the present invention has at least the following advantages over the prior art:

[0065] The ion needle mounting seat of the ion blower provided by the present invention mounts the ion needle on the discharge seat through a fixing assembly. Since two adjacent fixing assemblies are arranged in a staggered manner, the straight-line distance between the tips of the two adjacent ion needles is increased, thereby improving the anti-creeping effect. Furthermore, by providing the insulating isolation plate and the isolation groove, the transmission path of the current on the surface of the discharge seat is increased, thereby further improving the anti-creeping effect.

[0066] In summary, the ion needle mounting seat of the ion blower provided by the present invention can effectively avoid the phenomenon of creepage when the ion needle is working, thereby improving the efficiency and effect of static electricity elimination, while increasing the service life of the equipment and reducing the maintenance cost of the equipment.

[0067] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An ion needle mounting seat of an ion blower, characterized in that: The discharge seat comprises a first cross section, a second cross section and a side surface; the side surface is located between the first cross section and the second cross section; A plurality of fixing components for mounting ion needles are evenly spaced on the side of the discharge seat, and adjacent fixing components are staggered; A plurality of insulating isolation plates are arranged at intervals on the side of the discharge seat; the insulating isolation plates are located between two adjacent fixing components; A plurality of isolation grooves are arranged on the first cross section of the discharge seat, and the isolation grooves are located between the fixing assembly and the insulating isolation plate and between two adjacent insulating isolation plates.

2. The ion needle mounting seat of the ion blower according to claim 1, characterized in that: Also includes a power supply stand; The power supply seat is fixed in the ion blower; The power supply seat is provided with a wiring terminal; The wiring terminal is connected to a high-voltage power supply device via a wire; The discharge seat is detachably mounted on the power supply seat, and a second cross section of the discharge seat has a terminal post matching the terminal; When the discharge seat and the power supply seat are installed, the connection post abuts against the connection terminal so that the ion needle installed on the fixing component is connected to the high-voltage power supply device.

3. The ion needle mounting seat of the ion blower according to claim 2, characterized in that: There are two wiring terminals, and the two wiring terminals are respectively connected to the positive electrode and the negative electrode of the high-voltage power supply device through the wires.

4. The ion needle mounting seat of the ion blower according to claim 3, characterized in that: Both radial ends of the power supply seat are provided with "L"-shaped rotation grooves, and the discharge seat is correspondingly provided with a clamping block that cooperates with the rotation groove.

5. The ion needle mounting seat of the ion blower according to claim 4, characterized in that: The terminal post adopts an elastic contact joint, and a limiting groove is arranged on the side wall of the rotating groove; when the discharge seat is installed on the power supply seat and the terminal post abuts against the terminal, the clamping block is aligned with the limiting groove; when the terminal post pops up, the clamping block is clamped into the limiting groove.

6. The ion needle mounting seat of the ion blower according to claim 2, characterized in that: The middle part of the second cross section of the discharge seat has a hollow opening, the middle part of the power supply seat has a protrusion matching the hollow opening, and the protrusion has a motor installation groove.

7. The ion needle mounting seat of the ion blower according to claim 2, characterized in that: The power supply seat is provided with a wiring slot, the end of the wire enters the wiring slot and is connected to the wiring terminal, and the wiring slot is filled with insulating glue.

8. The ion needle mounting seat of the ion blower according to claim 1, characterized in that: The fixing assembly comprises a fixing cap which is threadedly connected to the outer wall of the connecting tube and passes through the connecting tube of the discharge seat; The inner side wall of the fixing cap has a limiting inclined surface.

9. The ion needle mounting seat of the ion blower according to claim 1, characterized in that: The insulating isolation plate is integrally formed with the discharge seat, the thickness of the insulating isolation plate is 1-3 mm, the height of the insulating isolation plate is 3-8 mm; the depth of the isolation groove is 2-5 mm, and the width of the isolation groove is 1-5 mm.

10. The ion needle mounting seat of the ion blower according to claim 1, characterized in that: The fixing assembly includes a first fixing assembly and a second fixing assembly. The first fixing assembly is arranged at the edge of the side surface and close to the first cross section. The second fixing assembly is arranged in the middle of the side surface or away from the first cross section. The first fixing assembly and the second fixing assembly are arranged at intervals.